CN102133637B - Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor - Google Patents
Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor Download PDFInfo
- Publication number
- CN102133637B CN102133637B CN2010101015044A CN201010101504A CN102133637B CN 102133637 B CN102133637 B CN 102133637B CN 2010101015044 A CN2010101015044 A CN 2010101015044A CN 201010101504 A CN201010101504 A CN 201010101504A CN 102133637 B CN102133637 B CN 102133637B
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- automatic
- die casting
- casting machine
- mainframe
- powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/08—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable
- B30B11/10—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable intermittently rotated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
- B30B15/028—Loading or unloading of dies, platens or press rams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/03—Press-moulding apparatus therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention discloses a full-automatic powder die casting machine for an integrally-molded SMT (Surface Mounting Technology) inductor. The die casting machine comprises a main frame (1), an auxiliary frame (2), a die casting mechanism (3), an automatic turntable mechanism (4), an automatic die casting mechanism (5), an automatic powder supplying mechanism (6) and a piece loading and unloading mechanism (7), wherein the die casting mechanism (3) is arranged at the upper position of the main frame (1); the automatic turntable mechanism (4) is arranged at the middle position of the main frame (1); the automatic die casting mechanism (5) is arranged on the automatic turntable mechanism (4); the automatic powder supplying mechanism (6) is arranged on the main frame (1); the piece loading and unloading mechanism (7) is arranged on the auxiliary frame (2); and the automatic die casting mechanism (5) comprises a middle die (10), an air vibrating device arranged on the middle die (10) and an automatic switching device (9). The invention provides processing equipment for realizing large-scale production of integrally-molded SMT inductors, so that the production efficiency is greatly increased, and the die casting machine is convenient and practical.
Description
Technical field
The present invention relates to a kind of die cast mechanism, relate in particular to a kind of powder die-casting shaping mechanism.
Background technology
In recent years, electronics industry promotes gradually to the requirement of components and parts various performance parameters, and traditional power inductor is from manual externally-wound type, the assembled integrate shaped type that develops into.In integrated inductor, have again direct insertion not with mounted type.Be in the patent of invention of ZL 200820093556.X in the patent No. for example, disclose " integrally-forming compacting inductor ".
This coil is embedded in the magnetic alloy powder gone the technique of die casting again, though greatly improved many electric index and the production automation degree of direct insertion inductor.For the production of one-body molded alloy powder mounted type inductor, its equipment and mould all need be done larger change, therefore, how to realize the large-scale production of mounted type inductor, just become problem important in the industry.
Summary of the invention
The technical problem to be solved in the present invention is for problems of the prior art, and a kind of special equipment that can be used in the large-scale production that realizes the mounted type inductor is provided.
The present invention solves above-mentioned technical problem by the following technical programs: one-body molded mounted type inductor fully automatic powder die casting machine comprises mainframe and attached frame; Be installed in the die casting mechanism of mainframe upper position; Be installed in the automatic rotating disk mechanism of mainframe medium position; Be installed in the automatic mold mechanism in the automatic rotating disk mechanism; And be installed in automatic powder supplying mechanism on the mainframe; Also comprise the dress removal mechanism that is installed on the attached frame; Automatic mold mechanism comprises middle mould and the air vibration device and the automatic open/closing device that are installed on the middle mould.
Wherein, preferred, more than one automatic mold mechanism is circle-shaped and is evenly distributed in the automatic rotating disk mechanism.
Wherein, preferred, middle mould is divided into upper mould part and lower mould part, and automatic open/closing device comprises a hydraulic lifting lever apparatus, and upper mould part is fixedly connected with the hydraulic lifting lever apparatus.
Wherein, preferred, powder supplying mechanism comprises transfer passage, pushes away the powder device automatically, and the hydraulic pressure push pedal; The transfer passage upper end is installed on the mainframe, and the lower end is equipped with and pushes away the powder device; Push away powder device below the hydraulic pressure push pedal is installed.
Wherein, preferred, the hydraulic pressure push pedal comprises the fluid pressure drive device that is installed on the mainframe and the push pedal that is driven by it, and the push pedal position is corresponding with the folding position of middle mould.
Wherein, preferred, the dress removal mechanism comprises the drive unit that is installed on the slave frame, and the robot device that driven by drive unit, and the robot device height and position is corresponding with middle mould folding position.
Wherein, preferred, also comprise a cleaning mechanism that is installed on the mainframe.
Wherein, preferred, also comprise a complete machine control module, the complete machine control module is respectively with die casting mechanism, automatic rotating disk mechanism, automatic mold mechanism, powder supplying mechanism, dress removal mechanism and cleaning mechanism signal are connected automatically.
The present invention has greatly improved production efficiency, and all adopts automation control, need not manual intervention, has reduced the percent defective of finished product.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the main machine structure schematic diagram of the embodiment of the invention;
Fig. 2 is the random structural representation of the embodiment of the invention;
Fig. 3 is the mould structure schematic diagram of the embodiment of the invention.
The specific embodiment
As shown in Figure 1 to Figure 3, one-body molded mounted type inductor fully automatic powder die casting machine comprises mainframe 1 and attached frame 2; Be installed in mainframe 1 upper position die casting mechanism 3; Die casting mechanism 3 includes upper support section 8, supports center pillar 37 and the side column 29 of upper support section 8, drives the drive unit 30 that center pillar 37 moves up and down, and is installed in the patrix 39 of the below of upper support section 8.Be installed in the automatic rotating disk mechanism 4 of mainframe 1 medium position; Automatic rotating disk mechanism 4 comprises drive unit 33 and the rotating disk 31 that is driven by it, and more than one automatic mold mechanism 5 is circle-shaped and evenly is installed on the rotating disk 31; Automatic mold mechanism 5 comprises middle mould 10 and the air vibration device and the automatic open/closing device 9 that are installed on the middle mould 10.Middle mould 10 is divided into upper mould part 11 and lower mould part 12, and automatic open/closing device 9 comprises a hydraulic lifting lever apparatus 13, and upper mould part 11 is fixedly connected with hydraulic lifting lever apparatus 13.Middle mould 10 and patrix 39 can cooperatively interact, and middle mould 10 is installed on the counterdie 34 by floating spring 36.Be installed in the automatic powder supplying mechanism 6 that also has on the mainframe 1; Automatically powder supplying mechanism 6 comprises transfer passage 16, pushes away powder device 17, and hydraulic pressure push pedal 20; Transfer passage 16 upper ends are installed on the mainframe 1, and transfer passage 16 lower ends are equipped with and push away powder device 17; Push away powder device 17 belows hydraulic pressure push pedal 20 is installed.Hydraulic pressure push pedal 20 comprises the fluid pressure drive device 18 that is installed on the mainframe 1 and the push pedal 19 that is driven by it, and push pedal 19 positions are corresponding with the folding position of middle mould 10.Dress removal mechanism 7 is installed on the attached frame 2; Dress removal mechanism 7 comprises the drive unit 21 that is installed on the slave frame, and the robot device 22 that driven by drive unit 21, and robot device 22 height are corresponding with middle mould 10 folding positions.Cleaning mechanism 23 also is installed on the mainframe 1.The complete machine control module is respectively with die casting mechanism 3, automatic rotating disk mechanism 4, automatic mold mechanism 5, powder supplying mechanism 6, dress removal mechanism 7 and cleaning mechanism 23 signals are connected automatically, control successively sequential working of each mechanism.
First step operation, under the control of complete machine control module, robot device 22 is put into magazine the mould 10 of automatically having opened, then middle mould 10 autoshutdowns, rotating disk 31 rotates, forward middle mould 10 to the second step operation, automatically the powder device 17 that pushes away in the powder supplying mechanism 6 is shifted powder in the hydraulic pressure push pedal 20 onto, hydraulic pressure push pedal 20 comprise a fluid pressure drive device 18 and the push pedal 19. hydraulic pressure push pedals 20 that are driven by it can with the middle mould 10 that enters this operation between realize that folding cooperate, enter pack into the action of powder of middle mould with air-tight manner.Meanwhile, be installed on the air vibration device synchronous working of middle model cavity plate 10 inboards, produce vibration, make the powder of packing into evenly tamp middle mould 10; After within the time of setting, finishing the operation of the powder of packing into, hydraulic pressure push pedal 20 with push away successively homing of powder device 17.Rotating disk 31 rotates, and forwards middle mould 10 to three-procedure, and center pillar 37 is driven to be driven the patrixes 39 that are installed in below the upper support section 8 and move downward, and patrix 39 cooperates with middle mould 10, and the powder in middle mould 10 is carried out die casting.Rotating disk 31 rotates again, forwards middle mould 10 to the 4th step operation, and dedusting mechanism 23 runnings are absorbed unnecessary dust and cleaned unnecessary dust.Afterwards, rotating disk 31 rotates and forwards middle mould 10 to the 5th step operation, and middle mould 10 is opened, and robot device 22 takes out the die casting of finishing, and repeats to begin first step operation again, and magazine is put into mould 10.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (7)
1. one-body molded mounted type inductor fully automatic powder die casting machine comprises mainframe (1) and attached frame (2); Be installed in the die casting mechanism (3) of mainframe (1) upper position; Be installed in the automatic rotating disk mechanism (4) of mainframe (1) medium position; Be installed in the automatic mold mechanism (5) in the automatic rotating disk mechanism (4); And the upper automatic powder supplying mechanism (6) that is installed in mainframe (1); It is characterized in that, also comprise the dress removal mechanism (7) that is installed on the described attached frame (2); Described automatic mold mechanism (5) comprises middle mould (10) and is installed in air vibration device and automatic open/closing device (9) on the described middle mould (10); Described middle mould (10) is divided into upper mould part (11) and lower mould part (12), described automatic open/closing device (9) comprises a hydraulic lifting lever apparatus (13), and described upper mould part (11) is fixedly connected with described hydraulic lifting lever apparatus (13).
2. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 1 is characterized in that, more than one described automatic mold mechanism (5) is circle-shaped and is evenly distributed in the described automatic rotating disk mechanism (4).
3. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 1 is characterized in that, described automatic powder supplying mechanism (6) comprises transfer passage (16), pushes away powder device (17), and hydraulic pressure push pedal (20); Described transfer passage (16) upper end is installed on the mainframe, and the lower end is equipped with and pushes away powder device (17); Described powder device (17) below that pushes away is equipped with hydraulic pressure push pedal (20).
4. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 3, it is characterized in that, described hydraulic pressure push pedal (20) comprises the fluid pressure drive device (18) that is installed on the mainframe (1) and the push pedal (19) that is driven by it, and described push pedal (19) position is corresponding with the folding position of middle mould (10).
5. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 1, it is characterized in that, described dress removal mechanism (7) comprises the drive unit (21) that is installed on the attached frame, with the robot device (22) that driven by described drive unit (21), described robot device (22) height is corresponding with described middle mould (10) folding position.
6. one-body molded mounted type inductor fully automatic powder die casting machine according to claim 1 is characterized in that, also comprises a cleaning mechanism (23) that is installed on the mainframe (1).
7. each described one-body molded mounted type inductor fully automatic powder die casting machine in 6 according to claim 1; it is characterized in that; also comprise a complete machine control module, described complete machine control module is connected with die casting mechanism (3), automatic rotating disk mechanism (4), automatic mold mechanism (5), dress removal mechanism (7), automatic powder supplying mechanism (6) and cleaning mechanism (23) signal respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101015044A CN102133637B (en) | 2010-01-22 | 2010-01-22 | Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101015044A CN102133637B (en) | 2010-01-22 | 2010-01-22 | Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102133637A CN102133637A (en) | 2011-07-27 |
| CN102133637B true CN102133637B (en) | 2013-01-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101015044A Expired - Fee Related CN102133637B (en) | 2010-01-22 | 2010-01-22 | Full-automatic powder die casting machine for integrally-molded SMT (Surface Mounting Technology) inductor |
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| CN (1) | CN102133637B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013175017A1 (en) * | 2012-05-25 | 2013-11-28 | Bleistahl-Produktions Gmbh & Co. Kg | Rotary indexing press |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106313613B (en) * | 2016-08-16 | 2018-01-16 | 浙江申振机械科技有限公司 | One kind emulation shoe-shaped gold ingot processing method |
| CN106335205B (en) * | 2016-08-16 | 2018-01-16 | 浙江申振机械科技有限公司 | A kind of full-automatic shoe-shaped gold ingot production line |
| CN106335206B (en) * | 2016-08-16 | 2018-01-16 | 浙江申振机械科技有限公司 | A kind of automation simulation sacrifice product manufacture system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1273893A (en) * | 1999-04-20 | 2000-11-22 | 住友特殊金属株式会社 | Trimming die, powder press and powder pressuring process |
| CN2495395Y (en) * | 2001-07-30 | 2002-06-19 | 月村科技股份有限公司 | Powder die casting machine |
| CN101412291A (en) * | 2007-10-19 | 2009-04-22 | 德伟国际股份有限公司 | Powder compacting shape machine with embedded metal coil and method for moulding inductor by using the same |
| CN101567246A (en) * | 2008-04-23 | 2009-10-28 | 深圳感通科技有限公司 | Integrally-forming compacting inductor and fabricating method thereof |
| CN201638673U (en) * | 2010-01-22 | 2010-11-17 | 王向群 | Fully-automatic powder die-casting machine of integrally-molded mounting type inductor |
-
2010
- 2010-01-22 CN CN2010101015044A patent/CN102133637B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1273893A (en) * | 1999-04-20 | 2000-11-22 | 住友特殊金属株式会社 | Trimming die, powder press and powder pressuring process |
| CN2495395Y (en) * | 2001-07-30 | 2002-06-19 | 月村科技股份有限公司 | Powder die casting machine |
| CN101412291A (en) * | 2007-10-19 | 2009-04-22 | 德伟国际股份有限公司 | Powder compacting shape machine with embedded metal coil and method for moulding inductor by using the same |
| CN101567246A (en) * | 2008-04-23 | 2009-10-28 | 深圳感通科技有限公司 | Integrally-forming compacting inductor and fabricating method thereof |
| CN201638673U (en) * | 2010-01-22 | 2010-11-17 | 王向群 | Fully-automatic powder die-casting machine of integrally-molded mounting type inductor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013175017A1 (en) * | 2012-05-25 | 2013-11-28 | Bleistahl-Produktions Gmbh & Co. Kg | Rotary indexing press |
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| CN102133637A (en) | 2011-07-27 |
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