CN208736160U - It is a kind of for producing the resistance belt melting furnace of lead-containing alloy - Google Patents
It is a kind of for producing the resistance belt melting furnace of lead-containing alloy Download PDFInfo
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- CN208736160U CN208736160U CN201821302720.3U CN201821302720U CN208736160U CN 208736160 U CN208736160 U CN 208736160U CN 201821302720 U CN201821302720 U CN 201821302720U CN 208736160 U CN208736160 U CN 208736160U
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Abstract
It is a kind of for producing the resistance belt melting furnace of lead-containing alloy, have cylindrical furnace made of high-temperature refractory in melting furnace shell, the ribbon heater that multiple groups are circular layout be provided on the inner wall of cylindrical furnace；Insulation belt is arranged in cylindrical furnace bottom；Melting lead pan is fixed in the cylindrical furnace body, melting lead pan bottom is ellipse head, and top is straight structure, and the upper edge of straight structure is loaded on the top of cylindrical furnace, and pour spout is arranged at melting lead pan top, and pour spout stretches out outside melting furnace shell；Pour spout corresponding position has ingot mold, has blender in melting lead pan；There is equipment supporter below the melting furnace shell, furnace body bearing block is arranged at equipment supporter top, and melting furnace shell is loaded on the furnace body bearing block through support shaft, and being equipped on equipment supporter can make melting furnace shell with the transmission device of support shaft axis rotation.Can be suitable for lead-containing alloy and produce demand to temperature high-precision controllability, matched stirring system can alloying ingredient more evenly.
Description
Technical field
The utility model belongs to intermetallic composite coating production technical field, and specifically a kind of melting for producing lead-containing alloy is set
It is standby.
Background technique
Lead-containing alloy is the system with lead various alloys as main component for manufacturing lead acid accumulator plate grid and conductive pieces
Claim.Such as lead-antimony alloy, lead-calcium alloy, lead antimony arsenic tin alloy, Pb-Ca-Sn-Al alloy；In the production process of alloy, alloy
Smelting furnace is the key equipment in its manufacturing process, the quality for whether rationally directly influencing alloy of smelting system design.With
In preceding production, there are diversified forms such as various heating melting modes such as coal, natural gas, heating in medium frequency, there are the shortcomings that and deficiency
It is lead pan materials inside heating speed is slow, efficiency is low etc..
Summary of the invention
Utility model aims to solve disadvantage present in above-mentioned traditional technology and deficiencies, provide one kind and are used for
The resistance belt melting furnace of lead-containing alloy is produced, lead-containing alloy production can be suitable for the need of temperature high-precision controllability
Ask, matched stirring system can alloying ingredient more evenly.
In order to achieve the above objectives, the utility model is implemented using following technical scheme: including melting furnace shell, melting lead
Pot, equipment supporter；There is cylindrical furnace made of high-temperature refractory in melting furnace shell, is set on the inner wall of cylindrical furnace
Multiple groups are equipped with around the ribbon heater of arrangement；Insulation belt is arranged in cylindrical furnace bottom；
Melting lead pan is mounted in the cylindrical furnace body, melting lead pan bottom is ellipse head, and top is straight tube
Shape structure, the upper edge of straight structure are loaded on the top of cylindrical furnace, and pour spout is arranged at melting lead pan top, and pour spout stretches out
Outside melting furnace shell；Pour spout corresponding position has ingot mold, has blender in melting lead pan；
There is equipment supporter below the melting furnace shell, furnace body bearing block arranged at equipment supporter top, right on melting furnace shell
Claim that support shaft is housed, melting furnace shell is loaded on the furnace body bearing block through support shaft, and melting furnace shell can be made by being equipped on equipment supporter
Body is using support shaft as the transmission device of axis rotation.
Blender described in the utility model and stirring motor, speed reducer constitute lead-containing alloy stirring system, and blender stirs
Mixing blade is oar blade type.
It around the ribbon heater of arrangement is three groups in cylindrical furnace described in the utility model, the independent company of picking out in three groups of ribbon heaters
External power is connect, is connected with smelting furnace electric-heating control system, heating temperature is controlled by smelting furnace electric-heating control system.
Melting lead pan described in the utility model is lead-containing alloy container, material 310S.
Exhaust smoke hole is had on the furnace wall of melting furnace shell described in the utility model side.
The outer wall of cylindrical furnace and furnace roof described in the utility model is coated at least one layer of metal shell.
Transmission device described in the utility model includes worm-gear speed reducer, motor.
Realize that the various smelting temperatures of lead-containing alloy are wanted for resistance belt heating device in the ribbon heater that the utility model uses
It asks, temperature can be controlled by electric-control system from low melting point class lead-antimony alloy to high fusing point class cupro lead, temperature control
Precision processed can reach in 1 degree.Heating speed is fast, and heating efficiency is high.
By way of resistance band heating, the raw materials for production of all kinds of lead-containing alloys are melted using commercial power for the utility model
The processes such as slightly refined, cleaned, being refined after melting and being made the finished product lead-containing alloy that quality meets production requirement, it is producible it is different at
The lead-containing alloy divided: such as lead-antimony alloy, lead-calcium alloy, cupro lead, lead antimony arsenic tin alloy, up-to-standard, component is stablized.
Compared with prior art, it the advantages of the utility model and has the beneficial effect that
1, it is heated using smelting furnace electric-heating control system, resistance band, lead pan, which can integrally reach, to be heated evenly, resistance band
Heating controls uniformly better than traditional such as coal, natural gas, the heating of heating in medium frequency diversified forms, performance lead pan temperature of boiler, temperature
It is minimum to spend fluctuating range.
2, compared to traditional smelting furnace, the stirring system that the utility model uses can be placed on furnace body stirring blade for
Oar blade type is driven by a motor speed reducer and drives blender rotation that the lead-containing alloy of molten state is stirred by transmission shaft, makes
The more uniform stabilization of alloy.
3, using flue dust collecting bell, centrally dispose the flue gas generated in production by collecting realization.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the top view of the utility model；
Fig. 3 is the tilt state figure of the utility model.
In figure: 1 melting furnace shell, 1-1 cylindrical furnace, 1-2 flue dust collecting bell, 1-3 exhaust smoke hole, 2 ribbon heaters, 3 are melted
Refine lead pan, 4 lead-containing alloy stirring systems, 5 equipment supporters, 6 furnace body bearing blocks, 7 worm-gear speed reducers, 8 motors, 9 ingot moulds
Tool.
Specific embodiment
In order to keep the purpose of this utility model, technical solution and advantage definitely clear, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.
In Fig. 1, Fig. 2, comprising: melting furnace shell 1, smelting furnace electric-heating control system (contain ribbon heater 2), melting lead pan 3,
Lead-containing alloy stirring system 4, equipment supporter 5, furnace body bearing block 6, worm-gear speed reducer 7, motor 8, ingot mold 9 and flue dust
Collect bell 1-2 etc..The wherein main cylindrical furnace 1-1 and furnace body side made of high-temperature refractory of melting furnace shell 1
Furnace wall with exhaust smoke hole 1-3 forms, and is provided with three groups of ribbon heaters being circular layout 2 on the inner wall of cylindrical furnace 1-1, electricity
The torrid zone 2 is arranged in furnace interior three-phase, is fixed on insulating layer by porcelain nail, to guarantee resistance band after softening occurs in heating
Not will cause overlap joint etc. influences.Insulation belt, the outer wall of the cylindrical furnace 1-1 and furnace roof is arranged in the bottom cylindrical furnace 1-1
It is coated at least one layer of metal shell；Circular each group ribbon heater is arranged in melting furnace shell 1 and individually picks out connection external power,
It is connected with smelting furnace electric-heating control system；By relevant operations such as smelting furnace electric-heating control system control heating temperatures；It is molten
Refining 3 material of lead pan is 310S, and bottom is ellipse head, and top is straight structure, is lead-containing alloy container, and front end setting is toppled over
Mouthful, alloy configuration is completed to be upside down in ingot mold after tilting furnace by pour spout, completes alloy cast ingot；Melting lead pan 3
Special agitating system --- lead-containing alloy stirring system 4 is set, is made of stirring motor, deceleration mechanism, blender, stirring blade
For oar blade type, drives blender rotation that the lead-containing alloy of molten state is stirred by transmission shaft by stirring motor, make alloy
More uniform stabilization.Entire furnace body is installed on equipment supporter 5 by support shaft, furnace body bearing block 6, can by the control of motor 8
It realizes that furnace body rotates by a certain angle, realizes furnace body Automatic-dumping, aluminium alloy is poured into, finished product is made in ingot mold.Motor 8 with
Worm-gear speed reducer 7 is sequentially connected.
Fig. 3 show the tilt state of the utility model.It can realize that furnace body rotates by a certain angle by motor control, furnace body
It is rotated by plumbness to horizontality, lead liquid is inverted in ingot mold 9 by the pour spout of melting lead pan 3, after ingot to be cooled
It directly piles up or shifts；Toppling over for the utility model can meet manual work requirements simultaneously.
In actual production use process, when producing lead-containing alloy, according to different alloys, corresponding temperature is set
Control first puts into corresponding alloying ingredient, opens ribbon heater heater switch and is heated, is heated to start when technological control temperature
Corresponding technological operation is carried out, and uniform stirring is carried out to the alloy of molten state.It is verified by continuous production, the utility model energy
Temperature, the uniform ingredient enough kept constant.When handling different alloys, temperature is set as corresponding alloy production temperature
Degree opens heating, carries out ingredient production.Prove that the utility model applicability is wide, copes with different lead-containing alloys by test
Demand to different temperatures.
Embodiment described above is a kind of preferable bill of the present utility model, is not done to the utility model
Limitation in any form there are also other variants and changes on the premise of not exceeding the technical scheme recorded in the claims
Type.It should be pointed out that described, specific examples are only used to explain the present invention, is not intended to limit the present invention, all practical at this
Any modifications, equivalent replacements and improvements 1-2 made within novel spirit and principle is included in the protection of the utility model
Within the scope of.
Claims (7)
1. a kind of for producing the resistance belt melting furnace of lead-containing alloy, it is characterised in that: including melting furnace shell (1),
Melting lead pan (3), equipment supporter (5)；Have cylindrical furnace made of high-temperature refractory (1-1) in melting furnace shell (1), circle
Multiple groups are provided on the inner wall of tubular furnace body (1-1) around the ribbon heater (2) of arrangement；The setting of the cylindrical furnace bottom (1-1)
Insulation belt, top are flue dust collecting bell (1-2)；
It is mounted with melting lead pan (3) in the cylindrical furnace (1-1), melting lead pan (3) bottom is ellipse head, top
For straight structure, the upper edge of straight structure is loaded on the top of cylindrical furnace, and pour spout is arranged at melting lead pan (3) top,
Pour spout stretches out melting furnace shell (1) outside；Pour spout corresponding position has ingot mold (9), has blender in melting lead pan (3)；
Have equipment supporter (5) below the melting furnace shell (1), furnace body bearing block (6), smelting furnace are arranged at equipment supporter (5) top
Support shaft is symmetrically housed, melting furnace shell (1) is loaded on the furnace body bearing block (6), equipment supporter through support shaft on shell (1)
(5) being equipped on can make melting furnace shell (1) with the transmission device of support shaft axis rotation.
2. according to claim 1 a kind of for producing the resistance belt melting furnace of lead-containing alloy, it is characterised in that:
The blender and stirring motor, speed reducer constitute lead-containing alloy stirring system (4), and the stirring blade of blender is oar blade type.
3. according to claim 1 a kind of for producing the resistance belt melting furnace of lead-containing alloy, it is characterised in that:
The ribbon heater (2) that arrangement is surround in the cylindrical furnace (1-1) is three groups, and three groups of ribbon heaters (2) individually pick out connection dispatch from foreign news agency
Source is connected with smelting furnace electric-heating control system.
4. according to claim 1 a kind of for producing the resistance belt melting furnace of lead-containing alloy, it is characterised in that:
The melting lead pan (3) is lead-containing alloy container, material 310S.
5. according to claim 1 a kind of for producing the resistance belt melting furnace of lead-containing alloy, it is characterised in that:
Exhaust smoke hole (1-3) is had on the furnace wall of melting furnace shell (1) side.
6. according to claim 1 a kind of for producing the resistance belt melting furnace of lead-containing alloy, it is characterised in that:
The outer wall of the cylindrical furnace (1-1) and furnace roof is coated at least one layer of metal shell.
7. according to claim 1 a kind of for producing the resistance belt melting furnace of lead-containing alloy, it is characterised in that:
The transmission device includes worm-gear speed reducer (7), motor (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821302720.3U CN208736160U (en) | 2018-08-14 | 2018-08-14 | It is a kind of for producing the resistance belt melting furnace of lead-containing alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821302720.3U CN208736160U (en) | 2018-08-14 | 2018-08-14 | It is a kind of for producing the resistance belt melting furnace of lead-containing alloy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208736160U true CN208736160U (en) | 2019-04-12 |
Family
ID=66030583
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821302720.3U Active CN208736160U (en) | 2018-08-14 | 2018-08-14 | It is a kind of for producing the resistance belt melting furnace of lead-containing alloy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208736160U (en) |
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2018
- 2018-08-14 CN CN201821302720.3U patent/CN208736160U/en active Active
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