CN102133637A - Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor - Google Patents
Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor Download PDFInfo
- Publication number
- CN102133637A CN102133637A CN2010101015044A CN201010101504A CN102133637A CN 102133637 A CN102133637 A CN 102133637A CN 2010101015044 A CN2010101015044 A CN 2010101015044A CN 201010101504 A CN201010101504 A CN 201010101504A CN 102133637 A CN102133637 A CN 102133637A
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- Prior art keywords
- die casting
- automatic
- casting machine
- mainframe
- automatic powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/08—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable
- B30B11/10—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable intermittently rotated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
- B30B15/028—Loading or unloading of dies, platens or press rams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/03—Press-moulding apparatus therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention discloses a full-automatic powder die casting machine for an integrally-molded SMT (Surface Mounting Technology) inductor. The die casting machine comprises a main frame (1), an auxiliary frame (2), a die casting mechanism (3), an automatic turntable mechanism (4), an automatic die casting mechanism (5), an automatic powder supplying mechanism (6) and a piece loading and unloading mechanism (7), wherein the die casting mechanism (3) is arranged at the upper position of the main frame (1); the automatic turntable mechanism (4) is arranged at the middle position of the main frame (1); the automatic die casting mechanism (5) is arranged on the automatic turntable mechanism (4); the automatic powder supplying mechanism (6) is arranged on the main frame (1); the piece loading and unloading mechanism (7) is arranged on the auxiliary frame (2); and the automatic die casting mechanism (5) comprises a middle die (10), an air vibrating device arranged on the middle die (10) and an automatic switching device (9). The invention provides processing equipment for realizing large-scale production of integrally-molded SMT inductors, so that the production efficiency is greatly increased, and the die casting machine is convenient and practical.
Description
Technical field
The present invention relates to a kind of die cast mechanism, relate in particular to a kind of powder die-casting shaping mechanism.
Background technology
In recent years, electronics industry promotes gradually to the requirement of components and parts various performance parameters, and traditional power inductor is from manual externally-wound type, the assembled integrate shaped type that develops into.In integrated inductor, have direct insertion not again with mounted type.Be in the patent of invention of ZL 200820093556.X for example, disclose " integrally-forming compacting inductor " in the patent No..
This coil is embedded in the magnetic alloy powder gone the technology of die casting again, though greatly improved the many electric index and the production automation degree of direct insertion inductor.For the production of one-body molded alloy powder mounted type inductor, its equipment and mould all need be done bigger change, therefore, how to realize the large-scale production of mounted type inductor, just become problem important in the industry.
Summary of the invention
The technical problem to be solved in the present invention is at problems of the prior art, and a kind of special equipment that can be used in the large-scale production that realizes the mounted type inductor is provided.
The present invention solves above-mentioned technical problem by the following technical programs: one-body molded mounted type inductor fully automatic powder die casting machine comprises mainframe and random frame; Be installed in the die casting mechanism of mainframe upper position; Be installed in the automatic rotating disk mechanism of mainframe medium position; Be installed in the automatic mold mechanism in the automatic rotating disk mechanism; And be installed in automatic powder supplying mechanism on the mainframe; Also comprise the dress removal mechanism that is installed on the random frame; Mould and the air vibration device and the automatic closing device that are installed on the middle mould during automatic mold mechanism comprises.
Wherein, preferred, more than one automatic mold mechanism is circle-shaped and is evenly distributed in the automatic rotating disk mechanism.
Wherein, preferably, mould part and down middle mould part during middle mould is divided into, closing device comprises a hydraulic lifting lever apparatus automatically, the mould part is fixedlyed connected with the hydraulic lifting lever apparatus in going up.
Wherein, preferred, powder supplying mechanism comprises transfer passage, pushes away powder device and hydraulic pressure push pedal automatically; The transfer passage upper end is installed on the mainframe, and the lower end is equipped with and pushes away the powder device; Push away powder device below the hydraulic pressure push pedal is installed.
Wherein, preferred, the hydraulic pressure push pedal comprises fluid pressure drive device that is installed on the mainframe and the push pedal that is driven by it, and the push pedal position is corresponding with the folding position of middle mould.
Wherein, preferred, the dress removal mechanism comprises and is installed in the drive unit on the secondary frame and is subjected to drive unit driven mechanical hand device that the robot device height and position is corresponding with middle mould folding position.
Wherein, preferred, also comprise a cleaning mechanism that is installed on the mainframe.
Wherein, preferred, also comprise a complete machine control module, the complete machine control module is respectively with die casting mechanism, automatic rotating disk mechanism, automatic mold mechanism, powder supplying mechanism, dress removal mechanism and cleaning mechanism signal are connected automatically.
The present invention has greatly improved production efficiency, and all adopts automation control, need not manual intervention, has reduced the percent defective of finished product.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the main machine structure schematic diagram of the embodiment of the invention;
Fig. 2 is the random structural representation of the embodiment of the invention;
Fig. 3 is the mould structure schematic diagram of the embodiment of the invention.
The specific embodiment
As shown in Figure 1 to Figure 3, one-body molded mounted type inductor fully automatic powder die casting machine comprises mainframe 1 and random frame 2; Be installed in mainframe 1 upper position die casting mechanism 3; Die casting mechanism 3 includes upper support portion 8, supports the center pillar 37 and the side column 29 of upper support portion 8, the patrix 39 of drive unit 30 that driving center pillar 37 moves up and down and the below that is installed in upper support portion 8.Be installed in the automatic rotating disk mechanism 4 of mainframe 1 medium position; Automatic rotating disk mechanism 4 comprises drive unit 33 and the rotating disk 31 that is driven by it, and more than one automatic mold mechanism 5 is circle-shaped and evenly is installed on the rotating disk 31; Mould 10 and the air vibration device and the automatic closing device 9 that are installed on the middle mould 10 during automatic mold mechanism 5 comprises.Mould part 11 and down middle mould part 12 during middle mould 10 is divided into, automatic closing device 9 comprises a hydraulic lifting lever apparatus 13, mould part 11 is fixedlyed connected with hydraulic lifting lever apparatus 13 in going up.Middle mould 10 and patrix 39 can cooperatively interact, and middle mould 10 is installed on the counterdie 34 by floating spring 36.Be installed in the automatic powder supplying mechanism 6 that also has on the mainframe 1; Automatically powder supplying mechanism 6 comprises transfer passage 16, pushes away powder device 17 and hydraulic pressure push pedal 20; Transfer passage 16 upper ends are installed on the mainframe 1, and transfer passage 16 lower ends are equipped with and push away powder device 17; Push away powder device 17 belows hydraulic pressure push pedal 20 is installed.Hydraulic pressure push pedal 20 comprises fluid pressure drive device 18 that is installed on the mainframe 1 and the push pedal 19 that is driven by it, and push pedal 19 positions are corresponding with the folding position of middle mould 10.Dress removal mechanism 7 is installed on the random frame 2; Dress removal mechanism 7 comprises the drive unit 21 that is installed on the secondary frame and is subjected to drive unit 21 driven mechanical hand devices 22 that robot device 22 height are corresponding with middle mould 10 folding positions.Cleaning mechanism 23 also is installed on the mainframe 1.The complete machine control module is respectively with die casting mechanism 3, automatic rotating disk mechanism 4, automatic mold mechanism 5, powder supplying mechanism 6, dress removal mechanism 7 and cleaning mechanism 23 signals are connected automatically, control each mechanism sequential working successively.
First step operation, under the control of complete machine control module, robot device 22 is put into magazine the mould of having opened automatically 10, middle then mould 10 is closed automatically, rotating disk 31 rotates, forward middle mould 10 to second step operation, automatically the powder device 17 that pushes away in the powder supplying mechanism 6 is shifted powder in the hydraulic pressure push pedal 20 onto, hydraulic pressure push pedal 20 comprise a fluid pressure drive device 18 and the push pedal 19. hydraulic pressure push pedals 20 that are driven by it can with the middle mould 10 that enters this operation between realize that folding cooperate, enter pack into the action of powder of middle mould with air-tight manner.Meanwhile, the air vibration device of model cavity plate 10 inboards synchronous working produces vibration in being installed on, and makes the powder of packing into evenly tamp middle mould 10; After in the time of setting, finishing the operation of the powder of packing into, hydraulic pressure push pedal 20 with push away powder device 17 homing successively.Rotating disk 31 rotates, and forwards middle mould 10 to three-procedure, and center pillar 37 is driven to be driven the patrixes 39 that are installed in below the upper support portion 8 and move downward, and patrix 39 cooperates with middle mould 10, and the powder in middle mould 10 is carried out die casting.Rotating disk 31 rotates once more, forwards middle mould 10 to the 4th step operation, and dedusting mechanism 23 runnings are absorbed unnecessary dust and cleaned unnecessary dust.Afterwards, rotating disk 31 rotates and forwards middle mould 10 to the 5th step operation, and middle mould 10 is opened, and robot device 22 takes out the die casting of finishing, and repeats to begin first step operation again, and magazine is put into mould 10.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to be done; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (8)
1. one-body molded mounted type inductor fully automatic powder die casting machine comprises mainframe (1) and random frame (2); Be installed in the die casting mechanism (3) of mainframe (1) upper position; Be installed in the automatic rotating disk mechanism (4) of mainframe (1) medium position; Be installed in the automatic mold mechanism (5) in the automatic rotating disk mechanism (4); And the last automatic powder supplying mechanism (6) that is installed in mainframe (1); It is characterized in that, also comprise the dress removal mechanism (7) that is installed on the described random frame (2); Described automatic mold mechanism (5) comprise middle mould (10) and be installed in described in air vibration device and closing device (9) automatically on the mould (10).
2. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 1 is characterized in that, more than one described automatic mold mechanism (5) is circle-shaped and is evenly distributed in the described automatic rotating disk mechanism (4).
3. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 2, it is characterized in that, mould part (11) and down middle mould part (12) during mould (10) is divided in described, described automatic closing device (9) comprises a hydraulic lifting lever apparatus (13), and mould part (11) is fixedlyed connected with described hydraulic lifting lever apparatus (13) in described the going up.
4. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 1 is characterized in that, described automatic powder supplying mechanism (6) comprises transfer passage (16), pushes away powder device (17) and hydraulic pressure push pedal (20); Described transfer passage (16) upper end is installed on the mainframe (1), and the lower end is equipped with and pushes away powder device (17); Described powder device (17) below that pushes away is equipped with hydraulic pressure push pedal (20).
5. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 4, it is characterized in that, described hydraulic pressure push pedal (20) comprises fluid pressure drive device (18) that is installed on the mainframe (1) and the push pedal (19) that is driven by it, and described push pedal (19) position is corresponding with the folding position of middle mould (10).
6. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 1, it is characterized in that, described dress removal mechanism (7) comprises the drive unit (21) that is installed on the secondary frame, with be subjected to described drive unit (21) driven mechanical hand device (22), described robot device (22) height and position with described in mould (10) folding position corresponding.
7. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 1 is characterized in that, also comprises a cleaning mechanism (23) that is installed on the mainframe (1).
8. according to each described one-body molded mounted type inductor fully automatic powder die casting machine in the claim 1 to 7; it is characterized in that; also comprise a complete machine control module, described complete machine control module is connected with die casting mechanism (3), automatic rotating disk mechanism (4), automatic mold mechanism (5), dress removal mechanism (7), automatic powder supplying mechanism (6) and cleaning mechanism (23) signal respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101015044A CN102133637B (en) | 2010-01-22 | 2010-01-22 | Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101015044A CN102133637B (en) | 2010-01-22 | 2010-01-22 | Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102133637A true CN102133637A (en) | 2011-07-27 |
| CN102133637B CN102133637B (en) | 2013-01-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101015044A Expired - Fee Related CN102133637B (en) | 2010-01-22 | 2010-01-22 | Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor |
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| CN (1) | CN102133637B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103436876A (en) * | 2013-07-18 | 2013-12-11 | 杭州博数土木工程技术有限公司 | Crosslinked anticorrosion-reinforced metal section bar making apparatus and adding type pressing mold compounding technology |
| CN103436876B (en) * | 2013-07-18 | 2016-11-30 | 浙江中隧桥波形钢腹板有限公司 | Crosslinking formula anticorrosion reinforced metal section bar manufacture equipment and addition formula pressing mold combination process |
| CN106313613A (en) * | 2016-08-16 | 2017-01-11 | 浙江申振机械科技有限公司 | Processing method for simulated gold ingots |
| CN106335206A (en) * | 2016-08-16 | 2017-01-18 | 浙江申振机械科技有限公司 | Automatic manufacture system for simulated-worship products |
| CN106335205A (en) * | 2016-08-16 | 2017-01-18 | 浙江申振机械科技有限公司 | Full-automatic golden ingot production line |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012010263A1 (en) * | 2012-05-25 | 2013-11-28 | Bleistahl-Produktions Gmbh & Co Kg | Rotary transfer molding machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6332932B1 (en) * | 1999-04-20 | 2001-12-25 | Sumitomo Special Metals Co., Ltd. | Punch, powder pressing apparatus and powder pressing method |
| CN2495395Y (en) * | 2001-07-30 | 2002-06-19 | 月村科技股份有限公司 | Powder die casting machine |
| CN101412291B (en) * | 2007-10-19 | 2011-05-25 | 德伟国际股份有限公司 | Powder compacting shape machine with embedded metal coil |
| CN101567246B (en) * | 2008-04-23 | 2012-05-30 | 深圳感通科技有限公司 | Integrally-forming compacting inductor and fabricating method thereof |
| CN201638673U (en) * | 2010-01-22 | 2010-11-17 | 王向群 | Fully-automatic powder die-casting machine of integrally-molded mounting type inductor |
-
2010
- 2010-01-22 CN CN2010101015044A patent/CN102133637B/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103436876A (en) * | 2013-07-18 | 2013-12-11 | 杭州博数土木工程技术有限公司 | Crosslinked anticorrosion-reinforced metal section bar making apparatus and adding type pressing mold compounding technology |
| CN103436876B (en) * | 2013-07-18 | 2016-11-30 | 浙江中隧桥波形钢腹板有限公司 | Crosslinking formula anticorrosion reinforced metal section bar manufacture equipment and addition formula pressing mold combination process |
| CN106313613A (en) * | 2016-08-16 | 2017-01-11 | 浙江申振机械科技有限公司 | Processing method for simulated gold ingots |
| CN106335206A (en) * | 2016-08-16 | 2017-01-18 | 浙江申振机械科技有限公司 | Automatic manufacture system for simulated-worship products |
| CN106335205A (en) * | 2016-08-16 | 2017-01-18 | 浙江申振机械科技有限公司 | Full-automatic golden ingot production line |
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| CN102133637B (en) | 2013-01-16 |
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Granted publication date: 20130116 Termination date: 20200122 |