CN106313849A - 一种薄膜太阳能电池层压进料排片方法 - Google Patents

一种薄膜太阳能电池层压进料排片方法 Download PDF

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CN106313849A
CN106313849A CN201610682020.0A CN201610682020A CN106313849A CN 106313849 A CN106313849 A CN 106313849A CN 201610682020 A CN201610682020 A CN 201610682020A CN 106313849 A CN106313849 A CN 106313849A
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platform
assembly
laminating machine
thin
film solar
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焦伟
何光俊
陈金良
齐鹏飞
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Zhongshan Ruike New Energy Co Ltd
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Zhongshan Ruike New Energy Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67757—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber vertical transfer of a batch of workpieces
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876—Particular processes or apparatus for batch treatment of the devices
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Electromagnetism (AREA)
  • Photovoltaic Devices (AREA)

Abstract

本发明一种薄膜太阳能电池层压进料排片方法，包括以下步骤：（A）长边传动：将薄膜太阳能电池层的组件放在组件传动线上沿着组件的长边方向传动；（B）交叉平台上料：将所述长边传动的组件依次传送至交叉平台，直至组件在交叉平台上布满三片；（C）短边传动：交叉平台与层压机进料平台同时沿着与长边方向垂直的组件短片方向传动（D）层压机进料平台满料：重复三次短片传动使层压机进料平台布满3*3排布的9片组件；（E）进腔：层压机进料平台将9片组件送入层压腔室。本发明更改后的进片方式，组件层压数量由原来的6片提升到9片，层压机的得到有效的利用，生产效率得到很大提升，节拍达到生产要求。

Description

一种薄膜太阳能电池层压进料排片方法
技术领域
本发明涉及薄膜太阳能电池后端设备，尤其是一种薄膜太阳能电池层压进料排片方法。
背景技术
前，层压机在进料时都是通过单片逐一连续进片方式，针对1200*600（因每个公司所用的玻璃尺寸有差异，故此尺寸为近似值）的组件进料方式都采用长边进料，长边进料导致组件在2100*4200的层压区域内只能层压6片组件，很大程度上浪费了层压面积，降低了生产效率。
发明内容
为解决上述技术问题，本发明目的是提供一种薄膜太阳能电池层压进料排片方法。
本发明采用的技术方案是：在层压机前增加有一个交叉平台，交叉平台可同时储存3片组件；组件在层压前传动线上的传动是长边传动，组件依次传送到交叉平台，当交叉平台布满三片组件后，层压机进料台与交叉平台同时传动，将组件传送到层压机进料台的传送方式为短边方向，依次完成三次组件传动后组件布满层压机进料台，为3*3分布模式分布，然后层压机进料台上的组件传送到层压腔室进行层压工艺。
本发明的有益效果：本发明薄膜太阳能电池层压进料排片方法通过将组件在进层压机进料台时由原先单片逐一进片，改为三片同时进片；层压机与传送同步传动次数减少，减少因传送造成组件玻璃位移，提高了组件的成品率；同样由于层压机与传送线的同步传送次数减少，传送时间也相应的降低，提高了生产效率。
附图说明
下面结合附图对本发明的具体实施方式做进一步的说明。
图1为本发明层压进料排片方法的原理示意图。
具体实施方式
参照图1所示，为本发明的一种薄膜太阳能电池层压进料排片方法，包括以下步骤：
（A）长边传动：将薄膜太阳能电池层的组件2放在组件2传动线3上沿着组件2的长边方向传动；其中，薄膜太阳能电池层的组件2的长宽尺寸为1200*600mm；
（B）交叉平台4上料：将所述长边传动的组件2依次传送至交叉平台4，直至组件2在交叉平台4上布满三片；
（C）短边传动：交叉平台4与层压机进料平台1同时沿着与长边方向垂直的组件2短片方向传动，将交叉平台4上布满的三片组件2传入层压机进料平台1；其中：该层压机进料平台1与层压腔室的长宽尺寸为2100*4200mm；
（D）层压机进料平台1满料：重复三次短片传动使层压机进料平台1布满3*3排布的9片组件2；
（E）进腔：层压机进料平台1继续沿着组件2短边方向将9片组件2送入层压腔室。
由于更改以前的进片方式，进入层压机后只能层压6片组件，大大浪费了设备有效空间，无法达到生产要求的节拍；更改后的进片方式，组件层压数量由原来的6片提升到9片，层压机的得到有效的利用，生产效率得到很大提升，节拍达到生产要求。
以上所述仅为本发明的优先实施方式，本发明并不限定于上述实施方式，只要以基本相同手段实现本发明目的的技术方案都属于本发明的保护范围之内。

Claims (2)

1.一种薄膜太阳能电池层压进料排片方法，其特征在于，包括以下步骤：
（A）长边传动：将薄膜太阳能电池层的组件放在组件传动线上沿着组件的长边方向传动；
（B）交叉平台上料：将所述长边传动的组件依次传送至交叉平台，直至组件在交叉平台上布满三片；
（C）短边传动：交叉平台与层压机进料平台同时沿着与长边方向垂直的组件短片方向传动，将交叉平台上布满的三片组件传入层压机进料平台；
（D）层压机进料平台满料：重复三次短片传动使层压机进料平台布满3*3排布的9片组件；
（E）进腔：层压机进料平台继续沿着组件短边方向将9片组件送入层压腔室。
2.根据权利要求1所述的一种薄膜太阳能电池层压进料排片方法，其特征在于:所述薄膜太阳能电池层的组件的长宽尺寸为1200*600mm，所述层压机进料平台与层压腔室的长宽尺寸为2100*4200mm。
CN201610682020.0A 2016-08-17 2016-08-17 一种薄膜太阳能电池层压进料排片方法 Pending CN106313849A (zh)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080264763A1 (en) * 2005-02-28 2008-10-30 Sidel Participations Arrangement for Assembling Products in Batches on High-Speed Conveyor Belt
CN201804892U (zh) * 2010-06-18 2011-04-20 无锡尚德太阳能电力有限公司 一种硅片处理设备及其定位机构

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080264763A1 (en) * 2005-02-28 2008-10-30 Sidel Participations Arrangement for Assembling Products in Batches on High-Speed Conveyor Belt
CN201804892U (zh) * 2010-06-18 2011-04-20 无锡尚德太阳能电力有限公司 一种硅片处理设备及其定位机构

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