CN106244964A - Galvanizing continuous process system - Google Patents
Galvanizing continuous process system Download PDFInfo
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- CN106244964A CN106244964A CN201610754508.XA CN201610754508A CN106244964A CN 106244964 A CN106244964 A CN 106244964A CN 201610754508 A CN201610754508 A CN 201610754508A CN 106244964 A CN106244964 A CN 106244964A
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- Prior art keywords
- cell body
- zinc
- charging basket
- continuous process
- process system
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Coating With Molten Metal (AREA)
Abstract
The invention discloses a kind of galvanizing continuous process system, including rail mechanism, the feed zone along rail mechanism setting, zinc-plated district, centrifugal district and discharge zone, described rail mechanism is provided with at least two feed mechanism movably；Being provided with the cell body for containing zinc liquid in described zinc-plated district, this cell body edge extends along its length and is provided with guide rail, and described guide rail is provided with the scraping mechanism of zinc liquid surface flotation impurity movably in removing cell body.The present invention is without manually clearing up the zinc liquid pool in zinc-plated district, and automaticity is high, improves production efficiency, and security performance is good, and the impurity being prevented effectively from zinc liquid pool produces the impact in shape, size to workpiece, it is ensured that the zinc-plated precision of workpiece.
Description
Technical field
The invention belongs to galvanizing field, especially relate to a kind of galvanizing continuous process system.
Background technology
In order to ensure aesthetics and the rustless property of the material such as metal, alloy, generally carry out galvanizing on the surface of material
Process.Galvanizing and galvanizing by dipping are also in galvanizing, are a kind of effective anti-corrosion of metal modes, after it will carry out early stage process
Material immerses in the zinc liquid of about 530 DEG C fusings, when zinc is liquid, after complicated physics, chemical action,
Make material surface adhere to zinc layers, play antiseptical purpose.
Galvanization production line currently for finding, it is common that multiple charging baskets being loaded with part to be processed are transporting rail
Synchronizing moving on road, sequentially passes through feed zone, zinc-plated district, centrifugal district and discharge zone, in order to ensure zinc-plated quality, needs to ensure
Charging basket effective reaction time in zinc liquid pool, therefore the speed of orbit rotation is relatively slow, owing to all charging baskets are along with track
Being synchronized with the movement, the whole process of speed of track keeps consistent, it is impossible to carry out speed controlling to completing zinc-plated single charging basket, thus
Causing charging basket to move to the time of discharge zone longer from centrifugal district, long transport process makes under the temperature straight line of charging basket
Fall, the zinc liquid in charging basket is also changed into solid-state by liquid, when to charging basket after discharge zone carries out discharging, be again introduced into feed zone
Time, it is heated to about 530 DEG C for charging basket again, increases heat time heating time, add and add thermal energy consumption, and the time of whole flow process
Longer, work efficiency is relatively low.
When workpiece to be added carries out zinc-plated program in entering zinc-plated district into, impurity etc. can be brought zinc unavoidably that be loaded with zinc liquid
In liquid pool, carrying out zinc-plated along with multiple batches of workpiece to be added immerses zinc liquid pool, impurity floating in zinc liquid pool is the most cumulative, as
Zinc liquid pool is cleared up by fruit not in time, not only influences whether zinc-plated effect, and the whole shape of workpiece, size also can
By strong influence.The most generally by manually zinc liquid-pool surface being struck off impurity treatment, but scraping effect is the best,
And the extreme temperatures of zinc liquid pool, the health of workman will be caused unnecessary injury by operation the most by mistake.
Summary of the invention
In order to overcome the deficiencies in the prior art, the present invention provides one can clear up zinc liquid pool timely and effectively, heat
Zinc-plated effective galvanizing continuous process system.
The technical solution adopted for the present invention to solve the technical problems is: a kind of galvanizing continuous process system, including rail
Road mechanism, the feed zone, zinc-plated district, centrifugal district and the discharge zone that arrange along rail mechanism, on described rail mechanism movably
It is provided with at least two feed mechanism；Being provided with the cell body for containing zinc liquid in described zinc-plated district, this cell body edge is along its length
Extend and be provided with guide rail, described guide rail is provided with the scraping mechanism of zinc liquid surface flotation impurity movably in removing cell body.
The bottom surface of scraping mechanism is positioned at the zinc liquid upper surface position slightly below of cell body, when scraping mechanism along guide rail from one end of cell body
When moving to the other end of cell body, the impurity of zinc liquid upper surface in cell body can fast and effeciently be struck off by scraping mechanism, it is ensured that
The galvanizing quality of workpiece, it is to avoid the size of workpiece, shape are affected by impurity to change.
Further, described scraping mechanism include can along the connector that guide rail moves, can move up and down along described connector
Wiper and motor.Wiper can move up and down, and place, the bottom surface height of wiper becomes along with the height of the liquid level in zinc liquid pool
Change, such that it is able to effectively impurity floating for zinc liquid pool liquid level is all struck off, it is ensured that clean in zinc liquid pool, and then ensure to add
The zinc-plated effect of workpiece.
Further, described wiper extends the width of cell body and arranges, and it includes the base plate parallel with zinc liquid surface, is perpendicular to
Interlayer that base plate is arranged and be located at the side plate of wiper end connecting bottom board and interlayer.The length of wiper is adaptive with the width of cell body,
Such that it is able to all struck off by the impurity of cell body upper surface, cell body can be effectively collected in the space that base plate, interlayer and side plate are formed
The impurity on interior zinc liquid surface, side plate avoids the impurity of space inner accumulated to spill from sidepiece.
Further, the end of described cell body is provided with scrapes hook, and this is scraped hook and can move up and down and clear up wiper.
Further, described in scrape hook be inverted u-shaped, this wherein free end scraping hook is connected with cell body, another free end
Unsettled setting.When wiper moves to one end of cell body, scraping hook upwards lifting, by scraping the unsettled free end of hook, to be butted on base plate close
The upper surface of interlayer, when wiper returns to the other end of cell body, scrapes hook unsettled free end and is struck off by the impurity in wiper.
Further, described cell body end is provided with collecting tank.The left end of cell body and right-hand member are equipped with collecting tank, and collecting tank will
Scrape the impurity that hook strikes off from wiper and carry out set storage, it is to avoid the zinc liquid in zinc liquid pool is caused secondary pollution by impurity.
Further, it is provided with second baffle between described cell body and rail mechanism.Second baffle is by rail mechanism and temperature
Higher cell body is isolated, it is to avoid the zinc liquid in cell body produces impact to rail mechanism, and when workpiece to be added is along with charging basket
When being centrifuged zinc-plated, the zinc liquid thrown away can flow into cell body along second baffle to carry out reclaiming secondary utilization, it is to avoid it is everywhere
Sputtering affects the parts of whole production system.
Further, described discharge zone includes the hopper being provided with the casing of coolant, rotation is located in casing, for clamping
The folder portion of charging basket, charging basket can be transferred to from elevating mechanism the slide unit in described folder portion, described folder portion can be carried out after being clamped by charging basket
Upset so that the workpiece to be added in charging basket is transferred to hopper.Whole process automaticity is high, and operating structure is stable, runs speed
Degree is very fast.
The work process of the present invention is: insert in charging basket at feed zone by workpiece, is heated to about 530 DEG C, feed mechanism
By clamping part, with First Speed, workpiece being transported to zinc-plated district, the feed mechanism entering zinc-plated district passes through zinc-plated with second speed
District to centrifugal district, the feed mechanism being introduced into zinc-plated district still runs with First Speed, until entering zinc-plated district, wherein the second speed
Degree is less than First Speed；Zinc-plated complete after enter through claw and will be equipped with the charging basket of high temperature workpiece and be transferred to centrifugal district, charging basket takes off
From elevating mechanism, it is centrifuged when zinc liquid is also in liquid condition, then charging basket is transferred to clamping part continuation with third speed
Running to discharge zone, wherein third speed is more than second speed；Along with the carrying out of zinc-plated operation, when in zinc liquid pool, impurities accumulation arrives
Time a certain amount of, opening scraping mechanism, wiper moves to from the left end of cell body the right-hand member of cell body, impurity is accumulated to wiper and is formed
Space in, when impurity is accumulated a certain amount of again in zinc liquid pool, open scraping mechanism, it moved to from the right-hand member of cell body
The left end of cell body, now the last impurity being collected is stripped off in the collecting tank of right-hand member, when in collecting tank, impurities accumulation arrives
A certain amount of, more manually collecting tank is cleared up.
The invention has the beneficial effects as follows: without manually clearing up the zinc liquid pool in zinc-plated district, automaticity is high, improves
Production efficiency, security performance is good, and the impurity being prevented effectively from zinc liquid pool produces the shadow in shape, size to workpiece
Ring, it is ensured that the zinc-plated precision of workpiece.
Accompanying drawing explanation
Fig. 1 is the flow process distributed architecture schematic diagram of the present invention.
Fig. 2 is the part-structure schematic diagram of rail mechanism.
Fig. 3 is the part-structure generalized section of rail mechanism.
Fig. 4 is the fit structure schematic diagram of rail mechanism and driven pulley.
Fig. 5 is rail mechanism and driven pulley and the fit structure schematic diagram of driving wheel.
Fig. 6 is the perspective view of feed mechanism.
Fig. 7 is the perspective view of clamping part.
Fig. 8 is the cross-sectional view of feed mechanism.
Fig. 9 is the cross-sectional view of charging basket.
Figure 10 is the plan structure schematic diagram of feed mechanism.
Figure 11 is the backsight structural representation of feed mechanism.
Figure 12 is the cross-sectional view that centrifugal district coordinates with charging basket.
Figure 13 is schematic enlarged-scale view at the A in Figure 12.
Figure 14 is the perspective view of claw.
Figure 15 is the cross-sectional view of claw.
Figure 16 be claw look up structural representation.
Figure 17 is the perspective view that scraping mechanism coordinates with guide rail.
Figure 18 is schematic enlarged-scale view at the B in Figure 17.
Figure 19 is the cross-sectional view that scraping mechanism coordinates with guide rail.
Figure 20 is the side structure schematic diagram that scraping mechanism coordinates with guide rail.
Figure 21 is to scrape the structural representation that hook coordinates with wiper.
Figure 22 is the perspective view of discharge zone.
Figure 23 is the side structure schematic diagram of discharge zone.
Figure 24 is the operating state structural representation that discharge zone coordinates with charging basket.
Figure 25 is that the present invention is provided with the perspective view closing housing.
Detailed description of the invention
In order to make those skilled in the art be better understood from the present invention program, below in conjunction with in the embodiment of the present invention
Accompanying drawing, carries out clear, complete description to the technical scheme in inventive embodiments, it is clear that described embodiment is only this
A part of embodiment of invention rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under not making creative work premise, all should belong to the scope of protection of the invention.
With reference to shown in Fig. 1, a kind of galvanizing continuous process system, including the rail mechanism 1 of track elements ringwise, along
Peripheral feed zone 2, zinc-plated district 3, centrifugal district 4 and the discharge zone 5 laid of rail mechanism 1, at least two feed mechanism can be
On fixed rail mechanism 1 move, as figure is arranged feed mechanism a, feed mechanism b, feed mechanism c, feed mechanism d and
Five feed mechanisms of feed mechanism e, feed mechanism a, feed mechanism b, feed mechanism c, feed mechanism d and feed mechanism e are in-orbit
Translational speed in road mechanism 1 can be independently controlled, i.e. feed mechanism a, feed mechanism b, feed mechanism c, feed mechanism d and
The movement velocity of feed mechanism e can be different, is adjusted to different movement velocitys respectively, but feed mechanism a, feeder
It is provided with induction pieces, the Magnet that induction pieces can exclude each other between structure b, feed mechanism c, feed mechanism d and feed mechanism e
Deng, adjacent feed mechanism can be prevented effectively from and produce collision.Thus, when feed mechanism a, feed mechanism b, feed mechanism c position
When zinc-plated district 3, its speed is that V1 is relatively slow, it is ensured that zinc-plated effective time, when zinc-plated completing, accelerates feeder
The translational speed of structure, if the translational speed of feed mechanism d and feed mechanism e is that V2, V2 are more than V1, now, the zinc-plated work completed
Part can quickly move to discharge zone 5, and the temperature of charging basket 7 will not decline rapidly, and thermal loss is less, has removed zinc-plated work
After part, the temperature of charging basket 7 is also maintained in higher scope, when again adding in workpiece head tank to be processed, it is not necessary to expend
Charging basket is heated by relatively multi-energy again, and energy conservation and consumption reduction effects is notable.Existing charging basket is usually about 35kg, and adds pan feeding
The workpiece of bucket is about 15kg, and during heating, major part heat is on charging basket, and general all charging baskets are synchronized with the movement along with rail mechanism,
In order to ensure the zinc-plated time, translational speed can not be too fast, thus move to the heat of loss during discharge zone relatively big from zinc-plated district, weight
The energy being added with the consumption of hot charging basket is more.
With reference to shown in Fig. 2-5, rail mechanism 1 includes that circular orbit 11, circular orbit 11 include superstructure and lower junction
Structure, superstructure and substructure can be integrated formed structures, it is also possible to removably connected by bolt, consequently facilitating maintenance
And replacing.The upper inside wall of circular orbit 11 caves inward formation annular groove, is vertically fixedly connected with multiple guiding in groove
Post 12, i.e. lead 12 are perpendicular to the cross section of circular orbit 11 and arrange, and lead 12 annularly track is uniformly arranged for 11 1 weeks.
The outwardly formation in both sides, the bottom spigot surface 13 of circular orbit 11, the cross section of spigot surface 13 is V-shape, and the opening of V-shape
Just to arranging inwardly, naturally it is also possible to cave inward formation spigot surface 13 in the both sides of circular orbit 11, the cross section of spigot surface 13
In V-shape, and the opening of V-shape is just to arranging outwardly, and the cross section of spigot surface 13 again can be in C font, and the opening of C font is just
To arranging outwardly.
With reference to shown in Fig. 6-11, feed mechanism includes support 61, is arranged on the driving wheel 62 and three below support 61
Individual driven pulley 63, one of them driven pulley 63 is arranged side by side with driving wheel 62, and another two driven pulley is disposed side by side on support 61
Opposite side.Driving wheel 62 is connected above chain 621, and chain 621 coordinates transmission with lead 12, and motor drives 621 turns of chain
Time dynamic, support 61 travels forward along lead 12.Three driven pulleys 63 are fitted in two spigot surfaces of circular orbit 11 respectively
On 13, four wheels forms firm structure and supports support 61.In order to coordinate with difform spigot surface 13, the shape of driven pulley
Shape changes the most accordingly, and when the cross section of spigot surface 13 is V-shape, and the opening of V-shape is just to when arranging inwardly, the outer wall of driven pulley
Cave inward and formed and spigot surface 13 shape, the card division of size adaptation；When the cross section of spigot surface 13 is V-shape, and the opening of V-shape
Mouth is just to when arranging outwardly, and the adaptive card division of the outwardly formation of outer wall of driven pulley and spigot surface 13 shape, size is, or formed
Square groove, groove inner wall coordinates with the upper and lower surface of driven pulley；When the cross section of spigot surface 13 is C font, and C word
The opening of type just to when arranging outwardly, the card division that the outwardly formation of outer wall of driven pulley and spigot surface 13 shape, size are adaptive.
Connecting on support 61 and have elevating mechanism 64, this elevating mechanism 64 can be up and down under the driving of force piece 643, rises
Descending mechanism 64 includes two connecting rods 641, and connecting rod 641 passes perpendicularly through support 61 and arranges, and is connected by cross bar between two connecting rods 641
Having the screw mandrel 644 moved up and down for drive link 641, the bottom of connecting rod 641 connects has clamping part 642, clamping part 642 to include
The left clamping limb be arrangeding in parallel and right clamping limb, the side that left clamping limb is relative with right clamping limb caves inward and forms draw-in groove 721,
The shape of this draw-in groove 721, size are identical with the external wall of upper portion of charging basket 7.Charging basket 7 is the column construction with upper opening, charging basket 7
Sidewall and diapire on uniformly offer multiple liquid outlet, zinc liquid can by liquid outlet pass in and out charging basket 7.The upper side of charging basket 7
Wall circumferentially forms the first boss 71 and the second boss 72, and the first boss 71 is positioned at the top of the second boss 72, the first boss 71
For protruding from the annular ledge structure that charging basket 7 sidewall is arranged, the lower surface edge of the first boss 71 slopes inwardly, i.e. to charging basket 7
Central axis direction tilt, form lower inclined plane 711, it is understood that be that to excise a ring cross-section be three for the lower edge of the first boss 71
The loop configuration of dihedral.Second boss 72 is also for protruding from the annular ledge structure that charging basket 7 sidewall is arranged, this annular ledge structure
Longitudinal section be square.Screw mandrel 644 drivening rod 641 moves down along support 61, clamping part 642 from the bottom of charging basket 7 to
Upper movement, when clamping part 642 moves to the second boss 72, the card groove bottom on left clamping limb and right clamping limb and the second boss
The lower surface of 72 offsets, thus charging basket 7 will not skew on occurred level direction.When charging basket 7 is departed from clamping part 642 by needs
Time, only need clamping part 642 to move down so that the second boss 72 is deviate from from draw-in groove 721, then charging basket 7 is removed from clamping part 642
?.
With reference to shown in Figure 12-16, the centrifugal district 4 being positioned at zinc-plated district 3 terminal includes centrifugation apparatus and material grabbing mechanism, materials-taking machine
Structure is provided with claw 41, and claw 41 can capture the charging basket 7 of the workpiece being loaded with galvanizing process and shift from clamping part 642
To centrifugal district 4.Claw 41 includes that 415, four fan-shaped fixtures 412 of air spider, four fan-shaped fixture 412 splits are formed
One circle.Owing to the sidewall of charging basket 7 is relatively thin, can be combined into a fan-shaped fixture of circular four can be to charging basket side
Wall applies uniform extruding force, and centrifugal effect is more preferably.Fixture 412 can from the center of air spider 415 in the horizontal direction to
External radiation is moved.Fixture 412 is in sector structure, i.e. the edge of fixture 412 has and charging basket 7 outer wall shape, arc that size is identical
Shape structure.There is on the medial wall of fixture 412 ramp 411 coordinated with the lower inclined plane 711 on charging basket 7, concrete, fixture
The medial wall of 412 caves inward and forms a groove with inclined plane, and inclined plane is from bottom to top, tilt from inside to outside, i.e. should
The incline direction of ramp 411 is contrary with the incline direction of lower inclined plane 711.And the length of ramp 411 is more than lower inclined plane 711
Length so that the first boss 71 is firmly fastened in the space of inner top surface formation of ramp 411 and fixture 412, ramp 411
Apply a bigger extruding force to lower inclined plane 711, thus being engaged between fixture 412 with the first boss 71 is more tight, steady
Gu.
There is in air spider 415 accessory of precision, and air spider 415 sealing property requires height, between each accessory
Fit clearance is little, and time zinc-plated, temperature is higher, air spider 415 easy temperature distortion of accessory under the high temperature of 500 DEG C, makes for a long time
With causing sealing member aging, stuck between accessory, finally affect the air-tightness of air spider 415, therefore in the lower section of fixture 412
Connected by central shaft 416 and have the second thermal insulation layer 414, thus the steam upwards emerged in charging basket 7 is hindered by the second thermal insulation layer 414
Gear.
The periphery in centrifugal district 4 is also covered with heat shield 42, and centrifugation apparatus is substantially isolated by this heat shield 42 with the external world, heat insulation
Being provided with cooling system 421 in cover 42, centrifugation apparatus can be cooled down by this cooling system 421, thus by heat shield 42 He
The duplicate protection of cooling system 421, can effectively extend the service life of centrifugation apparatus, reduces the energy using centrifugation apparatus simultaneously
Consumption, improves centrifugal effect.
Being arranged with baffle plate 413 on claw 41, this baffle plate 413 structure ringwise, it has the opening communicated up and down, and baffle plate
Offer the opening that a feeding box 7 comes in and goes out on the sidewall of 413, i.e. the cross section of baffle plate 413 is C character form structure, the height of baffle plate 413
Degree, for downwardly extend from claw 41, at least extends to the bottom of charging basket 7, and the pick of highlights and arranges bottom charging basket 7, thus carries out
Time centrifugal, the zinc liquid thrown away from charging basket 7 can be stopped by baffle plate 413 and drop back into downwards along the inwall of baffle plate 413 and is loaded with
In the cell body 31 of zinc liquid, recycling, realize energy-saving and cost-reducing purpose further.For the ease of the discrepancy of charging basket 7, cell body 31 side
It is connected between wall with rail mechanism 1 and has second baffle (not shown), thus the zinc liquid thrown away from the opening part of baffle plate 413 is suitable
This second baffle to flow into back in cell body 31.
With reference to shown in Figure 17-21, above the sidewall of cell body 31, the length direction connection along cell body 31 has guide rail 32, this guide rail
Connect on 32 and have scraping mechanism.Concrete, scraping mechanism is included in servomotor 336, planetary reducer and the driving of gear 337
The connector 331 that can move left and right along guide rail 32 down.The lower section of guide rail 32 connects has line slideway 338, on connector 331
Being provided with linear slider 330, linear slider 330 can move left and right along line slideway 338, drives wiper 332 to move left and right.Lead
Horizontally disposed first spur rack 321, this first spur rack 321 is connected on the sidewall that rail 32 is relative with the top of connector 331
With the first gear 337 routing motion.It is positioned at second line slideway that is arranged over of the first spur rack 321, corresponding connector 331
Sidewall be provided with the second linear slider, thus linear slider 330 coordinates with the second linear slider, guide rail 32 and connector 331
Between be slidably matched more firm, smooth and easy.The bottom of connector 331 is vertically provided with the second spur rack 301, and this is first years old
Spur rack 321 and the second gear 339 routing motion, wiper 332 can be up and down along the second spur rack 301.Wiper 332
The width of length and cell body 31 is suitable, such that it is able to by the impurity of cell body 31 upper surface thoroughly, effectively strike off.Wiper 332 is wrapped
Including horizontally disposed base plate 333, the interlayer 334 being vertically fixedly connected on base plate 333 center and side plate 335, side plate 335 is even
It is connected between the end bottom plate 333 of wiper 332 and interlayer 334.Thus when wiper 332 is in wherein one end of cell body 31, drop to
During zinc liquid horizontal plane in cell body 31, connector 331 moves along guide rail 32 to the other end of cell body 31, swims in table on zinc liquid
The impurity in face is collected in the space that base plate 333, interlayer 334 and side plate 335 are formed, when moving to end, and cell body 31
End be provided with the 34 of reverse U shape, the wherein free end 342 scraping hook 34 is fixedly connected on cell body 31 sidewall, its another from
By end 341 unsettled settings, when wiper 332 moves to this free end, upwards lifting wiper 332, scrape the unsettled free end of hook 341
Impurity is struck off to the collecting tank being arranged on cell body 31 end from wiper 332, reaches to remove the purpose of impurity in cell body 31.
Left end and the right-hand member of cell body 31 are provided with in collecting tank.Owing to interlayer 334 is arranged on the centre position of base plate 333, thus scrape
Forming two spaces on part 332, all arrange at the two ends of cell body 31 and scrape hook 34, wiper 332 movement to the left and right sides can be collected
And remove the impurity of zinc liquid upper surface.Certainly interlayer 334 can be plate body structure, it is also possible to be the square pipe structure of hollow.
With reference to shown in Figure 22-25, discharge zone 5 includes casing 51, is loaded with coolant in casing 51, and the lower section of casing 51 sets
There is the circulating water system 53 that casing 51 can be made to cool down further.Be provided with hopper 52 in casing 51, hopper 52 in having on
The frustum structure of portion's opening, its upper opening upwardly extends formation handle 521, and the handle 521 of this hopper 52 can be along setting
Rotating shaft 54 at casing 51 upper opening overturns counterclockwise.The side of casing 51 connects stand 56, and stand 56 sets
Having two slideways be arrangeding in parallel 57, slide unit 55 is set in above slideway 57 horizontally moveablely, and the lower section connection of slide unit 55 pushes away
The cylinder that dynamic slide unit 55 moves in parallel along slideway 57.Connect on the sidewall of a side box body 51 relative with rotating shaft 54 and have second turn
Axle, this second rotating shaft connect have folder portion 58, folder portion 58 include left jig arm and right jig arm, left jig arm and right jig arm can from both sides will material
Bucket 7 firmly clamps, then along with the second rotating shaft overturns counterclockwise.Thus when charging basket 7 moves with the workpiece completing zinc-plated operation
When moving to discharge zone 5, slide unit 55 is with charging basket 7 to casing 51 1 side shifting, and when moving to end, charging basket 7 is clamped by folder portion 58,
And along with the second rotating shaft rotates counterclockwise, the workpiece turning in charging basket 7 is poured in hopper 52, when upset to general with
After horizontal plane is 135 °, folder portion 58 is with empty charging basket 7 with the second axis of rotation to original horizontal position, and slide unit 55 is to away from case
One side shifting of body 51, charging basket 7 continues to move to feed zone 2 along with clamping part 642.Workpiece enters hopper 52 through after a while
Cooling after, rotating shaft 54 rotates counterclockwise, overturns with hopper 52 and the most cooled workpiece is poured out hopper 52, complete
Go out material process.
Being covered with housing 8 in whole production system periphery, whole production system is formed the most airtight sky by this housing 8
Between, it also is provided with air conditioner cooling system in this airtight space, and the medial wall of housing 8 is provided with the first thermal insulation layer, thus in system
Heat will not with the external world formed heat exchange, thermal loss is less, and security performance also gets a promotion.
Above-mentioned detailed description of the invention is used for illustrating the present invention rather than limiting the invention, the present invention's
In spirit and scope of the claims, any modifications and changes that the present invention is made, both fall within the protection model of the present invention
Enclose.
Claims (8)
1. a galvanizing continuous process system, the feed zone (2) including rail mechanism (1), arranged along rail mechanism (1),
Zinc-plated district (3), centrifugal district (4) and discharge zone (5), described rail mechanism is provided with at least two feed mechanism on (1) movably；
It is characterized in that: being provided with the cell body (31) for containing zinc liquid in described zinc-plated district (3), this cell body (31) edge is along its length
Extend and be provided with guide rail (32), described guide rail (32) is provided with zinc liquid surface flotation impurity movably in removing cell body (31)
Scraping mechanism.
Galvanizing continuous process system the most according to claim 1, it is characterised in that: described scraping mechanism includes can be along leading
The connector (331) of rail (32) movement, the wiper (332) that can move up and down along described connector (331) and motor (336).
Galvanizing continuous process system the most according to claim 2, it is characterised in that: described wiper (332) extends cell body
(31) width is arranged, and it includes the base plate (333) parallel with zinc liquid surface, is perpendicular to the interlayer (334) that base plate (333) is arranged
And it is located at the side plate (335) of wiper (332) end connecting bottom board (333) and interlayer (334).
Galvanizing continuous process system the most according to claim 1, it is characterised in that: the end of described cell body (31) is provided with
Scraping hook (34), this is scraped hook (34) and can move up and down and clear up wiper (332).
Galvanizing continuous process system the most according to claim 4, it is characterised in that scrape hook (34) described in: in inverted u-shaped,
This wherein free end (342) scraping hook (34) is connected with cell body (31), another free end (341) unsettled setting.
Galvanizing continuous process system the most according to claim 1, it is characterised in that: described cell body (31) end is provided with receipts
Collection groove.
Galvanizing continuous process system the most according to claim 1, it is characterised in that: described cell body (31) and rail mechanism
(1) second baffle it is provided with between.
Galvanizing continuous process system the most according to claim 1, it is characterised in that: described discharge zone (5) include being provided with
The casing (51) of coolant, rotate the hopper (52) being located in casing (51), the folder portion (58) being used for clamping charging basket (7), can be by
Charging basket (7) is transferred to the slide unit (55) of described folder portion (58) from elevating mechanism (64), and charging basket (7) can be clamped by described folder portion (58)
After overturn so that the workpiece to be added in charging basket (7) is transferred to hopper (52).
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| CN201610754508.XA CN106244964B (en) | 2016-08-29 | 2016-08-29 | Hot galvanizing continuous process system |
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| CN201610754508.XA CN106244964B (en) | 2016-08-29 | 2016-08-29 | Hot galvanizing continuous process system |
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| CN106244964B CN106244964B (en) | 2019-01-15 |
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| CN108796412A (en) * | 2018-05-29 | 2018-11-13 | 徐州瑞马智能技术有限公司 | Facilitate the internal circulation method in the workshop and hanger that are recycled in galvanizing tooling hanger |
| CN109487191A (en) * | 2018-12-14 | 2019-03-19 | 浙江格力威机械股份有限公司 | Bolt hot dip galvanizing process |
| CN109554652A (en) * | 2018-12-14 | 2019-04-02 | 浙江格力威机械股份有限公司 | Bolt surface treatment process |
| CN109594031A (en) * | 2018-12-14 | 2019-04-09 | 浙江格力威机械股份有限公司 | The technique zinc-plated to bolt surface |
| CN110804718A (en) * | 2018-11-11 | 2020-02-18 | 海盐宝利机械有限公司 | Hot galvanizing production process |
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| CN109487191A (en) * | 2018-12-14 | 2019-03-19 | 浙江格力威机械股份有限公司 | Bolt hot dip galvanizing process |
| CN109554652A (en) * | 2018-12-14 | 2019-04-02 | 浙江格力威机械股份有限公司 | Bolt surface treatment process |
| CN109594031A (en) * | 2018-12-14 | 2019-04-09 | 浙江格力威机械股份有限公司 | The technique zinc-plated to bolt surface |
| CN109487191B (en) * | 2018-12-14 | 2020-10-02 | 浙江格力威机械股份有限公司 | Bolt hot galvanizing process |
| CN109594031B (en) * | 2018-12-14 | 2021-03-23 | 浙江格力威机械股份有限公司 | Process for galvanizing surface of bolt |
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| CN106244964B (en) | 2019-01-15 |
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Address after: No. 658, Zhenxing Road, Yucheng Town, Haiyan County, Jiaxing City, Zhejiang Province, 314300 Patentee after: Jiaxing Baoli Machinery Co.,Ltd. Address before: 314300 Wu Yuan Jie Dao Jing Tang Qiao Ji Zhen, Haiyan County, Jiaxing City, Zhejiang Province Patentee before: HAIYAN BAOLI MACHINERY Co.,Ltd. |
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