CN109249575A - A kind of box-packed mechanized production system of tableware and its application method - Google Patents
A kind of box-packed mechanized production system of tableware and its application method Download PDFInfo
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- CN109249575A CN109249575A CN201811182102.4A CN201811182102A CN109249575A CN 109249575 A CN109249575 A CN 109249575A CN 201811182102 A CN201811182102 A CN 201811182102A CN 109249575 A CN109249575 A CN 109249575A
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- carton
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- straight line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000012856 packing Methods 0.000 claims abstract description 25
- 238000001746 injection moulding Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000002788 crimping Methods 0.000 claims description 17
- 229920003023 plastic Polymers 0.000 claims description 16
- 239000004033 plastic Substances 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 8
- 239000012943 hotmelt Substances 0.000 claims description 6
- 238000004513 sizing Methods 0.000 claims description 6
- 241000252254 Catostomidae Species 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 238000013461 design Methods 0.000 abstract description 11
- 238000012546 transfer Methods 0.000 abstract description 5
- 238000002360 preparation method Methods 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 82
- 238000010586 diagram Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
- B65B43/305—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated specially adapted for boxes, cartons or carton blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/48—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using reciprocating or oscillating pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/106—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/02—Applying adhesives or sealing liquids
- B65B51/023—Applying adhesives or sealing liquids using applicator nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/20—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by folding-down preformed flaps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Robotics (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses a kind of box-packed mechanized production systems of tableware, it includes injection molding machine, interchanger and automatic box packing machine, injection molding machine, interchanger and automatic box packing machine are arranged according to material conveying direction, interchanger is corresponded to above injection molding machine equipped with the first manipulator, automatic box packing machine is corresponded to above interchanger equipped with the second manipulator, interchanger includes the first belt straight line mould group, horizontally disposed upper stack tray and lower stack tray, and upper stack tray is connected with the first belt straight line mould group with lower stack tray.The invention also discloses a kind of application methods of above-mentioned box-packed mechanized production system of tableware.Structure of the invention design is rationally ingenious, the design of interchanger, accelerate the transfer in production to product, production efficiency is improved, the setting of automatic box packing machine realizes automatic mounted box, the present invention realizes the quick production that box-packed finished product is expected from former material, timely mounted box after the completion of product preparation, will not pollute product, improve product hygiene.
Description
Technical field
The present invention relates to tableware productions, and in particular to a kind of box-packed mechanized production system of tableware and its application method.
Background technique
For the market demands of tableware class production, production firm optimizes original production process and equipment,
Such injecting products production technology tradition, the artificial more and large labor intensity of demand, production efficiency is not high, and after the completion of product preparation
It needing the haulage equipment outside artificial or equipment to transport it into mounted box equipment and carries out mounted box, this process easily pollutes product,
Because more than production link and the hygienic requirements of product is not easy to control etc. has been unable to meet customer demand, therefore, market needs a energy
The quick production system of box-packed finished product is expected by former material.
Summary of the invention
To solve the above-mentioned problems, the invention discloses the box-packed mechanized production system of tableware and its application methods.
Present invention technical solution used for the above purpose is:
A kind of box-packed mechanized production system of tableware comprising injection molding machine, interchanger and automatic box packing machine, the injection molding
Machine, interchanger and automatic box packing machine are arranged according to material conveying direction, and the interchanger is corresponded to above the injection molding machine and is equipped with
First manipulator, corresponds to the automatic box packing machine equipped with the second manipulator above the interchanger, and the interchanger includes the
One belt straight line mould group, horizontally disposed upper stack tray and lower stack tray, the upper stack tray and the lower stack tray and institute
State the connection of the first belt straight line mould group.The work of first belt straight line mould group, the belt of the first belt straight line mould group drive and stack
Disk and lower stack tray reverse movement, exchange the horizontal position of stack tray and lower stack tray, stack and complete convenient for upper stack tray
Afterwards, it is directly stacked on lower stack tray, accelerates the transfer in production to product, improve production efficiency.
First manipulator includes the second belt straight line mould group and perpendicular to the first of the second belt straight line mould group
Gear rack straight mould group, the first gear rack linear mould group are movably arranged in the second belt straight line mould group, in
Third belt straight line mould group is movably installed in the first gear rack linear mould group, in the third belt straight line mould group
It is movably installed with the first cylinder fixed column, the first cylinder fixed column lower surface is fixed with first straight line cylinder and lever installation
Plate is movably installed with lever, the piston-rod end and the lever of the first straight line cylinder in lever mounting plate lower end
Head end connection, be fixed with plastics jig in the end of the lever.Second belt straight line mould group drives first gear rack gear straight
Line mould group transverse shifting, first gear rack linear mould group drive third belt straight line mould group transverse shifting, third belt straight line
Mould group drives the first cylinder fixed column vertically movable, first straight line cylinder operation, and the piston rod of first straight line cylinder drives lever
Rotation, the end of lever drive the rotation of plastics jig, and the design of first manipulator plays and is transported to product from injection molding machine
The effect of interchanger.
Second manipulator includes second gear rack linear mould group, perpendicular to the second gear rack linear mould group
Third gear rack straight mould group and the 4th gear rack straight mould group perpendicular to the third gear rack straight mould group,
The third gear rack straight mould group is movably arranged in the second gear rack linear mould group, the 4th rack-and-pinion
Straight line mould group is fixedly connected with the third gear rack straight mould group, solid on the rack gear of the 4th gear rack straight mould group
Surely there is the second cylinder fixed column, be fixed with the first rotary cylinder in the securing lower surface of second straight line cylinder, described
It is fixed with the second rotary cylinder on the turntable of one rotary cylinder, is fixed with pneumatic clamps on the turntable of second rotary cylinder
Pawl.Second gear rack linear mould group drives third gear rack straight mould group transverse shifting, third gear rack straight mould group
Drive the 4th gear rack straight mould group transverse movement, rack drives the second cylinder fixed column of the 4th gear rack straight mould group
Vertical motion, the work of the first rotary cylinder, the turntable of the first rotary cylinder drive the rotation of the second rotary cylinder, the second rotary pneumatic
The turntable of cylinder drives Pneumatic clamping jaw rotation, and the design of second manipulator plays and is transported to product automatically from interchanger
The effect of box packing machine.
The plastics jig includes sucker fixed plate and several first suckers, and several first interambulacrums are every being uniformly fixed to
In the sucker fixed plate, the sucker fixed plate is fixedly connected with the lever end.The plastics jig is inhaled by first
Disk draws product, realizes the fixation to product.
The upper stack tray is identical with the lower stacking dish structure, and the lower stack tray includes fixed frame and holding tray, institute
Stating holding tray can be arranged in up or down on the fixed frame, and the corresponding holding tray is equipped with the below the lower stack tray
The piston rod of two straight line cylinders, the second straight line cylinder is fixedly connected with the holding tray.The piston rod of second straight line cylinder
It pushing and moves on to setting position on holding tray, product is carried on holding tray by the first manipulator, wait fill one layer, second straight line gas
The piston rod of cylinder drives holding tray to move down a lattice, and later batch product is carried to the preceding a collection of product of holding tray by the first manipulator
On, it repeats the above steps, realizes the stacking of all products.
The automatic box packing machine include carton delivery device, the crimping mechanism that carton delivery device two sides are set and
Stretching mechanism is drawn according to the carton stacking mechanism of carton conveying direction setting, carton, product is pushed into mechanism, marking mechanism, heat
It is meltblown gluing mechanism and discharging mechanism.The carton stacked being put into toward carton stacking mechanism, carton draw stretching mechanism for carton
Be drawn to carton delivery device and open carton, product is pushed into mechanism and product is pushed into carton, marking mechanism to product mark,
Hot melt glue-spraying mechanism goes out toward carton packaging cartridge sprays quantitative sizing material, and crimping mechanism is exported by discharging mechanism and filled to carton jacket
Product after box realizes the automatic mounted box of product.
The carton draws stretching mechanism and includes the second suction cup moving mechanism, is horizontally set on the second sucker moving machine
The carton forming part of the second sucker, corresponding second sucker and carton stacking mechanism setting on structure, described second inhales
Disk mobile mechanism includes pendulum shaft, sucker swing rod, the third straight line cylinder being arranged upward, the piston with the third straight line cylinder
The cylinder arm that bar is fixedly connected, the cylinder arm, sucker swing rod are each perpendicular to the pendulum shaft setting, one end of the pendulum shaft
It is fixedly connected with the sucker swing rod, the other end of the pendulum shaft is fixedly connected with the cylinder arm, and second sucker is set
It sets on the sucker swing rod.When the piston rod of third straight line cylinder stretches out, drives the pendulum shaft to rotate, finally drive sucker
Swing rod up turns to the lower section of carton stacking mechanism, and the second sucker connects negative pressure device, and negative pressure device is provided to the second sucker
Negative pressure realizes absorption of second sucker to carton, when the piston rod of third straight line cylinder retracts, drives pendulum shaft rotation, band
When dynamic sucker swing rod is turned to down at the carton delivery device, formed after carton collision carton forming part, negative pressure device takes
The second sucker of disorientation provides negative pressure, realizes the second sucker and unclasps to carton.
Product push-in mechanism includes the first pusher groove, can be arranged in up or down in first pusher groove the
The side of first pusher groove, and the no bar gas is arranged in two pusher grooves, rodless cylinder and pusher part, the rodless cylinder
Cylinder is parallel to first pusher groove, and the pusher part can be arranged in movably forward and backward in first pusher groove, and described pushes away
The connecting pin of materials and parts is fixedly connected with the sliding block of the rodless cylinder.Second pusher groove moves down, and the second manipulator is corresponding by product
Second pusher groove is placed in the first pusher groove, and rodless cylinder work pushes pusher part to move forward in the first pusher groove, pusher part
Product is pushed into carton.
The crimping mechanism includes the first jacket swing rod of corresponding carton short side setting, corresponds to the second of the setting of carton long side
Jacket swing rod, third rotary cylinder and the 4th rotary cylinder, the rotation of the first jacket swing rod and the third rotary cylinder
Platform is fixedly connected, and the second jacket swing rod is fixedly connected with the turntable of the 4th rotary cylinder.Third rotary cylinder
Turntable drives the rotation of the first jacket swing rod, and the first jacket swing rod converts into the short side of carton, the turntable band of the 4th rotary cylinder
Dynamic second jacket swing rod rotation, the second jacket swing rod convert into the long side of carton, realize the encapsulation to product.
A kind of application method of the box-packed mechanized production system of above-mentioned tableware, it is characterised in that: itself the following steps are included:
Step 1, injection molding machine work, prepares required product；
Step 2, the first mechanical hand-motion plastics jig are moved in injection molding machine, and plastics jig is drawn by the first sucker
Product；
Step 3, the first mechanical hand-motion product are stacked to upper stack tray and lower stack tray in interchanger；
Step 4, the second manipulator are clamped the product in upper stack tray, lower stack tray to automatic dress by Pneumatic clamping jaw
The product of box machine is pushed into mechanism；
The carton for not opening box is placed in the carton stacking mechanism by step 5；
Step 6, carton draw stretching mechanism and draw and open carton forming, and the carton for having opened box is pushed in the carton
It is transmitted in mechanism；
Step 7, product push-in mechanism push to product in carton, and crimping mechanism converts into two short side of carton both ends；
Step 8, crimping mechanism up convert into carton both ends lower long edges, upper table of the marking mechanism in carton top long side
Face upper cover marking number；
Quantitative sizing material is sprayed on the lower surface of carton both ends upper long edges by step 9, hot melt glue-spraying mechanism；
Step 10, crimping mechanism convert into carton both ends upper long edges down, and finished product is discharged by discharging mechanism.
The invention has the benefit that structure of the invention design is rationally ingenious, the first manipulator and the second manipulator are set
Meter, enables product to convey between injection molding machine, interchanger and automatic box packing machine, the design of interchanger, accelerates in production to product
Transfer, improve production efficiency, the setting of automatic box packing machine realizes automatic mounted box, and the present invention, which is realized from former material, expects box
The quick production of product is dressed up, timely mounted box after the completion of product preparation will not pollute product, improve product hygiene.
With reference to the accompanying drawing with specific embodiment, the present invention is further described.
Detailed description of the invention
Fig. 1 is perspective view of the invention；
Fig. 2 is the partial structure diagram of interchanger in the present invention；
Fig. 3 is the structural schematic diagram of automatic box packing machine in the present invention；
Fig. 4 is the structural schematic diagram that carton draws stretching mechanism in the present invention；
Fig. 5 is the structural schematic diagram of product push-in mechanism in the present invention；
Fig. 6 is the partial structure diagram of the first manipulator in the present invention；
Fig. 7 is the part body schematic diagram of the second manipulator in the present invention.
Specific embodiment
Embodiment, referring to Fig. 1 to Fig. 7, a kind of box-packed mechanized production system of tableware provided in this embodiment comprising note
Molding machine 1, interchanger 2 and automatic box packing machine 3, the injection molding machine 1, interchanger 2 and automatic box packing machine 3 are set according to material conveying direction
Set, the interchanger 2 corresponded to above the injection molding machine 1 equipped with the first manipulator 4, it is corresponding above the interchanger 2 described in
Automatic box packing machine 3 is equipped with the second manipulator 5, and the interchanger 2 includes the first belt straight line mould group, horizontally disposed upper stack tray
21 and lower stack tray 22, the upper stack tray 21 is connected with the first belt straight line mould group with the lower stack tray 22.The
The work of one belt straight line mould group, the belt of the first belt straight line mould group drive upper stack tray 21 and lower stack tray 22 reverse movement,
Exchange the horizontal position of stack tray 21 and lower stack tray 22, after the completion of stacking convenient for lower stack tray 22, directly in upper stacking
It is stacked on disk 21, accelerates the transfer in production to product, improve production efficiency.
First manipulator 4 is including the second belt straight line mould group 41 and perpendicular to the second belt straight line mould group 41
First gear rack linear mould group 42, the first gear rack linear mould group 42 are movably arranged on the second belt straight line mould
In group 41, in being movably installed with third belt straight line mould group 43 in the first gear rack linear mould group 42, in the third
The first cylinder fixed column 44 is movably installed in belt straight line mould group 43,44 lower surface of the first cylinder fixed column is fixed with
One straight line cylinder and lever mounting plate 441 are movably installed with lever, the first straight line in 441 lower end of lever mounting plate
The piston-rod end of cylinder is connected with the head end of the lever, is fixed with plastics jig 45 in the end of the lever.Second skin
Band straight line mould group 41 drives 42 transverse shifting of first gear rack linear mould group, and first gear rack linear mould group 42 drives third
43 transverse shifting of belt straight line mould group, third belt straight line mould group 43 drive the first cylinder fixed column 44 vertically movable, and first is straight
Line cylinder operation, the piston rod of first straight line cylinder drive lever rotation, and the end of lever drives plastics jig 45 to rotate, this
The design of one manipulator 4 plays the role of product being transported to interchanger 2 from injection molding machine 1.
Second manipulator 5 includes second gear rack linear mould group 51, perpendicular to the second gear rack linear
The third gear rack straight mould group 52 of mould group 51 and the 4th gear teeth perpendicular to the third gear rack straight mould group 52
Straight line mould group 53, the third gear rack straight mould group 52 are movably arranged on the second gear rack linear mould group 51
On, the 4th gear rack straight mould group 53 is fixedly connected with the third gear rack straight mould group 52, the 4th tooth
It takes turns and is fixed with the second cylinder fixed column 54 on the rack gear of rack linear mould group 53, in the securing following table of second straight line cylinder
Face is fixed with the first rotary cylinder 541, and the second rotary cylinder 542, institute are fixed on the turntable of first rotary cylinder 541
It states and is fixed with Pneumatic clamping jaw 55 on the turntable of the second rotary cylinder 542.Second gear rack linear mould group 51 drives third tooth
52 transverse shifting of rack linear mould group is taken turns, third gear rack straight mould group 52 drives the 4th gear rack straight mould group 53 laterally
Movement, 54 vertical motion of the second cylinder of rack drives fixed column of the 4th gear rack straight mould group 53, the first rotary cylinder 541
Work, the turntable of the first rotary cylinder 541 drive the rotation of the second rotary cylinder 542, the turntable band of the second rotary cylinder 542
Dynamic Pneumatic clamping jaw 55 rotates, and the design of second manipulator 5 plays product being transported to automatic box packing machine 3 from interchanger 2
Effect.
The plastics jig 45 includes sucker fixed plate 451 and several first suckers 452, and several first suckers 452 are spaced
It is uniformly fixed in the sucker fixed plate 451, the sucker fixed plate 451 is fixedly connected with the lever end.It should
Plastics jig 45 draws product by the first sucker 452, realizes the fixation to product.
The upper stack tray 21 is identical with lower 22 structure of stack tray, and the lower stack tray 22 includes 221 He of fixed frame
Holding tray 222, the holding tray 222 can be arranged in up or down on the fixed frame 221, in lower 22 lower section of stack tray
The corresponding holding tray 222 is equipped with second straight line cylinder, and the piston rod and the holding tray 222 of the second straight line cylinder are fixed
Connection.The piston rod of second straight line cylinder pushes and moves on to setting position on holding tray 222, and product is carried to by the first manipulator 4
On holding tray 222, wait fill one layer, the piston rod of second straight line cylinder drives holding tray 222 to move down a lattice, the first manipulator 4
Later batch product is carried on the preceding a collection of product of holding tray 222, repeats the above steps, realizes the stacking of all products.
The automatic box packing machine 3 includes carton delivery device 31, the crimping that 31 two sides of carton delivery device are arranged in
Mechanism and the carton stacking mechanism 32 being arranged according to carton conveying direction, carton draw stretching mechanism 33, product is pushed into mechanism 34,
Marking mechanism 35, hot melt glue-spraying mechanism 36 and discharging mechanism 37.The carton stacked being put into toward carton stacking mechanism 32, carton
It draws stretching mechanism 33 carton is drawn to carton delivery device 31 and opens carton, product is pushed into paper by product push-in mechanism 34
In box, marking mechanism 35 heats glue-spraying mechanism 36 and goes out to spray quantitative sizing material, crimping mechanism pair toward carton packaging cartridge to product mark
Carton jacket, the product after mounted box is exported by discharging mechanism 37, realizes the automatic mounted box of product.
The carton draws stretching mechanism 33 and includes the second suction cup moving mechanism, is horizontally set on the second sucker movement
The carton forming part of the second sucker 331, corresponding second sucker 331 and the carton stacking mechanism 32 setting in mechanism
332, second suction cup moving mechanism include pendulum shaft 333, sucker swing rod 334, the third straight line cylinder 335 being arranged upward,
The cylinder arm 336 being fixedly connected with the piston rod of the third straight line cylinder 335, the cylinder arm 336, sucker swing rod 334 are equal
It is arranged perpendicular to the pendulum shaft 333, one end of the pendulum shaft 333 is fixedly connected with the sucker swing rod 334, the swing rod
The other end of axis 333 is fixedly connected with the cylinder arm 336, and second sucker 331 is arranged on the sucker swing rod 334.
When the piston rod of third straight line cylinder 335 stretches out, the pendulum shaft 333 is driven to rotate, it is final that sucker swing rod 334 is driven up to turn
It moves to the lower section of carton stacking mechanism 32, the second sucker 331 connects negative pressure device, and negative pressure device provides negative to the second sucker 331
Pressure realizes absorption of second sucker 331 to carton, when the piston rod of third straight line cylinder 335 retracts, drives pendulum shaft 333
Rotation, when sucker swing rod 334 being driven to be turned at the carton delivery device 31 down, after carton collides carton forming part 332
Molding, negative pressure device, which is cancelled to the second sucker 331, provides negative pressure, realizes the second sucker 331 and unclasps to carton.
Product push-in mechanism 34 includes the first pusher groove 341, first pusher groove can be arranged in up or down
The second pusher groove 342, rodless cylinder 343 and pusher part 344 on 341, the rodless cylinder 343 are arranged in first pusher
The side of slot 341, and the rodless cylinder 343 is parallel to first pusher groove 341, the pusher part 344 can be moved forward and backward
Ground is arranged in first pusher groove 341, and the sliding block of the connecting pin of the pusher part 344 and the rodless cylinder 343 is solid
Fixed connection.Second pusher groove 342 moves down, and corresponding second pusher groove 342 of product is placed on the first pusher groove by the second manipulator 5
On 341, rodless cylinder 343 works, and pushes pusher part 344 to move forward in the first pusher groove 341, product is pushed by pusher part 344
In carton.
The crimping mechanism include the first jacket swing rod 38 of corresponding carton short side setting, corresponding carton long side setting the
Two jacket swing rods 39, third rotary cylinder and the 4th rotary cylinder 391, the first jacket swing rod 38 and the third rotary pneumatic
The turntable of cylinder is fixedly connected, and the second jacket swing rod 39 is fixedly connected with the turntable of the 4th rotary cylinder 391.The
The turntable of three rotary cylinders drives the rotation of the first jacket swing rod 38, and the first jacket swing rod 38 converts into the short side of carton, the 4th rotation
The turntable of rotaring cylinder 391 drives the rotation of the second jacket swing rod 39, and the second jacket swing rod 39 converts into the long side of carton, realizes to production
The encapsulation of product.
A kind of application method of the box-packed mechanized production system of above-mentioned tableware, it is characterised in that: itself the following steps are included:
Step 1, injection molding machine 1 work, and prepare required product；
Step 2, the first manipulator 4 drive plastics jig 45 to be moved in injection molding machine 1, and plastics jig 45 is inhaled by first
Disk 452 draws product；
Step 3, the first manipulator 4 drive product to be stacked to upper stack tray 21 and lower stack tray 22 in interchanger 2；
Step 4, the second manipulator 5 by Pneumatic clamping jaw 55 by the product in upper stack tray 21, lower stack tray 22 clamp to
The product of automatic box packing machine 3 is pushed into mechanism 34；
The carton for not opening box is placed in the carton stacking mechanism 32 by step 5；
Step 6, carton draw stretching mechanism 33 and draw and open carton forming, and the carton for having opened box is pushed away in the carton
It send and is transmitted in mechanism 31；
Step 7, product push-in mechanism 34 push to product in carton, and crimping mechanism converts into two short side of carton both ends；
Step 8, crimping mechanism up convert into carton both ends lower long edges, and marking mechanism 35 is upper carton top long side
Surface upper cover marking number；
Quantitative sizing material is sprayed on the lower surface of carton both ends upper long edges by step 9, hot melt glue-spraying mechanism 36；
Step 10, crimping mechanism convert into carton both ends upper long edges down, and finished product is discharged by discharging mechanism 37.
When in use, first raw material are put to injection molding machine 1, after 1 injection molding of injection molding machine, prepare required product,
Second belt straight line mould group 41 of the first manipulator 4 drives 42 transverse shifting of first gear rack linear mould group, first gear tooth
Straight line mould group 42 drives third belt straight line mould group 43 to be moved to 1 top of injection molding machine, and third belt straight line mould group 43 drives the
One cylinder fixed column 44 is vertically movable, first straight line cylinder operation, and the piston rod of first straight line cylinder drives lever rotation, lever
End drive sucker fixed plate 451 rotate set angle, the first sucker 452 draw product, the first manipulator 4 carry product extremely
22 top of lower stack tray of interchanger 2, the piston rod of first straight line cylinder drive lever rotation, and lever drives sucker fixed plate
451 rotation set angles, the piston rod of second straight line cylinder push and move on to setting position on holding tray 222, and the first sucker 452 will
Product is placed on holding tray 222, and wait fill one layer, the piston rod of second straight line cylinder drives holding tray 222 to move down a lattice, the
Later batch product is carried on the preceding a collection of product of holding tray 222 by one manipulator 4, is repeated the above steps, is completed to product
It stacks, the first belt straight line mould group work, the belt of the first belt straight line mould group drives upper stack tray 21 and lower stack tray 22 anti-
To movement, exchange the horizontal position of stack tray 21 and lower stack tray 22, product is stacked to upper stack tray by the first manipulator 4
21；
The second gear rack linear mould group 51 of second manipulator 5 drives 52 transverse shifting of third gear rack straight mould group
To 2 top of interchanger, third gear rack straight mould group 52 drives the 4th gear rack straight mould group 53 to be moved to setting position,
54 vertical motion of the second cylinder of rack drives fixed column of 4th gear rack straight mould group 53, the work of the first rotary cylinder 541,
The turntable of first rotary cylinder 541 drives the rotation of the second rotary cylinder 542, and the turntable band of the second rotary cylinder 542 is taken offence
Dynamic clamping jaw 55 rotates set angle, and Pneumatic clamping jaw 55 is inserted vertically into the clamping product that heap is folded in stack tray 21, and second pushes away
Hopper 342 moves down, and corresponding second pusher groove 342 of product is placed in the first pusher groove 341 by the second manipulator 5；
The carton stacked being put into toward carton stacking mechanism 32 when the piston rod of third straight line cylinder 335 stretches out, drives
Pendulum shaft 333 rotates, and the drive sucker swing rod 334 of pendulum shaft 333 up turns to the lower section of carton stacking mechanism 32, the second sucker
331 draw carton, and the piston rod of third straight line cylinder 335 is shunk, and pendulum shaft 333 is driven to rotate, and pendulum shaft 333 drives sucker pendulum
Bar 334 is turned to down at the carton delivery device 31, is formed after carton collision carton forming part 332, sucker puts carton
It sets on carton delivery device 31, carton delivery device 31 drives carton Forward, and rodless cylinder 343 works, and pushes pusher part 344
It moves forward in the first pusher groove 341, product is pushed into carton by pusher part 344, and carton delivery device 31 continues before driving carton
It moves, the turntable of third rotary cylinder drives the rotation of the first jacket swing rod 38, and it is short that the first jacket swing rod 38 converts into carton both ends two
Side, the turntable of the 4th rotary cylinder 391 drive the rotation of the second jacket swing rod 39, and the second jacket swing rod 39 converts under carton both ends
Minister side, marking mechanism 35 heat glue-spraying mechanism 36 for quantitative sizing material in the upper surface upper cover marking number of carton top long side
It is sprayed on the lower surface of carton both ends upper long edges, the turntable of the 4th rotary cylinder 391 drives the rotation of the second jacket swing rod 39, the
Two jacket swing rods 39 convert into carton both ends upper long edges, and finished product is discharged by discharging mechanism 37.
Structure of the invention design is rationally ingenious, and the design of the first manipulator 4 and the second manipulator 5 enables product being molded
It is conveyed between machine 1, interchanger 2 and automatic box packing machine 3, the design of interchanger 2, accelerates the transfer in production to product, improve life
Efficiency is produced, the setting of automatic box packing machine 3 realizes automatic mounted box, and the present invention, which is realized from former material, expects the quick of box-packed finished product
Production, timely mounted box after the completion of product preparation, will not pollute product, improve product hygiene.
The above described is only a preferred embodiment of the present invention, being not intended to limit the present invention in any form.Appoint
What those skilled in the art, without departing from the scope of the technical proposal of the invention, all using the skill of the disclosure above
Art means and technology contents make many possible changes and modifications to technical solution of the present invention, or be revised as equivalent variations etc.
Imitate embodiment.Therefore anything that does not depart from the technical scheme of the invention, made by shape according to the present invention, construction and principle etc.
Effect variation, should all be covered by protection scope of the present invention.
Claims (10)
1. a kind of box-packed mechanized production system of tableware, it is characterised in that: it includes injection molding machine, interchanger and automatic box packing machine,
The injection molding machine, interchanger and automatic box packing machine are arranged according to material conveying direction, and the friendship is corresponded to above the injection molding machine
It changes planes and is equipped with the first manipulator, the automatic box packing machine is corresponded to above the interchanger equipped with the second manipulator, the exchange
Machine includes the first belt straight line mould group, horizontally disposed upper stack tray and lower stack tray, the upper stack tray and the lower stacking
Disk is connected with the first belt straight line mould group.
2. the box-packed mechanized production system of tableware according to claim 1, it is characterised in that: first manipulator includes
Second belt straight line mould group and first gear rack linear mould group perpendicular to the second belt straight line mould group, first tooth
Wheel rack linear mould group is movably arranged in the second belt straight line mould group, in living in the first gear rack linear mould group
It is dynamic that third belt straight line mould group is installed, in being movably installed with the first cylinder fixed column, institute in the third belt straight line mould group
It states the first cylinder fixed column lower surface and is fixed with first straight line cylinder and lever mounting plate, in the activity of lever mounting plate lower end
Lever is installed, the piston-rod end of the first straight line cylinder is connected with the head end of the lever, in the end of the lever
It is fixed with plastics jig.
3. the box-packed mechanized production system of tableware according to claim 1, it is characterised in that: second manipulator includes
Second gear rack linear mould group, perpendicular to the second gear rack linear mould group third gear rack straight mould group and hang down
Directly in the 4th gear rack straight mould group of the third gear rack straight mould group, the third gear rack straight mould group is living
It is dynamic to be mounted in the second gear rack linear mould group, the 4th gear rack straight mould group and the third rack-and-pinion
Straight line mould group is fixedly connected, and the second cylinder fixed column is fixed on the rack gear of the 4th gear rack straight mould group, in described
The securing lower surface of second straight line cylinder is fixed with the first rotary cylinder, is fixed on the turntable of first rotary cylinder
Second rotary cylinder is fixed with Pneumatic clamping jaw on the turntable of second rotary cylinder.
4. the box-packed mechanized production system of tableware according to claim 2, it is characterised in that: the plastics jig includes inhaling
Disk fixed plate and several first suckers, several first interambulacrums are every being uniformly fixed in the sucker fixed plate, the suction
Disk fixed plate is fixedly connected with the lever end.
5. the box-packed mechanized production system of tableware according to claim 1, it is characterised in that: the upper stack tray and described
Lower stacking dish structure is identical, and the lower stack tray includes fixed frame and holding tray, and the holding tray can be arranged in up or down
On the fixed frame, the corresponding holding tray is equipped with second straight line cylinder, the second straight line gas below the lower stack tray
The piston rod of cylinder is fixedly connected with the holding tray.
6. the box-packed mechanized production system of tableware according to claim 1, it is characterised in that: the automatic box packing machine includes
Carton delivery device, the crimping mechanism that carton delivery device two sides are set and the carton being arranged according to carton conveying direction
Stacking mechanism, carton draw stretching mechanism, product push-in mechanism, marking mechanism, hot melt glue-spraying mechanism and discharging mechanism.
7. the box-packed mechanized production system of tableware according to claim 6, it is characterised in that: the carton draws opening machine
Structure includes the second suction cup moving mechanism, the second sucker being horizontally set in second suction cup moving mechanism, corresponding described the
The carton forming part of two suckers and carton stacking mechanism setting, second suction cup moving mechanism includes pendulum shaft, sucker
Swing rod, the third straight line cylinder being arranged upward, the cylinder arm being fixedly connected with the piston rod of the third straight line cylinder, the gas
Cylinder arm, sucker swing rod are each perpendicular to the pendulum shaft setting, and one end of the pendulum shaft is fixedly connected with the sucker swing rod, institute
The other end for stating pendulum shaft is fixedly connected with the cylinder arm, and second sucker is arranged on the sucker swing rod.
8. the box-packed mechanized production system of tableware according to claim 6, it is characterised in that: the product is pushed into mechanism packet
The first pusher groove, the second pusher groove that can be arranged in up or down in first pusher groove, rodless cylinder and pusher part are included,
The side of first pusher groove is arranged in the rodless cylinder, and the rodless cylinder is parallel to first pusher groove, institute
Stating pusher part can be arranged in movably forward and backward in first pusher groove, and the connecting pin of the pusher part and the rodless cylinder
Sliding block be fixedly connected.
9. the box-packed mechanized production system of tableware according to claim 6, it is characterised in that: the crimping mechanism includes pair
Second jacket swing rod of the first jacket swing rod, the setting of corresponding carton long side of answering carton short side to be arranged, third rotary cylinder and the
Four rotary cylinders, the first jacket swing rod are fixedly connected with the turntable of the third rotary cylinder, the second jacket pendulum
Bar is fixedly connected with the turntable of the 4th rotary cylinder.
10. the application method of the box-packed mechanized production system of tableware, feature described in a kind of claim 1-9 any one exist
In: itself the following steps are included:
Step 1, injection molding machine work, prepares required product；
Step 2, the first mechanical hand-motion plastics jig are moved in injection molding machine, and plastics jig draws product by the first sucker；
Step 3, the first mechanical hand-motion product are stacked to upper stack tray and lower stack tray in interchanger；
Step 4, the second manipulator are clamped the product in upper stack tray, lower stack tray to automatic box packing machine by Pneumatic clamping jaw
Product be pushed into mechanism；
The carton for not opening box is placed in the carton stacking mechanism by step 5；
Step 6, carton draw stretching mechanism and draw and open carton forming, have opened the carton of box in the carton delivery device
On be transmitted；
Step 7, product push-in mechanism push to product in carton, and crimping mechanism converts into two short side of carton both ends；
Step 8, crimping mechanism up convert into carton both ends lower long edges, and marking mechanism is on the upper surface of carton top long side
It impresses label；
Quantitative sizing material is sprayed on the lower surface of carton both ends upper long edges by step 9, hot melt glue-spraying mechanism；
Step 10, crimping mechanism convert into carton both ends upper long edges down, and finished product is discharged by discharging mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811182102.4A CN109249575A (en) | 2018-10-11 | 2018-10-11 | A kind of box-packed mechanized production system of tableware and its application method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811182102.4A CN109249575A (en) | 2018-10-11 | 2018-10-11 | A kind of box-packed mechanized production system of tableware and its application method |
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| CN109249575A true CN109249575A (en) | 2019-01-22 |
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| CN201811182102.4A Pending CN109249575A (en) | 2018-10-11 | 2018-10-11 | A kind of box-packed mechanized production system of tableware and its application method |
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| CN109773341A (en) * | 2019-03-07 | 2019-05-21 | 浙江云景精密设备有限公司 | An automatic stacking block laser marking machine |
| CN110304314A (en) * | 2019-07-22 | 2019-10-08 | 广州市赛康尼机械设备有限公司 | Multi-product box packing machine |
| CN110329594A (en) * | 2019-07-03 | 2019-10-15 | 六安市利康标识有限公司 | The automation glue envelope technique of corrugated case |
| CN110421587A (en) * | 2019-06-25 | 2019-11-08 | 田丽玖 | Mounted box three axle robert |
| CN110861262A (en) * | 2019-11-14 | 2020-03-06 | 珠海格力智能装备有限公司 | Plastic product production system |
| CN112208048A (en) * | 2020-10-19 | 2021-01-12 | 台州市健民科技股份有限公司 | A tableware production line |
| CN113059754A (en) * | 2021-03-30 | 2021-07-02 | 厦门精机机电设备有限公司 | Automatic blanking device for injection molding machine molded lens |
| CN114435664A (en) * | 2021-12-28 | 2022-05-06 | 丽荣鞋业(深圳)有限公司 | Automatic put parcel and feed and automatic folding shoes wrapping bag system |
| CN116834206A (en) * | 2023-07-13 | 2023-10-03 | 苏州瑞德智慧精密科技股份有限公司 | Injection molding equipment with automatic positioning function |
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| CN110329594A (en) * | 2019-07-03 | 2019-10-15 | 六安市利康标识有限公司 | The automation glue envelope technique of corrugated case |
| CN110304314A (en) * | 2019-07-22 | 2019-10-08 | 广州市赛康尼机械设备有限公司 | Multi-product box packing machine |
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| CN113059754A (en) * | 2021-03-30 | 2021-07-02 | 厦门精机机电设备有限公司 | Automatic blanking device for injection molding machine molded lens |
| CN113059754B (en) * | 2021-03-30 | 2022-08-12 | 厦门精机机电设备有限公司 | Automatic blanking device for injection molding machine molded lens |
| CN114435664A (en) * | 2021-12-28 | 2022-05-06 | 丽荣鞋业(深圳)有限公司 | Automatic put parcel and feed and automatic folding shoes wrapping bag system |
| CN116834206A (en) * | 2023-07-13 | 2023-10-03 | 苏州瑞德智慧精密科技股份有限公司 | Injection molding equipment with automatic positioning function |
| CN116834206B (en) * | 2023-07-13 | 2024-03-15 | 苏州瑞德智慧精密科技股份有限公司 | Injection molding equipment with automatic positioning function |
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Application publication date: 20190122 |