CN106312564A - Turning, milling and drilling integrated machining equipment and turning, milling and drilling integrated machining method - Google Patents

Turning, milling and drilling integrated machining equipment and turning, milling and drilling integrated machining method Download PDF

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CN106312564A
CN106312564A CN201611017970.8A CN201611017970A CN106312564A CN 106312564 A CN106312564 A CN 106312564A CN 201611017970 A CN201611017970 A CN 201611017970A CN 106312564 A CN106312564 A CN 106312564A
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feed
milling
radial
turning
drilling
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CN106312564B (en
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阳振峰
管延智
李强
尹洪佩
王海宣
陆忠成
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North China University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P13/00Making metal objects by operations essentially involving machining but not covered by a single other subclass
    • B23P13/02Making metal objects by operations essentially involving machining but not covered by a single other subclass in which only the machining operations are important

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Abstract

本发明提供一种车铣钻组合加工装备以及车铣钻组合加工方法,装备包括:底座、车削加工单元、钻孔加工单元、铣削加工单元和数控直驱转台单元;车削加工单元、钻孔加工单元和铣削加工单元呈“品”字形安装于底座之上;数控直驱转台单元位于车削加工单元、钻孔加工单元和铣削加工单元的中心位置。优点为:车削、铣削、钻孔三个加工单元均可实现高度方向以及数控直驱转台的径向方向运动。数控直驱转台不仅可实现高速转动,还可实现分度转动。高速转动可在低于最高转速的范围内任意设定,分度转动可实现任意设定角度的转动。本发明主要用于大型圆盘类零件的加工,车削、铣削、钻孔加工可同时进行,不需要换刀,可有效提高零件的加工效率。

The present invention provides a turning-milling-drilling combination processing equipment and a turning-milling-drilling combination processing method. The equipment includes: a base, a turning processing unit, a drilling processing unit, a milling processing unit, and a numerical control direct drive turntable unit; a turning processing unit, a drilling processing unit The unit and the milling unit are installed on the base in the shape of a "pin"; the CNC direct drive turntable unit is located at the center of the turning unit, the drilling unit and the milling unit. The advantages are: the three processing units of turning, milling and drilling can realize the movement in the height direction and the radial direction of the CNC direct drive turntable. The CNC direct-drive turntable can not only realize high-speed rotation, but also realize index rotation. The high-speed rotation can be set arbitrarily within the range lower than the maximum speed, and the index rotation can realize the rotation at any set angle. The invention is mainly used for the processing of large disc parts, and the turning, milling and drilling processes can be carried out at the same time without tool change, and the processing efficiency of the parts can be effectively improved.

Description

车铣钻组合加工装备以及车铣钻组合加工方法Turning milling drilling combination processing equipment and turning milling drilling combination processing method

技术领域technical field

本发明属于大型圆盘类机械零件加工技术领域,具体涉及一种车铣钻组合加工装备以及车铣钻组合加工方法。The invention belongs to the technical field of processing large-scale disc-type mechanical parts, and in particular relates to a combined turning-milling-drilling processing equipment and a combined turning-milling-drilling processing method.

背景技术Background technique

大型圆盘类零件,例如固体火箭发动机的连接裙等,不仅需要圆柱面和端面车削加工,往往还需要切槽的铣削加工以及圆柱面上的钻孔加工。通常,因为尺寸过大,这些加工方式无法在传统的车铣复合加工机床上实现。通常做法是:首先在立式车床进行圆柱面及端面的车削加工,然后转运至龙门铣床上进行铣削和钻孔。如果需要在圆柱面进行全圆周均匀分布的长槽孔的铣削加工,通常是在龙门铣床上增加分度盘,进行分度铣削。Large disc parts, such as connecting skirts of solid rocket motors, require not only cylindrical surface and face turning, but also milling of grooving and drilling on cylindrical surfaces. Often, these machining methods cannot be realized on conventional mill-turn machines due to their large size. The usual practice is: first turn the cylindrical surface and the end surface on the vertical lathe, and then transfer to the gantry milling machine for milling and drilling. If it is necessary to perform milling of long slot holes evenly distributed on the entire circumference of the cylindrical surface, an indexing plate is usually added to the gantry milling machine for index milling.

近年来,复合材料的大型圆盘类零件也得到越来越多的应用,采用上述加工方式时,因复杂工艺流程而导致加工效率低下。因此,急需一种适应大型圆盘类零件的车铣钻组合加工装备,用以提高加工效率。In recent years, large-scale disc parts made of composite materials have also been used more and more. When the above-mentioned processing method is used, the processing efficiency is low due to the complicated process flow. Therefore, there is an urgent need for a turning-milling-drilling combination processing equipment suitable for large disc parts to improve processing efficiency.

发明内容Contents of the invention

针对现有技术存在的缺陷,本发明提供一种车铣钻组合加工装备以及车铣钻组合加工方法,可有效解决上述问题。Aiming at the defects existing in the prior art, the present invention provides a turning-milling-drilling combination processing equipment and a turning-milling-drilling combination processing method, which can effectively solve the above problems.

本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:

本发明提供一种车铣钻组合加工装备,包括:底座(1)、车削加工单元(2)、钻孔加工单元(3)、铣削加工单元(4)和数控直驱转台单元(5);其中,所述车削加工单元(2)、所述钻孔加工单元(3)和所述铣削加工单元(4)呈“品”字形安装于所述底座(1)之上;所述数控直驱转台单元(5)安装在所述底座(1)之上,且位于所述车削加工单元(2)、所述钻孔加工单元(3)和所述铣削加工单元(4)的中心位置。The present invention provides a turning-milling-drilling combined processing equipment, comprising: a base (1), a turning processing unit (2), a drilling processing unit (3), a milling processing unit (4) and a numerically controlled direct drive turntable unit (5); Wherein, the turning processing unit (2), the drilling processing unit (3) and the milling processing unit (4) are installed on the base (1) in the shape of "product"; The turntable unit (5) is installed on the base (1) and is located at the center of the turning unit (2), the drilling unit (3) and the milling unit (4).

优选的,所述车削加工单元(2)包括车削加工基本结构、车刀(13)和刀座(14);Preferably, the turning unit (2) includes a turning basic structure, a turning tool (13) and a tool holder (14);

所述钻孔加工单元(3)包括钻孔加工基本结构、钻孔高速电主轴(18)和钻头(19);The drilling unit (3) includes a basic structure for drilling, a high-speed electric spindle for drilling (18) and a drill bit (19);

所述铣削加工单元(4)包括铣削加工基本结构、铣削高速电主轴和铣刀(20);The milling processing unit (4) includes a milling processing basic structure, a milling high-speed electric spindle and a milling cutter (20);

其中,所述车削加工基本结构、所述钻孔加工基本结构和所述铣削加工基本结构相同,均包括:立柱(6)、Z向运动驱动单元和径向运动驱动单元;所述Z向运动驱动单元和所述径向运动驱动单元均装配于所述立柱(6)上,用于分别驱动车刀(13)、钻头(19)或铣刀(20)进行Z向运动或径向运动。Wherein, the basic structure of the turning process, the basic structure of the drilling process and the basic structure of the milling process are the same, and all include: a column (6), a Z-direction motion drive unit and a radial motion drive unit; the Z-direction motion Both the driving unit and the radial movement driving unit are assembled on the column (6) for respectively driving the turning tool (13), the drill bit (19) or the milling cutter (20) to perform Z-direction movement or radial movement.

优选的,所述Z向运动驱动单元包括:Z向进给导轨副(7)、Z向移动板(8)、Z向进给伺服电机(15)、齿形带(16)和Z向进给丝杠副(17);Preferably, the Z-direction motion drive unit includes: Z-direction feed rail pair (7), Z-direction moving plate (8), Z-direction feed servo motor (15), toothed belt (16) and Z-direction feed Give the lead screw pair (17);

所述径向运动驱动单元包括:径向进给箱(9)、径向进给丝杠副(10)、径向进给导轨副(11)和径向进给伺服电机(12);The radial motion drive unit includes: a radial feed box (9), a radial feed screw pair (10), a radial feed guide rail pair (11) and a radial feed servo motor (12);

其中:所述Z向进给导轨副(7)共有4个,包括:左前Z向进给导轨副、右前Z向进给导轨副、左后Z向进给导轨副和右后Z向进给导轨副,分别分布于所述立柱(6)前面的左右两侧以及所述立柱(6)后面的左右两侧;每个所述Z向进给导轨副(7)均包括Z向导轨、第1Z向滑块和第2Z向滑块;Wherein: there are 4 Z-direction feed rail pairs (7), including: left front Z-direction feed rail pair, right front Z-direction feed rail pair, left rear Z-direction feed rail pair and right rear Z-direction feed rail pair The guide rail pairs are respectively distributed on the left and right sides in front of the column (6) and on the left and right sides behind the column (6); each of the Z-direction feed guide rail pairs (7) includes a Z-direction guide rail, a second 1Z slider and 2Z slider;

所述Z向移动板(8)共有两块,包括:前Z向移动板和后Z向移动板;所述前Z向移动板位于所述立柱(6)的前面,并且,所述前Z向移动板左侧的上下两端分别与所述左前Z向进给导轨副的第1Z向滑块和所述左前Z向进给导轨副的第2Z向滑块固定;所述前Z向移动板右侧的上下两端分别与所述右前Z向进给导轨副的第1Z向滑块和所述右前Z向进给导轨副的第2Z向滑块固定;因此,所述前Z向移动板的左右两侧可沿所述左前Z向进给导轨副和所述右前Z向进给导轨副进行Z向的滑动;There are two Z-direction moving plates (8), including: a front Z-direction moving plate and a rear Z-direction moving plate; the front Z-direction moving plate is located in front of the column (6), and the front Z-direction moving plate is The upper and lower ends on the left side of the moving plate are respectively fixed with the first Z slide block of the left front Z feed guide rail pair and the second Z slide block of the left front Z feed guide rail pair; The upper and lower ends of the right side of the plate are respectively fixed with the first Z-direction slider of the right front Z-direction feed guide pair and the second Z-direction slider of the right front Z-direction feed guide pair; therefore, the front Z-direction movement The left and right sides of the board can slide in the Z direction along the left front Z-direction feed guide pair and the right front Z-direction feed guide pair;

所述后Z向移动板位于所述立柱(6)的后面,并且,所述后Z向移动板左侧的上下两端分别与所述左后Z向进给导轨副的第1Z向滑块和所述左后Z向进给导轨副的第2Z向滑块固定;所述后Z向移动板右侧的上下两端分别与所述右后Z向进给导轨副的第1Z向滑块和所述右后Z向进给导轨副的第2Z向滑块固定;因此,所述后Z向移动板的左右两侧可沿所述左后Z向进给导轨副和所述右后Z向进给导轨副进行Z向的滑动;The rear Z-direction moving plate is located behind the column (6), and the upper and lower ends of the left side of the rear Z-direction moving plate are respectively connected to the first Z-direction slider of the left rear Z-direction feed rail pair It is fixed with the 2nd Z-direction slider of the left rear Z-direction feed rail pair; It is fixed with the 2nd Z slider of the right rear Z-direction feed rail pair; therefore, the left and right sides of the rear Z-direction moving plate can move along the left rear Z-direction feed rail pair and the right rear Z Slide in the Z direction to the feed rail pair;

所述径向进给箱(9)沿径向设置,并且,所述径向进给箱(9)的前后两端分别与所述前Z向移动板和所述后Z向移动板连接固定;The radial feed box (9) is arranged radially, and the front and rear ends of the radial feed box (9) are respectively connected and fixed to the front Z-direction moving plate and the rear Z-direction moving plate ;

所述Z向进给丝杠副(17)共有两个,包括左Z向进给丝杠副和右Z向进给丝杠副;所述左Z向进给丝杠副的螺母和所述右Z向进给丝杠副的螺母分别与所述径向进给箱(9)的左右两端固定;There are two Z feed screw pairs (17), including a left Z feed screw pair and a right Z feed screw pair; the nut of the left Z feed screw pair and the The nuts of the right Z feed screw pair are respectively fixed with the left and right ends of the radial feed box (9);

所述齿形带(16)共有两个,分别为左齿形带和右左齿形带;所述Z向进给伺服电机(15)固定在所述立柱(6)顶部,所述Z向进给伺服电机(15)输出轴的一侧通过所述左齿形带与所述左Z向进给丝杠副的丝杆联动;所述Z向进给伺服电机(15)输出轴的另一侧通过所述右齿形带与所述右Z向进给丝杠副的丝杆联动;There are two toothed belts (16), respectively a left toothed belt and a right-left toothed belt; the Z-direction feed servo motor (15) is fixed on the top of the column (6), and the Z-direction feed One side of the output shaft of the servo motor (15) is linked with the screw rod of the left Z feed screw pair through the left toothed belt; the other side of the output shaft of the Z feed servo motor (15) The side is linked with the lead screw of the right Z-direction feed screw pair through the right toothed belt;

所述Z向进给伺服电机(15)同时带动所述左Z向进给丝杠副的丝杆和所述右Z向进给丝杠副的丝杆转动,将所述Z向进给伺服电机(15)输出轴的旋转运动同时转变为左Z向进给丝杠副螺母的直线运动和右Z向进给丝杠副螺母的直线运动;进而稳定的带动所述径向进给箱(9)沿左前Z向进给导轨、右前Z向进给导轨、左后Z向进给导轨和右后Z向进给导轨进行Z向的升降运动;The Z feed servo motor (15) simultaneously drives the screw mandrel of the left Z feed screw pair and the screw mandrel of the right Z feed screw pair to rotate, and the Z feed servo The rotary motion of the output shaft of the motor (15) is simultaneously converted into the linear motion of the left Z-direction feed screw sub-nut and the right Z-direction feed screw sub-nut; and then stably drives the radial feed box ( 9) Perform Z-direction lifting movement along the left front Z-direction feed guide rail, right front Z-direction feed guide rail, left rear Z-direction feed guide rail and right rear Z-direction feed guide rail;

此外,所述径向进给导轨副(11)共2个,包括:左径向进给导轨副和右径向进给导轨副,分别安装于所述径向进给箱(9)上部的左右两侧;In addition, there are two pairs of radial feed guide rails (11) in total, including: a left radial feed guide rail pair and a right radial feed guide rail pair, respectively installed on the upper part of the radial feed box (9) left and right sides;

所述径向进给丝杠副(10)通过轴承组安装在所述径向进给箱(9)内部;所述径向进给伺服电机(12)固定安装在径向进给箱(9)后部,并通过联轴器与所述径向进给丝杠副(10)的丝杆联动;The radial feed screw pair (10) is installed inside the radial feed box (9) through a bearing group; the radial feed servo motor (12) is fixedly installed in the radial feed box (9) ) rear portion, and is linked with the screw rod of the radial feed screw pair (10) through a shaft coupling;

由此得到加工基本结构;The basic structure of processing is thus obtained;

对于所述车削加工单元(2),所述刀座(14)的左右两端分别与所述左径向进给导轨副的滑块和所述右径向进给导轨副的滑块固定,并同时与所述径向进给丝杠副(10)的螺母固定连接;所述车刀(13)固定在所述刀座(14)的前面;所述径向进给伺服电机(12)驱动所述径向进给丝杠副(10)的丝杆转动,从而将所述径向进给伺服电机(12)输出轴的旋转运动转化为所述径向进给丝杠副(10)螺母的直线运动,进而实现所述车刀(13)的径向直线运动;当所述Z向进给伺服电机(15)稳定的带动所述径向进给箱(9)进行Z向的升降运动时,带动所述车刀(13)进行Z向直线运动;For the turning unit (2), the left and right ends of the tool holder (14) are respectively fixed to the slider of the left radial feed rail pair and the slider of the right radial feed rail pair, And be fixedly connected with the nut of described radial feed lead screw pair (10) simultaneously; Described turning tool (13) is fixed on the front of described tool holder (14); Described radial feed servomotor (12) Driving the screw rod of the radial feed screw pair (10) to rotate, thereby converting the rotational motion of the output shaft of the radial feed servo motor (12) into the radial feed screw pair (10) The linear motion of the nut, and then realize the radial linear motion of the turning tool (13); when the Z-direction feed servo motor (15) stably drives the radial feed box (9) to carry out the Z-direction lifting During motion, drive described turning tool (13) to carry out Z direction linear movement;

对于所述钻孔加工单元(3),所述钻孔高速电主轴(18)具有自动换刀机构,所述钻头(19)通过所述自动换刀机构安装到所述钻孔高速电主轴(18)前端;而所述钻孔高速电主轴(18)与所述径向进给导轨副(11)的滑块固定连接;启动所述钻孔高速电主轴(18),驱动所述钻头(19)进行径向直线运动;当所述Z向进给伺服电机(15)稳定的带动所述径向进给箱(9)进行Z向的升降运动时,带动所述钻头(19)进行Z向直线运动;For the drilling processing unit (3), the drilling high-speed electric spindle (18) has an automatic tool change mechanism, and the drill bit (19) is installed on the drilling high-speed electric spindle ( 18) front end; and described drilling high-speed electric spindle (18) is fixedly connected with the slide block of described radial feed guide rail pair (11); Start described drilling high-speed electric spindle (18), drive described drill bit ( 19) Perform radial linear motion; when the Z-direction feed servo motor (15) stably drives the radial feed box (9) to carry out the Z-direction lifting movement, it drives the drill bit (19) to carry out the Z-direction movement. move in a straight line;

对于所述铣削加工单元(4),所述铣削高速电主轴具有自动换刀机构,所述铣刀(20)通过自动换刀机构安装到所述铣削高速电主轴前端;而所述铣削高速电主轴与所述径向进给导轨副(11)的滑块固定连接;启动所述铣削高速电主轴,驱动所述钻头铣刀(20)进行径向直线运动;当所述Z向进给伺服电机(15)稳定的带动所述径向进给箱(9)进行Z向的升降运动时,带动所述铣刀(20)进行Z向直线运动。For the milling processing unit (4), the milling high-speed electric spindle has an automatic tool change mechanism, and the milling cutter (20) is installed on the front end of the milling high-speed electric spindle through an automatic tool change mechanism; and the milling high-speed electric spindle The main shaft is fixedly connected with the slide block of the radial feed rail pair (11); the milling high-speed electric spindle is started to drive the drill bit milling cutter (20) to perform radial linear motion; when the Z-direction feed servo When the motor (15) stably drives the radial feed box (9) to move up and down in the Z direction, it drives the milling cutter (20) to move linearly in the Z direction.

优选的,所述立柱(6)采用龙门式结构。Preferably, the column (6) adopts a gantry structure.

优选的,所述数控直驱转台单元(5)包括转台过渡盘(21)、工装(22)和数控直驱转台(23);所述转台过渡盘(21)固定安装于所述数控直驱转台(23)的T形槽上,所述工装(22)固定在所述转台过渡盘(21)上部;所述数控直驱转台(23)转动时,带动所述转台过渡盘(21)转动,进而带动通过所述工装(22)固定的零件转动。Preferably, the numerically controlled direct-drive turntable unit (5) includes a turntable transition plate (21), a tooling (22) and a numerically controlled direct-drive turntable (23); the turntable transition plate (21) is fixedly mounted on the numerically controlled direct-drive On the T-shaped slot of the turntable (23), the tooling (22) is fixed on the upper part of the turntable transition plate (21); when the CNC direct drive turntable (23) rotates, it drives the turntable transition plate (21) to rotate , and then drive the parts fixed by the tooling (22) to rotate.

本发明还提供一种应用上述的车铣钻组合加工装备的车铣钻组合加工方法,包括以下步骤:The present invention also provides a combined turning-milling-drilling processing method using the above-mentioned turning-milling-drilling combination processing equipment, comprising the following steps:

步骤1,将被加工零件通过工装(22)固定于转台过渡盘(21)上;Step 1, fixing the part to be processed on the turntable transition plate (21) through the tooling (22);

步骤2,控制器启动数控直驱转台(23),数控直驱转台(23)转动时,带动转台过渡盘(21)转动,进而带动通过工装(22)固定的零件转动;在零件转动过程中,根据预设定的加工要求,控制车刀(13)进行Z向直线升降运动和/或控制车刀(13)进行径向直线运动和/或控制钻头(19)进行Z向直线升降运动和/或控制钻头(19)进行径向直线运动和/或控制铣刀(20)进行Z向直线升降运动和/或控制铣刀(20)进行径向直线运动,从而实现对零件的加工。Step 2, the controller starts the CNC direct-drive turntable (23), when the CNC direct-drive turntable (23) rotates, it drives the turntable transition plate (21) to rotate, and then drives the parts fixed by the tooling (22) to rotate; during the rotation of the parts , according to preset processing requirements, control the turning tool (13) to perform Z-direction linear lifting movement and/or control the turning tool (13) to perform radial linear movement and/or control the drill bit (19) to perform Z-direction linear lifting movement and /or control the drill bit (19) to perform radial linear movement and/or control the milling cutter (20) to perform Z-direction linear lifting movement and/or control the milling cutter (20) to perform radial linear movement, thereby realizing the processing of parts.

本发明提供的车铣钻组合加工装备以及车铣钻组合加工方法具有以下优点:The turning-milling-drilling combination processing equipment and the turning-milling-drilling combination processing method provided by the present invention have the following advantages:

本发明将车铣、车削、钻孔三种加工工艺进行组合。有效提高了大型圆盘类零件加工效率。The invention combines turning and milling, turning and drilling three processing techniques. Effectively improve the processing efficiency of large disc parts.

附图说明Description of drawings

图1为本发明提供的车铣钻组合加工装备的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the turning-milling-drilling combined processing equipment provided by the present invention;

图2为图1的前视图;Fig. 2 is the front view of Fig. 1;

图3为本发明提供的车削加工单元的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the turning processing unit provided by the present invention;

图4为图3的侧视图;Fig. 4 is the side view of Fig. 3;

图5为图3的前视图;Fig. 5 is the front view of Fig. 3;

图6为本发明提供的钻孔加工单元的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of the drilling processing unit provided by the present invention;

图7为本发明提供的铣削加工单元的立体结构示意图;Fig. 7 is a three-dimensional structural schematic diagram of the milling unit provided by the present invention;

图8为本发明提供的数控直驱转台单元的立体结构示意图。Fig. 8 is a schematic diagram of the three-dimensional structure of the numerical control direct drive turntable unit provided by the present invention.

具体实施方式detailed description

为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

结合图1和图2,本发明提供一种车铣钻组合加工装备,包括:底座1、车削加工单元2、钻孔加工单元3、铣削加工单元4和数控直驱转台单元5;其中,车削加工单元2、钻孔加工单元3和铣削加工单元4呈“品”字形安装于底座1之上;数控直驱转台单元5安装在底座1之上,且位于车削加工单元2、钻孔加工单元3和铣削加工单元4的中心位置。1 and 2, the present invention provides a combination of turning, milling and drilling equipment, including: a base 1, a turning unit 2, a drilling unit 3, a milling unit 4 and a CNC direct-drive turntable unit 5; The processing unit 2, the drilling processing unit 3 and the milling processing unit 4 are installed on the base 1 in the shape of "product"; the CNC direct drive turntable unit 5 is installed on the base 1, and is located on the turning processing unit 2, drilling processing unit 3 and the center position of the milling unit 4.

车削加工单元2如图3-5所示,包括车削加工基本结构、车刀13和刀座14;Turning processing unit 2 is shown in Figure 3-5, comprises turning processing basic structure, turning tool 13 and tool holder 14;

钻孔加工单元3如图6所示,包括钻孔加工基本结构、钻孔高速电主轴18和钻头19;Drilling processing unit 3 as shown in Figure 6, comprises drilling processing basic structure, drilling high-speed electric spindle 18 and drill bit 19;

铣削加工单元4如图7所示,包括铣削加工基本结构、铣削高速电主轴和铣刀20;Milling processing unit 4 is shown in Figure 7, comprises milling processing basic structure, milling high-speed electric spindle and milling cutter 20;

其中,车削加工基本结构、钻孔加工基本结构和铣削加工基本结构相同,均包括:立柱6、Z向运动驱动单元和径向运动驱动单元;Z向运动驱动单元和径向运动驱动单元均装配于立柱6上,用于分别驱动车刀13、钻头19或铣刀20进行Z向运动或径向运动。Among them, the basic structure of the turning process, the basic structure of the drilling process and the basic structure of the milling process are the same, all including: the column 6, the Z-direction motion drive unit and the radial motion drive unit; the Z-direction motion drive unit and the radial motion drive unit are all assembled On the column 6, it is used to drive the turning tool 13, the drill bit 19 or the milling cutter 20 to move in Z direction or radial direction respectively.

因此,首先介绍加工基本结构:Therefore, first introduce the basic structure of processing:

立柱6采用龙门式结构。Z向运动驱动单元包括:Z向进给导轨副7、Z向移动板8、Z向进给伺服电机15、齿形带16和Z向进给丝杠副17;The column 6 adopts a gantry structure. The Z-direction motion drive unit includes: Z-direction feed rail pair 7, Z-direction moving plate 8, Z-direction feed servo motor 15, toothed belt 16 and Z-direction feed screw pair 17;

径向运动驱动单元包括:径向进给箱9、径向进给丝杠副10、径向进给导轨副11和径向进给伺服电机12;The radial motion drive unit includes: a radial feed box 9, a radial feed screw pair 10, a radial feed guide rail pair 11 and a radial feed servo motor 12;

其中:Z向进给导轨副7共有4个,包括:左前Z向进给导轨副、右前Z向进给导轨副、左后Z向进给导轨副和右后Z向进给导轨副,分别分布于立柱6前面的左右两侧以及立柱6后面的左右两侧;每个Z向进给导轨副7均包括Z向导轨、第1Z向滑块和第2Z向滑块;Among them: there are 4 Z-direction feed rail pairs 7, including: left front Z-direction feed rail pair, right front Z-direction feed rail pair, left rear Z-direction feed rail pair and right rear Z-direction feed rail pair, respectively Distributed on the left and right sides in front of the column 6 and on the left and right sides behind the column 6; each Z-direction feed rail pair 7 includes a Z-direction rail, a first Z-direction slider and a second Z-direction slider;

Z向移动板8共有两块,包括:前Z向移动板和后Z向移动板;前Z向移动板位于立柱6的前面,并且,前Z向移动板左侧的上下两端分别与左前Z向进给导轨副的第1Z向滑块和左前Z向进给导轨副的第2Z向滑块固定;前Z向移动板右侧的上下两端分别与右前Z向进给导轨副的第1Z向滑块和右前Z向进给导轨副的第2Z向滑块固定;因此,前Z向移动板的左右两侧可沿左前Z向进给导轨副和右前Z向进给导轨副进行Z向的滑动;There are two Z-direction mobile plates 8, including: a front Z-direction mobile plate and a rear Z-direction mobile plate; the front Z-direction mobile plate is positioned at the front of the column 6, and the upper and lower ends on the left side of the front Z-direction mobile plate are respectively connected to the left front The 1st Z-direction slider of the Z-direction feed guide pair and the 2nd Z-direction slider of the left front Z-direction feed guide pair are fixed; The 1st Z-direction slider and the 2nd Z-direction slider of the right front Z-direction feed rail pair are fixed; therefore, the left and right sides of the front Z-direction moving plate can move along the left front Z-direction feed rail pair and the right front Z-direction feed rail pair. slide towards

后Z向移动板位于立柱6的后面,并且,后Z向移动板左侧的上下两端分别与左后Z向进给导轨副的第1Z向滑块和左后Z向进给导轨副的第2Z向滑块固定;后Z向移动板右侧的上下两端分别与右后Z向进给导轨副的第1Z向滑块和右后Z向进给导轨副的第2Z向滑块固定;因此,后Z向移动板的左右两侧可沿左后Z向进给导轨副和右后Z向进给导轨副进行Z向的滑动;The rear Z-direction moving plate is located behind the column 6, and the upper and lower ends of the left side of the rear Z-direction moving plate are respectively connected with the first Z-direction slider of the left rear Z-direction feed guide rail pair and the left rear Z-direction feed guide rail pair. The 2nd Z-direction slider is fixed; the upper and lower ends of the right side of the rear Z-direction moving plate are respectively fixed with the 1st Z-direction slider of the right rear Z-direction feed guide pair and the 2nd Z-direction slider of the right rear Z-direction feed guide rail pair ; Therefore, the left and right sides of the rear Z-direction moving plate can slide in the Z direction along the left rear Z-direction feed rail pair and the right rear Z-direction feed rail pair;

径向进给箱9沿径向设置,并且,径向进给箱9的前后两端分别与前Z向移动板和后Z向移动板连接固定;The radial feed box 9 is arranged radially, and the front and rear ends of the radial feed box 9 are respectively connected and fixed to the front Z-direction moving plate and the rear Z-direction moving plate;

Z向进给丝杠副17共有两个,包括左Z向进给丝杠副和右Z向进给丝杠副;左Z向进给丝杠副的螺母和右Z向进给丝杠副的螺母分别与径向进给箱9的左右两端固定;There are two Z feed screw pairs 17, including the left Z feed screw pair and the right Z feed screw pair; the nut of the left Z feed screw pair and the right Z feed screw pair The nuts are respectively fixed with the left and right ends of the radial feed box 9;

齿形带16共有两个,分别为左齿形带和右左齿形带;Z向进给伺服电机15固定在立柱6顶部,Z向进给伺服电机15输出轴的一侧通过左齿形带与左Z向进给丝杠副的丝杆联动;Z向进给伺服电机15输出轴的另一侧通过右齿形带与右Z向进给丝杠副的丝杆联动;There are two toothed belts 16, namely the left toothed belt and the right left toothed belt; the Z-direction feed servo motor 15 is fixed on the top of the column 6, and one side of the output shaft of the Z-direction feed servo motor 15 passes through the left toothed belt. Linkage with the lead screw of the left Z feed screw pair; the other side of the output shaft of the Z feed servo motor 15 is linked with the lead screw of the right Z feed screw pair through the right toothed belt;

Z向进给伺服电机15同时带动左Z向进给丝杠副的丝杆和右Z向进给丝杠副的丝杆转动,将Z向进给伺服电机15输出轴的旋转运动同时转变为左Z向进给丝杠副螺母的直线运动和右Z向进给丝杠副螺母的直线运动;进而稳定的带动径向进给箱9沿左前Z向进给导轨、右前Z向进给导轨、左后Z向进给导轨和右后Z向进给导轨进行Z向的升降运动;The Z feed servo motor 15 simultaneously drives the screw mandrel of the left Z feed screw pair and the screw rod of the right Z feed screw pair to rotate, and the rotary motion of the Z feed servo motor 15 output shaft is simultaneously transformed into The linear motion of the left Z-direction feed screw sub-nut and the right Z-direction feed screw sub-nut; and then stably drive the radial feed box 9 along the left front Z-direction feed guide rail and the right front Z-direction feed guide rail , The left rear Z-direction feed guide rail and the right rear Z-direction feed guide rail carry out the Z-direction lifting movement;

此外,径向进给导轨副11共2个,包括:左径向进给导轨副和右径向进给导轨副,分别安装于径向进给箱9上部的左右两侧;In addition, there are two radial feed guide rail pairs 11, including: a left radial feed guide rail pair and a right radial feed guide rail pair, which are respectively installed on the left and right sides of the upper part of the radial feed box 9;

径向进给丝杠副10通过轴承组安装在径向进给箱9内部;径向进给伺服电机12固定安装在径向进给箱9后部,并通过联轴器与径向进给丝杠副10的丝杆联动;The radial feed screw pair 10 is installed inside the radial feed box 9 through a bearing group; the radial feed servo motor 12 is fixedly installed at the rear of the radial feed box 9, and is connected with the radial feed through a coupling. The lead screw linkage of lead screw pair 10;

由此得到加工基本结构;The basic structure of processing is thus obtained;

对于车削加工单元2,刀座14的左右两端分别与左径向进给导轨副的滑块和右径向进给导轨副的滑块固定,并同时与径向进给丝杠副10的螺母固定连接;车刀13固定在刀座14的前面;径向进给伺服电机12驱动径向进给丝杠副10的丝杆转动,从而将径向进给伺服电机12输出轴的旋转运动转化为径向进给丝杠副10螺母的直线运动,进而实现车刀13的径向直线运动;For the turning processing unit 2, the left and right ends of the tool holder 14 are respectively fixed with the slide block of the left radial feed guide rail pair and the slide block of the right radial feed guide rail pair, and are connected with the radial feed screw pair 10 simultaneously. The nut is fixedly connected; the turning tool 13 is fixed on the front of the tool holder 14; the radial feed servo motor 12 drives the screw mandrel of the radial feed screw pair 10 to rotate, thereby the rotary motion of the output shaft of the radial feed servo motor 12 Converted into the linear motion of the radial feed screw pair 10 nuts, and then realize the radial linear motion of the turning tool 13;

当Z向进给伺服电机15稳定的带动径向进给箱9进行Z向的升降运动时,带动车刀13进行Z向直线运动;When the Z-direction feed servo motor 15 stably drives the radial feed box 9 to carry out the Z-direction lifting movement, it drives the turning tool 13 to carry out the Z-direction linear movement;

对于钻孔加工单元3,钻孔高速电主轴18具有自动换刀机构,钻头19通过自动换刀机构安装到钻孔高速电主轴18前端;而钻孔高速电主轴18与径向进给导轨副11的滑块固定连接;启动钻孔高速电主轴18,驱动钻头19进行径向直线运动;当Z向进给伺服电机15稳定的带动径向进给箱9进行Z向的升降运动时,带动钻头19进行Z向直线运动;For the drilling processing unit 3, the drilling high-speed electric spindle 18 has an automatic tool change mechanism, and the drill bit 19 is installed on the front end of the drilling high-speed electric spindle 18 by the automatic tool change mechanism; The slider of 11 is fixedly connected; start the drilling high-speed electric spindle 18, and drive the drill bit 19 to carry out radial linear motion; The drill bit 19 performs Z-direction linear motion;

对于铣削加工单元4,铣削高速电主轴具有自动换刀机构,铣刀20通过自动换刀机构安装到铣削高速电主轴前端;而铣削高速电主轴与径向进给导轨副11的滑块固定连接;启动铣削高速电主轴,驱动钻头铣刀20进行径向直线运动;当Z向进给伺服电机15稳定的带动径向进给箱9进行Z向的升降运动时,带动铣刀20进行Z向直线运动。For the milling processing unit 4, the milling high-speed electric spindle has an automatic tool change mechanism, and the milling cutter 20 is installed on the front end of the milling high-speed electric spindle through the automatic tool change mechanism; while the milling high-speed electric spindle is fixedly connected with the slide block of the radial feed guide rail pair 11 ; Start the milling high-speed electric spindle, drive the drill bit milling cutter 20 to carry out radial linear motion; when the Z-direction feed servo motor 15 stably drives the radial feed box 9 to carry out the Z-direction lifting movement, drive the milling cutter 20 to carry out the Z-direction movement; linear motion.

数控直驱转台单元5的结构如图8所示,包括转台过渡盘21、工装22和数控直驱转台23;转台过渡盘21固定安装于数控直驱转台23的T形槽上,工装22固定在转台过渡盘21上部;数控直驱转台23转动时,带动转台过渡盘21转动,进而带动通过工装22固定的零件转动。The structure of the CNC direct-drive turntable unit 5 is shown in Figure 8, including a turntable transition plate 21, a tooling 22 and a CNC direct-drive turntable 23; the turntable transition plate 21 is fixedly installed on the T-shaped slot of the CNC direct-drive turntable 23, and the tooling 22 is fixed On the upper part of the turntable transition plate 21; when the CNC direct drive turntable 23 rotates, it drives the turntable transition plate 21 to rotate, and then drives the parts fixed by the tooling 22 to rotate.

本发明还提供一种应用上述的车铣钻组合加工装备的车铣钻组合加工方法,包括以下步骤:The present invention also provides a combined turning-milling-drilling processing method using the above-mentioned turning-milling-drilling combination processing equipment, comprising the following steps:

步骤1,将被加工零件通过工装22固定于转台过渡盘21上;Step 1, fixing the part to be processed on the transition plate 21 of the turntable through the tooling 22;

步骤2,控制器启动数控直驱转台23,数控直驱转台23转动时,带动转台过渡盘21转动,进而带动通过工装22固定的零件转动;在零件转动过程中,根据预设定的加工要求,控制车刀13进行Z向直线升降运动和/或控制车刀13进行径向直线运动和/或控制钻头19进行Z向直线升降运动和/或控制钻头19进行径向直线运动和/或控制铣刀20进行Z向直线升降运动和/或控制铣刀20进行径向直线运动,从而实现对零件的加工。Step 2, the controller starts the CNC direct-drive turntable 23. When the CNC direct-drive turntable 23 rotates, it drives the turntable transition plate 21 to rotate, and then drives the parts fixed by the tooling 22 to rotate; during the rotation of the parts, according to the preset processing requirements , control the turning tool 13 to carry out the Z-direction linear movement and/or control the turning tool 13 to carry out the radial linear movement and/or control the drill bit 19 to carry out the Z-direction linear movement and/or control the drill bit 19 to carry out the radial linear movement and/or control The milling cutter 20 performs a Z-direction linear lifting movement and/or controls the milling cutter 20 to perform a radial linear movement, thereby realizing the processing of the parts.

本发明提供的车铣钻组合加工装备以及车铣钻组合加工方法具有以下优点:The turning-milling-drilling combination processing equipment and the turning-milling-drilling combination processing method provided by the present invention have the following advantages:

1.本发明将车铣、车削、钻孔三种加工工艺进行组合,有效解决了大型圆盘类零件加工效率低下的问题。1. The present invention combines the three processing techniques of turning and milling, turning and drilling, which effectively solves the problem of low processing efficiency of large disc parts.

2.铣削单元采用高速电主轴,可有效解决复合材料的大型圆盘类零件的毛刺问题,可有效提高复合类零件的铣削加工质量。2. The milling unit adopts a high-speed electric spindle, which can effectively solve the burr problem of large disc parts made of composite materials, and can effectively improve the milling quality of composite parts.

3.转台采用数控直驱转台,不仅可实现车削加工时的高速转动,也可实现铣削、钻孔加工时的分度转动,具有转动速度高、分度精确度高的特点,可有效解决传统车铣组合加工设备转台不能同时具备高转速、精确分度的问题,从而使本发明可有效提高铣削和钻孔加工的精度。3. The turntable adopts CNC direct-drive turntable, which can not only realize high-speed rotation during turning, but also realize indexing rotation during milling and drilling. It has the characteristics of high rotating speed and high indexing accuracy, and can effectively solve the problem of traditional The turntable of the turning-milling combined processing equipment cannot have high speed and precise indexing at the same time, so that the present invention can effectively improve the precision of milling and drilling.

4.本发明所有电机均采用伺服电机,导轨副采用滚动直线导轨副,丝杠副采用滚珠丝杠副,以上所述具有可控精度高、易于安装、维护性能优良的特点,使大型圆盘类零件加工的质量得到最大限度的保障。4. All the motors of the present invention adopt servo motors, the guide rail pair adopts rolling linear guide rail pair, and the lead screw pair adopts ball screw pair. The quality of processing of similar parts is guaranteed to the greatest extent.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (6)

1.一种车铣钻组合加工装备,其特征在于,包括:底座(1)、车削加工单元(2)、钻孔加工单元(3)、铣削加工单元(4)和数控直驱转台单元(5);其中,所述车削加工单元(2)、所述钻孔加工单元(3)和所述铣削加工单元(4)呈“品”字形安装于所述底座(1)之上;所述数控直驱转台单元(5)安装在所述底座(1)之上,且位于所述车削加工单元(2)、所述钻孔加工单元(3)和所述铣削加工单元(4)的中心位置。1. A turning-milling-drilling combination processing equipment is characterized in that, comprising: base (1), turning processing unit (2), drilling processing unit (3), milling processing unit (4) and numerical control direct drive turntable unit ( 5); wherein, the turning unit (2), the drilling unit (3) and the milling unit (4) are installed on the base (1) in the shape of a “product”; the The CNC direct drive turntable unit (5) is installed on the base (1), and is located at the center of the turning unit (2), the drilling unit (3) and the milling unit (4) Location. 2.根据权利要求1所述的车铣钻组合加工装备,其特征在于,所述车削加工单元(2)包括车削加工基本结构、车刀(13)和刀座(14);2. The turning-milling-drilling combined processing equipment according to claim 1, characterized in that, the turning unit (2) comprises a turning basic structure, a turning tool (13) and a tool seat (14); 所述钻孔加工单元(3)包括钻孔加工基本结构、钻孔高速电主轴(18)和钻头(19);The drilling unit (3) includes a basic structure for drilling, a high-speed electric spindle for drilling (18) and a drill bit (19); 所述铣削加工单元(4)包括铣削加工基本结构、铣削高速电主轴和铣刀(20);The milling processing unit (4) includes a milling processing basic structure, a milling high-speed electric spindle and a milling cutter (20); 其中,所述车削加工基本结构、所述钻孔加工基本结构和所述铣削加工基本结构相同,均包括:立柱(6)、Z向运动驱动单元和径向运动驱动单元;所述Z向运动驱动单元和所述径向运动驱动单元均装配于所述立柱(6)上,用于分别驱动车刀(13)、钻头(19)或铣刀(20)进行Z向运动或径向运动。Wherein, the basic structure of the turning process, the basic structure of the drilling process and the basic structure of the milling process are the same, and all include: a column (6), a Z-direction motion drive unit and a radial motion drive unit; the Z-direction motion Both the driving unit and the radial movement driving unit are assembled on the column (6) for respectively driving the turning tool (13), the drill bit (19) or the milling cutter (20) to perform Z-direction movement or radial movement. 3.根据权利要求1所述的车铣钻组合加工装备,其特征在于,所述Z向运动驱动单元包括:Z向进给导轨副(7)、Z向移动板(8)、Z向进给伺服电机(15)、齿形带(16)和Z向进给丝杠副(17);3. The turning-milling-drilling combination processing equipment according to claim 1, characterized in that, the Z-direction motion drive unit comprises: Z-direction feed guide rail pair (7), Z-direction moving plate (8), Z-direction feed Give servo motor (15), toothed belt (16) and Z to feed screw pair (17); 所述径向运动驱动单元包括:径向进给箱(9)、径向进给丝杠副(10)、径向进给导轨副(11)和径向进给伺服电机(12);The radial motion drive unit includes: a radial feed box (9), a radial feed screw pair (10), a radial feed guide rail pair (11) and a radial feed servo motor (12); 其中:所述Z向进给导轨副(7)共有4个,包括:左前Z向进给导轨副、右前Z向进给导轨副、左后Z向进给导轨副和右后Z向进给导轨副,分别分布于所述立柱(6)前面的左右两侧以及所述立柱(6)后面的左右两侧;每个所述Z向进给导轨副(7)均包括Z向导轨、第1Z向滑块和第2Z向滑块;Wherein: there are 4 Z-direction feed rail pairs (7), including: left front Z-direction feed rail pair, right front Z-direction feed rail pair, left rear Z-direction feed rail pair and right rear Z-direction feed rail pair The guide rail pairs are respectively distributed on the left and right sides in front of the column (6) and on the left and right sides behind the column (6); each of the Z-direction feed guide rail pairs (7) includes a Z-direction guide rail, a second 1Z slider and 2Z slider; 所述Z向移动板(8)共有两块,包括:前Z向移动板和后Z向移动板;所述前Z向移动板位于所述立柱(6)的前面,并且,所述前Z向移动板左侧的上下两端分别与所述左前Z向进给导轨副的第1Z向滑块和所述左前Z向进给导轨副的第2Z向滑块固定;所述前Z向移动板右侧的上下两端分别与所述右前Z向进给导轨副的第1Z向滑块和所述右前Z向进给导轨副的第2Z向滑块固定;因此,所述前Z向移动板的左右两侧可沿所述左前Z向进给导轨副和所述右前Z向进给导轨副进行Z向的滑动;There are two Z-direction moving plates (8), including: a front Z-direction moving plate and a rear Z-direction moving plate; the front Z-direction moving plate is located in front of the column (6), and the front Z-direction moving plate is The upper and lower ends on the left side of the moving plate are respectively fixed with the first Z slide block of the left front Z feed guide rail pair and the second Z slide block of the left front Z feed guide rail pair; The upper and lower ends of the right side of the plate are respectively fixed with the first Z-direction slider of the right front Z-direction feed guide pair and the second Z-direction slider of the right front Z-direction feed guide pair; therefore, the front Z-direction movement The left and right sides of the board can slide in the Z direction along the left front Z-direction feed guide pair and the right front Z-direction feed guide pair; 所述后Z向移动板位于所述立柱(6)的后面,并且,所述后Z向移动板左侧的上下两端分别与所述左后Z向进给导轨副的第1Z向滑块和所述左后Z向进给导轨副的第2Z向滑块固定;所述后Z向移动板右侧的上下两端分别与所述右后Z向进给导轨副的第1Z向滑块和所述右后Z向进给导轨副的第2Z向滑块固定;因此,所述后Z向移动板的左右两侧可沿所述左后Z向进给导轨副和所述右后Z向进给导轨副进行Z向的滑动;The rear Z-direction moving plate is located behind the column (6), and the upper and lower ends of the left side of the rear Z-direction moving plate are respectively connected to the first Z-direction slider of the left rear Z-direction feed rail pair It is fixed with the 2nd Z-direction slider of the left rear Z-direction feed rail pair; It is fixed with the 2nd Z slider of the right rear Z-direction feed rail pair; therefore, the left and right sides of the rear Z-direction moving plate can move along the left rear Z-direction feed rail pair and the right rear Z Slide in the Z direction to the feed rail pair; 所述径向进给箱(9)沿径向设置,并且,所述径向进给箱(9)的前后两端分别与所述前Z向移动板和所述后Z向移动板连接固定;The radial feed box (9) is arranged radially, and the front and rear ends of the radial feed box (9) are respectively connected and fixed to the front Z-direction moving plate and the rear Z-direction moving plate ; 所述Z向进给丝杠副(17)共有两个,包括左Z向进给丝杠副和右Z向进给丝杠副;所述左Z向进给丝杠副的螺母和所述右Z向进给丝杠副的螺母分别与所述径向进给箱(9)的左右两端固定;There are two Z feed screw pairs (17), including a left Z feed screw pair and a right Z feed screw pair; the nut of the left Z feed screw pair and the The nuts of the right Z feed screw pair are respectively fixed with the left and right ends of the radial feed box (9); 所述齿形带(16)共有两个,分别为左齿形带和右左齿形带;所述Z向进给伺服电机(15)固定在所述立柱(6)顶部,所述Z向进给伺服电机(15)输出轴的一侧通过所述左齿形带与所述左Z向进给丝杠副的丝杆联动;所述Z向进给伺服电机(15)输出轴的另一侧通过所述右齿形带与所述右Z向进给丝杠副的丝杆联动;There are two toothed belts (16), respectively a left toothed belt and a right-left toothed belt; the Z-direction feed servo motor (15) is fixed on the top of the column (6), and the Z-direction feed One side of the output shaft of the servo motor (15) is linked with the screw rod of the left Z feed screw pair through the left toothed belt; the other side of the output shaft of the Z feed servo motor (15) The side is linked with the lead screw of the right Z-direction feed screw pair through the right toothed belt; 所述Z向进给伺服电机(15)同时带动所述左Z向进给丝杠副的丝杆和所述右Z向进给丝杠副的丝杆转动,将所述Z向进给伺服电机(15)输出轴的旋转运动同时转变为左Z向进给丝杠副螺母的直线运动和右Z向进给丝杠副螺母的直线运动;进而稳定的带动所述径向进给箱(9)沿左前Z向进给导轨、右前Z向进给导轨、左后Z向进给导轨和右后Z向进给导轨进行Z向的升降运动;The Z feed servo motor (15) simultaneously drives the screw mandrel of the left Z feed screw pair and the screw mandrel of the right Z feed screw pair to rotate, and the Z feed servo The rotary motion of the output shaft of the motor (15) is simultaneously converted into the linear motion of the left Z-direction feed screw sub-nut and the right Z-direction feed screw sub-nut; and then stably drives the radial feed box ( 9) Perform Z-direction lifting movement along the left front Z-direction feed guide rail, right front Z-direction feed guide rail, left rear Z-direction feed guide rail and right rear Z-direction feed guide rail; 此外,所述径向进给导轨副(11)共2个,包括:左径向进给导轨副和右径向进给导轨副,分别安装于所述径向进给箱(9)上部的左右两侧;In addition, there are two pairs of radial feed guide rails (11) in total, including: a left radial feed guide rail pair and a right radial feed guide rail pair, respectively installed on the upper part of the radial feed box (9) left and right sides; 所述径向进给丝杠副(10)通过轴承组安装在所述径向进给箱(9)内部;所述径向进给伺服电机(12)固定安装在径向进给箱(9)后部,并通过联轴器与所述径向进给丝杠副(10)的丝杆联动;The radial feed screw pair (10) is installed inside the radial feed box (9) through a bearing group; the radial feed servo motor (12) is fixedly installed in the radial feed box (9) ) rear portion, and is linked with the screw rod of the radial feed screw pair (10) through a shaft coupling; 由此得到加工基本结构;The basic structure of processing is thus obtained; 对于所述车削加工单元(2),所述刀座(14)的左右两端分别与所述左径向进给导轨副的滑块和所述右径向进给导轨副的滑块固定,并同时与所述径向进给丝杠副(10)的螺母固定连接;所述车刀(13)固定在所述刀座(14)的前面;所述径向进给伺服电机(12)驱动所述径向进给丝杠副(10)的丝杆转动,从而将所述径向进给伺服电机(12)输出轴的旋转运动转化为所述径向进给丝杠副(10)螺母的直线运动,进而实现所述车刀(13)的径向直线运动;当所述Z向进给伺服电机(15)稳定的带动所述径向进给箱(9)进行Z向的升降运动时,带动所述车刀(13)进行Z向直线运动;For the turning unit (2), the left and right ends of the tool holder (14) are respectively fixed to the slider of the left radial feed rail pair and the slider of the right radial feed rail pair, And be fixedly connected with the nut of described radial feed lead screw pair (10) simultaneously; Described turning tool (13) is fixed on the front of described tool holder (14); Described radial feed servomotor (12) Driving the screw rod of the radial feed screw pair (10) to rotate, thereby converting the rotational motion of the output shaft of the radial feed servo motor (12) into the radial feed screw pair (10) The linear motion of the nut, and then realize the radial linear motion of the turning tool (13); when the Z-direction feed servo motor (15) stably drives the radial feed box (9) to carry out the Z-direction lifting During motion, drive described turning tool (13) to carry out Z direction linear movement; 对于所述钻孔加工单元(3),所述钻孔高速电主轴(18)具有自动换刀机构,所述钻头(19)通过所述自动换刀机构安装到所述钻孔高速电主轴(18)前端;而所述钻孔高速电主轴(18)与所述径向进给导轨副(11)的滑块固定连接;启动所述钻孔高速电主轴(18),驱动所述钻头(19)进行径向直线运动;当所述Z向进给伺服电机(15)稳定的带动所述径向进给箱(9)进行Z向的升降运动时,带动所述钻头(19)进行Z向直线运动;For the drilling processing unit (3), the drilling high-speed electric spindle (18) has an automatic tool change mechanism, and the drill bit (19) is installed on the drilling high-speed electric spindle ( 18) front end; and described drilling high-speed electric spindle (18) is fixedly connected with the slide block of described radial feed guide rail pair (11); Start described drilling high-speed electric spindle (18), drive described drill bit ( 19) Perform radial linear motion; when the Z-direction feed servo motor (15) stably drives the radial feed box (9) to carry out the Z-direction lifting movement, it drives the drill bit (19) to carry out the Z-direction movement. move in a straight line; 对于所述铣削加工单元(4),所述铣削高速电主轴具有自动换刀机构,所述铣刀(20)通过自动换刀机构安装到所述铣削高速电主轴前端;而所述铣削高速电主轴与所述径向进给导轨副(11)的滑块固定连接;启动所述铣削高速电主轴,驱动所述钻头铣刀(20)进行径向直线运动;当所述Z向进给伺服电机(15)稳定的带动所述径向进给箱(9)进行Z向的升降运动时,带动所述铣刀(20)进行Z向直线运动。For the milling processing unit (4), the milling high-speed electric spindle has an automatic tool change mechanism, and the milling cutter (20) is installed on the front end of the milling high-speed electric spindle through an automatic tool change mechanism; and the milling high-speed electric spindle The main shaft is fixedly connected with the slide block of the radial feed rail pair (11); the milling high-speed electric spindle is started to drive the drill bit milling cutter (20) to perform radial linear motion; when the Z-direction feed servo When the motor (15) stably drives the radial feed box (9) to move up and down in the Z direction, it drives the milling cutter (20) to move linearly in the Z direction. 4.根据权利要求2所述的车铣钻组合加工装备,其特征在于,所述立柱(6)采用龙门式结构。4. The turning-milling-drilling combined processing equipment according to claim 2, characterized in that, the column (6) adopts a gantry structure. 5.根据权利要求1所述的车铣钻组合加工装备,其特征在于,所述数控直驱转台单元(5)包括转台过渡盘(21)、工装(22)和数控直驱转台(23);所述转台过渡盘(21)固定安装于所述数控直驱转台(23)的T形槽上,所述工装(22)固定在所述转台过渡盘(21)上部;所述数控直驱转台(23)转动时,带动所述转台过渡盘(21)转动,进而带动通过所述工装(22)固定的零件转动。5. The turning-milling-drilling combined processing equipment according to claim 1, characterized in that, the CNC direct-drive turntable unit (5) comprises a turntable transition plate (21), a tooling (22) and a CNC direct-drive turntable (23) The turntable transition plate (21) is fixedly installed on the T-shaped slot of the numerical control direct drive turntable (23), and the tooling (22) is fixed on the upper part of the turntable transition plate (21); the numerical control direct drive When the turntable (23) rotates, it drives the turntable transition plate (21) to rotate, and then drives the parts fixed by the tooling (22) to rotate. 6.一种应用权利要求2所述的车铣钻组合加工装备的车铣钻组合加工方法,其特征在于,包括以下步骤:6. A method for combined turning, milling and drilling using the combined turning, milling and drilling equipment according to claim 2, characterized in that it comprises the following steps: 步骤1,将被加工零件通过工装(22)固定于转台过渡盘(21)上;Step 1, fixing the part to be processed on the turntable transition plate (21) through the tooling (22); 步骤2,控制器启动数控直驱转台(23),数控直驱转台(23)转动时,带动转台过渡盘(21)转动,进而带动通过工装(22)固定的零件转动;在零件转动过程中,根据预设定的加工要求,控制车刀(13)进行Z向直线升降运动和/或控制车刀(13)进行径向直线运动和/或控制钻头(19)进行Z向直线升降运动和/或控制钻头(19)进行径向直线运动和/或控制铣刀(20)进行Z向直线升降运动和/或控制铣刀(20)进行径向直线运动,从而实现对零件的加工。Step 2, the controller starts the CNC direct-drive turntable (23), when the CNC direct-drive turntable (23) rotates, it drives the turntable transition plate (21) to rotate, and then drives the parts fixed by the tooling (22) to rotate; during the rotation of the parts , according to preset processing requirements, control the turning tool (13) to perform Z-direction linear lifting movement and/or control the turning tool (13) to perform radial linear movement and/or control the drill bit (19) to perform Z-direction linear lifting movement and /or control the drill bit (19) to perform radial linear movement and/or control the milling cutter (20) to perform Z-direction linear lifting movement and/or control the milling cutter (20) to perform radial linear movement, thereby realizing the processing of parts.
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CN111745228A (en) * 2020-07-16 2020-10-09 徐绍波 Numerical control multi-cutter movable universal gear milling machine
CN111745227A (en) * 2020-07-16 2020-10-09 徐绍波 Numerical control multi-cutter movable efficient gear milling machine
CN111791031A (en) * 2020-07-20 2020-10-20 陈小苗 Pipe fitting and flange manufacturing process and assembling method
CN111822764A (en) * 2020-07-17 2020-10-27 大连理工大学 A cone-shaped window processing and measuring device and method
CN111975366A (en) * 2020-07-20 2020-11-24 黄朋飞 Automatic numerical control double-end of control mills and bores integrative compounding machine
CN112405013A (en) * 2020-11-20 2021-02-26 天津七所高科技有限公司 Grinding roller grinding tooth automatic assembly system is smashed to cement
CN112621226A (en) * 2020-12-09 2021-04-09 骏马精密工业(惠州)有限公司 Carburetor air valve rotating shaft processing equipment
CN113500399A (en) * 2021-06-03 2021-10-15 台州学院 Special wheel hub machining machine
CN116604344A (en) * 2023-07-20 2023-08-18 成都联科航空技术有限公司 Processing device and method for annular connecting structure crack-stopping groove
CN121199679A (en) * 2025-11-28 2025-12-26 上海航天精密机械研究所 General-purpose composite machining equipment and machining method for launch vehicle end frames

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CN111730692A (en) * 2019-03-25 2020-10-02 惠州左右家私有限公司 Plate processing system
CN110193729A (en) * 2019-06-25 2019-09-03 深圳市华惠连接器有限公司 A kind of Multifunctional multistage combined-machining equipment
CN110193729B (en) * 2019-06-25 2024-04-19 深圳市华惠连接器有限公司 Multifunctional multi-station composite processing equipment
CN111136466A (en) * 2019-12-30 2020-05-12 北京机科国创轻量化科学研究院有限公司 Control system and control method of turning and milling composite dieless forming machine
CN111331373B (en) * 2020-02-25 2021-08-20 上海航天精密机械研究所 Automatic drilling and riveting equipment suitable for short shell of carrier rocket
CN111331373A (en) * 2020-02-25 2020-06-26 上海航天精密机械研究所 Automatic drilling and riveting equipment suitable for short shell of carrier rocket
CN111745228A (en) * 2020-07-16 2020-10-09 徐绍波 Numerical control multi-cutter movable universal gear milling machine
CN111745227A (en) * 2020-07-16 2020-10-09 徐绍波 Numerical control multi-cutter movable efficient gear milling machine
CN111822764A (en) * 2020-07-17 2020-10-27 大连理工大学 A cone-shaped window processing and measuring device and method
CN111822764B (en) * 2020-07-17 2023-04-18 大连理工大学 Device and method for machining and measuring window of conical cylinder
CN111975366A (en) * 2020-07-20 2020-11-24 黄朋飞 Automatic numerical control double-end of control mills and bores integrative compounding machine
CN111975366B (en) * 2020-07-20 2022-01-04 黄朋飞 An automatically controlled CNC double-head milling-drilling machine
CN111791031A (en) * 2020-07-20 2020-10-20 陈小苗 Pipe fitting and flange manufacturing process and assembling method
CN112405013A (en) * 2020-11-20 2021-02-26 天津七所高科技有限公司 Grinding roller grinding tooth automatic assembly system is smashed to cement
CN112621226A (en) * 2020-12-09 2021-04-09 骏马精密工业(惠州)有限公司 Carburetor air valve rotating shaft processing equipment
CN113500399A (en) * 2021-06-03 2021-10-15 台州学院 Special wheel hub machining machine
CN116604344A (en) * 2023-07-20 2023-08-18 成都联科航空技术有限公司 Processing device and method for annular connecting structure crack-stopping groove
CN121199679A (en) * 2025-11-28 2025-12-26 上海航天精密机械研究所 General-purpose composite machining equipment and machining method for launch vehicle end frames

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