CN106313613B - One kind emulation shoe-shaped gold ingot processing method - Google Patents
One kind emulation shoe-shaped gold ingot processing method Download PDFInfo
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- CN106313613B CN106313613B CN201610675473.0A CN201610675473A CN106313613B CN 106313613 B CN106313613 B CN 106313613B CN 201610675473 A CN201610675473 A CN 201610675473A CN 106313613 B CN106313613 B CN 106313613B
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- die cavity
- rotating disk
- shoe
- spice
- emulation
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/08—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable
- B30B11/10—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable intermittently rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1123—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades sickle-shaped, i.e. curved in at least one direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/808—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers driven from the bottom of the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/08—Accessory tools, e.g. knives; Mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Forging (AREA)
Abstract
The invention discloses one kind to emulate shoe-shaped gold ingot processing method, first material is poured into a material blending device and stirred, material is sent into first die cavity in one group of die cavity being arranged on rotating disk by a screw metering pump, rotate one fixed angle of rotating disk, material is sent into second die cavity by screw metering pump by the amount of setting, the drift being now adapted to above first die cavity with die cavity pushes material is compressing, after compacting terminates, drift moves up reset, it is rotated further one fixed angle of rotating disk, material is sent into the 3rd die cavity by screw metering pump, drift pushes material is compressing again, at the same time, discharging push rod rises ejects die cavity upwards by the product in first die cavity, and product is captured by the Pneumatic clamping jaw of atmospheric control control and removes rotating disk region.The full-automation of whole production process can be achieved in the present invention, thus can significantly increase production efficiency, reduces working strength, and can be consistent the quality of each emulation ingot.
Description
Technical field
The present invention relates to a kind of processing method of sacrifice product, and in particular to a kind of processing method for emulating shoe-shaped gold ingot.
Background technology
Burning joss product are the common forms that people hold a memorial ceremony for ancestor, given expression to one's grief over sb.'s death.But sacrificial offerings are of all shapes and colors at present, into
Point complexity, concentrates excessive burn to produce pollution to environment, while easily causes fire incident, therefore, the present invention is in order to meet
The needs of traditional culture, pollution-free, smokeless, the flames of anger emulation shoe-shaped gold ingot and its automated manufacturing system are developed, its is basic
Manufacturing process be exactly that a recessed ingot mold cavity is put into mix pigment, bamboo powder, wooden carbon etc. according to a certain percentage thoroughly after
It is interior, shoe-shaped gold ingot external form then is extruded the material into hydraulic system, then again with corresponding ejecting mechanism by mold cavity
Ingot ejection comes, and the ingot of shaping is placed on running gear with manipulator and enters atomization box, allows ingot surface to coat food-grade
Golden yellow color, enter back into baking oven and dried in good time, finally by the detection of external form detection means, complete finished product packing and substandard products
Reject.
The content of the invention
The invention aims to improve the production efficiency of innoxious burning class sacrificial offerings, reduce class sacrificial offerings into
This, the burning class sacrificial offerings for having pollution in favor of substitution are promoted so as to convenient, there is provided a kind of method for producing emulation ingot, can be real
The now full-automation of whole production process, thus production efficiency can be significantly increased, working strength is reduced, and can make each imitative
The precious quality of true strength is consistent.
To achieve these goals, the present invention uses following technical scheme：
One kind emulation shoe-shaped gold ingot processing method, comprises the following steps：
A. material is poured into a material blending device and stirred, and exported from the drain hole of material blending device；
B. one group is sent into by the amount of setting by a screw metering pump from the material of drain hole output to be arranged on rotating disk simultaneously
In a ring in first die cavity in the die cavity of equidistantly distributed, rotating disk is driven by motor；
C. one fixed angle of rotating disk is rotated, the fixed angle is equal to the number of 360 degree divided by die cavity, screw metering pump
Material is sent into second die cavity by the amount of setting, the drift being now adapted to above first die cavity with die cavity is pushed first
Material in individual die cavity is compressing, and after compacting terminates, drift moves up reset；
D. one fixed angle of rotating disk is rotated further, material is sent into the 3rd die cavity by screw metering pump by the amount of setting
Interior, now drift pushes the material in second die cavity is compressing again, and after compacting terminates, drift moves up reset, with this
Meanwhile the discharging push rod below first die cavity rises product compressing in first die cavity ejection type upwards
Chamber, and one of the top Pneumatic clamping jaw by atmospheric control control captures product and removes rotating disk region, Pneumatic clamping jaw is released
Product is put, so that product is fallen into collection vessel；
E. repeat step d, and the correspondingly sequence number of die cavity therein incremented by successively, you can realize oneself of emulation shoe-shaped gold ingot
Dynamic Continuous maching.
The present invention is uniform by material stirring by material blending device, and the material to stir is measured by drain hole into screw rod
The charging aperture of pump, material are sent into first die cavity by screw metering pump accurate measurement and by discharging opening, and motor drives
Rotating disk is rotated, and material is sent into second adjacent die cavity by screw metering pump；When the die cavity filled with material turns to drift
During lower section, drift moves down the material of press type intracavitary, and material is compacted to be formed to the emulation ingot of sacrifice；After compacting terminates, punching
Head moves up reset, and rotating disk is rotated further, and when the die cavity for forming emulation shoe-shaped gold ingot is turned to above discharging push rod, discharge push rod
Rise, the emulation shoe-shaped gold ingot in die cavity is ejected into die cavity；Now, atmospheric control can decline Pneumatic clamping jaw and clamp imitative
True shoe-shaped gold ingot, emulation shoe-shaped gold ingot is then removed into rotating disk region and discharged, we can easily collect the emulation gold of forming
Ingot, or emulation shoe-shaped gold ingot are automatically fallen into corresponding collection vessel, so as to realize the fully-automatic production of emulation shoe-shaped gold ingot.
It is understood that drift and discharging push rod can use the device driving lifting of oil cylinder, cylinder etc, and conveniently realize certainly
Dynamic control.And motor can use stepper motor, to accurately control the rotational angle of rotating disk and rhythm, rotating disk is each
Rotational angle is the central angle corresponding to two neighboring die cavity.Particularly, the material in die cavity is by the high spiral shell of precision
The conveying of bar measuring pump, therefore, it can be ensured that the quality for the emulation shoe-shaped gold ingot being each molded is consistent.
Turn preferably, the disk upper surface is provided with some motor shaft equidistantly distributeds around motor and penetrated
The die cavity of disk lower surface, die cavity is interior to be provided with lower mould, and each die cavity is successively set on the upper surface of each lower mould, and the bottom of die cavity is provided with
Vertical jogger hole, demoulding push rod is slidably provided with jogger hole, and the upper end that demoulding push rod is located in die cavity is provided with positioning cap.
Because die cavity is provided on lower mould, that is to say, that die cavity can be separately made, so as to both facilitate rotating disk, die cavity
Processing and manufacturing, while need to repair after being advantageous to die cavity.We can realize the rapid-maintenance of die cavity by changing lower mould, improve
Production efficiency.And compressing emulation shoe-shaped gold ingot need the demoulding when, discharging push rod rises and withstand on be stripped push rod lower end, from
And shoe-shaped gold ingot ejection die cavity will be emulated by driving demoulding push rod to rise.That is, the present invention can be according to by a demoulding push rod
The compressing emulation shoe-shaped gold ingot of the secondary various intracavitary of ejection, and on the one hand the positioning cap for being stripped push rod upper end can make demoulding push rod
Positioning, avoids it from being come off downwards from jogger hole, while emulation shoe-shaped gold ingot is rested on the top for being stripped push rod after ejection,
It is easy to the accurate crawl of Pneumatic clamping jaw.
Preferably, the lateral surface of the lower mould is provided with lug, rotating disk is provided with the flat of up/down perforation in corresponding lug position
Weigh rod through-hole, balancing pole moving up and down is provided with drift corresponding position below rotating disk, when balancing pole rises to upper extreme position
When, the lug of the upper end of balancing pole against lower mould.
When drift moves down sheeted product, balancing pole rises the lug for withstanding lower mould simultaneously, so that lower mould and rotating disk
Downside reliably supported and realize bearing up-down force balance, avoid lower mould and rotating disk from being damaged because of the huge press power of drift
It is bad.
Preferably, the atmospheric control includes lift cylinder straight up, is horizontally disposed at lift cylinder
The guide rail of piston rod upper end, the horizontal moving cylinder being arranged on guide rail, the sliding block being slidably connected on guide rail, the pneumatic clamps
Pawl is a parallel finger cylinder being connected on sliding block, and the piston rod of the horizontal moving cylinder is connected with the sliding block.
When emulation shoe-shaped gold ingot is ejected die cavity, lift cylinder action declines Pneumatic clamping jaw, and then Pneumatic clamping jaw acts
Clamping emulation shoe-shaped gold ingot；Then lift cylinder rises Pneumatic clamping jaw, and horizontal moving cylinder action is connected to sliding block so as to drive
On Pneumatic clamping jaw along guide rail move horizontally place rotating disk above region；Lift cylinder moves down again, clamps Pneumatic clamping jaw
Emulation shoe-shaped gold ingot drop to suitable height.Now Pneumatic clamping jaw unclamps, and the collection that emulation shoe-shaped gold ingot can fall into lower section is held
In device.Due to two gas of parallel finger cylinder refer to can relatively synchronizing moving, therefore the emulation gold of ejection can be clamped exactly
Ingot, avoid the error of clamping.
Preferably, the rabbling mechanism includes the spice motor below spice bucket, the centre bit positioned at spice bucket
Put by the motor-driven spice axle of spice, three stirrings equidistantly arranged in circumferencial direction are radially provided with spice axle upper end
Bar, extended downwardly after the outer end bending of puddler, so that puddler is L-shaped, be provided with what is tilted down in the lower end of puddler
Stirring sheet.
When spice motor driving spice axle rotates, three inclined stirring sheets can rotate and stir in spice bucket,
Stir material.Because puddler is connected to the upper end of spice axle, therefore, when spice axle rotates, puddler can be avoided to material
Meaningless agitation, advantageously reduce the power consumption of spice motor.
Preferably, the bottom surface of the spice bucket is middle circular conical surface low, periphery is high, the stirring sheet is close to spice bucket
The lower side of bottom surface is gradually inclined upwardly from close to the inner side of spice axle to close to the outside of spice barrel side wall, so as in stirring sheet
Lower side and spice bucket bottom surface between form uniform gap, by the connection of stirring sheet and agitating shaft on the agitating shaft
The radial line A and stirring sheet of the radial direction of point on spice rotational axis direction before normal projection line B in the horizontal plane
Between angle be less than 90 degree.
Due to the radial line A and stirring on the agitating shaft of the present invention by stirring sheet and the radial direction of the tie point of agitating shaft
Piece on spice rotational axis direction before normal projection line B in the horizontal plane between angle be less than 90 degree, that is,
Say, the lateral wall of spice bucket is biased into before stirring sheet, therefore, when stirring sheet rotates, material can be along stirring sheet
Above moved to the lateral wall of spice bucket.And the bottom surface of spice bucket is middle circular conical surface low, periphery is high, therefore, piece is stirred
Push to the material at spice bucket lateral wall can automatically along inclined bottom surface to the center of spice bucket at flow, so as to realize
Effective uniform stirring of the material in spice bucket.
Preferably, the positioning framework of rectangle is provided between Pneumatic clamping jaw and rotating disk, in the long side of the positioning framework
Frame is provided with two the first locating pieces positioned opposite, and two positioned opposite the are provided with the short frame of the positioning framework
Two locating pieces, the relative one end of two the first locating pieces and two relative one end of the second locating piece are the sphere of evagination,
The first linkage flexible axle and the second linkage flexible axle are additionally provided with the positioning framework, the two of the first locating piece and the second locating piece
Side is respectively equipped with the bearing block being fixed on positioning framework, and two the first locating pieces are separately positioned on the two of the first linkage flexible axle
End, one end of the first linkage flexible axle are rotatably connected on the bearing block of first the first locating piece both sides, the first linkage flexible axle
The other end is rotatably connected on the bearing block of second the first locating piece both sides, and two the second locating pieces are separately positioned on second
The both ends of dynamic flexible axle, one end of the second linkage flexible axle are rotatably connected on the bearing block of first the second locating piece both sides, and second
The other end of linkage flexible axle is rotatably connected on the bearing block of second the second locating piece both sides, is divided on first, second locating piece
She You not reduction torsion spring.
When compressing emulation shoe-shaped gold ingot is ejected die cavity, two the first locating pieces and two positioned opposite can be promoted
Individual second locating piece.Because the first locating piece and the second locating piece are rotated and connected by the first linkage flexible axle and the second linkage flexible axle
It is connected on positioning framework, therefore, two the first locating pieces and two the second locating pieces can be flipped up, until emulation shoe-shaped gold ingot
The ball of evagination on space between two the first locating pieces and two the second locating pieces, the first locating piece and the second locating piece
Face can be slided along the side of emulation shoe-shaped gold ingot, and when the push rod stopping that discharging acts, emulation shoe-shaped gold ingot can be by the first positioning
Block and the second locating piece reliable location in X, Y both direction, so that it is guaranteed that Pneumatic clamping jaw can accurately and reliably capture emulation gold
Ingot.Especially since be connected between two the first locating pieces by the first linkage flexible axle, two the second locating pieces it
Between by second linkage flexible axle be connected, therefore, can be formed between two the first locating pieces and between the second locating piece
Complete synchronization action, it is ensured that emulation shoe-shaped gold ingot of the clamping position among the first locating piece, the second locating piece can be right exactly
Middle positioning, avoid emulating shoe-shaped gold ingot because the rotational angle of two the first locating pieces or two the second locating pieces is asynchronous and occurring
Inclination and offset.Meanwhile first linkage flexible axle and the second linkage flexible axle be advantageous to simplify synchronization structure and convenient arrange.
Preferably, being connected between the rotating disk and the motor shaft of motor using spline, set below the rotating disk
There is vertical feeler lever, the top of vertical feeler lever is provided with the roller against disk lower surface, and the downside of the rotating disk is provided with some rings
The shake-up block of shape decile, touch block and be located within the sector region on rotating disk corresponding to two neighboring lower mould, touch the following table of block
Face undulate in the rotation direction of rotating disk, the lower surface of block is touched in the front and rear sides of the rotation direction of rotating disk and rotating disk
Lower surface rounding off, when rotating disk rotates, the roller of the vertical feeler lever rolls across the corrugated lower surface of each shake-up block successively.
Due to using spline to connect between rotating disk and the motor shaft of motor, therefore, one side motor shaft can be with turn
Disk rotate, meanwhile, rotating disk can on motor shaft lifting carriage.When rotating disk rotates, the roller of vertical feeler lever rolls across each touch successively
The corrugated lower surface of motion block, vibrations are produced so as to promote rotating disk oscilaltion, so, the material being filled with die cavity passes through top
Its surface becomes smooth after teetering is dynamic, is advantageous to the consistent of various point locations density when drift is suppressed material.
Therefore, the present invention has the advantages that：The full-automation of whole production process can be achieved, thus can be significantly
Production efficiency is improved, reduces working strength, and can be consistent the quality of each emulation ingot.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the emulation shoe-shaped gold ingot manufacture system of the present invention.
Fig. 2 is the structural representation of material blending device.
Fig. 3 is the attachment structure schematic diagram of puddler and stirring sheet.
Fig. 4 is pressure setting and the structural representation of feeding device.
Fig. 5 is a kind of sectional view of the rotating disk at die cavity.
Fig. 6 is a kind of structural representation of positioning framework.
Fig. 7 is the side sectional view of positioning framework.
Fig. 8 is that rotating disk is touching the partial sectional view at block.
In figure：1st, shoe-shaped gold ingot 2, spice bucket 21, spice motor 22, spice axle 23, puddler 24, stirring sheet are emulated
25th, drain hole 26, screw metering pump 3, frame 31, workbench 32, motor 33, discharging push rod 34, balancing pole
4th, rotating disk 41, lower mould 411, die cavity 412, flange 413, lug 414, demoulding push rod 415, positioning cap 42, balancing pole
Through hole 43, touch block 5, drift 6, Pneumatic clamping jaw 61, lift cylinder 62, guide rail 63, horizontal moving cylinder 64, sliding block
7th, positioning framework 71, long margin frame 72, short frame 73, bearing block 731, the linkage flexible axle 75, second of positioning convex 74, first
Link flexible axle 76, the first locating piece 77, the second locating piece 8, vertical feeler lever 81, roller.
Embodiment
The present invention will be further described with embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, a kind of emulation shoe-shaped gold ingot processing method, offered a sacrifice to gods or ancestors to compressing with shoe-shaped gold ingot is emulated, should
The cross section for emulating shoe-shaped gold ingot horizontal direction is substantially in Long Circle, and for the ease of description, we will emulate shoe-shaped gold ingot in level side
Length is defined as to longer size, shorter size is defined as width, correspondingly, will emulate the size of shoe-shaped gold ingot vertical direction
It is defined as height.Specifically, emulate shoe-shaped gold ingot processing to realize by emulating shoe-shaped gold ingot manufacture system, its processing method includes as follows
Step：
A. material is poured into a material blending device and stirred, and exported from the drain hole of material blending device；
B. one group is sent into by the amount of setting by a screw metering pump from the material of drain hole output to be arranged on rotating disk simultaneously
In a ring in first die cavity in the die cavity of equidistantly distributed, rotating disk is driven by motor；
C. one fixed angle of rotating disk is rotated, the fixed angle is equal to the number of 360 degree divided by die cavity.For example, it is strong to work as property
Number be 8 when, then fixed angle be equal to 45., screw metering pump by setting amount by material be sent into second die cavity in, now
Drift be adapted to above first die cavity with die cavity pushes the material in first die cavity is compressing, suppresses after terminating, rushes
Head moves up reset；
D. one fixed angle of rotating disk is rotated further, material is sent into the 3rd die cavity by screw metering pump by the amount of setting
Interior, now drift pushes the material in second die cavity is compressing again, and after compacting terminates, drift moves up reset, with this
Meanwhile the discharging push rod below first die cavity rises product compressing in first die cavity ejection type upwards
Chamber, and one of the top Pneumatic clamping jaw by atmospheric control control captures product and removes rotating disk region, Pneumatic clamping jaw is released
Product is put, so that product is fallen into collection vessel；
E. repeat step d, and the correspondingly sequence number of die cavity therein incremented by successively, you can realize oneself of emulation shoe-shaped gold ingot
Dynamic Continuous maching.
As shown in Figure 1 and Figure 2, emulation shoe-shaped gold ingot manufacture system of the invention includes material blending device, pressure setting and feeding dress
Put.Material blending device includes circular spice bucket 2, and spice motor 21, the center in spice bucket are set below spice bucket
The spice axle 22 being connected with the motor shaft of spice motor is vertically set, and what in spice axle upper end, setting three radially extended stirs
Bar 23 is mixed, three puddlers equidistantly arrange in the circumferencial direction of spice axle, and the outer end of puddler bends downwards extension, so that
Puddler is L-shaped, and the stirring sheet 24 tilted down is set in the lower end of puddler.When spice motor driving spice axle rotates,
Three inclined stirring sheets can be rotated and stirred in spice bucket, stir the material imported in spice bucket.In addition, it would be desirable to
One drain hole 25 is set close to edge in the bottom surface of spice bucket, while one screw metering pump is set in the downside of spice bucket
26, the charging aperture of screw metering pump docks with drain hole.When stirring sheet stirs material, the material to stir can be by putting
Material mouth enters the charging aperture of screw metering pump, and screw metering pump can be sent out quantitative material by its discharging opening, to realize
Accurate measurement and feeding.
In addition, the circular conical surface of middle evagination low, periphery is high, correspondingly, stirring the bottom surface of spice bucket can be made in we
Lower side of the piece close to spice bucket bottom surface is gradually inclined upwardly from close to the inner side of spice axle to close to the outside of spice barrel side wall,
So as to forming uniform gap between the lower side of stirring sheet and the bottom surface of spice bucket, be advantageous to stirring sheet smooth rotation and
Effective stirring.Particularly, as shown in figure 3, we can make stirring sheet in rotation direction before be inclined to spice bucket outside
Wall side, that is to say, that exist on agitating shaft by the radial line A and stirring sheet of stirring sheet and the radial direction of the tie point of agitating shaft
Angle D between the projection line B of normal in the horizontal plane before on spice rotational axis direction is controlled in the model less than 90 degree
In enclosing, its preferred value is 75 degree.So, when stirring sheet rotates, material can be along before stirring sheet to outside spice bucket
Side wall moves, so as to which material to be pushed to the outside of spice bucket, so as to which material is pushed into drain hole.And during the bottom surface of spice bucket is
Between low, circular conical surface that periphery is high, therefore, being stirred material that piece is pushed at spice bucket lateral wall again can be automatically along inclination
Bottom surface flowed at the center of spice bucket, so as to be advantageously implemented effective uniform stirring of the material in spice bucket, avoid out
Existing dead angle.
As shown in figure 4, the pressure setting of the present invention includes a frame 3 with workbench 31, in workbench
Top sets a horizontally disposed circular rotating disk 4, and a motor 32, motor are provided with the lower section of workbench
Motor shaft straight up is connected to the center of rotating disk, is rotated so as to driving rotating disk, and 8 are set on rotating disk around driving
The die cavity 411 of the motor shaft equidistantly distributed of motor, that is to say, that the central angle corresponding to two neighboring die cavity is 45 degree, phase
Ying Di, a drift 5 being adapted to die cavity is set in the top of rotating disk and one of die cavity corresponding position, and the drift and one consolidate
The piston rod for the oil cylinder straight down being scheduled in frame is connected, so as to be moved up and down by hydraulic oil cylinder driving drift, with pressure
Make the material in corresponding lower section die cavity.In addition, the screw metering pump being arranged in the material blending device of frame side goes out
Material mouth is located above another die cavity of rotating disk, so that the quantitative material that screw metering pump is sent out can enter precisely into die cavity
It is interior.In addition, set with also die cavity corresponding position discharging push rod 33 straight up below rotating disk, so as to will be compressing
Emulation shoe-shaped gold ingot 1 eject die cavity.It is understood that discharging push rod can be by the cylinder that is arranged in frame on the downside of workbench
Or the driving such as oil cylinder, to realize oscilaltion.In addition, die cavity corresponding to drift, corresponding to the discharging opening of screw metering pump
Die cavity corresponding to die cavity and discharging push rod preferably should be remote separated by a distance, in order to drift, screw metering pump and
The structure arrangement of discharging push rod, avoids producing interference between each other.
The present invention is stirred the material for the fine particle shape for being mixed with binding agent by rabbling mechanism in spice bucket, is stirred
The charging aperture that uniform material enters screw metering pump by drain hole is mixed, material is by screw metering pump accurate measurement and by going out
Material mouth is sent into first die cavity below discharging opening, and motor drives rotating disk to rotate 45 degree, makes adjacent second
Die cavity is turned to below the discharging opening of screw metering pump, and now material is sent into second die cavity by screw metering pump again；When
When die cavity filled with material is turned to below drift, drift moves down under the driving of oil cylinder, the material of press type intracavitary,
Material is compacted to be formed to the emulation ingot of sacrifice；After compacting terminates, rotating disk is rotated further, when the type for forming emulation shoe-shaped gold ingot
When chamber is turned to above discharging push rod, discharging push rod rises, and the emulation shoe-shaped gold ingot in die cavity is ejected into die cavity.
In order to simplify structure, convenient manufacture, detachable structure die cavity can be made in we, specifically, such as Fig. 4, Fig. 5 institute
Show, can need to set the position of die cavity that one die cavity is set in disk upper surface, so as to form 8 on rotating disk around driving electricity
The motor shaft equidistantly distributed of machine simultaneously penetrates the die cavity of disk lower surface, and lower mould 41 is set in die cavity, is then set in lower mould corresponding
Die cavity 411, the upper edge of lower mould sets the flange 412 to turn up, will so as to pass through the screw being arranged on flange
Lower mould is fixed in die cavity.So, the processing and manufacturing of rotating disk, die cavity had both been facilitated, while die cavity can be realized by changing lower mould
Rapid-maintenance.In addition, we can set lug 413 on the flange in the outside of lower mould, rotating disk is set in corresponding lug position
The balance rod through-hole 42 of up/down perforation, balancing pole 34 straight up is being set with drift corresponding position below rotating disk, balancing pole by
Cylinder or hydraulic oil cylinder driving, so as to move up and down.When balancing pole rises to upper extreme position, the upper end of balancing pole is against lower mould
Lug, so as to forming reliable support to lower mould.When drift moves down the material of press type intracavitary, balancing pole rises top simultaneously
Stay the lug of mould, so that reliably being supported on the downside of lower mould and rotating disk and realizing that bearing up-down force balances, and avoids down
Mould and rotating disk damage because of the huge press power of drift.Certainly, we can set symmetrical two lugs, phase on flange
Ying Di, rotating disk lower section then set by same cylinder or two parallel balancing poles of hydraulic oil cylinder driving, balanced so as to be formed to lower mould
Support.
In addition, we can also set vertical jogger hole in the bottom centre position of die cavity, being set in jogger hole can be upper and lower
The demoulding push rod 414 of slip, the upper end that demoulding push rod is stretched into die cavity sets hemispheric positioning cap 415, to push up the demoulding
Bar positions in the axial direction of jogger hole, avoids it from being come off downwards from jogger hole.When the die cavity for completing compressing turns to out
When expecting above push rod, discharging push rod rises the demoulding push rod of the pushing tow cavity bottom, so as to drive demoulding push rod to rise die cavity
Interior compressing emulation shoe-shaped gold ingot ejection die cavity.Positioning cap due to being now stripped push rod upper end is still enclosed in emulation gold
The bottom of ingot, therefore, the emulation shoe-shaped gold ingot after ejection can rest on the top of demoulding push rod, wait the gripping of feeding device.
When the push rod that discharges, which declines, to be resetted, demoulding push rod then can automatically move down reset in the presence of self gravitation.
The feeding device of the present invention include above the rotating disk with a Pneumatic clamping jaw 6 of discharging push rod correspondence position and
The atmospheric control for controlling the Pneumatic clamping jaw to move.Pneumatic clamping jaw can use parallel finger cylinder, and the two of parallel finger cylinder
Individual gas refer to can relatively synchronizing moving, so as to clamp the emulation shoe-shaped gold ingot of ejection exactly.Atmospheric control include vertically to
A lift cylinder 61 that Shangdi is fixed in frame, the guide rail 62 for being horizontally disposed at lift cylinder piston rod upper end, set
Horizontal moving cylinder 63 on guide rail, the sliding block 64 being slidably connected on guide rail, the piston rod and sliding block of horizontal moving cylinder
It is connected, Pneumatic clamping jaw straight down is connected to the side of sliding block.
When emulation shoe-shaped gold ingot is ejected die cavity, lift cylinder action declines Pneumatic clamping jaw, and then Pneumatic clamping jaw acts
Clamping emulation shoe-shaped gold ingot；Then lift cylinder rises Pneumatic clamping jaw, and horizontal moving cylinder action is connected to sliding block so as to drive
On Pneumatic clamping jaw along the horizontal region removed above rotating disk of guide rail；Lift cylinder moves down again, makes what Pneumatic clamping jaw clamped
Emulation shoe-shaped gold ingot drops to suitable height.Now Pneumatic clamping jaw unclamps, and emulation shoe-shaped gold ingot can fall into the collection vessel of lower section
It is interior, or collecting platform, and stored by operating personnel.
Can accurately and reliably it be positioned in order to ensure ejecting the emulation shoe-shaped gold ingot of die cavity, in order to the accurate folder of feeding device
Take, as shown in Figure 6, Figure 7, we can set the positioning framework 7 of a horizontally disposed rectangle between Pneumatic clamping jaw and rotating disk,
Positioning framework, which includes two relative short frames 72 and two relative long margin frames 71, the rectangular frame, can pass through corresponding support
It is fixed in frame.Set respectively in the centre position of two long margin frames of positioning framework and the centre position of two short frames
Two bearing blocks 73, one end of one first linkage flexible axle 74 are rotatably connected on the bearing block of one of long margin frame, and first
The other end of linkage flexible axle is rotatably connected on the bearing block of other in which long margin frame, one end of one second linkage flexible axle 75
It is rotatably connected on the bearing block of one of short frame, it is short that second other end for linking flexible axle is rotatably connected on other in which
On the bearing block of frame.In addition, set between two bearing blocks of long margin frame one be fixed on the first linkage flexible axle the
A positioning block 76, so as to form two the first locating pieces positioned opposite on positioning framework；In two bearing blocks of short frame
Between second locating piece 77 being fixed on the second linkage flexible axle is set, so as to form two relative cloth on positioning framework
The second locating piece put, and reduction torsion spring is set on the first locating piece, one end of reduction torsion spring pins the first locating piece, another
End pins bearing block, and a positioning convex 731, so, the first locating piece are set on the bearing block of the first locating piece side
Compressing positioning convex in the presence of reduction torsion spring, two the first relative locating pieces keep approximate horizontal state, and now two
The maximum length 5-10 millimeters for being smaller than emulating shoe-shaped gold ingot between individual first locating piece opposite side.Analogously, second
Reduction torsion spring is also provided with locating piece, one end of reduction torsion spring pins the second locating piece, and the other end pins bearing block, the second positioning
One positioning convex is set on the bearing block of block side, and so, the second locating piece can compress fixed in the presence of reduction torsion spring
Position is raised, and two the second relative locating pieces keep approximate horizontal state, now between two the second locating piece opposite sides
Be smaller than emulate shoe-shaped gold ingot maximum length 5-10 millimeters.In addition, the relative one end of two the first locating pieces and two
The relative one end of second locating piece is the sphere of evagination.
When compressing emulation shoe-shaped gold ingot is ejected die cavity and when gradually rising, positioned opposite two first can be promoted
Locating piece and two the second locating pieces are flipped up, now the spacing between two the first locating piece opposite sides and two second
Spacing between locating piece opposite side incrementally increases, until emulation shoe-shaped gold ingot enters two the first locating pieces and two second fixed
Space between the block of position, the sphere of evagination can be slided along the side of emulation shoe-shaped gold ingot on the first locating piece and the second locating piece
It is dynamic.When the push rod stopping that discharging acts, emulation shoe-shaped gold ingot no longer rises, so that by the first locating piece and the second locating piece in X, Y
Reliable location in both direction.Due to being connected between two the first locating pieces by the first linkage flexible axle, two second
Between locating piece by second linkage flexible axle be connected, therefore, between two the first locating pieces and the second locating piece it
Between can form complete synchronization action, it is ensured that emulation shoe-shaped gold ingot energy of the clamping position among the first locating piece, the second locating piece
Centering positions exactly, avoids emulating gold because the rotational angle of two the first locating pieces or two the second locating pieces is asynchronous
There is inclination and offset in ingot.
Finally, we can make to connect using spline between rotating disk and the motor shaft of motor, so as to motor shaft band turn
Disk rotate, meanwhile, make rotating disk can on motor shaft lifting carriage.In addition, as shown in figure 8, the lower section setting 3 of rotating disk is fixed on
Vertical feeler lever 8 in frame, the top of vertical feeler lever is positioned against the roller 81 of disk lower surface, to be erected when rotating disk rotates
Straight feeler lever can form with rotating disk and roll connection, so as to form a stable support to rotating disk.In addition, in the downside of rotating disk
The shake-up block 43 of one arc is set in the sector region corresponding to two neighboring lower mould, so as in the downside shape of rotating disk
Into the shake-up block of 8 annular deciles.The lower surface of shake-up block undulate in the rotation direction of rotating disk, touch the lower surface of block
In the front and rear sides of the rotation direction of rotating disk and the lower surface rounding off of rotating disk.So, when the discharging positioned at screw metering pump
In the die cavity of mouthful lower section when be full of material, rotating disk starts to rotate, and the roller of vertical feeler lever rolls across that each to touch block corrugated successively
Lower surface, vibrations are produced so as to promote rotating disk oscilaltion, so, the material being filled with die cavity passes through its table after vibrations of jolting
Face becomes smooth, is advantageous to the consistent of various point locations density when drift is suppressed material.Particularly, we can make the shake-up of arc
Central angle corresponding to block is equal to 15 degree, and first touch pole and central angle corresponding to second touch pole are equal to 105
Degree, the central angle corresponding to second touch pole and the 3rd touch pole are equal to 105 degree, and the 3rd touch pole and first touch
Central angle corresponding to bar is equal to 15- degree, and in original position, first touch pole is located just at first and touches block rotating disk
Initiating terminal.So, when rotating disk turns over 15 degree, adjacent second die cavity turns to the position of first die cavity, and first is touched
Lever rolls across first shake-up block, and second touch pole just compresses the initiating terminal of the 4th shake-up block；When rotating disk continues to revolve through 15
When spending, the 3rd follow-up die cavity turns to the position of first die cavity, and first touch pole rolls across in the downside sky of rotating disk
15 degree, second touch pole rolls across the 4th shake-up block, and the 3rd touch pole then just compresses the initiating terminal of the 7th shake-up block；When
When rotating disk is again rotated through 15 degree, the 4th follow-up die cavity turns to the position of first die cavity, and first touch pole just supports
The initiating terminal of the 8th shake-up block is pressed, the 3rd touch pole then rolls across the initiating terminal of the 7th shake-up block.By that analogy, 3 shake-up
Bar once compresses and rolls across each shake-up block, so that rotating disk can produce lasting upper and lower tremble in rotation process.
Claims (7)
1. one kind emulation shoe-shaped gold ingot processing method, it is characterized in that, comprise the following steps：
A. material is poured into a material blending device and stirred, and exported from the drain hole of material blending device；
B. one group is sent into by the amount of setting by a screw metering pump from the material of drain hole output to be arranged on rotating disk and be in ring
In first die cavity in the die cavity of shape equidistantly distributed, rotating disk is driven by motor；
C. one fixed angle of rotating disk is rotated, the fixed angle is equal to the number of 360 degree divided by die cavity, and screw metering pump is by setting
Material is sent into second die cavity by fixed amount, and the drift being now adapted to above first die cavity with die cavity is pushed first type
The material of intracavitary is compressing, and after compacting terminates, drift moves up reset；
D. one fixed angle of rotating disk is rotated further, material is sent into the 3rd die cavity by screw metering pump by the amount of setting, this
Shi Chongtou push again the material in second die cavity is compressing, compacting terminate after, drift moves up reset, at the same time,
Discharging push rod below first die cavity rises ejects die cavity upwards by product compressing in first die cavity, and on
One of side captures product by the Pneumatic clamping jaw of atmospheric control control and removes rotating disk region, Pneumatic clamping jaw release product,
So that product is fallen into collection vessel, the atmospheric control includes lift cylinder straight up, is horizontally disposed at
The guide rail of lift cylinder piston rod upper end, the horizontal moving cylinder being arranged on guide rail, the sliding block being slidably connected on guide rail, institute
It is a parallel finger cylinder being connected on sliding block, the piston rod of the horizontal moving cylinder and the sliding block to state Pneumatic clamping jaw
It is connected；
E. repeat step d, and the correspondingly sequence number of die cavity therein incremented by successively, you can realize that the automatic of emulation shoe-shaped gold ingot connects
Continuous processing.
2. a kind of emulation shoe-shaped gold ingot processing method according to claim 1, it is characterized in that, if the disk upper surface is provided with
Girth around motor motor shaft equidistantly distributed and penetrate the die cavity of disk lower surface, is provided with lower mould, each die cavity in die cavity
It is successively set on the upper surface of each lower mould, the bottom of die cavity is provided with vertical jogger hole, and the demoulding is slidably provided with jogger hole
Push rod, the upper end that demoulding push rod is located in die cavity are provided with positioning cap.
3. a kind of emulation shoe-shaped gold ingot processing method according to claim 2, it is characterized in that, the lateral surface of the lower mould is provided with
Lug, rotating disk are provided with the balance rod through-hole of up/down perforation in corresponding lug position, be provided with below rotating disk with drift corresponding position can on
The balancing pole of lower movement, when balancing pole rises to upper extreme position, the lug of the upper end of balancing pole against lower mould.
4. a kind of emulation shoe-shaped gold ingot processing method according to claim 1 or 2 or 3, it is characterized in that, the material blending device bag
Spice bucket, the rabbling mechanism being arranged in spice bucket are included, the drain hole is arranged on the bottom surface of spice bucket close to edge, and
Drain hole docks with the charging aperture of screw metering pump, and the rabbling mechanism includes spice motor below the spice bucket, is located at
The center of spice bucket is radially provided with three in spice axle upper end in circumferencial direction etc. by the motor-driven spice axle of spice
The puddler of spacing arrangement, extended downwardly after the outer end bending of puddler, so that puddler is L-shaped, in the lower end of puddler
Provided with the stirring sheet tilted down.
5. a kind of emulation shoe-shaped gold ingot processing method according to claim 1, it is characterized in that, during the bottom surface of the spice bucket is
Between low, circular conical surface that periphery is high, the stirring sheet close to spice bucket bottom surface lower side from close to the inner side of spice axle to close
The outside of spice barrel side wall is gradually inclined upwardly, uniform so as to be formed between the lower side of stirring sheet and the bottom surface of spice bucket
Gap, by the radial line A and stirring sheet of stirring sheet and the radial direction of the tie point of agitating shaft in spice axle on the agitating shaft
The angle between the projection line B of normal in the horizontal plane before in rotation direction is less than 90 degree.
6. a kind of emulation shoe-shaped gold ingot processing method according to claim 1 or 2 or 3, it is characterized in that, in Pneumatic clamping jaw with turning
The positioning framework of rectangle is provided between disk, two the first positioning positioned opposite are provided with the long margin frame of the positioning framework
Block, is provided with two the second locating pieces positioned opposite on the short frame of the positioning framework, and two the first locating pieces are relative
One end and two relative one end of the second locating piece are the sphere of evagination, and it is soft to be additionally provided with the first linkage on the positioning framework
Axle and the second linkage flexible axle, the axle being fixed on positioning framework is respectively equipped with the both sides of the first locating piece and the second locating piece
Bearing, two the first locating pieces are separately positioned on the both ends of the first linkage flexible axle, and one end of the first linkage flexible axle is rotatably connected on
On the bearing block of first the first locating piece both sides, the other end of the first linkage flexible axle is rotatably connected on second the first locating piece
On the bearing block of both sides, two the second locating pieces are separately positioned on the both ends of the second linkage flexible axle, one end of the second linkage flexible axle
It is rotatably connected on the bearing block of first the second locating piece both sides, the other end of the second linkage flexible axle is rotatably connected on second
On the bearing block of second locating piece both sides, reduction torsion spring is respectively equipped with first, second locating piece.
7. a kind of emulation shoe-shaped gold ingot processing method according to claim 1 or 2 or 3, it is characterized in that, the rotating disk and driving
Connected between the motor shaft of motor using spline, the lower section of the rotating disk is provided with vertical feeler lever, and the top of vertical feeler lever, which is provided with, to be supported
By the roller of disk lower surface, the downside of the rotating disk is provided with the shake-up block of some annular deciles, touches block and is located on rotating disk
Within sector region corresponding to two neighboring lower mould, the lower surface of the block undulate in the rotation direction of rotating disk is touched, is touched
The lower surface of motion block is in the front and rear sides of the rotation direction of rotating disk and the lower surface rounding off of rotating disk, when rotating disk rotates, institute
The roller for stating vertical feeler lever rolls across the corrugated lower surface of each shake-up block successively.
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| CN107127999B (en) * | 2017-06-28 | 2019-06-25 | 太原科技大学 | A kind of powder pressing molding machine |
| CN111716789A (en) * | 2020-05-29 | 2020-09-29 | 重庆耐德新明和工业有限公司 | High-pressure extrusion dehydrator for garbage disposal |
| CN111716788A (en) * | 2020-05-29 | 2020-09-29 | 重庆耐德新明和工业有限公司 | High-pressure extrusion dehydration method for garbage treatment |
| CN112356492B (en) * | 2020-09-30 | 2022-04-22 | 中钢新型材料股份有限公司 | Graphite handicraft compression moulding device |
| CN112426925A (en) * | 2020-11-20 | 2021-03-02 | 湖南省方圆磨料磨具有限公司 | Grinding material mixing device is used in grinding apparatus production |
| CN113047122B (en) * | 2021-04-02 | 2022-08-19 | 安徽安能建设集团有限公司 | Old asphalt concrete recycling equipment |
| CN116622464B (en) * | 2023-04-14 | 2024-09-03 | 山东省葡萄研究院 | Fermenting device and fermenting method for low-alcohol sweet peach fruit wine |
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| CN2363816Y (en) * | 1998-12-14 | 2000-02-16 | 镇江机器厂股份有限公司 | Powder timing and constant-weight feeding and bridging removing device for powder constant-weight former |
| JP2001300791A (en) * | 2000-04-14 | 2001-10-30 | Mitsuishi Fukai Tekkosho:Kk | Powder molding machine |
| CN201042852Y (en) * | 2007-05-18 | 2008-04-02 | 河南中南工业有限责任公司 | Automatic pressing device for quantitatively feeding |
| FR2946916B1 (en) * | 2009-06-17 | 2012-11-16 | Eurotab | METHOD AND DEVICE FOR MANUFACTURING COMPACT PRODUCTS BY SLOW COMPACTION |
| CN102133637B (en) * | 2010-01-22 | 2013-01-16 | 王向群 | Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor |
| CN102218845B (en) * | 2011-01-27 | 2014-05-07 | 济南易久自动化技术有限公司 | Movable type rotary hot-pressing production line for brake block die |
| CN203120941U (en) * | 2013-02-27 | 2013-08-14 | 吕旭 | Automatic molding machine of pelletized foods |
| CN104528004B (en) * | 2014-12-26 | 2017-01-04 | 金合 | Disc cam formula packaged food metering device |
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Effective date of registration: 20200424 Address after: Room 301-306, building 1, Dongsheng building, 211 Dongsheng East Road, Jiefang street, Nanhu District, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Zhongdi Intelligent Technology Co.,Ltd. Address before: 311519, No. 8 Minsheng Road, Tonglu County, Hangzhou, Zhejiang Patentee before: ZHEJIANG SHENZHEN MACHINERY TECHNOLOGY Co.,Ltd. |
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