CN203320097U - Production line of automatic hot galvanizing of small pieces - Google Patents
Production line of automatic hot galvanizing of small pieces Download PDFInfo
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- CN203320097U CN203320097U CN2013203031271U CN201320303127U CN203320097U CN 203320097 U CN203320097 U CN 203320097U CN 2013203031271 U CN2013203031271 U CN 2013203031271U CN 201320303127 U CN201320303127 U CN 201320303127U CN 203320097 U CN203320097 U CN 203320097U
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Abstract
The utility model provides a production line of automatic hot galvanizing of small pieces. The production line comprises a hopper, a charging station, a chain type conveyor, plating-basket turning rotating discs, a tunnel type drying furnace, a ceramic top hot-galvanizing furnace, a mechanical arm, an automatic centrifugal machine and a cooling groove, wherein the chain type conveyor encloses into a ring-shaped production line; the left corner and the right corner at the upper side of the ring-shaped production line are provided with the plating-basket turning rotating discs; the hopper is arranged at the left side of the ring-shaped production line and is connected into the ring-shaped production line by a transmission belt; the position of the transmission belt, which is connected with the ring-shaped production line, is provided with the charging station; the left side of the ring-shaped production line is provided with the tunnel type drying furnace; the ceramic top hot-galvanizing furnace is arranged at the middle part of the ring-shaped production line; the tunnel type drying furnace is connected with the ceramic top hot-galvanizing furnace; and the lower side of the ring-shaped production line is provided with the mechanical arm, the automatic centrifugal machine and the cooling groove in sequence. Compared with the prior art, the production line provided by the utility model has the advantages that the automatic hot galvanizing of the small pieces can be finished fully-automatically in a good-quality and high-efficiency manner, and the production efficiency and the quality of finished products are greatly improved.
Description
Technical field
The utility model relates to a kind of production line that smallclothes is carried out to automatic hot galvanizing.
Background technology
The demand of galvanizing process automatization just occurred in Holland as far back as the beginning of the eighties in last century.In the zinc-plated field of smallclothes, as zinc-plated as bolt and nut, the zinc-plated demand sustainable growth to high quality,
Domestic current hot-dip galvanized alloy technique is very simple at present, the zinc smeltery will produce zinc alloy, only need set up a medium frequency response ratio prepares master alloy, to originally for the high-power induction furnace that melts zinc metal sheet, be transformed, offer a hole in furnace roof central authorities, increase a set of whipping appts, through metering, allocate master alloy into, be uniformly mixed, casting gets final product.The characteristics of this production model are that technique is simple, utilize existing ingot casting smelting furnace to transform easily, and for zinc, smeltery extensively adopts, but this technique has the deficiency of several aspects:
According to the heat characteristic of core-type induction furnace, there is the melting initiator electric furnace to work.Be the minimum altitude of stove inner metal liquid face, must guarantee the induction groove of submergence inductor.Therefore, prepare a stove zinc alloy, 1/3 left and right of can only casting (being that the residual metallic liquid level guarantees more than opening molten height), just must add the zinc metal sheet fusing at every turn, again prepares next stove intermittent type fusing.When carrying out alloy preparation, stirring and on-the-spot sample analysis, can only stop heating or insulation, not out, troublesome poeration is lifted up in hanging out of agitator in the continuous melting advantage performance of Giant Power Electromagnetic Induction Furnace.
To electrical equipment and furnace life all influential, when emitting aluminium alloy while adding a large amount of zinc metal sheet, temperature is minimum, needs high-power intensification; While allocating master alloy into, temperature need to be raised to the highest, all is being unfavorable for control aspect energy consumption and metal loss.
The utility model content
In order to solve the above problem existed in background technology, the utility model provides a kind of smallclothes automatic hot galvanizing production line, this production line can be fully automatically, the pot galvanize work that completes smallclothes of high-quality and high-efficiency, prior art relatively, production efficiency and final product quality have increased significantly.
For achieving the above object, the utility model adopts following technical scheme:
A kind of smallclothes automatic hot galvanizing production line, comprise hopper, the material loading station, chain conveyor, plating basket turning rotating disk, tunnel-type drying furnace, pottery top hot galvanizing furnace, mechanical arm, automatic centrifuge and cooling tank, it is characterized in that, it is a circular line that described chain conveyor encloses, be provided with plating basket turning rotating disk at the upside left and right rotation angles place of circular line, hopper is arranged on the left side of circular line, and access circular line by transmission belt, the position joined in travelling belt and circular line is provided with the material loading station, left side in circular line is provided with tunnel-type drying furnace, pottery top hot galvanizing furnace is arranged on the centre of circular line, tunnel-type drying furnace is connected with ceramic top hot galvanizing furnace, the downside of circular line is disposed with mechanical arm, automatic centrifuge and cooling tank.
Described material loading station has automatic weighing system.
The rotation direction of the chain conveyor on described circular line, for from the material loading station, advances to tunnel-type drying furnace along plating basket turning rotating disk.
The beneficial effects of the utility model are: this production line can be fully automatically, the pot galvanize work that completes smallclothes of high-quality and high-efficiency, prior art relatively, production efficiency and final product quality have increased significantly.
The accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is further illustrated
The vertical view that Fig. 1 is the utility model embodiment 1;
Embodiment
Below in conjunction with accompanying drawing explanation and embodiment, the utility model is further described:
A kind of smallclothes automatic hot galvanizing production line, comprise hopper 1, material loading station 2, chain conveyor 3, plating basket turning rotating disk 4, tunnel-type drying furnace 5, pottery top hot galvanizing furnace 6, mechanical arm 7, automatic centrifuge 8 and cooling tank 9, it is characterized in that, it is a circular line that described chain conveyor 3 encloses, be provided with plating basket turning rotating disk 4 at the upside left and right rotation angles place of circular line, hopper 1 is arranged on the left side of circular line, and access circular line by transmission belt, the position joined in travelling belt and circular line is provided with material loading station 2, be provided with tunnel-type drying furnace 5 in the left side of circular line, pottery top hot galvanizing furnace 6 is arranged on the centre of circular line, tunnel-type drying furnace 5 is connected with ceramic top hot galvanizing furnace 6, the downside of circular line is disposed with mechanical arm 7, automatic centrifuge 8 and cooling tank 9.Described material loading station 2 has automatic weighing system.The rotation direction of the chain conveyor on described circular line is from material loading station 2, along plating basket turning rotating disk 4, to tunnel-type drying furnace 5, advances.
Working process is: after the pickling of black material, be introduced into hopper 1, by travelling belt, transport the material loading station to.The plating basket is at material loading station 2 by automatic charging and weighing, and loading weight is for establishing in advance.
After material loading, the plating basket transports tunnel-type drying furnace 5 to by chain conveyor 3 and rotating disk 4.The tunnel-type drying furnace working temperature is 80 to 120 degrees centigrade, utilizes the waste gas of ceramics furnace to carry out operation.
After oven dry completes, the plating basket directly is sent to mechanical arm 7 belows.Mechanical arm will plate basket and pick up from chain conveyor, put it into the rack system of a position of zinc bath.Rack system makes mechanical arm to move and to pick up the plating basket in the situation that do not contact galvanizing zinc.
Mechanical arm returns to loading position again, from chain conveyor 3, picks up the 3rd plating basket, puts it into a position vacant in zinc bath.This mechanical arm moves to position No. two by the 3rd plating basket subsequently, makes the first two plating basket successively along moving one simultaneously.No. one mechanical arm returns to loading position immediately, to repeat this cycle.The zinc bath surface of No. four positions is by automatic cleaning simultaneously, and No. two mechanical arms will plate basket and propose zinc liquid, put into whizzer.
But automatic centrifuge 8 automatic cleanings, reclaim the unnecessary zinc liquid under product gets rid of, and is convenient to second stage employ in galvanizing furnace.
After whizzer stops fully, mechanical arm 7 will plate basket and take out and move to cooling tank 9 tops from automatic centrifuge 8.The plating basket is tilted 180 degree, and material falls into cooling tank 9.Reclining device in cooling tank 9 is subsequently by material impouring torage tank.
This mechanical arm 7 is put into vacant plating basket on chain conveyor 3 and is transported to material loading station 2 subsequently, completes this cycle.
It will be recognized by those skilled in the art, under the prerequisite that does not depart from protection scope of the present invention, can carry out various modifications, variation and combination to above-mentioned embodiment, and think that this modification, variation and combination are within the scope of originality thought.
Claims (3)
1. a smallclothes automatic hot galvanizing production line, comprise hopper (1), material loading station (2), chain conveyor (3), plating basket turning rotating disk (4), tunnel-type drying furnace (5), pottery top hot galvanizing furnace (6), mechanical arm (7), automatic centrifuge (8) and cooling tank (9), it is characterized in that, it is a circular line that described chain conveyor (3) encloses, be provided with plating basket turning rotating disk (4) at the upside left and right rotation angles place of circular line, hopper (1) is arranged on the left side of circular line, and access circular line by transmission belt, the position joined in travelling belt and circular line is provided with material loading station (2), be provided with tunnel-type drying furnace (5) in the left side of circular line, pottery top hot galvanizing furnace (6) is arranged on the centre of circular line, tunnel-type drying furnace (5) is connected with ceramic top hot galvanizing furnace (6), the downside of circular line is disposed with mechanical arm (7), automatic centrifuge (8) and cooling tank (9).
2. a kind of smallclothes automatic hot galvanizing production line as claimed in claim 1, is characterized in that, described material loading station (2) has automatic weighing system.
3. a kind of smallclothes automatic hot galvanizing production line as claimed in claim 1, is characterized in that, the rotation direction of the chain conveyor on described circular line is from material loading station (2), along plating basket turning rotating disk (4), to tunnel-type drying furnace (5), advances.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203031271U CN203320097U (en) | 2013-05-29 | 2013-05-29 | Production line of automatic hot galvanizing of small pieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203031271U CN203320097U (en) | 2013-05-29 | 2013-05-29 | Production line of automatic hot galvanizing of small pieces |
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| Publication Number | Publication Date |
|---|---|
| CN203320097U true CN203320097U (en) | 2013-12-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203031271U Expired - Fee Related CN203320097U (en) | 2013-05-29 | 2013-05-29 | Production line of automatic hot galvanizing of small pieces |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821363A (en) * | 2016-05-27 | 2016-08-03 | 昆山福亿特精密自动化设备有限公司 | Full-automatic hot galvanizing production line |
| CN105951023A (en) * | 2016-06-13 | 2016-09-21 | 天津鑫广环保设备制造有限公司 | Full-automatic feeding machine for galvanizing production line |
| CN106222597A (en) * | 2016-08-29 | 2016-12-14 | 海盐宝利机械有限公司 | Strips centrifugal finding galvanizing system |
| CN106244964A (en) * | 2016-08-29 | 2016-12-21 | 海盐宝利机械有限公司 | Galvanizing continuous process system |
| CN106244962A (en) * | 2016-08-29 | 2016-12-21 | 海盐宝利机械有限公司 | Finding galvanizing Automatic Production System |
| CN108803549A (en) * | 2018-08-22 | 2018-11-13 | 江苏鑫领域智能科技有限公司 | Intelligent hot dip galvanizing process and management system |
-
2013
- 2013-05-29 CN CN2013203031271U patent/CN203320097U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821363A (en) * | 2016-05-27 | 2016-08-03 | 昆山福亿特精密自动化设备有限公司 | Full-automatic hot galvanizing production line |
| CN105951023A (en) * | 2016-06-13 | 2016-09-21 | 天津鑫广环保设备制造有限公司 | Full-automatic feeding machine for galvanizing production line |
| CN105951023B (en) * | 2016-06-13 | 2018-05-01 | 天津鑫广环保设备制造有限公司 | A kind of galvanization production line full-automatic charging machine |
| CN106222597A (en) * | 2016-08-29 | 2016-12-14 | 海盐宝利机械有限公司 | Strips centrifugal finding galvanizing system |
| CN106244964A (en) * | 2016-08-29 | 2016-12-21 | 海盐宝利机械有限公司 | Galvanizing continuous process system |
| CN106244962A (en) * | 2016-08-29 | 2016-12-21 | 海盐宝利机械有限公司 | Finding galvanizing Automatic Production System |
| CN106244962B (en) * | 2016-08-29 | 2018-06-26 | 海盐宝利机械有限公司 | Small part galvanizing Automatic Production System |
| CN106244964B (en) * | 2016-08-29 | 2019-01-15 | 海盐宝利机械有限公司 | Hot galvanizing continuous process system |
| CN108803549A (en) * | 2018-08-22 | 2018-11-13 | 江苏鑫领域智能科技有限公司 | Intelligent hot dip galvanizing process and management system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131204 Termination date: 20140529 |