CN105905340A - Automatic packing machine for tea cakes - Google Patents
Automatic packing machine for tea cakes Download PDFInfo
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- CN105905340A CN105905340A CN201610399601.3A CN201610399601A CN105905340A CN 105905340 A CN105905340 A CN 105905340A CN 201610399601 A CN201610399601 A CN 201610399601A CN 105905340 A CN105905340 A CN 105905340A
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- Prior art keywords
- tea cake
- gear
- model box
- packing
- power set
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/10—Packaging biscuits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
- B65B63/026—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles for compressing by feeding articles through a narrowing space
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Confectionery (AREA)
Abstract
The invention discloses an automatic packing machine for tea cakes. The automatic packing machine comprises model boxes; the model boxes are matched with an inverted hammer device, the inverted hammer device repeatedly beats tea leaves in the model boxes to manufacture the tea cakes, the tea cakes are pushed out of the model boxes to a packing mechanism by a pushing device after being manufactured, and the packing mechanism receives packing materials conveyed by a conveying device and conducts inclusion packing on the tea cakes. The packing mechanism can replace manual packing and can achieve six-face inclusion of the tea cakes in place in one time, and accordingly the novel combination mechanism is designed to replace manual inclusion action; and the mechanism is not only limited to tea cake packing but also can achieve six-face inclusion of all cubes with the suitable size, the problems that manual packing efficiency is low, and the packing specifications are unequal can be solved, and thus automatic packing of the tea cakes can be achieved.
Description
Technical field
The invention belongs to tea cake packing technique field, be specifically related to a kind of tea cake automatic packaging machine.
Background technology
Zhangping narcissus tea cake has another name called " paper bag tea ", is the unique compressed tea of oolong tea, is in great demand in Min Xi various places and Guangdong, Xiamen
One band, and find a good sale in Southeast Asia.Zhang-ping's narcissus tea cultivated area about 50,000 mu, annual production more than 2000 ton, add work at present
Nearly thousand, mill, because bag paper setting process is more complicated, completes the most by hand, fails to realize mechanization, automatic packaging,
This operation needs substantial amounts of manpower and materials, and labor intensity is big, and in the tea making busy season, recruitment is the shortest, and tea making cost is significantly
Improve, therefore replace Manual Packaging in the urgent need to a kind of package mechanism.
Package packing machine is of a great variety, such as candy wrapper, cake packaging machine and soap packing machine the most both at home and abroad.They are all
Molded article are carried out packaging miscellaneous, and the packaging material used are mainly plastic bag or hard paper, act primarily as sky
Air bound from anticorrosion moisture-proof role.And the feature that narcissus tea cake automatic packaging must retain traditional handicraft presses setting bag
Dress, packaging, mainly to the tea cake pressed, plays styling.Therefore, narcissus tea cake packaging is current any package packing machine
Equipment all cannot complete, and needs to carry out brand-new research and development.
Summary of the invention
It is an object of the invention to as overcoming above-mentioned the deficiencies in the prior art, it is provided that a kind of tea cake automatic packaging machine, hands can be replaced
Work is packed, and energy one-time-reach-place realizes the hexahedro inclusion of tea cake, and this mechanism is not limited only to the packaging of tea cake, for applicable size
Cube can realize hexahedro inclusion, can effectively solve hand-filling efficiency slow, and packing specification differs in size problem, Jin Erneng
Realize the automatic packaging of tea cake.
For achieving the above object, the present invention uses following technical proposals:
Tea cake automatic packaging machine, including model box, described model box matches with falling to hammer device into shape, and the hammer device that falls moves back and forth
In beating model box, tea cake made by Folium Camelliae sinensis, after making tea cake by ejecting device by tea cake by model box being pushed out on package mechanism,
Package mechanism receives the packaging material carried by conveyer device and tea cake is carried out inclusion encapsulation.The hammer device that falls moves back and forth mould
Folium Camelliae sinensis in flask is beaten and is made tea cake, and tea cake is pushed to package mechanism by ejecting device, and conveyer device is carried by package mechanism
Tea cake inclusion is encapsulated by the packaging material come, it is possible to realizing the automatic packaging of tea cake, packaging process is simple and easy to control.
Described fall hammer device include the first reciprocating mechanism, described first reciprocating mechanism is connected with hammering into shape of beating Folium Camelliae sinensis,
The hammer that falls matches with model box, and described first reciprocating mechanism and the first power set connect；Driven by the first power set
First reciprocating mechanism motion, makes tea cake so that falling to hammer into shape to beat the tea cake in model box.
Described first reciprocating mechanism includes the first gear, the first gear and the first tooth bar engaged transmission, described first gear
Being connected with power set, described first tooth bar closes on one end of model box and is connected with hammering into shape；Drive with gear and tooth bar
Hammering reciprocating motion into shape, transmission accuracy is high, and well realize Folium Camelliae sinensis beats process.
Preferably, described first tooth bar is connected with vibrating motor away from one end of model box；Under the effect of vibrating motor, fall
Hammer constantly vibrating compacting Folium Camelliae sinensis into shape so that it is become tea cake.
Described ejecting device includes that the second reciprocating mechanism, described second reciprocating mechanism are connected with the push pedal promoting tea cake,
Push pedal matches with model box, and described second reciprocating mechanism and the second power set connect, with packaging bottom ejecting device
Mechanism is corresponding；The second reciprocating mechanism motion is driven, so that push pedal is by the tea cake in model box by the second power set
And the packaging material cut are pushed out on package mechanism.
Described second reciprocating mechanism includes the second gear, the second gear and the second tooth bar engaged transmission, described second gear
Being connected with the second power set, described second tooth bar is connected with push pedal；Push pedal is driven to move back and forth with gear and tooth bar,
Transmission accuracy is high, well realizes the propelling movement process of tea cake.
Described conveyer device includes that the first conveying roller and the second conveying roller, the second conveying roller and the 5th power set connect, first
Being equipped with packaging material between conveying roller and the second conveying roller, packaging material are flowed to wrap by the first conveying roller and the second conveying roller
Package material is cut into the crush-cutting mechanism setting shape；After packaging material are flowed to crush-cutting mechanism by conveyer device, crush-cutting mechanism Jiang Bao
Package material cuts into setting shape, and then is packed tea cake by package mechanism, to meet the virtual package requirement of tea cake.
Described crush-cutting mechanism includes cutting die, described cutting die is provided with the port setting shape, matches with cutting knife above cutting die,
Cutting knife coordinate with cutting die packaging material are cut into setting shape after, conveyer device packaging material are delivered to package mechanism,
Described cutting knife is connected with pressure apparatus；Being driven cutting knife to move down by pressure apparatus, cutting knife is joined with having the cutting die setting shape port
Close, packaging material are cut into setting shape.
It is fixed on lifting platform bottom described package mechanism, bottom described lifting platform, connects elevating mechanism；When needs are packed by
Elevating mechanism drives package mechanism to rise at model box pack tea cake, is driven bag by elevating mechanism when without packing
Mounting mechanism declines.
Preferably, packer also includes that rotary apparatus, described rotary apparatus are connected with multiple model boxes；Multiple model box is set,
And driven model box rolling transposition by rotary apparatus.
The plurality of model box corresponds to multiple stations, and wherein the model box at the first station matches with charging aperture, the second work
Model box at Wei matches with falling to hammer device into shape, and the model box at the 3rd station matches with ejecting device；Coordinate model box
Arranging multiple station, corresponding different device at each station, the device at different station can work simultaneously, accelerates bag
The efficiency of installation.
Preferably, it is provided with weighing device at described charging aperture, matches with feed control mechanism above described weighing device, claim
Refitting is put sidepiece and is matched with pusher, and the Folium Camelliae sinensis on weighing device is pushed charging aperture by pusher；Feed control mechanism
Controlling Folium Camelliae sinensis and enter weighing device, Folium Camelliae sinensis is pushed charging aperture by delivery device after weighing and enters model box by weighing device.
Described pusher includes the 3rd gear, described 3rd gear and the 3rd tooth bar engaged transmission, and the 3rd tooth bar is with pushing block even
Connecing, the 3rd gear and the 3rd power set connect；Driving pushing block to move back and forth with gear and tooth bar, transmission accuracy is high,
Well realize Folium Camelliae sinensis by the propelling movement process of weighing device to charging aperture.
Described feed control mechanism includes the slider-crank mechanism being made up of the slide block being sequentially connected with, connecting rod and crank, and crank leads to
Crossing rotating shaft to be connected with the 4th power set, described slide block matches with guide-rail plate and slide block can slide along guide-rail plate；Pass through crank
The setting of slide block mechanism, slide block reciprocatingly slides along guide-rail plate, closes or separate between slide block with guide-rail plate, thus controls Folium Camelliae sinensis
Entered the process of weighing device by feed control mechanism, control the inlet amount of Folium Camelliae sinensis.
Described slide block is baffle plate, and baffle plate plugs together mutually with guide-rail plate；Described connecting rod is arc-shaped connecting rod；Baffle plate is driven edge by connecting rod
Guide-rail plate slides, and forms gap and fall into weighing device weigh for Folium Camelliae sinensis between baffle plate and guide-rail plate；Baffle plate drives at connecting rod
During lower gap vanishing with guide-rail plate, the charging of stopping Folium Camelliae sinensis, controls the fill process of Folium Camelliae sinensis with this.Connecting rod is set for circle
Arcuation, can avoid the interference in link rotatable and between crank.
One end of described package mechanism is provided with finished product ejecting device, and the other end of package mechanism is provided with finished product and releases slideway, finished product
Release and be combined with storage device below slideway；Described finished product ejecting device includes the 3rd reciprocating mechanism, described 3rd reciprocal
Motion is connected with the push pedal promoting finished product, and described 3rd reciprocating mechanism and the 6th power set connect；Moved by the 6th
Power apparatus drives the 3rd reciprocating mechanism motion, so that the tea cake finished product on package mechanism is pushed out to finished product and releases by push pedal
On slideway, and then feeding storage device stores.
Described 3rd reciprocating mechanism includes the 4th gear, the 4th gear and the 4th tooth bar engaged transmission, described 4th gear
Being connected with the 6th power set, described 4th tooth bar is connected with push pedal；Push pedal is driven to move back and forth with gear and tooth bar,
Transmission accuracy is high, well realizes the propelling movement process of tea cake finished product.
The operation principle of the present invention is:
Feed control mechanism controls Folium Camelliae sinensis and is entered weighing device by feeding, and the Folium Camelliae sinensis at weighing device is pushed to by pusher
Charging aperture enters model box, and model box goes to hammer into shape at device station, and the hammer device that falls is beaten compacting Folium Camelliae sinensis and formed tea cake；Packaging
Mechanism is driven by lifting platform and rises to specify position, and packaging material are delivered at crush-cutting mechanism by conveyer device, and crush-cutting mechanism will
Packaging material cut into designated shape, and the packaging material of designated shape are transmitted to package mechanism by conveyer device, ejecting device
Tea cake is released by model box, the packaging material of related for tea cake designated shape is pushed out on package mechanism, package mechanism simultaneously
With the packaging material of designated shape, tea cake is carried out inclusion encapsulation.
The invention have the benefit that
1. the present invention uses slider-crank mechanism to drive baffle controls Folium Camelliae sinensis charging quantity, coordinates pressure transducer to realize weighing,
Manual pickup is replaced to estimate.
2. the present invention uses reciprocating mechanism back and forth to beat motion by hand with the replacement that coordinates of hammer, and Folium Camelliae sinensis is beaten into tea cake,
It is simple and easy to control that tea cake makes process.
3. the package mechanism of the present invention can replace Manual Packaging, energy one-time-reach-place to realize the hexahedro inclusion of tea cake, and this mechanism is not only
Being limited to the packaging of tea cake, the cube for applicable size can realize hexahedro inclusion, can effectively solve hand-filling efficiency slow,
Packing specification differs in size problem, and then can realize the automatic packaging of tea cake.
4. the present invention builds packaging system with little cost, completes to weigh, feeding, presses molding, automatic inclusion and automatically release
Deng streamline action.
Packaging function the most of the present invention replaces pure manual operations, not only solves to produce the problem that the recruitment of tea phase is in short supply, and can improve
Production efficiency, reduces cost of labor, reduces labor intensity, it is also possible to realizes the unitized of tea cake, attractive in appearanceization, therefore has
Well application prospect and social benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation of packer of the present invention；
Fig. 2 is the front view of packer of the present invention；
Fig. 3 is the side view of packer of the present invention；
Fig. 4 is the top view of packer of the present invention；
Fig. 5 is feed control mechanism schematic diagram of the present invention；
Fig. 6 is pusher schematic diagram；
Fig. 7 is for falling hammer device schematic diagram；
Fig. 8 is crush-cutting structural scheme of mechanism；
Fig. 9 is package mechanism schematic diagram；
Figure 10 is elevating mechanism schematic diagram；
Figure 11 is flow package figure；
Figure 12 is control flow chart；
In figure, 1 feeding port, 2 pushers, 3 feed control mechanisms, 4 charging apertures, 5 hammer device into shape, 6 model boxes, and 7
Ejecting device, 8 conveyer devices, 9 crush-cutting mechanisms, 10 package mechanisms, 11 finished product ejecting devices, 12 frames, 13 slide blocks,
14 connecting rods, 15 cranks, 16 the 4th power set, 17 guide-rail plates, 18 the 3rd power set, 19 the 3rd gears, 20 the 3rd
Tooth bar, 21 pushing blocks, 22 feeding drawers, 23 vibrating motors, 24 first tooth bars, 25 first gears, 26 fall to hammer into shape, and 27 first move
Power apparatus, 28 cutting dies, 29 cutting die cover plates, 30 cut paper depression bars, 31 motors, 32 cutting die posts, 33 cutting die cover plate posts,
34 packaging connecting rods, 35 inclusion plates, 36 lifting platforms, 37 sliding bars, 38 screw mandrels, 39 return springs, 40 coil paper supports, 41
Support column, 42 discharging tooth bars, 43 kick-off arms, 44 cylinders, 45 paper feeding supports, 46 paper feeding roller bearings, 47 feeding bearings,
48 faggings, 49 second tooth bars, 50 second power set, 51 motor support bases, 52 panels, 53 paper delivery motor support bases, 54 go out
Paper motor, 55 finished products release slideway, 56 rotating shafts, 57 paper feed rollers, 58 paper delivery roller bearings, 59 chutes, 60 push pedals.
Detailed description of the invention
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
As Figure 1-Figure 4, tea cake automatic packaging machine, point organic frame 12, weighing device, pusher 2, charging control
Mechanism 3 processed, reverse mould station, hammer device 5, conveyer device 8, crush-cutting mechanism 9, ejecting device 7, package mechanism 10 and
Finished product ejecting device 11 forms.Weighing device, pusher 2, feed control mechanism 3, reverse mould station, fall hammer device 5,
Conveyer device 8, crush-cutting mechanism 9, ejecting device 7, package mechanism 10 and finished product ejecting device 11 are arranged in frame 12,
Support column 41 is set in frame 12 and connects upper stand panel 52 and lower framework, frame 12 arranges 40, coil paper support
Support conveyer device, weighing device, pusher 2, feed control mechanism 3, reverse mould station, hammer device 5, crush-cutting mechanism
9, ejecting device 7 is both secured to above panel 52, and package mechanism 10 is arranged on lower framework, is positioned at below panel 52,
Finished product ejecting device 11 is arranged on panel 52 bottom surface.
Feed control mechanism 3 controls Folium Camelliae sinensis and is entered the weighing device below feed control mechanism 3, pusher 2 by feeding port 1
Folium Camelliae sinensis at weighing device pushing to charging aperture 4 and enters model box 6, model box 6 is driven by reverse mould station and goes to hammer device into shape
At station, the hammer device 5 that falls is beaten compacting Folium Camelliae sinensis and is formed tea cake；Package mechanism 10 is driven by lifting platform and rises to specify position,
Packaging material are delivered at crush-cutting mechanism 9 by conveyer device 8, and packaging material are cut into designated shape by crush-cutting mechanism 9, defeated
Sending device 8 to be transmitted to package mechanism 10 by the packaging material of designated shape, tea cake is released by ejecting device 7 by model box 6,
The packaging material of related for tea cake designated shape are pushed out on package mechanism 10, package mechanism 10 bag of designated shape simultaneously
Package material carries out inclusion encapsulation to tea cake.
Model box 6 is arranged on reverse mould station, and panel 52 is fixed with rotating shaft 56, and rotating shaft 56 is rotated by driven by motor, turns
Axle 56 connects corresponding 4 stations of 6,4 model boxes 6 of 4 model boxes, the wherein model box 6 at the first station by connecting rod
Matching with charging aperture 4, the model box 6 at the second station matches with falling to hammer device 5 into shape, the model box 6 at the 3rd station
Match with ejecting device 7, corresponding with package mechanism 10 below ejecting device 7；Coordinate and model box arranged multiple station,
Corresponding different device at each station, the device at different station can work simultaneously, accelerates the efficiency of packer, by
Rotating shaft 56 drives model box 6 rolling transposition.
Conveyer device 8 includes the first conveying roller and the second conveying roller, and the first conveying roller is paper feeding roller bearing 46, and the second conveying roller is
Paper delivery roller bearing 58, paper delivery roller bearing 58 is connected with paper delivery motor 54, and paper delivery motor 54 is fixed on machine by paper delivery motor support base 53
On frame panel 52, being equipped with packaging material between paper feeding roller bearing 46 and paper delivery roller bearing 58, packaging material can be cotton paper, send
Packaging material are flowed to packaging material are cut into the crush-cutting mechanism setting shape by paper roller bearing 46 and paper delivery roller bearing 58；Paper feeding is rolled
Axle 46 is fixed in frame 12 by coil paper support 40, and paper feeding roller bearing 46 is connected with paper feed roller 57, frame 12 panel
52 are being equipped with paper feeding support 45 with paper feed roller 57 corresponding position, and paper feeding support 45 arranges two cylinders 44, wrapping paper
Passing between paper feed roller 57 is by two cylinders 44, the wrapping paper other end is wrapped on paper delivery roller bearing 58, by paper delivery motor
54 drive paper delivery roller bearings 58 to rotate, and paper feed roller 57 rotates, and then cotton paper is delivered to crush-cutting mechanism cuts, and cuts out
Carry out being delivered to package mechanism after cutting again and carry out inclusion encapsulation.
Arranging finished product ejecting device 11 below panel 52, finished product ejecting device 11 is correspondingly arranged at the side of package mechanism 10,
The opposite side of package mechanism 10 is correspondingly arranged finished product and releases slideway 55, and finished product is released and is combined with storage device below slideway 55；
Finished product ejecting device 11 includes that the 3rd reciprocating mechanism, the 3rd reciprocating mechanism connect with the kick-off arm 43 promoting finished product
Connecing, the 3rd reciprocating mechanism is connected with motor 31；The 3rd reciprocating mechanism motion is driven by motor 31,
So that the tea cake finished product on package mechanism is pushed out to finished product and releases on slideway by push pedal, and then feeding storage device stores.
3rd reciprocating mechanism includes the 4th gear, the 4th gear and discharging tooth bar 42 engaged transmission, the 4th gear and stepping
Motor 31 connects, and discharging tooth bar 42 is connected with kick-off arm 43；From gear and tooth bar cooperation drive kick-off arm 43 toward
Multiple motion, transmission accuracy is high, well realizes the propelling movement process of tea cake finished product.
Former Manual Packaging is to estimate Folium Camelliae sinensis weight by artificial pickup Folium Camelliae sinensis, and error is big, and health aspect can not be guaranteed.As
Shown in Fig. 5, the present invention uses slider-crank mechanism to drive baffle plate to move back and forth and realizes lural blocking, and controls Folium Camelliae sinensis turnover.
Feed control mechanism includes the slider-crank mechanism being made up of the slide block 13 being sequentially connected with, connecting rod 14 and crank 15, crank 15
Being connected with the 4th power set 16 by rotating shaft, slide block 13 matches with guide-rail plate 17 and slide block 13 can be sliding along guide-rail plate 17
Dynamic, the 4th power set 16 are motor；By the setting of slider-crank mechanism, slide block 13 is back and forth slided along guide-rail plate 17
Dynamic, close between slide block 13 with guide-rail plate 17 or separate, thus controlling Folium Camelliae sinensis and entered weighing device by feed control mechanism
Process, controls the inlet amount of Folium Camelliae sinensis.
Slide block 13 is baffle plate, and baffle plate plugs together with guide-rail plate 17 phase；Connecting rod 14 is arc-shaped connecting rod, and connecting rod 14 one end connects
On baffle plate, connecting rod 14 other end is connected on crank 15.One chute 59 is set on baffle plate, past along guide-rail plate 17 at baffle plate
When moving again, crank 15 passes at chute 59 with the connecting shaft of the 4th power set 16, so as not in baffle plate motor process with
This connecting shaft interferes.Baffle plate is driven by connecting rod 14 and slides along guide-rail plate 17, forms gap between baffle plate and guide-rail plate 17
Fall into weighing device for Folium Camelliae sinensis to weigh；Baffle plate under connecting rod drives with stop Folium Camelliae sinensis during the gap vanishing of guide-rail plate 17
Charging, controls the fill process of Folium Camelliae sinensis with this.Arranging connecting rod 14 is arc-shaped, with crank during connecting rod 14 can be avoided to rotate
Interference between 15.
As shown in Fig. 2, Fig. 6, the propelling movement of Folium Camelliae sinensis is by motor driven gear rack gear promotion Folium Camelliae sinensis to model box, complete
Become the weighing of Folium Camelliae sinensis.It is high that whole mechanism weighs efficiency, precision height and health.
Pusher includes the 3rd gear 19, the 3rd gear 19 and the 3rd tooth bar 20 engaged transmission, the 3rd tooth bar 20 and pushing block
21 connect, and the 3rd gear 19 is connected with the 3rd power set 18, and the 3rd power set 18 are motor, pushing block 21 and
Feeding drawer 22 connects, and pushing block 21 drives feeding drawer 22 Folium Camelliae sinensis on weighing device to be pushed to charging aperture 4, at charging aperture 4
Being provided with weighing device, weighing device is correspondingly arranged at feeding drawer 22 bottom, and pusher 2 is fixed on machine by feeding bearing 47
On the panel 52 of frame 12, above weighing device, corresponding feed control mechanism 3, is matched therewith, and feed control mechanism 3 is by supportting
Plate 48 is fixed on feeding bearing 47, and weighing device sidepiece matches with pusher 2, and pusher is by weighing device
Folium Camelliae sinensis push charging aperture；Driving pushing block to move back and forth with gear and tooth bar, transmission accuracy is high, well realizes tea
Leaf is by the propelling movement process of weighing device to charging aperture.
As it is shown in fig. 7, hammer mechanism mainly realization is pressed molding and is separated two procedures with mold box with tea cake.Use gear
Rack gear drives hammer extraneous vibration motor to complete tea cake molding.
Former Manual Packaging is back and forth to beat action by mallet at mold box to be similar to punch body: the present invention is passed by rack-and-pinion
Dynamic realization moves back and forth, under the effect of vibrating motor, by constantly vibrating compacting Folium Camelliae sinensis so that it is become square shape tea cake.
The hammer device 5 that falls includes that the first reciprocating mechanism, the first reciprocating mechanism are connected with the hammer 26 that falls beating Folium Camelliae sinensis, fall
Hammer 26 matches with model box 6, and the first reciprocating mechanism and the first power set 27 connect, and the first power set 27 are
Motor, the first power set 27 are fixed on panel 52 by motor support base 51；First reciprocating mechanism includes first
Gear 25, the first gear 25 and the first tooth bar 24 engaged transmission, the first gear 25 is connected with power set, the first tooth bar
24 one end closing on model box 6 are connected with falling to hammer 26 into shape.First tooth bar 24 connects with vibrating motor 23 away from one end of model box 6
Connect.
Ejecting device 7 includes that the second reciprocating mechanism, the second reciprocating mechanism are connected with the push pedal 60 promoting tea cake, push away
Plate 60 matches with model box 6, and the second reciprocating mechanism and the second power set 50 connect, below ejecting device 7 with
Package mechanism 10 is corresponding, and the second power set 50 are motor；The second reciprocating motion is driven by the second power set 50
Mechanism kinematic, so that the tea cake in model box 6 and the packaging material that cut are pushed out on package mechanism 10 by push pedal 60.
Second reciprocating mechanism includes the second gear 49, the second gear 49 and the second tooth bar engaged transmission, the second gear 49
Being connected with the second power set 50, the second tooth bar is connected with push pedal 60, and the second power set 50 are fixed by motor support base 51
On panel 52；Driving push pedal to move back and forth with gear and tooth bar, transmission accuracy is high, well realizes pushing away of tea cake
Pass through journey.
Mold box separates realization with tea cake:
After former tea cake molding, tea cake to separate with mold box, uses the motion of motor driven gear tooth bar to realize push rod and pushes away,
While package mechanism down moves, motor driven gear rack gear makes the slide block under tooth bar Tong Bu with packed surface along mold box
Move down, it is achieved mold box separates with tea cake.This mechanism is close to artificial inclusion, and efficiency is high, compact conformation.
As shown in Figure 8, crush-cutting mechanism includes cutting die 28, cutting die 28 is provided with the port setting shape, above cutting die 28
Match with cutting knife, cutting knife coordinate with cutting die 28 packaging material are cut into setting shape after, by conveyer device 8 by packing timber
Material is delivered at package mechanism 10, and cutting knife is connected with pressure apparatus；Pressure apparatus includes motor 31, motor 31
Being connected with cut paper depression bar 30, cut paper depression bar 30 end is connected with cutting die cover plate 29 by cutting die cover plate post 33, cut paper depression bar 30
It is connected with cutting die 28 by cutting die post 32, return spring 39 is set on cutting die post 32 and between cutting die cover plate 29.
With the special cutting die of the long * a height of 187mm*150mm*14.5mm of wide * under the drive of 86 motors that torque is 12N.M,
Produce the power of 1200N, incision cotton paper.But because using file blunt at each node of cutting die, make cotton paper go out to be difficult to cut at node
Disconnected, when cotton paper is sent to inclusion face, by the rising in inclusion face, extrude cotton paper, make excision cotton separate.
As shown in Fig. 9-Figure 10, package mechanism 10 includes packing connecting rod 34, below packaging connecting rod 34 with motor 31 even
Connecing, packaging connecting rod 34 top is connected with inclusion plate 35, and inclusion plate 35 is correspondingly arranged at below ejecting device 7, receives by pushing away
Go out tea cake and packaging material that device 7 is released, and then packaging material are carried out inclusion to tea cake.Package mechanism in the present invention
Package mechanism in the patent of the Application No. 2014107115398 of employing applicant.
Being fixed on bottom package mechanism 10 on lifting platform 36, connect elevating mechanism bottom lifting platform 36, elevating mechanism includes setting
Putting the sliding bar 37 bottom lifting platform 36 and screw mandrel 38, screw mandrel 38 is connected with motor 31 by conveyer belt.
Package mechanism drives package mechanism to rise by Step-motor Control leading screw and conveyer belt and catches tea cake, and passes through leading screw
Decline inclusion tea cake.When motor rotates forward, drive screw mandrel to rotate, pull diagonal angle screw mandrel to rotate by belt and make platform increase,
When motor reversal, platform moves down.
As shown in figure 11, flow package of the present invention is:
According to the making step of narcissus tea cake, pressing molding and bag paper is shaped and realized automatic packaging in this two procedures and replace
Manual operations.Raw tea material pushes to model box after quantitatively weighing, and moves after beating molding by the mechanism pumped
Packing to next station, package mechanism has coordinated packaging by the workbench moved up and down with paper feeding and paper cutting mechanism.
As shown in figure 12, the control of whole packer is to be realized by FPG controller, by cloth be placed on that specific bit puts infrared
Line sensor sends and receives signal and realizes work step, and pressure transducer realizes weighing.Control flow is as shown in figure 12: pressure passes
Sensor provides about 20g weighing-up wave and moves forward and backward realize under Folium Camelliae sinensis to the driving motor of slider-crank mechanism, drive baffle plate
Fall and stop falling.Baffle plate drives motor, driven gear tooth bar to move reciprocatingly reality by infrared ray sensing signal to pusher 2
The propelling movement of existing Folium Camelliae sinensis.After pushing block 21 is completely out, by infrared sensing, signal is passed to rotary apparatus drives motor, band dynamic model
Flask 6 forwards to specify position (with falling hammer device 5 overlapping positions), falls to hammer into shape after infrared sensor detects position designating signal
Device 5 starts to move back and forth cooperation vibrating motor and completes tea cake compaction actions.When tea cake compacting terminates, by infrared sensing signal
End signal is passed to package mechanism 10 elevating mechanism, drives and move on package mechanism 10, wait package mechanism 10 to arrive and specify
Position, is driven motor, motor to rotarily drive cotton transmission by infrared sensing detection signal to conveyer device 8, arrives specific bit
Zhi Shi crush-cutting mechanism 9 cutting knife moves down and carries out cut paper action, and when package mechanism 10 station sent into by paper, ejecting device 7 drives
Motor movement, ejecting device 7 moves down and is pressed onto on package panel together with cutting cotton by tea cake, and tea cake provides letter after putting in place
After number realizing SANYE pressing to SANYE inclusion mechanism, provide signal after terminating again and realize last leaf pressing to single leaf open-and-close mechanism,
It is finally reached complete inclusion.Tea cake is pushed out to storage device by finished product ejecting device 11 after completing packaging and completes whole stream by tea cake
Journey.
Although the detailed description of the invention of the present invention is described by the above-mentioned accompanying drawing that combines, but not to scope
Limiting, one of ordinary skill in the art should be understood that, on the basis of technical scheme, those skilled in the art are not required to
Various amendments that creative work to be paid can be made or deformation are still within protection scope of the present invention.
Claims (10)
1. tea cake automatic packaging machine, is characterized in that, including model box, described model box matches with falling to hammer device into shape, falls to hammer into shape
Device moves back and forth Folium Camelliae sinensis in beating model box and makes tea cake, is released by model box by tea cake by ejecting device after making tea cake
To package mechanism, package mechanism receives the packaging material carried by conveyer device and tea cake is carried out inclusion encapsulation.
2. tea cake automatic packaging machine as claimed in claim 1, is characterized in that, described hammer device includes that first back and forth transports
Motivation structure, described first reciprocating mechanism is connected with hammering into shape of beating Folium Camelliae sinensis, and the hammer that falls matches with model box, and described first
Reciprocating mechanism and the first power set connect.
3. tea cake automatic packaging machine as claimed in claim 2, is characterized in that, described first reciprocating mechanism includes the
One gear, the first gear and the first tooth bar engaged transmission, described first gear is connected with power set, and described first tooth bar faces
One end of near-lying mode flask is connected with hammering into shape；Described first tooth bar is connected with vibrating motor away from one end of model box.
4. tea cake automatic packaging machine as claimed in claim 1, is characterized in that, described ejecting device includes that second back and forth transports
Motivation structure, described second reciprocating mechanism is connected with the push pedal promoting tea cake, and push pedal matches with model box, and described second
Reciprocating mechanism and the second power set connect；Described second reciprocating mechanism includes the second gear, the second gear and
Two tooth bar engaged transmission, described second gear and the second power set connect, and described second tooth bar is connected with push pedal.
5. tea cake automatic packaging machine as claimed in claim 1, is characterized in that, described conveyer device includes the first conveying roller
Connect with the second conveying roller, the second conveying roller and the 5th power set, between the first conveying roller and the second conveying roller, be equipped with packaging
Packaging material are flowed to packaging material are cut into the crush-cutting mechanism setting shape by material, the first conveying roller and the second conveying roller.
6. tea cake automatic packaging machine as claimed in claim 5, is characterized in that, described crush-cutting mechanism includes cutting die, described
Being provided with the port setting shape on cutting die, match with cutting knife above cutting die, cutting knife coordinates with cutting die and is cut by packaging material
Becoming after setting shape, conveyer device packaging material are delivered to package mechanism, described cutting knife is connected with pressure apparatus.
7. tea cake automatic packaging machine as claimed in claim 1, is characterized in that, be fixed on lifting bottom described package mechanism
On platform, bottom described lifting platform, connect elevating mechanism；One end of described package mechanism is provided with finished product ejecting device, package mechanism
The other end be provided with finished product and release slideway, finished product is released below slideway and is combined with storage device；Described finished product ejecting device includes
3rd reciprocating mechanism, described 3rd reciprocating mechanism is connected with the push pedal promoting finished product, described 3rd reciprocating machine
Structure and the 6th power set connect.
8. tea cake automatic packaging machine as claimed in claim 1, is characterized in that, also includes rotary apparatus, and described rotation fills
Put and be connected with multiple model boxes；The plurality of model box corresponds to multiple stations, the wherein model box at the first station and charging
Mouth matches, and the model box at the second station matches with falling to hammer device into shape, and the model box at the 3rd station matches with ejecting device
Close.
9. tea cake automatic packaging machine as claimed in claim 8, is characterized in that, be provided with weighing device at described charging aperture,
Matching with feed control mechanism above described weighing device, weighing device sidepiece matches with pusher, and pusher will
Folium Camelliae sinensis on weighing device pushes charging aperture.
10. tea cake automatic packaging machine as claimed in claim 9, is characterized in that, described pusher includes the 3rd gear,
Described 3rd gear and the 3rd tooth bar engaged transmission, the 3rd tooth bar is connected with pushing block, and the 3rd gear and the 3rd power set connect；
Described feed control mechanism includes the slider-crank mechanism being made up of the slide block being sequentially connected with, connecting rod and crank, and crank is by turning
Axle and the 4th power set connect, and described slide block matches with guide-rail plate and slide block can slide along guide-rail plate；Described slide block is gear
Plate, baffle plate plugs together mutually with guide-rail plate；Described connecting rod is arc-shaped connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610399601.3A CN105905340B (en) | 2016-06-07 | 2016-06-07 | Tea cake automatic packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610399601.3A CN105905340B (en) | 2016-06-07 | 2016-06-07 | Tea cake automatic packaging machine |
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| CN105905340A true CN105905340A (en) | 2016-08-31 |
| CN105905340B CN105905340B (en) | 2018-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610399601.3A Active CN105905340B (en) | 2016-06-07 | 2016-06-07 | Tea cake automatic packaging machine |
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| CN107444703A (en) * | 2017-08-08 | 2017-12-08 | 福建泉州桐立德自动化设备制造有限公司 | A kind of automatic packaging machine |
| CN108576266A (en) * | 2018-04-20 | 2018-09-28 | 边会婷 | A kind of process units manufacturing multiple tea cakes |
| CN110615149A (en) * | 2019-05-21 | 2019-12-27 | 江门市新会区立本自动化设备有限公司 | General tea packagine machine of full-automatic mandarin orange of integration |
| CN113978858A (en) * | 2021-12-27 | 2022-01-28 | 福建省安溪县福韵机械有限公司 | Tea pressing and packaging equipment |
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|---|---|
| CN105905340B (en) | 2018-04-06 |
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