CN102862714B - Self-service full-automatic paper tube filling method and self-service full-automatic paper tube filling mechanism - Google Patents

Self-service full-automatic paper tube filling method and self-service full-automatic paper tube filling mechanism Download PDF

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CN102862714B
CN102862714B CN201210381888.9A CN201210381888A CN102862714B CN 102862714 B CN102862714 B CN 102862714B CN 201210381888 A CN201210381888 A CN 201210381888A CN 102862714 B CN102862714 B CN 102862714B
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paper tube
weighting
empty
station
bin
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CN102862714A (en
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全越
叶雷
郭乾
戴直真
唐海周
吴崇多
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全越
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Abstract

A self-service full-automatic paper tube filling method includes adding fillers in a filler hopper of a filler conveying device, and adding empty paper tubes in an empty paper tube collecting bin of an empty paper tube conveying device; uniformly spreading the fillers on a horizontal filler conveying assembly, conveying the fillers to a vertical filler conveying assembly and feeding the fillers into a filler compression bin assembly; and feeding the empty paper tubes to an outlet of an empty paper tube discharge bin by vibrating and swinging, then sequentially pushing the empty paper tubes to empty paper tube feeding stations of a paper tube indexing head of an indexing feeding and discharging device, pushing the compressed fillers into each empty paper tube when the paper tube indexing head rotates to a corresponding filler adding station, and turning the paper tube indexing head to a finished product discharging station to push the corresponding paper tube added with fillers out so as to complete a self-service paper tube filling process. A self-service full-automatic paper tube filling mechanism is characterized in that the filler conveying device and the empty paper tube conveying device are respectively mounted on two sides of a framework, and the indexing feeding and discharging device is arranged on the framework and positioned between the filler conveying device and the empty paper tube conveying device. The self-service full-automatic paper tube filling method and the self-service full-automatic paper tube filling mechanism have the advantages of high feeding speed, convenience in operation, small occupied area and particular applicability to general families and common shops.

Description

Self-help type fully automatic paper tube placement method and filling body thereof
Technical field
The present invention relates to a kind of paper tube placement method and the filling body thereof that can add weighting material to blank pipe made of paper.
Background technology
At present, existing paper tube stower is all that large-scale equipment being applicable to produce in enormous quantities, this paper tube stower is first by after shaping for the weighting material of fixing metering, roll up upper coated papers outside again, this charges paper tube filling and packing is only applicable to that manufacture that is large-scale, scale and uses, and it is expensive, and floor area is large, need a large amount of manual operations, be not suitable for using in average family or bantam shop.One is also had to be exactly adopt pure manual mode and carry out material package, first manual casting resin of getting a finished product adds in feed bin, getting an empty paper tube is again enclosed within charging nozzle, finally charges is pushed sky paper tube, and the metering of the finished product that this pure manual mode manufactures not only charges is inaccurate, and speed is also very slow, its reject rate is very high, reduces production efficiency, adds the waste of paper tube and weighting material, and this pure manual mode has a lot of weighting material descends slowly and lightly, cause the pollution of surrounding environment.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, and provide to blank pipe made of paper (blank pipe paper), one can independently add that weighting material, charging rate are fast, easy to operate, that floor area is little is one-stop, self-help type fully automatic paper tube placement method and filling body thereof.
Object of the present invention realizes by following technical solution: self-help type fully automatic paper tube placement method is: first, in the weighting material hopper of weighting material feedway, add weighting material, in the empty paper tube collecting bin of empty paper tube feedway, add sky paper tube, then, weighting material is by breaing up process, the weighting material of stack up is broken up out and uniform spreading on weighting material horizontal feed assembly, weighting material is transported to weighting material vertical transport assembly by weighting material horizontal feed, enter in weighting material compression bin component again, weighting material drives weighting material vertical transport assembly to carry out the longitudinal direction conveying of weighting material while compressing in weighting material compression bin component, meanwhile, the empty paper tube added in sky paper tube collecting bin passes through vibration, swing processes and enters the exit of sky paper tube discharging bin, again many empty paper tubes are shifted onto in order successively calibration feed in raw material and drawing mechanism paper tube dividing head enter in sky paper tube station, when paper tube dividing head forwards packing station to, weighting material being compressed the weighting material compressed in bin component shifts onto in sky paper tube, the inside face of sky paper tube is firmly attached to after the weighting material compressed expands naturally, paper tube dividing head forwards out finished product station again to, the paper tube being added with weighting material is released, thus complete the autonomous filling of blank pipe paper.
According to the self-help type fully automatic paper tube filling body that described self-help type fully automatic paper tube placement method adopts, comprise frame, the both sides of described frame are equipped with weighting material feedway, empty paper tube feedway respectively, and in described frame and between weighting material feedway and empty paper tube feedway, the reinforced and drawing mechanism of calibration is equipped with at place;
Described weighting material feedway, comprise weighting material hopper, packing support, weighting material horizontal feed assembly is housed on described packing support and at the below place of weighting material hopper, described packing support is equipped with weighting material vertical transport assembly in the exit of weighting material horizontal feed assembly, be equipped with in described frame and in the exit of weighting material vertical transport assembly weighting material compression bin component, in described frame and facing to weighting material compression bin component exit weighting material discharging control assembly is housed;
Described empty paper tube feedway, comprise sky paper tube collecting bin, empty paper tube support, described empty paper tube collecting bin is equipped with vibration component, described empty paper tube support is equipped with sky paper tube discharging bin in the exit of this sky paper tube collecting bin, described empty paper tube discharging bin is equipped with wobble component, in the exit of described empty paper tube discharging bin, exit sensors is housed, paper tube propelling movement control assembly is housed in described frame and in the exit facing to empty paper tube discharging bin;
Described calibration feeds in raw material and drawing mechanism, and comprise the rear indexing attachment of the interconnection be contained in frame, dividing spindle, front calibration locating piece, in the rear indexing attachment is equipped with calibration and cuts somebody's hair, this calibration is cut somebody's hair by calibration fork and calibration cylinders; Described front calibration locating piece is equipped with paper tube dividing head, this paper tube dividing head has multiple indexing station, wherein a station facing to the outlet of empty paper tube discharging bin, another station facing to the outlet of weighting material compression bin component; Under described frame and facing to the finished product station place that goes out of paper tube dividing head, finished product discharging control assembly is housed.
After adopting the present invention, weighting material and empty paper tube only need join in respective feed bin by operating personal respectively, weighting material and empty paper tube in airtight space through the combing of respective device, automatic physical construction is utilized to be encased in sky paper tube by the weighting material of fixing metering, achieve full automatic operation, additionally use the action that pneumatic and approach sensor carrys out control mechanism, carry out clearing up and safeguard all very convenient, and in the metering of weighting material, adopt sensor to control weighting material amount of compression, ensure that weighting material added in every part finished product is all consistent, there is significant technological advance.Overall dimensions of the present invention are less, charging rate is fast, easy to operate, floor area is little, can operate in any environment, be specially adapted to general family and conventional store, particularly have wide application and market outlook in fields such as medicine, food and chemical.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail.
Fig. 1 is the structural representation of self-help type fully automatic paper tube filling body of the present invention.
Fig. 2 is the birds-eye view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Fig. 4 is the structural representation of Fig. 1 hollow paper tube feedway.
Fig. 5 is the birds-eye view (and paper tube dividing head) of Fig. 4.
Fig. 6 is the structural representation of weighting material feedway in Fig. 1.
Fig. 7 is that in Fig. 1, calibration feeds in raw material and the structural representation of drawing mechanism.
Fig. 8 is the right elevation of paper tube dividing head in Fig. 7 (having multiple station).
Fig. 9 is the block diagram of Fig. 1.
Detailed description of the invention
Known with reference to accompanying drawing, the self-help type fully automatic paper tube placement method that the present invention is applied to fully automatic paper tube stower is: first, in the weighting material hopper of weighting material feedway, add weighting material, in the empty paper tube collecting bin of empty paper tube feedway, add sky paper tube, then, weighting material breaks up process by (weighting material breaks up wheel), the weighting material of stack up is broken up out and uniform spreading on weighting material horizontal feed assembly, weighting material is transported to weighting material vertical transport assembly by weighting material horizontal feed, enter in weighting material compression bin component again, weighting material drives weighting material vertical transport assembly to carry out the longitudinal direction conveying of weighting material while compressing in weighting material compression bin component, meanwhile, the empty paper tube added in sky paper tube collecting bin passes through vibration, swing processes and enters the exit of sky paper tube discharging bin, again many empty paper tubes are shifted onto in order successively calibration feed in raw material and the entering in sky paper tube station of paper tube dividing head of drawing mechanism (when calibration feeds in raw material and the paper tube dividing head of drawing mechanism forwards detection station to, detect this sky paper tube by paper tube state sensor whether to be suitable for feeding in raw material), when paper tube dividing head forwards packing station to, weighting material being compressed the weighting material compressed in bin component shifts onto in sky paper tube, the inside face of sky paper tube is firmly attached to after the weighting material compressed expands naturally, paper tube dividing head forwards out finished product station again to, the paper tube being added with weighting material is released (delivering in discharge bucket), thus complete the autonomous filling of blank pipe paper.
Shown in Fig. 3, Fig. 9, according to the self-help type fully automatic paper tube filling body of the present invention that described self-help type fully automatic paper tube placement method adopts, comprise frame 50, the both sides of described frame 50 are equipped with weighting material feedway 51, empty paper tube feedway 52 respectively, and in described frame 50 and between weighting material feedway 51 and empty paper tube feedway 52, the reinforced and drawing mechanism 53 of calibration is equipped with at place.
Referring to figs. 1 through Fig. 3, shown in Fig. 6, described weighting material feedway 51, comprise weighting material hopper 1, packing support 20, on described packing support 20, and at the below place of weighting material hopper 1, weighting material horizontal feed assembly 5 is housed, on described packing support 20, and in the exit of weighting material horizontal feed assembly 5, weighting material vertical transport assembly 2 is housed, in described frame 50, and weighting material compression bin component 60 is housed in the exit of weighting material vertical transport assembly 2, and (described weighting material compression bin component 60 comprises weighting material compression adapter plate 37, the weighting material compression push plate 27 be connected and weighting material compression cylinder 25), in described frame 50, and weighting material discharging control assembly 28 is housed (comprises connected weighting material discharging cylinder and weighting material kick-off arm in the exit facing to weighting material compression bin component 60, the outlet of bin component is compressed facing to weighting material) by weighting material kick-off arm.
Wherein, the combination of adapter plate 37 and weighting material compression push plate 27 (controlling it by weighting material discharging cylinder to promote) is compressed to form the space that weighting material compresses feed bin 26, for placing the some weighting materials after compression by weighting material.Packing support 20 also can be equipped with weighting material and break up wheel 21 (in weighting material hopper 1, effect is broken up by weighting material to make that it is fluffy), weighting material tiling wheel 19 is (above weighting material horizontal feed assembly 5, effect is paved by weighting material and controls its height), weighting material breaks up wheel 21, weighting material tiling wheel 19 is broken up motor 22 by weighting material and controlled its running by the combination of sprocket wheel chain.
Described weighting material discharging control assembly 28 is contained on the weighting material discharge guide 29 in frame 50, to improve the positional accuracy of weighting material discharging.Described weighting material vertical transport assembly 2 comprises the vertical load-transfer device 61 of placement and the load-transfer device 62 of oblique placement, the load-transfer device 61 that this is vertically placed is equipped with upper limit sensor 23 and lower limit sensor 24 (in setting up and down), the angle formed between this load-transfer device 61 vertically placed and the load-transfer device 62 of oblique placement is 20-35 degree, be conducive to accurate-metering weighting material number and effectively compress.
The principle of work of described weighting material feedway 51 is: the weighting material 55 added in weighting material hopper 1 is broken up breaing up of wheel 21 through two weighting materials and enters on weighting material horizontal feed assembly 5, and the drive conveying of motor 22 is broken up by weighting material, simultaneously by the effect of weighting material tiling wheel 19, weighting material is evenly laid on weighting material horizontal feed assembly 5, then is transported in weighting material vertical transport assembly 2.Start working when weighting material lower limit sensor 24 detects that weighting material arrives this height, when the height of weighting material reaches weighting material upper limit sensor 23 place, weighting material horizontal feed assembly 5 stops conveying; Now, the vertical load-transfer device 61 of placement and the load-transfer device 62 of oblique placement work simultaneously and the compression of this weighting material are transported to after in weighting material compression bin component 60, and weighting material horizontal feed assembly 5 is started working again.By weighting material discharging control assembly 28, discharging conveying carried out to the weighting material after compression and deliver in the empty paper tube of packing station on paper tube dividing head.
Shown in Fig. 5, described empty paper tube feedway 52, comprise sky paper tube collecting bin 10 (containing empty paper tube lower baffle plate 12), empty paper tube support 11, described empty paper tube collecting bin 10 is equipped with vibration component (comprising connected vibrating air cylinder 14 and vibration cam 13), on described empty paper tube support 11, and in the exit of this sky paper tube collecting bin 10, sky paper tube discharging bin 17 is housed, described empty paper tube discharging bin 17 is equipped with wobble component (comprising connected oscillating motor 15 and fork 16), in the exit of described empty paper tube discharging bin 17, exit sensors 18 is housed, in described frame 50, and push control assembly 36 (comprise connected push away paper tube cylinder and empty paper tube push rod) being equipped with paper tube facing to the exit of empty paper tube discharging bin 17.
Wherein, oscillating motor 15, vibrating air cylinder 14 are contained on sky paper tube support 11, and the bottom of empty paper tube collecting bin 10 is empty paper tube lower baffle plate 12.
The principle of work of described empty paper tube feedway 52 is: poured into by the empty paper tube 56 in packing box (weighting material 55 in packaging bag is put into weighting material hopper 1, and weighting material feedway 51 and empty paper tube feedway 52 run simultaneously) in sky paper tube feed bin 10.First the empty paper tube lower baffle plate 12 of empty paper tube collecting bin 10 is put down, empty paper tube is then rolled into sky paper tube discharging bin 17 along empty paper tube lower baffle plate, vibrating air cylinder 14 drives vibration cam 13 to vibrate empty paper tube lower baffle plate 12 always, and the empty paper tube be stuck in sky paper tube collecting bin can be made to skid off smoothly.Oscillating motor 15 drive fork 16 directly facing to the empty paper tube vibration in the upper strata in empty paper tube collecting bin 10, swing, make the empty paper tube of the bottom can many outlets entering into sky paper tube discharging bin 17 in order successively one by one on the empty paper tube lower baffle plate of empty paper tube collecting bin 10.Respond to whether have an empty paper tube in the exit of empty paper tube discharging bin by exit sensors 18, as be free paper tube then paper tube push control assembly 36 push away paper tube cylinder operation, drive empty paper tube push rod empty paper tube to be released and deliver to the entering on sky paper tube station of paper tube dividing head.
As shown in Fig. 1 to Fig. 3, Fig. 7, Fig. 8, described calibration feeds in raw material and drawing mechanism 53, comprise the rear indexing attachment 31 of the interconnection be contained in frame 50, dividing spindle 32, front calibration locating piece 33 (being known technology), in the rear indexing attachment 31 is equipped with calibration and cuts somebody's hair 30, this calibration is cut somebody's hair and 30 to be connected with calibration cylinder 40 by calibration fork 38; Described front calibration locating piece 33 is equipped with paper tube dividing head 34, this paper tube dividing head 34 (periphery) has multiple indexing station, wherein a station facing to the outlet (namely of the outlet of empty paper tube discharging bin facing to this paper tube dividing head enter sky paper tube station, its other end facing to empty paper tube push rod) of empty paper tube discharging bin, another station facing to the outlet (namely of the outlet of weighting material compression bin component the packing station facing toward this paper tube dividing head, its other end face toward weighting material kick-off arm) of weighting material compression bin component; Described frame 50 times and facing to the finished product station place that goes out of paper tube dividing head, finished product discharging control assembly 7 (comprising connected finished product discharging cylinder and finished product kick-off arm) is housed.
Generally, described paper tube dividing head 34 (periphery) have four indexing stations successively: enter sky paper tube station A, detection station B (can be equipped with paper tube state sensor 35 in place on described packing support 20 and above the detection station of described paper tube dividing head 34, whether the state for detecting the empty paper tube in paper tube dividing head is suitable for adding weighting material), packing station C, go out finished product station D (this station facing to finished product kick-off arm), and along with the rotation of paper tube dividing head, can mutually change between these four indexing stations.Calibration fork 38 can be contained on the fork guide rail 39 in frame 50, and 40, calibration cylinder is contained in frame 50.
Described calibration feeds in raw material and the principle of work of drawing mechanism 53 is: calibration cuts somebody's hair 30 under the drive of calibration cylinder 40, calibration fork 38 is utilized to make rear indexing attachment 31 rotate a station, make front calibration locating piece 33 turn over a station by the rotation of dividing spindle 32 again and drive paper tube dividing head 34 to rotate, thus its four stations are changed successively, thus the empty paper tube conveying completing sky paper tube feedway 52 successively puts in place, detects whether empty paper tube is qualified, the weighting material of weighting material feedway 51 adds sky paper tube and puts in place, goes out finished product conveying and put in place.
When the state-detection of empty paper tube is for being applicable to packing, paper tube dividing head proceeds to packing station, the empty mouth of empty paper tube aims at out weighting material positioning head 42 (filling in addition), weighting material arrives in weighting material compression feed bin 26 under the conveying of weighting material vertical transport assembly 2, weighting material compression cylinder 25 drives weighting material compression push plate 27 to compress weighting material in this feed bin 26, the weighting material discharging cylinder operation of weighting material discharging control assembly 28, be pushed into by the weighting material compressed in sky paper tube, what then proceed to paper tube dividing head goes out finished product station.If when the state-detection of empty paper tube is for being not suitable for packing, paper tube dividing head enters its packing station, all the other are all failure to actuate, more directly enter it and go out finished product station, and the empty paper tube not carrying out packing forwards to and pushed it in waste material bucket by the empty paper tube of next root in sky paper tube station.
The diameter of empty paper tube (its one end be longer hollow paper tube, its other end be shorter entity handle), length scale should be corresponding with the indexing station size of four on paper tube dividing head 34.The weighting material that empty paper tube fills how much should to compress the space size of feed bin 26 corresponding with weighting material.

Claims (6)

1. self-help type fully automatic paper tube placement method, is characterized in that: first, in the weighting material hopper of weighting material feedway, add weighting material, in the empty paper tube collecting bin of empty paper tube feedway, add sky paper tube, then, weighting material is by breaing up process, the weighting material of stack up is broken up out and uniform spreading on weighting material horizontal feed assembly, weighting material is transported to weighting material vertical transport assembly by weighting material horizontal feed, enter in weighting material compression bin component again, weighting material drives weighting material vertical transport assembly to carry out the longitudinal direction conveying of weighting material while compressing in weighting material compression bin component, meanwhile, the empty paper tube added in sky paper tube collecting bin passes through vibration, swing processes and enters the exit of sky paper tube discharging bin, again many empty paper tubes are shifted onto in order successively calibration feed in raw material and drawing mechanism paper tube dividing head enter in sky paper tube station, when paper tube dividing head forwards packing station to, weighting material being compressed the weighting material compressed in bin component shifts onto in sky paper tube, the inside face of sky paper tube is firmly attached to after the weighting material compressed expands naturally, paper tube dividing head forwards out finished product station again to, the paper tube being added with weighting material is released, thus complete the autonomous filling of blank pipe paper.
2. the self-help type fully automatic paper tube filling body that adopts of self-help type fully automatic paper tube placement method as claimed in claim 1, comprise frame (50), it is characterized in that: weighting material feedway (51), empty paper tube feedway (52) are housed respectively on the both sides of described frame (50), described frame (50) upper and between weighting material feedway (51) and empty paper tube feedway (52) place calibration be housed feed in raw material and drawing mechanism (53);
Described weighting material feedway (51), comprise weighting material hopper (1), packing support (20), on described packing support (20), and at the below place of weighting material hopper (1), weighting material horizontal feed assembly (5) is housed, on described packing support (20), and in the exit of weighting material horizontal feed assembly (5), weighting material vertical transport assembly (2) is housed, in described frame (50), and weighting material compression bin component (60) is housed in the exit of weighting material vertical transport assembly (2), in described frame (50), and in the exit facing to weighting material compression bin component (60), weighting material discharging control assembly (28) is housed, described packing support (20) is also equipped with weighting material break up wheel (21), weighting material tiling wheel (19), this weighting material break up wheel (21), weighting material tiling wheel (19) by weighting material break up motor (22) by the combination of sprocket wheel chain control its operate,
Described empty paper tube feedway (52), comprise sky paper tube collecting bin (10), empty paper tube support (11), described empty paper tube collecting bin (10) is equipped with vibration component, on described empty paper tube support (11), and in the exit of this sky paper tube collecting bin (10), sky paper tube discharging bin (17) is housed, described empty paper tube discharging bin (17) is equipped with wobble component, in the exit of described empty paper tube discharging bin (17), exit sensors (18) is housed, in described frame (50), and in the exit facing to empty paper tube discharging bin (17), paper tube propelling movement control assembly (36) is housed,
Described calibration feeds in raw material and drawing mechanism (53), comprise rear indexing attachment (31), dividing spindle (32), the front calibration locating piece (33) of the interconnection be contained in frame (50), in the rear indexing attachment (31) is equipped with calibration to cut somebody's hair (30), this calibration cut somebody's hair (30) be connected with calibration cylinder (40) by calibration fork (38); Described front calibration locating piece (33) is equipped with paper tube dividing head (34), this paper tube dividing head (34) has multiple indexing station, wherein a station facing to the outlet of empty paper tube discharging bin, another station facing to the outlet of weighting material compression bin component; Under described frame (50) and facing to the finished product station place that goes out of paper tube dividing head, finished product discharging control assembly (7) is housed.
3. self-help type fully automatic paper tube filling body as claimed in claim 2, it is characterized in that: described weighting material vertical transport assembly (2) comprises the vertical load-transfer device (61) of placement and the load-transfer device (62) of oblique placement, the load-transfer device (61) that this is vertically placed is equipped with upper limit sensor (23) and lower limit sensor (24), and the angle formed between this load-transfer device (61) vertically placed and the load-transfer device (62) of oblique placement is 20-35 degree.
4. self-help type fully automatic paper tube filling body as claimed in claim 2 or claim 3, is characterized in that: described weighting material compression bin component (60) comprises weighting material compression adapter plate (37), the weighting material compression push plate (27) be connected and weighting material compression cylinder (25).
5. self-help type fully automatic paper tube filling body as claimed in claim 2, it is characterized in that: described paper tube dividing head (34) has four indexing stations successively: enter sky paper tube station (A), detection station (B), packing station (C), go out finished product station (D), and along with the rotation of paper tube dividing head, can mutually change between these four indexing stations.
6. self-help type fully automatic paper tube filling body as claimed in claim 5, it is characterized in that: on described packing support (20) and above the detection station of described paper tube dividing head (34), paper tube state sensor (35) is equipped with at place, and whether the state for detecting the empty paper tube in paper tube dividing head is suitable for adding weighting material.
CN201210381888.9A 2012-09-26 2012-09-26 Self-service full-automatic paper tube filling method and self-service full-automatic paper tube filling mechanism Active CN102862714B (en)

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CN103224042A (en) * 2013-04-09 2013-07-31 上海创馨化妆品有限公司 Filling device
CN104670568B (en) * 2015-02-09 2016-08-17 全越 Paper tube conveying and positioning device
CN105711867B (en) * 2016-04-27 2019-08-09 广州卡迪莲化妆品有限公司 A kind of feeding pressure mechanism and mascara fiber bottle placer
CN105752912B (en) * 2016-04-27 2019-08-09 广州卡迪莲化妆品有限公司 A kind of mascara fiber bottle placer
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