Summary of the invention
The present invention is directed at least solve one of above-mentioned technical problem.
For this purpose, this is it is an object of the invention to propose a kind of calibration system for wafer copper layer thickness multimetering
System can eliminate measurement error caused by lift-off height fluctuation in measurement process well, to guarantee accuracy of measurement, together
When have the advantages that it is simple and reliable.
To achieve the goals above, the embodiment of the present invention proposes a kind of mark for wafer copper layer thickness multimetering
Determine system, comprising: current vortex sensor;Data acquisition device, the data acquisition device are connected with the current vortex sensor,
To acquire the sampled signal of current vortex sensor output, and transmit the sampled signal;Database module, the database module
For establishing nominal data library with store calculate copper layer thickness needed for multi-point calibration table, wherein in the multi-point calibration table
Multiple spot standard specimen is carried out to each measurement point, and the standard specimen number of each measurement point is identical;Top level control system, the top level control system
System is connected with the data acquisition device, and for storing the nominal data library.The top level control system receives the number
According to acquisition device transmit the sampled signal, and to the sampled signal carry out data processing after, according to selected multiple spot mark
Determine the thickness measurements that meter calculates crystal column surface layers of copper multiple spot, and to after the completion of calculating, the top level control system is according to survey
Amount point sequence, measures the matching one by one of value Yu measurement point coordinate, and matching result is saved according to preset format.
Calibration system according to an embodiment of the present invention for the multimetering of wafer copper layer thickness is calculated based on multi-point calibration
Method can eliminate measurement error caused by lift-off height fluctuation in measurement process well, to guarantee accuracy of measurement, together
When have the advantages that it is simple and reliable.
In addition, the calibration system according to the above embodiment of the present invention for the multimetering of wafer copper layer thickness can also have
There is following additional technical characteristic:
In some instances, the top level control system has two kinds of measurement patterns of XY mode and global schema, wherein institute
The thickness value of each point in XY mode measurement two perpendicular diameters of crystal column surface is stated, global schema's measurement crystal column surface is with concentric
The equally distributed multiple spot thickness value of circle group.
In some instances, wherein according to the sample rate of the current vortex sensor and probe movement rate, in the XY
The output measurement points of mode lower measurement diametrically are 100 points;It is distributed according to 8 points, under the global schema
Output measurement points are 121 points, 169 points and 225 points.
In some instances, wherein under the XY mode, the definition wafer center of circle is coordinate origin, and fixed current vortex passes
Sensor, which is popped one's head in, moves to the distance of coordinate origin from start bit, using radius is the negative semiaxis of X-axis where notch on crystal round fringes, successively
Measure four sections of radiuses on the negative semiaxis of X-axis, the negative semiaxis of Y-axis, X-axis positive axis and Y-axis positive axis direction, in measurement process, root
The distance popped one's head in and moved on every section of radius is calculated according to reserved back gauge value set by user;Under the global schema, institute
Current vortex sensor probe to be stated to move out in measurement from the wafer center of circle, the wafer driven by rotary disc wafer does uniform rotation,
Crystal round fringes indentation, there is that every circle measures starting point, and when every circle measures, the probe is respectively measured in crystal column surface and protected at round radius
It holds static, with the rotation of wafer, completes the thickness measure on each certain radius circumference, and after completing this circle and measuring, it is described
Start next circle measurement at probe movement to next radius, until completing all measurements.
In some instances, the top level control system is for establishing independent reading thread, to read electric whirlpool real-time
While the sampled signal of flow sensor output, every status information of system is obtained, and establish independent measurement technique thread,
To run full-automatic technical process.
In some instances, the database module establishes the nominal data library, and function includes: newly-built calibration scale, beats
Open calibration scale, delete calibration scale, read the calibration information of selected calibration scale and refresh calibration scale, in system operation, it is described on
Layer control system is for judging whether user has selected calibration scale, and when user selects and obtains specified calibration scale, it is described on
Layer control system unlocks the opening calibration scale and calculated thickness value function of the database module, otherwise, the top level control system
Calibration scale is opened in system control user interface and the corresponding control of calculated thickness value function is not responding to any operation.
In some instances, the top level control system is when carrying out newly-built calibration scale, the calibration window of design specialized with
Realize that newly-built calibration scale, the calibration window include to import data and generate two functions of calibration scale, the top level control system
When the calibration information of calibration scale has been selected in reading, by looping through whole table, acquisition is described respectively has selected calibration scale
On value and actual thickness value to be calibrated, and be successively assigned to two-dimensional array x [i] [j] and y [i] [j], wherein i represents i-th of survey
Point is measured, j represents j-th of standard specimen.
In some instances, the selected multi-point calibration meter of the basis calculates the thickness measure of crystal column surface layers of copper multiple spot
Value, comprising: calibration information is extracted and sequence: it before each measurement, according to this measurement point distribution and measurement point requirement, selectes
Calibration scale, and read the selected calibration information for determine calibration scale, and after the completion of calibration information reading, for each measurement point,
Standard specimen data are arranged according to ascending sequence, calibration curve are correctly segmented to obtain the measurement point, with after an action of the bowels
The continuous calculating for carrying out actual (real) thickness value;Output valve pretreatment: the top level control system is by local measurement where each measurement point
Output valve of the average value of all sampled points in section as the measurement point, and all numbers of the output valve of the measurement point
It is identical as measurement points, while measuring points should be consistent with the line number in calibration scale;Measured value calculates and coordinate matching: to institute
After stating sampled signal progress data prediction, each measurement point calculates each according to calibration information corresponding in calibration scale and output valve
The measured value of measurement point, and after the completion of calculating, according to actual measurement order, by the measured value being calculated and measurement point coordinate
It matches one by one, and measurement result is output in pre-determined text.
In some instances, top level control system is automatic to search for mark belonging to current output value when calculating the measured value
Determine the calibration section of curve, and interval fitting calculating parameter is demarcated according to place, calculates corresponding measured value, wherein calculate
Cycle-index limited by the line number of selected calibration scale with columns.
In some instances, measured value described in top level control system-computed, comprising: judge to demarcate area belonging to current output value
Between, if output valve is less than the value to be calibrated of minimum standard specimen in the calibration curve of place, calculate measured value be the calibration curve most
The calibration value of small standard specimen;If output valve is greater than the value to be calibrated of maximum standard specimen in the calibration curve of place, calculating measured value is
The calibration value of the calibration curve maximum standard specimen;If certain segment mark of calibration curve determines section where output valve belongs to, according to institute
Linear calibration's relationship in calibration this section of interval fitting, to obtain corresponding slope and intercept;It is obtained according to fitting oblique
Rate and intercept calculate thickness value corresponding to current output value.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description
Obviously, or practice through the invention is recognized.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply opposite
Importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
The calibration system according to an embodiment of the present invention for the multimetering of wafer copper layer thickness is described below in conjunction with attached drawing.
Fig. 1 is the structural frames of the calibration system according to an embodiment of the invention for the multimetering of wafer copper layer thickness
Figure.As shown in Figure 1, the calibration system 100 includes: current vortex sensor 110, data acquisition device 120, database module 130
With top level control system 140.
Specifically, the present invention uses eddy current detection method for crystal column surface layers of copper, it is brilliant for the front/rear measurement of CMP
Circular surfaces copper layer thickness.Current vortex sensor 110 has probe, and probe is mounted on the front end of mechanical arm, and with mechanical arm straight line
Movement, for adsorbing wafer and wafer being driven to rotate, bracket is used to cooperate the film releasing of wafer transfer mechanism and takes piece wafer turntable
Process, in measurement, the rotary motion of wafer and the linear motion of probe cooperate, to carry out the multiple spot of crystal column surface layers of copper
Measurement.
Acquisition device 120 is connected with current vortex sensor 110, to acquire the sampled signal of the output of current vortex sensor 110,
And transmit sampled signal.
Multi-point calibration table needed for database module 130 stores calculating copper layer thickness for establishing nominal data library,
In, multiple spot standard specimen is carried out to each measurement point in multi-point calibration table, and the standard specimen number of each measurement point is identical.
Top level control system 140 is connected with data acquisition device 120, receives the sampling letter that data acquisition device 120 transmits
Number, and for storing nominal data library.After top level control system 140 carries out data processing to sampled signal, according to selected more
Point calibration scale calculates the thickness measurements of crystal column surface layers of copper multiple spot, and after the completion of calculating, top level control system 140 is according to survey
Amount point sequence, measures the matching one by one of value Yu measurement point coordinate, and matching result is saved according to preset format.Its
In, preset format is, for example .txt, i.e., the preservation format of matching result is .txt.
Wherein, in some instances, control of the top level control system 140 for example, by using " industrial personal computer+multi-axis motion control card "
Molding formula.Wherein, multi-axis motion control card can meet the needs of motion control and signal input/output simultaneously.Top level control system
System 140 monitors the movement and state of measuring system in real time by multi-axis motion control card.When measurement, top level control system 140 is logical
It crosses motion control card (i.e. data acquisition device 120) and reads 110 continuous sampling signal of current vortex sensor in real time.Sampling terminates
Afterwards, top level control system 140 based on the feedback signal, carries out the calculating of subsequent data processing and each measurement point thickness value.It calculates
After the completion, top level control system 140 completes the matching one by one of measured value and measurement point coordinate according to measurement point sequence, then will survey
Result is measured to save according to the format (such as .txt) of regulation.
In one embodiment of the invention, according to process requirements, top level control system 140 has XY mode and global mould
Two kinds of measurement patterns of formula, wherein XY mode measures the thickness value of each point in two perpendicular diameters of crystal column surface, global schema's measurement
Crystal column surface is with the equally distributed multiple spot thickness value of concentric circles group.Further, system measures diametrically for one under XY mode
Output measurement points be 100 points;According to 8 points be distributed, system under global schema output measurement points for 121 points,
169 points and 225 points.
Wherein, in one embodiment of the invention, under XY mode, the definition wafer center of circle is coordinate origin, fixed to visit
The distance that head moves to coordinate origin from start bit (home), it is negative by X-axis of radius where notch on crystal round fringes (Notch)
Semiaxis successively measures four sections of radiuses on the negative semiaxis of X-axis, the negative semiaxis of Y-axis, X-axis positive axis and Y-axis positive axis direction.It is measuring
In the process, probe is calculated every according to reserved back gauge value (radial distance of the outermost measurement point apart from crystal round fringes) set by user
The distance moved on section radius, the as difference of wafer radius and reserved back gauge value.
On the other hand, under global schema, probe is moved out in measurement from the wafer center of circle, wafer driven by rotary disc wafer
Uniform rotation is done, is that every circle measures starting point at crystal round fringes notch (Notch).When every circle measures, probe is respectively surveyed in crystal column surface
It measures and is remain stationary at the radius of circle, with the rotation of wafer, complete the thickness measure on each certain radius circumference, and complete this
After circle measurement, start next circle measurement at probe movement to next radius, until completing all measurements.In implementation of the invention
In example, the radial spacing between two neighboring measurement circumference is identical, by top level control system 140 according to measurement point sum and setting
Reserved back gauge value voluntarily calculate.It is distributed according to 8 points, each data points measured on circumference that measure gradually increase from the inside to the outside
More, each measurement point of enclosing circumferentially is being uniformly distributed.
In one embodiment of the invention, for above-mentioned technical process, top level control system 140 is independent for establishing
Thread is read, while reading the sampled signal that current vortex sensor 110 exports in real time, to obtain every state letter of system
Breath, such as the kinematic parameter (for example, position/angles, velocity and acceleration) of wafer turntable and mechanical arm, various switching variables
On-off and bleed pressure etc.;And independent measurement technique thread is established, to run full-automatic technical process, i.e., according to user
The measurement pattern (XY mode or global schema) of selection individually opens a thread for this measurement process.
In one embodiment of the invention, it for example, by using multi-point calibration algorithm, can eliminate in measurement process well
Measurement error caused by lift-off height fluctuation, to guarantee accuracy of measurement, and the algorithm itself is easy to be reliable.It is based on
This, the present invention establishes multi-point calibration table needed for database module 130 calculates copper layer thickness with storage using QtSql module,
In, multiple spot standard specimen is carried out to each measurement point in multi-point calibration table, and the standard specimen number of each measurement point is identical.Wherein, it demarcates
Database is stored in the industrial personal computer of top level control system 140.In the database, calibration scale edit format is for example shown in Fig. 2.Into
One step, top level control system 140 after the data processing for the sampled signal for completing to export current vortex sensor 110, according to
Selected multi-point calibration table can carry out the calculating of thickness value.
Wherein, 130 concrete function of database module includes: newly-built calibration scale, opens calibration scale, delete calibration scale, read
The calibration information and refreshing calibration scale of selected calibration scale.In system operation, whether top level control system 140 is for judging user
Calibration scale is selected, and when user selects and obtains specified calibration scale, top level control system 140 can just unlock database module
130 two functions of opening calibration scale and calculated thickness value, otherwise, top level control system 140, which controls, opens mark in user interface
Determine table and the corresponding control of calculated thickness value function is not responding to any operation.Generally, i.e. the major function in nominal data library
It include: newly-built calibration scale;Open calibration scale;Delete calibration scale;Read the calibration information for having selected calibration scale;Refresh calibration column
Table.When operation, top level control system 140 need to judge the whether selected calibration scale of user, and only user selects and has read a certain
Calibration scale can just unlock and open the functions such as calibration scale and calculated thickness value, and calibration scale is otherwise opened in user interface and is calculated thick
The control of the functions such as angle value will not respond any operation.
In one embodiment of the invention, top level control system 140 is when carrying out newly-built calibration scale, the mark of design specialized
Window is determined to realize that newly-built calibration scale, calibration window include to import data and generation two functions of calibration scale, top level control system
140, when the calibration information of calibration scale has been selected in reading, by looping through whole table, obtain selected on calibration scale respectively
Value and actual thickness value to be calibrated, and be successively assigned to two-dimensional array x [i] [j] and y [i] [j], wherein i represents ith measurement
Point, j represent j-th of standard specimen.
Specifically, following embodiment of the invention will successively illustrate implementation method and effect according to each function, that is, carry out
When newly-built calibration scale, opening calibration scale, deletion calibration scale, reading select the calibration information of calibration scale and refresh calibration scale, specifically
Include:
(1) calibration scale is created
In order to facilitate the newly-built calibration table of technologist, the calibration window of design specialized.Window is demarcated according to user setting,
Adjust window parameter configuration.For example, being demarcated according to the standard specimen group number of user's selection and measurement pattern (measurement point sum) adjustment
The line number and columns of table.Wherein, line number corresponds to standard specimen group number, the corresponding measurement points of columns, concrete principle schematic diagram such as Fig. 2
It is shown.Calibration window mainly includes to import data and generation two functions of calibration scale.
Import feature: user chooses the data line to be imported in window first, then selects the data to be imported;System is certainly
After dynamic reading total data, each data are successively split out by space character, and judge whether the data to be imported meet current table
Lattice specification (columns that data amount check should meet calibration table), if met the requirements, successively shows each data in table
In defined data item.
Generate calibration scale: after all data of completion has been edited in user's confirmation, whole mark in system cycling among windows first
The whole cells for determining table judge whether there is forbidden character (for example, blank character) if content is normal and obtain table name
(user voluntarily names);Then Window Table lattice data are read by column, and be sequentially inserted into database in newly created table.
(2) calibration scale is opened
Firstly, defining database path, and QSqlDatabase::addDatabase () is called to create
QSqlDatabase object.In an embodiment of the present invention, nominal data library is accessed using SQLITE database device.
Then, database (if opening failure, popping up miscue window) is opened.
After correctly establishing database connection, QSqlTableModel object is created, reads the calibration that technologist selectes
The row and column of table, and each row name and each column name are set;QTableView object is created, and loads and has created
QSqlTableModel object;The content of QSqlTableModel object is shown using QTableView object.
Finally, closing database.
(3) calibration scale is deleted
It connects first and opens database (this one step process is same to open calibration scale).After correctly opening database, use
QSqlQuery executes the sql like language that underlying database is supported.This function is responsible for deleting the calibration scale specified in database, needs to adjust
" drop table+table name " is instructed with Delete Table.After the completion of deletion, database is closed.
(4) calibration information for having selected calibration scale is read
It connects first and opens database (this one step process is same to open calibration scale).After correctly opening database, use
All data in calibration table have been selected in QSqlQuery load.In the present invention, the preservation format of calibration scale in the database
(as shown in Figure 3) and the format shown on calibration form window are inconsistent, and specifically, two ways is mutually to set relationship, are calculating
When method designs, it is more convenient the exploitation of program.
In data extraction, by looping through whole table, the value to be calibrated and true thickness on calibration scale are obtained respectively
Angle value, and successively it is assigned to two-dimensional array x [i] [j] and y [i] [j].Wherein, i represents ith measurement point, and j represents j-th of standard specimen.
(5) refresh calibration list
It connects first and opens database (this one step process is same to open calibration scale).After correctly opening database, utilize
The member function tables (QSql::Tables) of QSqlDatabase, can obtain the table name of whole calibration scales, then return
List, and close database.
After the overall process sampling for completing to measure every time, top level control system 140 calculates the thickness of crystal column surface layers of copper multiple spot
Spend measured value.Specifically, in one embodiment of the invention, top level control system 140 calculates crystal column surface layers of copper multiple spot
Thickness measurements, comprising:
1) calibration information is extracted and sorts: before each measurement, according to this measurement point distribution and point requirement should be measured,
Selected calibration scale, and the selected calibration information for determining calibration scale is read, and after the completion of calibration information is read, for each measurement
Point, standard specimen data are arranged according to ascending sequence, are correctly segmented calibration curve to obtain the measurement point, convenient
The subsequent calculating for carrying out actual (real) thickness value.Wherein, the two-dimensional array x [i] [j] and y that the calibration information read is respectively stored into
In [i] [j].Wherein, x is responsible for storing the value to be calibrated on calibration scale, and y is responsible for storing actual thickness value, and i represents ith measurement
Point, j represent j-th of standard specimen.
2) output valve pre-processes: when due to measurement, on same Radius (XY mode) or same circle (global schema),
Measuring system takes the mode of continuous sampling, rather than one-point measurement.Therefore, top level control system 140 will be where each measurement point
Output valve of the average value of all sampled points in local measurement section as the measurement point, and guarantee the output of whole measurement points
The number of value is identical as measurement points, while measuring points should be consistent with the line number in calibration scale.
3) measured value calculating and coordinate matching: after completing the sampling of 110 output signal of current vortex sensor and data processing,
Each measurement point calculates the measured value of each measurement point according to calibration information corresponding in calibration scale and output valve, and completes calculating
Afterwards, according to actual measurement order, the measured value being calculated is matched one by one with measurement point coordinate, and measurement result is output to
In pre-determined text.More specifically, such as measurement result is exported according to .txt format and is stored in predetermined file.
Wherein, top level control system 140 is used for when calculating measured value, automatic to search for the affiliated calibration curve of current output value
Calibration section, and according to place demarcate interval fitting calculating parameter, calculate corresponding measured value.Wherein, the circulation of calculating
Number is limited by the line number of selected calibration scale with columns, and the safety of program operation is strengthened.Based on value to be calibrated and true thickness
Preferable linear relationship between angle value, each fit approach for demarcating section use linear fit.
Specifically, in one embodiment of the invention, top level control system 140 calculates measured value, comprising: judgement is current
Section is demarcated belonging to output valve, if output valve is less than the value to be calibrated of minimum standard specimen in the calibration curve of place, calculates measurement
Value is the calibration value of the calibration curve minimum standard specimen;If output valve is to be calibrated greater than standard specimen maximum in the calibration curve of place
Value then calculates the calibration value that measured value is the calibration curve maximum standard specimen;Certain section of calibration curve where if output valve belongs to
Section is demarcated, then linear calibration's relationship in this section of interval fitting is demarcated according to place, to obtain corresponding slope a and intercept
b;The slope a and intercept b finally obtained according to fitting, calculates thickness value corresponding to current output value.
To sum up, mould according to an embodiment of the present invention is used for the calibration system of wafer copper layer thickness multimetering, is based on multiple spot
Calibration algorithm can eliminate measurement error caused by lift-off height fluctuation in measurement process well, to guarantee that measurement is quasi-
Exactness, while having the advantages that simple and reliable.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
One or more embodiment or examples in can be combined in any suitable manner.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not
A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this
The range of invention is by claim and its equivalent limits.