CN106313613A - Processing method for simulated gold ingots - Google Patents
Processing method for simulated gold ingots Download PDFInfo
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- CN106313613A CN106313613A CN201610675473.0A CN201610675473A CN106313613A CN 106313613 A CN106313613 A CN 106313613A CN 201610675473 A CN201610675473 A CN 201610675473A CN 106313613 A CN106313613 A CN 106313613A
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- die cavity
- rotating disk
- shoe
- spice
- emulation
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/08—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable
- B30B11/10—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable intermittently rotated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1123—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades sickle-shaped, i.e. curved in at least one direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/808—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers driven from the bottom of the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/08—Accessory tools, e.g. knives; Mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Forging (AREA)
Abstract
The invention discloses a processing method for simulated gold ingots. The method comprises the following steps of: firstly pouring a material into a stirring device to be uniformly stirred; pumping the material into a group of first cavities which are arranged in a cavity of a rotating disc through a screw metering pump; rotating the rotating disc at a fixed angle; feeding the material into a second cavity by the screw metering pump according to a set amount, wherein at the time, a punch adaptive to the cavity above the first cavities presses down for compression molding of the material; after compression molding, moving the punch upward to reset, and continuously rotating the rotating disc at a fixed angle; feeding the material into a third cavity through the screw metering pump, wherein the punch presses the down again for compression molding of the material; and at the same time, raising a discharge ejector rod to eject products in the first cavities out of the cavities while grasping the products and moving the products out of the rotating disc region by a pneumatic clamping jaw controlled by a pneumatic control system. The processing method disclosed by the invention can realize full automation of the whole production process, so that the production efficiency can be remarkably improved, and the working strength can be reduced. Moreover, the qualities of the simulated gold ingots are maintained consistent.
Description
Technical field
The processing method that the present invention relates to a kind of sacrifice product, is specifically related to a kind of processing method emulating shoe-shaped gold ingot.
Background technology
Burning joss product are the common form that people hold a memorial ceremony for ancestor, give expression to one's grief over sb.'s death.But sacrificial offerings is of all shapes and colors at present, become
Divide complexity, concentrate the excess meeting of burning that environment is produced and pollute, easily cause fire incident simultaneously, to this end, the present invention be in order to meet
The needs of traditional culture, develop pollution-free, smokeless, the emulation shoe-shaped gold ingot of the flames of anger and automated manufacturing system thereof, and it is basic
Manufacturing process be exactly pigment, bamboo powder, wood carbon etc. are mixed thoroughly according to a certain percentage after put into a recessed ingot mold cavity
In, then extrude the material into shoe-shaped gold ingot external form, the most again with corresponding ejecting mechanism by mold cavity by hydraulic system
Ingot ejects, and with mechanical hand, the ingot of molding is placed on running gear entrance atomization box, allows ingot surface coat food stage
Golden yellow color, enters back into baking oven and dries in good time, finally by the detection of external form detection device, completes finished product packing and substandard products
Reject.
Summary of the invention
The invention aims to improve the production efficiency of innoxious burning class sacrificial offerings, reduce the one-tenth of class sacrificial offerings
This, thus convenient popularization is beneficial to replace the burning class sacrificial offerings having pollution, it is provided that a kind of method producing emulation ingot, can be real
The full-automation of existing whole production process, thus production efficiency can be significantly increased, reduce working strength, and can make each imitative
The quality of true strength treasured keeps consistent.
To achieve these goals, the present invention is by the following technical solutions:
A kind of emulation shoe-shaped gold ingot processing method, comprises the steps:
A. stir in material is poured into a material blending device, and export from the drain hole of material blending device；
B. the material exported from drain hole is sent into one group by a screw metering pump by the amount set and is arranged on rotating disk and in ring
In first die cavity in the die cavity that shape is equidistantly distributed, rotating disk drives by driving motor；
C. rotating one fixed angle of rotating disk, this fixed angle is equal to 360 degree of numbers divided by die cavity, and screw metering pump is by setting
Material is sent in second die cavity by fixed amount, presses first type under now adaptive with die cavity above first die cavity drift
The material of intracavity is compressing, after compacting terminates, drift moves and resets；
D. being rotated further one fixed angle of rotating disk, material is sent in the 3rd die cavity by the amount set by screw metering pump, this
Shi Chongtou presses compressing for the material in second die cavity down, after compacting terminates, drift moves and resets, meanwhile,
It is positioned at discharging push rod below first die cavity to rise product compressing for first die cavity upwards ejects die cavity, and on
The Pneumatic clamping jaw that of side is controlled by atmospheric control captures product and removes rotating disk region, Pneumatic clamping jaw release product,
So that product falls in collection container；
E. repetition step d, and it is incremented by the sequence number of die cavity therein the most successively, can realize emulating automatically connecting of shoe-shaped gold ingot
Continuous processing.
The present invention is uniform by material stirring by material blending device, and the material stirred enters screw rod by drain hole and measures
The charging aperture of pump, material is sent in first die cavity by screw metering pump accurate measurement and by discharging opening, drives driven by motor
Rotating disk rotates, and material is sent in adjacent second die cavity by screw metering pump；When the die cavity being filled with material turns to drift
During lower section, drift moves down the material of press type intracavity, and material compacting is formed the emulation ingot offered a sacrifice to gods or ancestors；After compacting terminates, punching
Moving reset on Tou, rotating disk is rotated further, when the die cavity forming emulation shoe-shaped gold ingot turns to above discharging push rod, and discharging push rod
Rise, the emulation shoe-shaped gold ingot in die cavity is ejected die cavity；Now, atmospheric control can make Pneumatic clamping jaw decline and clamp imitative
True shoe-shaped gold ingot, then removes rotating disk region by emulation shoe-shaped gold ingot and discharges, and we can collect the emulation gold of forming easily
Ingot, or emulation shoe-shaped gold ingot automatically falls into corresponding collection in container, thus realize emulating the fully-automatic production of shoe-shaped gold ingot.
It is understood that drift and discharging push rod can use the device of oil cylinder, cylinder etc to drive lifting, and conveniently realize certainly
Dynamic control.And drive motor can use motor, in order to accurately controlling rotational angle and the rhythm of rotating disk, rotating disk is each
Rotational angle is the central angle corresponding to adjacent two die cavities.Particularly, the material in die cavity is the spiral shell high by precision
The conveying of bar dosing pump, therefore, it can be ensured that the quality of the emulation shoe-shaped gold ingot of each molding keeps consistent.
As preferably, described disk upper surface is provided with some motor shafts around driving motor and is equidistantly distributed and through turn
The die cavity of dish lower surface, is provided with lower mold in die cavity, each die cavity is successively set on the upper surface of each lower mold, and the bottom of die cavity is provided with
Vertical jogger hole, is provided with demoulding push rod slidably in jogger hole, demoulding push rod is positioned at the upper end of die cavity and is provided with positioning cap.
Owing to die cavity is provided in lower mold, say, that die cavity can be separately made, thus rotating disk, die cavity were both facilitated
Processing and manufacturing, the most beneficially need after die cavity maintenance.We can realize the rapid-maintenance of die cavity by changing lower mold, improves
Production efficiency.And compressing emulation shoe-shaped gold ingot is when needing the demoulding, discharging push rod rises and withstands on the lower end of demoulding push rod, from
And drive demoulding push rod to rise and emulation shoe-shaped gold ingot is ejected die cavity.It is to say, the present invention can be depended on by a demoulding push rod
Secondary eject the emulation shoe-shaped gold ingot that various intracavity is compressing, and on the one hand the positioning cap of demoulding push rod upper end can make demoulding push rod
Location, it is to avoid it comes off downwards from jogger hole, makes emulation shoe-shaped gold ingot can rest on the top of demoulding push rod after ejecting simultaneously,
It is easy to the accurate crawl of Pneumatic clamping jaw.
As preferably, the lateral surface of described lower mold is provided with lug, and rotating disk is provided with the flat of up/down perforation in corresponding lug position
Weighing apparatus rod through-hole, is provided with the gimbal lever moving up and down with drift corresponding position below rotating disk, when the gimbal lever rises to upper extreme position
Time, the upper end of the gimbal lever is against the lug of lower mold.
When drift moves down sheeted product, the gimbal lever rises the lug withstanding lower mold simultaneously, so that lower mold and rotating disk
Downside supported reliably and realized bearing up-down force balance, it is to avoid lower mold and rotating disk damage because of the huge press power of drift
Bad.
As preferably, described atmospheric control includes lift cylinder straight up, is arranged on lift cylinder upwards
The guide rail of piston rod upper end level, the horizontal moving cylinder being arranged on guide rail, the slide block that is slidably connected on guide rail, described gas
Dynamic jaw is a parallel finger cylinder being connected on slide block, and the piston rod of described horizontal moving cylinder is connected with described slide block
Connect.
When emulating shoe-shaped gold ingot and being ejected die cavity, lift cylinder action makes Pneumatic clamping jaw decline, then Pneumatic clamping jaw action
Clamping emulation shoe-shaped gold ingot；Then lift cylinder makes Pneumatic clamping jaw rise, horizontal moving cylinder action thus band is automatically connected in slide block
On Pneumatic clamping jaw along guide rail move horizontally place rotating disk above region；Lift cylinder moves down again, makes Pneumatic clamping jaw clamp
Emulation shoe-shaped gold ingot drop to suitable height.Now Pneumatic clamping jaw unclamps, and emulation shoe-shaped gold ingot can fall into the collection of lower section to be held
In device.Due to two gas of parallel finger cylinder refer to can relatively synchronizing moving, therefore can clamp the emulation gold ejected exactly
Ingot, it is to avoid the error of clamping.
As preferably, described rabbling mechanism includes being positioned at the spice motor below spice bucket, is positioned at the centre bit of spice bucket
Put by spice motor-driven spice axle, be radially provided with three stirrings equidistantly arranged at circumferencial direction in spice axle upper end
Bar, downwardly extends after the outer end bending of puddler, so that puddler is L-shaped, is provided with downward-sloping in the lower end of puddler
Stirring sheet.
When spice motor drive spice axle rotate time, three tilt stirring sheet can rotate in spice bucket and stir,
Stirring material.Owing to puddler is connected to the upper end of spice axle, therefore, when spice axle rotates, puddler to be avoided material
Meaningless agitation, advantageously reduce the power consumption of spice motor.
As preferably, the bottom surface of described spice bucket is the taper seat that centre is low, periphery is high, and described stirring sheet is near spice bucket
The lower side of bottom surface is gradually inclined upwardly to the outside near spice bucket sidewall near the inner side of spice axle, thus at stirring sheet
Lower side and the bottom surface of spice bucket between form uniform gap, through the connection of stirring sheet and shaft on described shaft
The radial line A of the radial direction of point and stirring sheet on spice rotational axis direction before normal projection line B in horizontal plane
Between angle less than 90 degree.
Owing to passing through radial line A and the stirring of the radial direction of the junction point of stirring sheet and shaft on the shaft of the present invention
Sheet on spice rotational axis direction before normal projection line B in horizontal plane between angle less than 90 degree, namely
Saying, being biased into the lateral wall of spice bucket before stirring sheet, therefore, when stirring sheet and rotating, material can be along stirring sheet
Above the lateral wall to spice bucket is moved.And the bottom surface of spice bucket is the taper seat that centre is low, periphery is high, therefore, it is stirred sheet
Push to the material at spice bucket lateral wall can automatically flow to the center of spice bucket along the bottom surface tilted, thus realize
The material effective uniform stirring in spice bucket.
As preferably, between Pneumatic clamping jaw and rotating disk, it is provided with the positioning framework of rectangle, on the long limit of described positioning framework
Frame is provided with two the first locating pieces positioned opposite, is provided with two positioned opposite on the short frame of described positioning framework
One end that two locating pieces, one end that two the first locating pieces are relative and two the second locating pieces are relative is the sphere of evagination,
The first linkage flexible axle and the second linkage flexible axle it is additionally provided with, at the first locating piece and the two of the second locating piece on described positioning framework
Side is respectively equipped with the bearing block being fixed on positioning framework, and two the first locating pieces are separately positioned on the two of the first linkage flexible axle
End, one end of the first linkage flexible axle is rotatably connected on the bearing block of first the first locating piece both sides, the first linkage flexible axle
The other end is rotatably connected on the bearing block of second the first locating piece both sides, and two the second locating pieces are separately positioned on second
The two ends of dynamic flexible axle, one end of the second linkage flexible axle is rotatably connected on the bearing block of first the second locating piece both sides, and second
The other end of linkage flexible axle is rotatably connected on the bearing block of second the second locating piece both sides, and first, second locating piece divides
It is not provided with reduction torsion spring.
When compressing emulation shoe-shaped gold ingot is ejected die cavity, positioned opposite two the first locating piece and two can be promoted
Individual second locating piece.Owing to the first locating piece and the second locating piece are to be rotated even by the first linkage flexible axle and the second linkage flexible axle
Being connected on positioning framework, therefore, two the first locating pieces and two the second locating pieces can be flipped up, until emulation shoe-shaped gold ingot
Enter the space between two the first locating pieces and two the second locating pieces, the ball of evagination on the first locating piece and the second locating piece
Face can be along the side slip of emulation shoe-shaped gold ingot, and when discharging push rod stopping action, emulation shoe-shaped gold ingot can be by the first location
Block and the second locating piece reliably position in X, Y both direction, so that it is guaranteed that Pneumatic clamping jaw can accurately and reliably capture emulation gold
Ingot.Especially since be connected by the first linkage flexible axle between two the first locating pieces, two the second locating pieces it
Between by second linkage flexible axle be connected, therefore, can be formed between two the first locating pieces and between the second locating piece
Synchronization action completely, it is ensured that clamping position emulation shoe-shaped gold ingot in the middle of the first locating piece, the second locating piece can be the most right
Middle location, it is to avoid because the rotational angle of two the first locating pieces or two the second locating pieces is asynchronous but emulation shoe-shaped gold ingot occurs
Inclination and offset.Meanwhile, the first linkage flexible axle and the second linkage flexible axle are conducive to simplifying synchronization structure and conveniently arranging.
As preferably, using spline to be connected between described rotating disk with the motor shaft driving motor, the lower section of described rotating disk sets
Having vertical feeler lever, the top of vertical feeler lever to be provided with the roller against disk lower surface, the downside of described rotating disk is provided with some rings
The shake-up block of shape decile, within touching the sector region that block is positioned on rotating disk corresponding to adjacent two lower molds, touches the following table of block
Face is undulate in the rotation direction of rotating disk, touches lower surface both sides and rotating disk before and after the rotation direction of rotating disk of block
Lower surface rounding off, when rotating disk rotates, the roller of described vertical feeler lever rolls across each corrugated lower surface of shake-up block successively.
Owing to using spline to be connected between rotating disk with the motor shaft driving motor, therefore, on the one hand motor shaft can drive and turn
Dish rotate, meanwhile, rotating disk can on motor shaft lifting carriage.When rotating disk rotates, the roller of vertical feeler lever rolls across each touching successively
The corrugated lower surface of motion block, thus promote rotating disk oscilaltion and produce vibrations, so, the material being filled with in die cavity is by top
After teetering is dynamic, its surface becomes smooth, and when beneficially material is suppressed by drift, various point locations density is consistent.
Therefore, there is advantages that the full-automation that can realize whole production process, thus can be significantly
Improve production efficiency, reduce working strength, and the quality of each emulation ingot can be made to keep consistent.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the emulation shoe-shaped gold ingot manufacture system of the present invention.
Fig. 2 is the structural representation of material blending device.
Fig. 3 is puddler and the attachment structure schematic diagram of stirring sheet.
Fig. 4 is pressure setting and the structural representation of feeding device.
Fig. 5 is the rotating disk a kind of sectional view at die cavity.
Fig. 6 is a kind of structural representation of positioning framework.
Fig. 7 is the side sectional view of positioning framework.
Fig. 8 is that rotating disk is touching the partial sectional view at block.
In figure: 1, emulate shoe-shaped gold ingot 2, spice bucket 21, spice motor 22, spice axle 23, puddler 24, stir
Mix sheet 25, drain hole 26, screw metering pump 3, frame 31, work platforms 32, drive motor 33, discharging push rod
34, the gimbal lever 4, rotating disk 41, lower mold 411, die cavity 412, flange 413, lug 414, demoulding push rod
415, positioning cap 42, gimbal lever's through hole 43, touch block 5, drift 6, Pneumatic clamping jaw 61, lift cylinder 62, lead
Rail 63, horizontal moving cylinder 64, slide block 7, positioning framework 71, long margin frame 72, short frame 73, bearing block
731, positioning convex the 74, first linkage flexible axle the 75, second linkage flexible axle the 76, first locating piece the 77, second locating piece
8, vertical feeler lever 81, roller.
Detailed description of the invention
The present invention will be further described with detailed description of the invention below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, a kind of emulation shoe-shaped gold ingot processing method, emulate shoe-shaped gold ingot in order to compressing sacrifice, should
The cross section of emulation shoe-shaped gold ingot horizontal direction is substantially in Long Circle, and for the ease of describing, we will emulate shoe-shaped gold ingot in level side
Being defined as length to longer size, shorter size is defined as width, correspondingly, by the size of emulation shoe-shaped gold ingot vertical direction
It is defined as height.Specifically, emulation shoe-shaped gold ingot is processed by emulation shoe-shaped gold ingot and manufactures system realization, and its processing method includes as follows
Step:
A. stir in material is poured into a material blending device, and export from the drain hole of material blending device；
B. the material exported from drain hole is sent into one group by a screw metering pump by the amount set and is arranged on rotating disk and in ring
In first die cavity in the die cavity that shape is equidistantly distributed, rotating disk drives by driving motor；
C. rotating one fixed angle of rotating disk, this fixed angle is equal to 360 degree of numbers divided by die cavity.Such as, when property strong
When number is 8, then fixed angle is equal to 45., material sent in second die cavity by screw metering pump by the amount set, and now first
Drift adaptive with die cavity above individual die cavity is pressed compressing for the material in first die cavity down, after compacting terminates, on drift
Move and reset；
D. being rotated further one fixed angle of rotating disk, material is sent in the 3rd die cavity by the amount set by screw metering pump, this
Shi Chongtou presses compressing for the material in second die cavity down, after compacting terminates, drift moves and resets, meanwhile,
It is positioned at discharging push rod below first die cavity to rise product compressing for first die cavity upwards ejects die cavity, and on
The Pneumatic clamping jaw that of side is controlled by atmospheric control captures product and removes rotating disk region, Pneumatic clamping jaw release product,
So that product falls in collection container；
E. repetition step d, and it is incremented by the sequence number of die cavity therein the most successively, can realize emulating automatically connecting of shoe-shaped gold ingot
Continuous processing.
As shown in Figure 1 and Figure 2, the emulation shoe-shaped gold ingot manufacture system of the present invention includes material blending device, pressure setting and feeding dress
Put.Material blending device includes the spice bucket 2 of circle, arranges spice motor 21, the center in spice bucket below spice bucket
The spice axle 22 that is connected with the motor shaft of spice motor is set vertically, arrange in spice axle upper end three radially extend stir
Mixing bar 23, three puddlers equidistantly arrange at the circumferencial direction of spice axle, and the outer end of puddler bends downwards extension, so that
Puddler is L-shaped, arranges downward-sloping stirring sheet 24 in the lower end of puddler.When spice motor drives spice axle to rotate,
The stirring sheet that three tilt can rotate in spice bucket and stir, stir the material imported in spice bucket.In addition, it would be desirable to
In the bottom surface of spice bucket, one drain hole 25 is set near edge, a screw metering pump is set in the downside of spice bucket simultaneously
26, the charging aperture of screw metering pump docks with drain hole.When stirring sheet stirring material, the material stirred can be by putting
Material mouth enters the charging aperture of screw metering pump, and quantitative material can be sent by screw metering pump by its discharging opening, to realize
Accurate measurement and feeding.
It addition, the taper seat of the evagination that centre is low, periphery is high, correspondingly, stirring can be made in the bottom surface of spice bucket by us
The sheet lower side near spice drum head face is gradually inclined upwardly to the outside near spice bucket sidewall near the inner side of spice axle,
Thus stirring sheet lower side and the bottom surface of spice bucket between form uniform gap, be conducive to stirring sheet smooth and easy rotation and
Effective stirring.Particularly, as it is shown on figure 3, we can make stirring sheet in rotation direction before be partial to spice bucket outside
Wall side, say, that on shaft, radial line A and stirring sheet through stirring sheet with the radial direction of the junction point of shaft exist
Angle D between the normal before on spice rotational axis direction projection line B in horizontal plane controls at the model less than 90 degree
In enclosing, its preferred value is for for 75 degree.So, when stir sheet rotate time, material can along stirring sheet before outside spice bucket
Sidewall moves, thus material is pushed to the outside of spice bucket, in order to push material into drain hole.And during the bottom surface of spice bucket is
Between low, taper seat that periphery is high, therefore, be stirred sheet push to the material at spice bucket lateral wall again can be automatically along inclination
Bottom surface flow to the center of spice bucket, thus be advantageously implemented the material effective uniform stirring in spice bucket, it is to avoid go out
Existing dead angle.
As shown in Figure 4, the pressure setting of the present invention includes a frame 3 with work platforms 31, at work platforms
It is provided above a horizontally disposed circular rotating disk 4, is provided with a driving motor 32 in the lower section of work platforms, drives motor
Motor shaft straight up is connected to the center of rotating disk, thus rotating disk can be driven to rotate, and rotating disk arranges 8 around driving
The die cavity 411 that the motor shaft of motor is equidistantly distributed, say, that the central angle corresponding to adjacent two die cavities is 45 degree, phase
Ying Di, arranges the drift 5 that and die cavity are adaptive above rotating disk with one of them die cavity corresponding position, and this drift is consolidated with one
The piston rod of the oil cylinder straight down being scheduled in frame is connected, thus can be moved up and down by hydraulic oil cylinder driving drift, with pressure
Make the material in corresponding lower section die cavity.Additionally, the going out of the screw metering pump being arranged in the material blending device of frame side
Material mouth is positioned at above another die cavity of rotating disk, so that the quantitative material that screw metering pump is sent can enter precisely into die cavity
In.It addition, arrange discharging push rod 33 straight up with an also die cavity corresponding position below rotating disk, in order to by compressing
Emulation shoe-shaped gold ingot 1 eject die cavity.It is understood that discharging push rod can be by the cylinder being arranged in frame on the downside of work platforms
Or oil cylinder etc. drives, to realize oscilaltion.Additionally, corresponding to the discharging opening of die cavity corresponding to drift, screw metering pump
Die cavity corresponding to die cavity and discharging push rod preferably should be remote separated by a distance, in order to drift, screw metering pump and
The structure of discharging push rod is arranged, it is to avoid produce interference each other.
The material being mixed with the fine particle shape of binding agent is stirred in spice bucket by the present invention by rabbling mechanism, stirs
Mixing uniform material and entered the charging aperture of screw metering pump by drain hole, material is by screw metering pump accurate measurement and passes through
Material mouth is sent into and is positioned at first die cavity below discharging opening, drives driven by motor rotating disk to rotate 45 degree, makes adjacent second
Die cavity turns to below the discharging opening of screw metering pump, and now material is sent in second die cavity by screw metering pump again；When
Being filled with the die cavity of material when turning to below drift, drift moves down under the driving of oil cylinder, the material of press type intracavity,
Material compacting is formed the emulation ingot offered a sacrifice to gods or ancestors；After compacting terminates, rotating disk is rotated further, when the type forming emulation shoe-shaped gold ingot
When chamber turns to above discharging push rod, discharging push rod rises, and the emulation shoe-shaped gold ingot in die cavity is ejected die cavity.
In order to simplify structure, convenient manufacture, die cavity can be made dismountable structure by us, specifically, such as Fig. 4, Fig. 5 institute
Show, can need the position that die cavity is set that one die cavity is set at disk upper surface, thus on rotating disk, form 8 around driving electricity
The motor shaft of machine is equidistantly distributed and the die cavity of through disk lower surface, arranges lower mold 41 in die cavity, then arranges corresponding in lower mold
Die cavity 411, the upper edge of lower mold arranges the flange 412 turned up, thus can will by the screw being arranged on flange
Lower mold is fixed in die cavity.So, both facilitated the processing and manufacturing of rotating disk, die cavity, die cavity can have been realized by changing lower mold simultaneously
Rapid-maintenance.Additionally, we can arrange lug 413 on the flange in the outside of lower mold, rotating disk is arranged in corresponding lug position
Gimbal lever's through hole 42 of up/down perforation, is arranging the gimbal lever 34 straight up with drift corresponding position below rotating disk, the gimbal lever by
Cylinder or hydraulic oil cylinder driving, thus can move up and down.When the gimbal lever rises to upper extreme position, the upper end of the gimbal lever is against lower mold
Lug, thus lower mold is formed reliably support.When drift moves down the material of press type intracavity, the gimbal lever rises top simultaneously
Stay the lug of mould, so that the downside of lower mold and rotating disk is supported reliably and realizes bearing up-down force balance, it is to avoid under
Mould and rotating disk damage because of the huge press power of drift.Certainly, we can arrange two lugs of symmetry, phase on flange
Ying Di, then arranges two parallel gimbal levers by same cylinder or hydraulic oil cylinder driving, thus lower mold is formed balance below rotating disk
Support.
It addition, we also can arrange vertical jogger hole in the centre position, bottom of die cavity, arranging in jogger hole can be upper and lower
The demoulding push rod 414 slided, demoulding push rod stretches into the upper end in die cavity and arranges hemispheric positioning cap 415, in order to make demoulding top
Bar positions in the axial direction of jogger hole, it is to avoid it comes off downwards from jogger hole.Turn to out when completing compressing die cavity
Time above material push rod, discharging push rod rises the demoulding push rod of this cavity bottom of pushing tow, thus drives demoulding push rod to rise die cavity
Interior compressing emulation shoe-shaped gold ingot ejects die cavity.Owing to the positioning cap of now demoulding push rod upper end is still enclosed in emulation gold
The bottom of ingot, therefore, the emulation shoe-shaped gold ingot after ejecting can rest on the top of demoulding push rod, waits the gripping of feeding device.
When discharging push rod declines and resets, demoulding push rod then can automatically move down reset under the effect of self gravitation.
The feeding device of the present invention include being positioned at above rotating disk with a Pneumatic clamping jaw 6 of discharging push rod correspondence position and
Control the atmospheric control that this Pneumatic clamping jaw moves.Pneumatic clamping jaw can use parallel finger cylinder, the two of parallel finger cylinder
Individual gas refer to can relatively synchronizing moving, thus clamp the emulation shoe-shaped gold ingot ejected exactly.Atmospheric control include vertically to
A lift cylinder 61 that Shangdi is fixed in frame, be arranged on lift cylinder piston rod upper end level upwards guide rail 62,
The horizontal moving cylinder 63 being arranged on guide rail, the slide block 64 being slidably connected on guide rail, the piston rod of horizontal moving cylinder with
Slide block is connected, and Pneumatic clamping jaw straight down is connected to the side of slide block.
When emulating shoe-shaped gold ingot and being ejected die cavity, lift cylinder action makes Pneumatic clamping jaw decline, then Pneumatic clamping jaw action
Clamping emulation shoe-shaped gold ingot；Then lift cylinder makes Pneumatic clamping jaw rise, horizontal moving cylinder action thus band is automatically connected in slide block
On Pneumatic clamping jaw along guide rail level removal rotating disk above region；Lift cylinder moves down again, makes Pneumatic clamping jaw clamp
Emulation shoe-shaped gold ingot drops to suitable height.Now Pneumatic clamping jaw unclamps, and emulation shoe-shaped gold ingot can fall into the collection container of lower section
In, or collecting platform, and received by operator.
Can accurately and reliably position in order to ensure the emulation shoe-shaped gold ingot ejecting die cavity, in order to the accurate folder of feeding device
Taking, as shown in Figure 6, Figure 7, we can arrange the positioning framework 7 of a horizontally disposed rectangle between Pneumatic clamping jaw and rotating disk,
Positioning framework includes the long margin frame 71 that two relative short frames 72 are relative with two, and this rectangular frame can pass through corresponding support
It is fixed in frame.It is respectively provided with in the centre position of two long margin frames of positioning framework and the centre position of two short frames
Two bearing blocks 73, one end of one first linkage flexible axle 74 is rotatably connected on the bearing block of one of them long margin frame, and first
The other end of linkage flexible axle is rotatably connected on the bearing block of other in which long margin frame, one end of one second linkage flexible axle 75
Being rotatably connected on the bearing block of one of them short frame, it is short that the other end of the second linkage flexible axle is rotatably connected on other in which
On the bearing block of frame.Additionally, arrange be fixed on the first linkage flexible axle between two bearing blocks of long margin frame
A positioning block 76, thus on positioning framework, form two the first locating pieces positioned opposite；Two bearing blocks at short frame
Between second locating piece 77 being fixed on the second linkage flexible axle is set, thus on positioning framework, form two relative cloth
The second locating piece put, and reduction torsion spring is set on the first locating piece, one end of reduction torsion spring pins the first locating piece, another
End pins bearing block, and the bearing block of the first locating piece side arranges a positioning convex 731, so, the first locating piece
Compressing positioning convex under the effect of reduction torsion spring, two relative first locating pieces keep approximate horizontal state, and now two
Being smaller than between individual first locating piece opposite side emulates the greatest length 5-10 millimeter of shoe-shaped gold ingot.Analogously, second
Being also provided with reduction torsion spring on locating piece, one end of reduction torsion spring pins the second locating piece, and the other end pins bearing block, the second location
Arranging a positioning convex on the bearing block of block side, so, the second locating piece can compress fixed under the effect of reduction torsion spring
Position is protruding, and the state that two the second relative locating piece holdings are approximate horizontal, now between two the second locating piece opposite side
Be smaller than emulate shoe-shaped gold ingot greatest length 5-10 millimeter.It addition, the relative one end of two the first locating pieces and two
One end that second locating piece is relative is the sphere of evagination.
When compressing emulation shoe-shaped gold ingot is ejected die cavity and gradually rises, positioned opposite two first can be promoted
Locating piece and two the second locating pieces are flipped up, now the spacing between two the first locating piece opposite side and two second
Spacing between locating piece opposite side incrementally increases, until emulation shoe-shaped gold ingot to enter two the first locating pieces and two second fixed
Space between the block of position, on the first locating piece and the second locating piece, the sphere of evagination can be sliding along the side of emulation shoe-shaped gold ingot
Dynamic.When discharging push rod stopping action, emulation shoe-shaped gold ingot no longer rises, thus by the first locating piece and the second locating piece at X, Y
Reliably position in both direction.Owing to being connected by the first linkage flexible axle between two the first locating pieces, two second
Between locating piece by second linkage flexible axle be connected, therefore, between two the first locating pieces and the second locating piece it
Between can form synchronization action completely, it is ensured that clamping position is at the first locating piece, the second emulation shoe-shaped gold ingot energy in the middle of locating piece
Centering location exactly, it is to avoid because the rotational angle of two the first locating pieces or two the second locating pieces is asynchronous but emulation is golden
There is inclination and offset in ingot.
Finally, we can make to use spline to be connected between rotating disk with the motor shaft driving motor, in order to motor shaft drives and turns
Dish rotate, meanwhile, make rotating disk can on motor shaft lifting carriage.Additionally, as shown in Figure 8, the lower section of rotating disk arranges 3 and is fixed on
Vertical feeler lever 8 in frame, the top of vertical feeler lever is positioned against the roller 81 of disk lower surface, in order to perpendicular when rotating disk rotates
Straight feeler lever can be formed to roll with rotating disk and be connected, thus rotating disk can be formed a stable support.It addition, in the downside of rotating disk
It is positioned at the sector region corresponding to adjacent two lower molds and the shake-up block 43 of one arc is set, thus in the downside shape of rotating disk
Become the shake-up block of 8 annular deciles.Touch lower surface undulate in the rotation direction of rotating disk of block, touch the lower surface of block
Both sides and the lower surface rounding off of rotating disk before and after the rotation direction of rotating disk.So, when the discharging being positioned at screw metering pump
When being full of material in the die cavity below Kou, rotating disk starts to rotate, and it is corrugated that the roller of vertical feeler lever rolls across each shake-up block successively
Lower surface, thus promote rotating disk oscilaltion and produce vibrations, so, the material being filled with in die cavity is by its table after vibrations of jolting
Face becomes smooth, and when beneficially material is suppressed by drift, various point locations density is consistent.Particularly, we can make the shake-up of arc
Central angle corresponding to block is equal to 15 degree, and first touch pole and the central angle corresponding to second touch pole are equal to 105
Degree, second touch pole and the 3rd central angle corresponding to touch pole are equal to 105 degree, the 3rd touch pole and first shake-up
Central angle corresponding to bar is equal to 15-degree, and rotating disk is when original position, and first touch pole is located just at first and touches block
Initiating terminal.So, when rotating disk turns over 15 degree, second adjacent die cavity turns to the position of first die cavity, and first is touched
Lever rolls across first and touches block, and second touch pole just compresses the 4th initiating terminal touching block；When rotating disk continues to revolve through 15
When spending, the 3rd follow-up die cavity turns to the position of first die cavity, and first touch pole rolls across at the downside sky of rotating disk
15 degree, second touch pole rolls across the 4th and touches block, and the 3rd touch pole the most just compresses the 7th initiating terminal touching block；When
When rotating disk is again rotated through 15 degree, the 4th follow-up die cavity turns to the position of first die cavity, and first touch pole just supports
The 8th initiating terminal touching block, the 3rd touch pole is pressed then to roll across the 7th initiating terminal touching block.By that analogy, 3 shake-up
Bar once compresses and rolls across each shake-up block, so that rotating disk can produce lasting trembling up and down in rotation process.
Claims (8)
1. an emulation shoe-shaped gold ingot processing method, is characterized in that, comprise the steps:
A. stir in material is poured into a material blending device, and export from the drain hole of material blending device；
B. the material exported from drain hole is sent into one group by a screw metering pump by the amount set and is arranged on rotating disk and in ring
In first die cavity in the die cavity that shape is equidistantly distributed, rotating disk drives by driving motor；
C. rotating one fixed angle of rotating disk, this fixed angle is equal to 360 degree of numbers divided by die cavity, and screw metering pump is by setting
Material is sent in second die cavity by fixed amount, presses first type under now adaptive with die cavity above first die cavity drift
The material of intracavity is compressing, after compacting terminates, drift moves and resets；
D. being rotated further one fixed angle of rotating disk, material is sent in the 3rd die cavity by the amount set by screw metering pump, this
Shi Chongtou presses compressing for the material in second die cavity down, after compacting terminates, drift moves and resets, meanwhile,
It is positioned at discharging push rod below first die cavity to rise product compressing for first die cavity upwards ejects die cavity, and on
The Pneumatic clamping jaw that of side is controlled by atmospheric control captures product and removes rotating disk region, Pneumatic clamping jaw release product,
So that product falls in collection container；
E. repetition step d, and it is incremented by the sequence number of die cavity therein the most successively, can realize emulating automatically connecting of shoe-shaped gold ingot
Continuous processing.
A kind of emulation shoe-shaped gold ingot processing method the most according to claim 1, is characterized in that, if described disk upper surface is provided with
Girth is equidistantly distributed and the die cavity of through disk lower surface around the motor shaft driving motor, is provided with lower mold, each die cavity in die cavity
Being successively set on the upper surface of each lower mold, the bottom of die cavity is provided with vertical jogger hole, is provided with the demoulding in jogger hole slidably
Push rod, demoulding push rod is positioned at the upper end of die cavity and is provided with positioning cap.
A kind of emulation shoe-shaped gold ingot processing method the most according to claim 2, is characterized in that, the lateral surface of described lower mold is provided with
Lug, rotating disk is provided with gimbal lever's through hole of up/down perforation in corresponding lug position, is provided with can go up with drift corresponding position below rotating disk
The gimbal lever of lower movement, when the gimbal lever rises to upper extreme position, the upper end of the gimbal lever is against the lug of lower mold.
4., according to a kind of emulation shoe-shaped gold ingot processing method described in claim 1 or 2 or 3, it is characterized in that, described pneumatic control system
System includes lift cylinder straight up, is arranged on the guide rail of lift cylinder piston rod upper end level upwards, is arranged on guide rail
On horizontal moving cylinder, the slide block that is slidably connected on guide rail, described Pneumatic clamping jaw be one be connected on slide block parallel
Finger cylinder, the piston rod of described horizontal moving cylinder is connected with described slide block.
5., according to a kind of emulation shoe-shaped gold ingot processing method described in claim 1 or 2 or 3, it is characterized in that, described material blending device bag
Including spice bucket, the rabbling mechanism being arranged in spice bucket, described drain hole is arranged on the bottom surface of spice bucket near edge, and
Drain hole docks with the charging aperture of screw metering pump, and described rabbling mechanism includes being positioned at the spice motor below spice bucket, is positioned at
The center of spice bucket, by spice motor-driven spice axle, is radially provided with three at circumferencial direction etc. in spice axle upper end
The puddler of spacing arrangement, downwardly extends, so that puddler is L-shaped, in the lower end of puddler after the outer end bending of puddler
It is provided with downward-sloping stirring sheet.
A kind of emulation shoe-shaped gold ingot processing method the most according to claim 5, is characterized in that, during the bottom surface of described spice bucket is
Between low, taper seat that periphery is high, the described stirring sheet lower side near spice drum head face near the inner side of spice axle to the most close
The outside of spice bucket sidewall is gradually inclined upwardly, thus is formed uniform between lower side and the bottom surface of spice bucket of stirring sheet
Gap, through stirring the radial line A of sheet and the radial direction of the junction point of shaft and stirring sheet at spice axle on described shaft
Angle between the normal before in rotation direction projection line B in horizontal plane is less than 90 degree.
7., according to a kind of emulation shoe-shaped gold ingot processing method described in claim 1 or 2 or 3, it is characterized in that, Pneumatic clamping jaw with turn
It is provided with the positioning framework of rectangle between dish, the long margin frame of described positioning framework is provided with two positioned opposite first location
Block, is provided with two the second locating pieces positioned opposite on the short frame of described positioning framework, and two the first locating pieces are relative
One end and the relative one end of two the second locating pieces are the sphere of evagination, described positioning framework are additionally provided with the first linkage soft
Axle and the second linkage flexible axle, be respectively provided on two sides with, at the first locating piece and the second locating piece, the axle being fixed on positioning framework
Bearing, two the first locating pieces are separately positioned on the two ends of the first linkage flexible axle, and one end of the first linkage flexible axle is rotatably connected on
On the bearing block of first the first locating piece both sides, the other end of the first linkage flexible axle is rotatably connected on second the first locating piece
On the bearing block of both sides, two the second locating pieces are separately positioned on the two ends of the second linkage flexible axle, one end of the second linkage flexible axle
Being rotatably connected on the bearing block of first the second locating piece both sides, the other end of the second linkage flexible axle is rotatably connected on second
On the bearing block of the second locating piece both sides, first, second locating piece is respectively equipped with reduction torsion spring.
8., according to a kind of emulation shoe-shaped gold ingot processing method described in claim 1 or 2 or 3, it is characterized in that, described rotating disk and driving
Between the motor shaft of motor use spline connect, the lower section of described rotating disk is provided with vertical feeler lever, the top of vertical feeler lever be provided with to
By the roller of disk lower surface, the downside of described rotating disk is provided with the shake-up block of some annular deciles, touches block and is positioned on rotating disk
Within sector region corresponding to adjacent two lower molds, touch lower surface undulate in the rotation direction of rotating disk of block, touch
The lower surface of motion block is both sides and the lower surface rounding off of rotating disk before and after the rotation direction of rotating disk, when rotating disk rotates, and institute
The roller stating vertical feeler lever rolls across each corrugated lower surface of shake-up block successively.
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| CN201610675473.0A CN106313613B (en) | 2016-08-16 | 2016-08-16 | One kind emulation shoe-shaped gold ingot processing method |
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| CN201610675473.0A CN106313613B (en) | 2016-08-16 | 2016-08-16 | One kind emulation shoe-shaped gold ingot processing method |
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| CN107127999A (en) * | 2017-06-28 | 2017-09-05 | 太原科技大学 | A kind of powder pressing shaped device |
| CN111716789A (en) * | 2020-05-29 | 2020-09-29 | 重庆耐德新明和工业有限公司 | High-pressure extrusion dehydrator for garbage disposal |
| CN111716788A (en) * | 2020-05-29 | 2020-09-29 | 重庆耐德新明和工业有限公司 | High-pressure extrusion dehydration method for garbage treatment |
| CN112356492A (en) * | 2020-09-30 | 2021-02-12 | 中钢集团新型材料（浙江）有限公司 | Graphite handicraft compression moulding device |
| CN112426925A (en) * | 2020-11-20 | 2021-03-02 | 湖南省方圆磨料磨具有限公司 | Grinding material mixing device is used in grinding apparatus production |
| CN113047122A (en) * | 2021-04-02 | 2021-06-29 | 安徽安能建设集团有限公司 | Old asphalt concrete recycling equipment |
| CN116622464A (en) * | 2023-04-14 | 2023-08-22 | 山东省葡萄研究院 | Fermenting device and fermenting method for low-alcohol sweet peach fruit wine |
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| CN116622464A (en) * | 2023-04-14 | 2023-08-22 | 山东省葡萄研究院 | Fermenting device and fermenting method for low-alcohol sweet peach fruit wine |
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Effective date of registration: 20200424 Address after: Room 301-306, building 1, Dongsheng building, 211 Dongsheng East Road, Jiefang street, Nanhu District, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Zhongdi Intelligent Technology Co.,Ltd. Address before: 311519, No. 8 Minsheng Road, Tonglu County, Hangzhou, Zhejiang Patentee before: ZHEJIANG SHENZHEN MACHINERY TECHNOLOGY Co.,Ltd. |
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