CN101692403B - Fully automatic powder die casting machine of integrally-formed inductor - Google Patents
Fully automatic powder die casting machine of integrally-formed inductor Download PDFInfo
- Publication number
- CN101692403B CN101692403B CN2009101093801A CN200910109380A CN101692403B CN 101692403 B CN101692403 B CN 101692403B CN 2009101093801 A CN2009101093801 A CN 2009101093801A CN 200910109380 A CN200910109380 A CN 200910109380A CN 101692403 B CN101692403 B CN 101692403B
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- China
- Prior art keywords
- die casting
- powder
- counterdie
- unit
- casting machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/08—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable
- B30B11/10—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable intermittently rotated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/03—Press-moulding apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
- B30B15/028—Loading or unloading of dies, platens or press rams
Abstract
The invention relates to a fully-automatic powder die casting machine of an integrally-formed inductor, which aims at solving the problems of low automation degree, low production efficiency, inferior safety and the like in current production apparatus; the die casting machine of the invention comprises a base, the upper part of the base is provided with a bracket which is provided with a turntable capable of rotating around a middle posy, and the turntable is provided with at least one lower die; the die casting machine further comprises a power supply unit for supplying powder material into the lower die equipped with an induction coil and a die casting unit which is provided with an upper die and is used for cooperating with the lower die filled with the powder material, so as to complete the die casting procedure, wherein the die casting machine preferably further comprises an insertion unit for inserting the induction coil into the lower die prior to supplying the powder material and a taking-out unit for taking the inductor, which finishes the die casting, out of the lower die. The die casting machine of the invention can enhance production efficiency and quality of products.
Description
Technical field
The present invention relates to the inductor production equipment, particularly a kind of fully automatic powder die casting machine that is used to produce integrally-formed inductor.
Background technology
In recent years, electronics industry promotes the requirement of components and parts various performance parameters gradually, and traditional power inductor is from manual externally-wound type, the assembled integrate shaped type that develops into.Be in the utility model patent of ZL200820093556.X for example, just disclose " integrally-forming compacting inductor " in the patent No..
This being embedded in coil in the magnetic alloy powder gone the technology of die casting again, greatly improved the many electric index and the production automation degree of inductor.But the situation that means also rest on one man operation or many people operate a machine that realizes at present, the ubiquity automaticity is not high, labour intensity big, it is discontinuous to produce, dust atmosphere is arranged, production efficiency is low and shortcoming such as poor stability.
Summary of the invention
To the above-mentioned defective of prior art, the present invention will provide the fully automatic powder die casting machine of integrally-formed inductor that a kind of automaticity is high, labour intensity is little, safe, production continuous, production efficiency significantly improves.
The technical solution adopted for the present invention to solve the technical problems is: construct a kind of fully automatic powder die casting machine of integrally-formed inductor; It is characterized in that; Comprise a base; Said base top is provided with support, and said support is provided with can be around the wheel disc of center pillar rotation, and said wheel disc is provided with at least one counterdie; Also comprise in the said die casting machine being used for the confession powder unit of powder of in the said counterdie that inductance coil is housed, packing into, and the said counterdie that has patrix, is used for and installs a powder cooperates to accomplish the die casting unit of die casting operation.
Among the present invention, preferably also comprise being used for, and be used for taking out the finish pickup unit of inductor of die casting from said counterdie at the bound cell of inductance coil of in counterdie, packing into before the powder of packing into.
In the said pickup of the present invention unit, preferably include the sucker that is used to reclaim, siphon away unnecessary powder, and be used for taking out the finish taking mechanical hand of inductor of die casting from said counterdie.
In the said confession powder of the present invention unit, preferably include and be used to adorn powder, be connected the flexible pipe that is used to carry powder, and be connected with the other end of said flexible pipe with what powder is sent into counterdie and push away the powder device with said funnel lower port for subsequent use funnel.Can comprise also that wherein the powder to packing into that is installed on counterdie one side plays the pneumatic vibrator of jolt ramming effect.
Among the present invention, can only be provided with a patrix in the said die casting unit, and each time a counterdie carried out die casting and handle.
Among the present invention, said bound cell, confession powder unit, die casting unit and pickup unit can be under the control of same Programmable Logic Controller sequential working.
Among the present invention, the upper surface that is preferably in said wheel disc is equipped with 3-6 counterdie; Said wheel disc can be by hydraulic motor or step motor drive, and the counterdie that is loaded on its upper surface with drive passes through said bound cell, confession powder unit, die casting unit and pickup unit successively.
Can find out by the aforementioned techniques scheme; Among the present invention; Can accomplish each procedure such as the packing into of the packing into of the laying of mould, inductance coil, powder, the one-body molded inductance of die casting, taking-up die casting gained inductor successively by same die casting machine; Improve whole automaticity, realized the stability of fail safe, continuity and the product quality of production, also just improved production efficiency and product quality.
Description of drawings
To combine accompanying drawing and embodiment that the present invention is described further below, in the accompanying drawing:
Fig. 1 is the schematic perspective view of die casting machine in the one embodiment of the invention;
Fig. 2 is the structural representation of counterdie shown in Fig. 1.
Embodiment
A preferred embodiment of the present invention is as shown in Figure 1, and this is a fully automatic powder die casting machine of integrally-formed inductor.Comprising a base 1,11 kilowatts hydraulic system 2, system pressure that it can be exported are installed at the rear portion of base 1 greater than 140 kilograms.Be provided with the casing 3 of anti-dust effect in the periphery of hydraulic system 2.In the present embodiment, mainly driving is provided by hydraulic system 2.
On the top of base 1 support 4 is housed, support 4 is provided with can be around the wheel disc 6 of center pillar 7 rotations.Wherein, 3-6 overlaps identical counterdie 13 and is evenly distributed on the wheel disc 6 according to 360 °.Wheel disc 6 can drive each counterdie 13 that is loaded on its upper surface and rotate thereupon under the driving of hydraulic motor 11.
As can be seen from Figure 1, the bound cell of present embodiment comprises the feeding device 21 that is used to place inductance coil, and the manipulator 22 that is used to insert coil.
As can be seen from Figure 1; Supply in the powder unit; Lay the storage tank 14 of a round funnel type at the highest point of die casting machine; Powder pushes away powder device 15 from the below of storage tank 14 along the flexible pipe entering, pushes away powder device 15 and is located in the hydraulic pressure push pedal 16, and hydraulic pressure push pedal 16 can cooperate with realization folding between the counterdie 13 that gets into this worker station.When hydraulic pressure push pedal 16 contacts with counterdie 13, push away powder device 15 and start, get into pack into the action of powder of counterdie with air-tight manner.Meanwhile, be installed on pneumatic vibrator (drawing among the figure) synchronous working of mold cavity plate 25 inboards, produce vibration, make the powder of packing into evenly tamp counterdie; In the time of setting, accomplish after the operation of the powder of packing into, hydraulic pressure push pedal 16 with push away powder device 15 homing successively.
The master cylinder 5 of die casting machine is installed below the support 4, also is equipped with on the support 4 and master cylinder 5 center pillars 7 interlock and that be positioned at wheel disc 6 centers.That is to say that master cylinder 5 can spur center pillar 7 and move up and down.Except that center pillar 7, also have the side column 10 of two booster actions in addition, they are located on the support 4 of wheel disc 6 peripheries; Entablature 8 is fixed on the center pillar 7, is provided with patrix 9 at the lower surface of entablature 8, and when center pillar moved up and down, entablature 8, patrix 9 also moved up and down thereupon, and two side columns then play guiding and support.Therefore, above-mentioned master cylinder 5, center pillar 7, entablature 8, patrix 9, side column 10 etc. just constitute the die casting unit in the die casting machine.
When the counterdie 13 that installs coil and install powder rotates when getting into the die carter station with wheel disc, master cylinder 5 is descending fast, and it is descending fast to drive the patrix 9 that is installed on entablature 8 lower surfaces, and realizes the action of matched moulds, slow die casting at a slow speed.Keep-uping pressure then, it is constant to stablize, and eliminates part product stress with the time that is not less than 4 seconds.
Then, the up return of master cylinder 5 pressure releases, wheel disc 6 rotates simultaneously, and mould is sent into pickup worker station.
In the pickup unit, comprise one perpendicular to this worker stand the top hydro-mechanical unit 18, when working signal starts; Hydro-mechanical unit 18 is descending, has the sucker 19 that reclaims surplus powder function and when coming downwards to the counterdie plane, does not stop, and mold cavity plate 25 does relative motion with counterdie under the pressure of sucker 19; The die casting emersion, descending termination starts the powder-suction (not drawing among the figure) with the sucker interlock this moment; The time of adsorbing surplus powder was provided with arbitrarily in 10 seconds, and sucker 19 built-in workpiece are captured mechanism action, drove horizontal reset on the workpiece; Another air slide stretches into the sucker below; Capture mechanism and discharge, workpiece gets into finished container along the slide plate of following, and gets into next duty cycle after accomplishing pickup and reclaiming surplus powder work.
Description above Fig. 1 can be found out; This die casting machine all process steps drives counterdie through wheel disc and rotates and accomplish, and the rotation of this wheel disc 6 is in proper order: bound cell pack into coil, supply pack into master cylinder 5 descending realization die casting and the pressurize in powder and jolt ramming, the die casting unit, the manipulator in the pickup unit of powder unit to take out the article of completion.
Wherein, one of worker station is a bound cell, when counterdie 13 changes this worker over to and stands; The liftout tank action; The counterdie that plug-in unit manipulator 22 has lifted the accurate insertion of air core coil with the plug-in unit speed that is not more than a coil of per second, after the insertion that 12-20 props up coil was accomplished, liftout tank resetted.
The worker station two for supplying the powder unit, this worker station is provided with and pushes away powder device 15, pushes away powder device one end and relative altitude greater than being connected with flexible pipe between 0.8 meter the storage tank 14, after counterdie 13 changes this worker over to and stands, pushes away the powder device and steadily powder is sent into down tool 13.What be installed in counterdie one side this moment plays the pneumatic vibrator synchronous working of jolt ramming effect to powder, and its operating time can be set arbitrarily.
The worker station three for the die casting unit, master cylinder 5 can drive that patrix is realized descending fast, matched moulds, slowly pressurization at a slow speed successively, pressurize eliminates stress and go up action such as horizontal reset.
Four of worker station is the pickup unit, promptly takes out the inductor that die casting finishes, and the pickup cycle in the present embodiment is generally 8-12 second, so production capacity is 2-3 times of existing efficient.
Fig. 2 shows the structure of a counterdie, wherein, the 24th, counterdie positioning guide column, the 25th, mold cavity plate, the 26th, counterdie seat board, the 27th, following baffle plate.
Claims (7)
1. a fully automatic powder die casting machine of integrally-formed inductor comprises a base, and said base top is provided with support, and said support is provided with can be around the wheel disc of center pillar rotation, and said wheel disc is provided with at least one counterdie; Also comprise being used for the confession powder unit of powder of in the said counterdie that inductance coil is housed, packing into, and the said counterdie that has patrix, is used for and installs a powder cooperates to accomplish the die casting unit of die casting operation; It is characterized in that, also comprise being used for, and be used for taking out the finish pickup unit of inductor of die casting from said counterdie at the bound cell of inductance coil of in counterdie, packing into before the powder of packing into; Said pickup comprises the sucker that is used to reclaim, siphon away unnecessary powder in the unit, and is used for taking out the finish taking mechanical hand of inductor of die casting from said counterdie.
2. fully automatic powder die casting machine of integrally-formed inductor according to claim 1; It is characterized in that; Said confession powder unit comprises and is used to adorn powder for subsequent use funnel; Be connected the flexible pipe that is used to carry powder with said funnel lower port, and be connected with the other end of said flexible pipe with what powder is sent into counterdie and push away the powder device.
3. fully automatic powder die casting machine of integrally-formed inductor according to claim 2 is characterized in that, said confession powder unit comprises that also the powder to packing into that is installed on counterdie one side plays the pneumatic vibrator of jolt ramming effect.
4. fully automatic powder die casting machine of integrally-formed inductor according to claim 3 is characterized in that, is provided with a patrix in the said die casting unit, and each time a counterdie is carried out die casting and handle.
5. fully automatic powder die casting machine of integrally-formed inductor according to claim 4 is characterized in that, said bound cell, confession powder unit, die casting unit and pickup unit sequential working under the control of same Programmable Logic Controller.
6. according to each described fully automatic powder die casting machine of integrally-formed inductor among the claim 1-5, it is characterized in that, 3-6 counterdie is housed at the upper surface of said wheel disc.
7. fully automatic powder die casting machine of integrally-formed inductor according to claim 6; It is characterized in that; Said wheel disc is by hydraulic motor or step motor drive, and the counterdie that is loaded on its upper surface with drive passes through said bound cell, confession powder unit, die casting unit and pickup unit successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101093801A CN101692403B (en) | 2009-08-21 | 2009-08-21 | Fully automatic powder die casting machine of integrally-formed inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101093801A CN101692403B (en) | 2009-08-21 | 2009-08-21 | Fully automatic powder die casting machine of integrally-formed inductor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101692403A CN101692403A (en) | 2010-04-07 |
| CN101692403B true CN101692403B (en) | 2012-05-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101093801A Expired - Fee Related CN101692403B (en) | 2009-08-21 | 2009-08-21 | Fully automatic powder die casting machine of integrally-formed inductor |
Country Status (1)
| Country | Link |
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| CN (1) | CN101692403B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102347128A (en) * | 2010-07-29 | 2012-02-08 | 美桀电子科技(深圳)有限公司 | Element forming method |
| DE102012010263A1 (en) * | 2012-05-25 | 2013-11-28 | Bleistahl-Produktions Gmbh & Co Kg | Rotary transfer molding machine |
| CN102820130A (en) * | 2012-08-24 | 2012-12-12 | 和瑞电子(中山)有限公司 | Moulded inductor production device and method for production by same |
| CN108555287B (en) * | 2018-03-09 | 2020-02-18 | 天通控股股份有限公司 | Combined type top-down pulling integrated die carrier |
| CN110993301A (en) * | 2019-12-20 | 2020-04-10 | 淮安市文盛电子有限公司 | Automatic forming process based on inductance production |
| CN111564302B (en) * | 2020-05-19 | 2021-07-27 | 通友智能装备(江苏)有限公司 | Integrated inductor hot-pressing equipment |
| CN114393869B (en) * | 2021-12-27 | 2023-09-26 | 广东培敏智能科技有限公司 | Control system for production and processing of powder press |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1878660A (en) * | 2003-11-13 | 2006-12-13 | 株式会社菊水制作所 | Rotary powder compression molding machine |
| CN101412291A (en) * | 2007-10-19 | 2009-04-22 | 德伟国际股份有限公司 | Powder compacting shape machine with embedded metal coil and method for moulding inductor by using the same |
| CN201511129U (en) * | 2009-08-21 | 2010-06-23 | 王向群 | Integrated inductor full-automatic powder press-casting machine |
-
2009
- 2009-08-21 CN CN2009101093801A patent/CN101692403B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1878660A (en) * | 2003-11-13 | 2006-12-13 | 株式会社菊水制作所 | Rotary powder compression molding machine |
| CN101412291A (en) * | 2007-10-19 | 2009-04-22 | 德伟国际股份有限公司 | Powder compacting shape machine with embedded metal coil and method for moulding inductor by using the same |
| CN201511129U (en) * | 2009-08-21 | 2010-06-23 | 王向群 | Integrated inductor full-automatic powder press-casting machine |
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| Publication number | Publication date |
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| CN101692403A (en) | 2010-04-07 |
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| C14 | Grant of patent or utility model | ||
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| ASS | Succession or assignment of patent right |
Owner name: SHENZHEN GANTONG TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: WANG XIANGQUN Effective date: 20120518 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Effective date of registration: 20120518 Address after: 518111, -3 building, first / F, 26 Wanfu Road, Pinghu village, Pinghu street, Longgang District, Guangdong, Shenzhen Patentee after: Shenzhen Gantong Technology Co., Ltd. Address before: 518111, No. 26, Wanfu Road, Pinghu village, Pinghu street, Longgang District, Guangdong, Shenzhen Patentee before: Wang Xiangqun |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20190821 |