CN206066170U - A kind of multipurpose derusting device - Google Patents
A kind of multipurpose derusting device Download PDFInfo
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- CN206066170U CN206066170U CN201620715711.1U CN201620715711U CN206066170U CN 206066170 U CN206066170 U CN 206066170U CN 201620715711 U CN201620715711 U CN 201620715711U CN 206066170 U CN206066170 U CN 206066170U
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- automatic feeding
- rust
- steel brush
- removing device
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
A kind of multipurpose derusting device, is related to a kind of rust removalling equipment, in plant bottom case（31）It is provided with automatic feeding, automatic rust removing device and guiding mechanism；Wherein automatic feeding is sped structure, is obtained by rust cleaning material by the automatic feeding of sped structure（40）Rotation send into；Variable-frequency motor（18）The steel brush of automatic rust removing device is connected by transmission system, by frequency conversion speed-down device（24）Control automatic feeding；The utility model simple structure, it is rationally distributed, it is easy to operate, the mechanization degree of metal material automatic rust-removing is furthermore achieved that, is conducive in materials processing industry popularization and application.
Description
【Technical field】
The utility model is related to a kind of rust removalling equipment, more particularly, to a kind of multipurpose derusting device.
【Background technology】
It is known, steel get rusty steel corrosion the reason for mostly occur storage after manufacture, in transportation, main cause
It is that steel surface and surrounding medium directly occur the corrosion that chemistry reflects and produces；Steel aoxidize formation in hot environment
Fe3O4；Oxidation at normal temperatures forms FeO；Realize that due to being needed by eliminating rust before processing follow-up processing, spray painting etc. are made
Industry；Current rust cleaning mode is roughly divided into following several：
1st, small-sized pneumatic or electronic rust cleaning.Mainly with electricity or compressed air as power, appropriate derusting device is assembled, is carried out
Move back and forth or rotary motion, to adapt to the rust cleaning requirement of various occasions.Such as electric angle grinder, wire brush, the rust cleaning of pneumatic pin beam
Device, pneumatic scaling hammer, flute profile rotation rust removal etc., belong to semi-mechanical installation, and instrument is simple, mobility is big, preferably can go
Rust cleaning, old coating etc., can carry out hacking process to coating, and efficiency is greatly improved than hand cleaning, up to 1 ~ 2m2/h, but can not
Except descale, surface roughness is less, it is impossible to reach the surface treatment quality of high-quality, and work efficiency is low compared with spray treatment.Can be in office
What position uses.
2nd, shot-peening " sand " rust cleaning.It is main with particle spray that erosion effect constituted to reach surface cleaning and suitable coarse
Degree, equipment include open type shot-peening " sand " rust remover, closed shot-peening " sand room ", vacuum shot-peening " sand " machine.Open type shot-peening
" sand " machine application is relatively broad, more can thoroughly remove all of impurity in metal surface, such as oxide skin, corrosion and old paint film,
High 4 ~ the 5m2/h of rust cleaning efficiency, mechanical degree are high, and derusting is good.But to can not typically be reclaimed due to abrasive material, other operations are had
Affect, site clearing trouble.So environmental pollution is heavier, is gradually limited recently and used.
3rd, high pressure water abrasive material rust cleaning.Made using the percussion " plus the ablation of abrasive material " and water ski of high-pressure water jet
With the destruction adhesive force of corrosion and coating to steel plate.No dust pollution is characterized in, steel plate is not damaged, rust cleaning effect is greatly improved
Rate, up to more than 15m2/h, derusting is good.But the steel plate after eliminating rust easily returns rust, the special wet rust cleaning coating of band of palpus application is right
General performance coating is coated with considerable influence.
4th, impeller blasting.Impeller blasting is abrasive material to be thrown to steel surface to reach rust cleaning mesh using the impeller of high speed rotation
, it is a kind of relatively advanced mechanical processing method eliminated rust by plate body steel material, not only production efficiency is high, and expense
Low, high degree of automation, is capable of achieving pile line operation, low in the pollution of the environment, but only operates indoors, and what is used is relatively costly.
5th, chemical derusting.Mainly use acid and chemical reaction occurs with metal oxide, so as to remove the rust of metal surface
A kind of derusting method of erosion product, i.e., usually said acid pickling and rust removing can only be operated in workshop.
Mechanical derusting device category in the market is various, frame for movement rust remover, is exactly, using all kinds of wire brushes, to lead to
Cross machine driving so which reaches the rust removalling equipment of rust cleaning effect with material surface by hard force friction, and this kind equipment has body
The advantages of accumulating little, conveniently moving and eliminate rust suitable for small dimension material.On market, such rust removalling equipment eliminates rust object thinning journey
Degree is high, but storeroom inter-compatibility is poor.Rust remover wherein with reinforcing bar and screw-thread steel and steel pipe etc. as object is more, state
Manufacturing enterprise in interior industry is numerous, very different, does not form rust remover industry standardization level, and all kinds of producers are
In order to the rust removalling equipment of the related specific function of release under catering to different user, different operating modes, that is, effect are mostly angle
Steel, channel-section steel and pipe, round steel etc. be single and targetedly rust removalling equipment；Can not meet while taking into account angle steel, channel-section steel and pipe, circle
The combined type rust cleaning of the multiple materials such as steel.
【The content of the invention】
In order to overcome the shortcomings of in background technology, the utility model discloses a kind of multipurpose derusting device, the utility model
Simple structure, it is rationally distributed, it is easy to operate, the mechanization degree of metal material automatic rust-removing is furthermore achieved that, is conducive to
Materials processing industry popularization and application.
For achieving the above object, the utility model is adopted the following technical scheme that：
A kind of multipurpose derusting device, is provided with automatic feeding, automatic rust removing device and Guiding machine on plant bottom case
Structure；Wherein automatic feeding is sped structure, is obtained by the rotation of rust cleaning material by the automatic feeding of sped structure
Transfer into；Variable-frequency motor connects the steel brush of automatic rust removing device by transmission system, by frequency conversion speed-down device control self-feeding dress
Put；
Further, regulation framework is provided with the top of automatic rust removing device, controlled by rust cleaning material and steel by framework is adjusted
The contact surface of brush；
Further, the steel brush for arranging on automatic rust removing device for multigroup, multigroup steel brush along automatic feeding with
Distribution and interval setting between guiding mechanism；
Further, guider is provided between multigroup steel brush.
Described multipurpose derusting device, is respectively arranged at two ends with upper and lower trolley retractable support mechanism in plant bottom case；
Or upper and lower trolley retractable support mechanism is provided with arbitrary one end of plant bottom case.
Described multipurpose derusting device, the drawer of one end connect setting of the cleaning shaft of dust pelletizing system in plant bottom case
Formula pallet, the other end port of cleaning shaft are in automatic rust removing device bottom；The cleaning shaft by air-blower control, in blower fan
In be provided with filter cylinder.
Described multipurpose derusting device, the steel brush include bowl-type steel brush with parallel steel brush.
Described multipurpose derusting device, frequency conversion speed-down device include variable-frequency motor and reductor.
A kind of multipurpose derusting device, is provided with automatic feeding, automatic rust removing device and Guiding machine on plant bottom case
Structure；Wherein automatic feeding is linear type structure, is obtained by the water of rust cleaning material by the automatic feeding of linear type structure
It is flat to send into；Variable-frequency motor connects the steel brush of automatic rust removing device by transmission system, by frequency conversion speed-down device control self-feeding dress
Put；
Further, regulation framework is provided with the top of automatic rust removing device, controlled by rust cleaning material and steel by framework is adjusted
The contact surface of brush；
Further, the steel brush for arranging on automatic rust removing device for multigroup, multigroup steel brush along automatic feeding with
Distribution and interval setting between guiding mechanism；
Further, guider is provided between multigroup steel brush.
A kind of multipurpose derusting device, the side on plant bottom case be provided with automatic feeding, automatic rust removing device and
Guiding mechanism；Wherein automatic feeding is linear type structure, is obtained by rust cleaning material by the automatic feeding of linear type structure
The level of material is sent into；Variable-frequency motor connects the steel brush of automatic rust removing device by transmission system, automatic by the control of frequency conversion speed-down device
Pay-off；Opposite side on plant bottom case is provided with automatic feeding, automatic rust removing device and guiding mechanism；It is wherein automatic
Pay-off is sped structure, is obtained by the automatic feeding of sped structure and is sent into by the rotation of rust cleaning material；Frequency conversion
Motor connects the steel brush of automatic rust removing device by transmission system, controls automatic feeding by frequency conversion speed-down device；
Further, regulation framework is provided with the top of automatic rust removing device, controlled by rust cleaning material and steel by framework is adjusted
The contact surface of brush；
Further, the steel brush for arranging on automatic rust removing device for multigroup, multigroup steel brush along automatic feeding with
Distribution and interval setting between guiding mechanism；
Further, guider is provided between multigroup steel brush.
Due to adopting technical scheme as above, the utility model to have the advantages that：
Multipurpose derusting device described in the utility model, by performance box, plant bottom case, the first automatic feeding,
Second automatic feeding, the first automatic rust removing device, the second automatic rust removing device, the first guiding mechanism, the second guiding mechanism,
3rd guiding mechanism, upper and lower trolley retractable support mechanism, transmission system, the combination of dust pelletizing system, after realizing one-key start
Steel brush rotation and uniform and automatic feeding at a high speed.The materials such as round steel, pipe are manually shifted gears from the beginning of feeding telescoping mechanism feeding
Mechanism switches to the first automatic feeding, and under the rolling rolloff of the first automatic feeding, raw material are with screw type fortune
Dynamic rail mark enters performance box.At a high speed in the first automatic rust removing device of rotation, two bowl-type steel brushes on axle one are being adjusted
Two sideway stances in the presence of section spring in friction material horizontal direction, raw material lifting, drawing in the first guiding mechanism
Lead lower entrance and adjust moderate axle three, the combination of four parallel steel brush of axle, the upper and lower surface of raw material vertical direction is polished " such as
Larger-diameter material is met, when appropriate clearance can not be obtained by governor motion, the parallel steel brush of replaceable small diameter ",
Raw material enter steel brush combination " identical with one function of axle and effect " of axle three by the first guiding mechanism, the first of the other end
Under the relay of automatic feeding, the raw material for being eliminated surface rusty stain complete automatic rust-removing work by blanking telescoping mechanism
Industry, into next circulation；The materials such as angle steel, channel-section steel are from being switched on the feeding telescoping mechanism at the second automatic rust removing device two ends
Material starts, and is handled by the gathering sill of the second guiding mechanism and moves retaining device and switch to the second automatic feeding, second from
Under the rolling rolloff of the grooved roller of dynamic pay-off, raw material enter performance box with the movement locus of orthoscopic.Rotate at a high speed
The second automatic rust removing device in, two bowl-type steel brushes on axle one adjust spring in the presence of friction material level
Two vertical plane positions on direction, raw material under the guiding of the 3rd guiding mechanism enter width axle three corresponding with material,
Four parallel steel brush of axle is combined, and the upper and lower surface of raw material vertical direction is polished, and raw material are entered by the 3rd guiding mechanism
Enter the bowl-type steel brush combination on axle two, two other vertical plane in channel-section steel horizontal direction is polished, and " angle steel eliminates rust and axle
One is identical ", under the relay of the second automatic feeding of the other end, the raw material for being eliminated surface rusty stain are stretched by blanking
Contracting mechanism completes automatic rust-removing operation, into next circulation.Smog, suspended particulate produced by rust cleaning operation process etc.,
Suction when realizing both sides separate operaton by air quantity adjustment, change-over switch by the rectangular duct being connected with both sides performance box is filtered
Cartridge type industrial dust collector, then have dust arrester filtration system to be filtered into clean air discharge, larger miscellaneous dirt particle then passes through both sides collection
The drawer formula pallet of dirt case row clearly guarantees to improve environment, dustless is turned into industry.
Combination steel brush structure of the present utility model, realize between raw material under high speed rotation status 360 °, it is Full connected, seamless
Gap hard force rubs, and removes automatically the rust cleaning machinery of raw material surface rusty stain, by high intensity, the steel brush and raw material of rotation at a high speed
After surface produces hard friction so as to which the scab on surface, rusty scale, oxide skin and debris are removed, and are allowed to obtain fine smooth finish surface.
The adhesive force of paint film and raw material surface is improve, and improves raw material resistance to corrosion, extend its service life.
The utility model can take into account the automatic rust-removing function of various raw material and different size, such as angle steel, channel-section steel, pipe,
Round steel etc..The specification of wherein angle steel rust cleaning is 25/30/36/40/45/50 (unit：), mm channel-section steel rust cleaning specification limit be 5#,
6#, 8#, 10#, 12#, 14#, pipe, the specification limit of round steel rust cleaning are Φ 15mm- Φ 150mm.
The all rotary parts of the utility model are designed and are provided with protective cover or protective cover plate, it is ensured that carried out in operation equipment
Rust cleaning operation when, operating personnel because maloperation, carelessness and there is the exclusion of danger of personal injury.Because raw material length all exists substantially
6 meters or so, to prevent at loading and unloading end because length of material causes artificial hand rest material to fall the danger hurted sb.'s feelings, the equipment is upper and lower
Expect that two end side surfaces are configured with manual telescopic support, before operation is prepared, rear and front end manual telescopic is supported to move to and is stretched completely
Material is placed on manual telescopic and supports support at the roller guiding of top, prevented material falls back, reduce labor intensity by state.
The utility model is carried out in whole machine in the design of rust cleaning action using automatic frequency-conversion technology and double interlock rotating
Control technology, so as to realize that the speed that 1-1500 per minute turns adjusts charging rate regulation and direction change with 1-12 rice per minute
Change, its high automation mechanized operation ensure that by frame for movement and electric program.Operating personnel only need 1-2 names, before operation, only
Need 1 operating personnel by material be placed on manual telescopic support on, after one-key start equipment, material by it is leading to and combined type
Upper bottom roller compaction type automatic feed mechanism at the uniform velocity can be entered in performance box, carry out rust cleaning operation.Simultaneously in discharging end, material
Support into manual telescopic, without the need for artificial retainer.
The utility model employs " key operation " pattern, simple to operation, and continuity of movement is stablized by force, it is ensured that high
The realization of automaticity.In terms of equipment electrical control, scram button is designed with, when emergency situations are run into, is taken at once
Scram button, machine system action are wholly off.Operation convenience considered simultaneously, electrical control button box is designed as can 180 °
Distant arm rotational structure, to be easy to the operation of equipment in diverse location.
Rust cleaning speed of the present utility model is 6-12 rice per minute, and thoroughly, uniformly, efficiency high, effect are good for rust cleaning.
Compared by the investigation to each job site and found, efficiency is to be ground using more universal hand-held angle at present
18 times of machine or so.Angle grinder installs bowl shaped mill light brush treatment, and a large amount of dusts are produced in use, and inefficiency, rust cleaning effect are poor,
Surface is uneven, and long working causes to damage as angle grinder is generated heat.By taking a 6 meters long 10# channel-section steels as an example, manually make
With the uninterrupted operation of angle grinder, need 23 minutes right and lefts eliminate rust and finish, and as vibrations, operating personnel tiger's jaw are numb, grip
Power declines, and there is larger potential safety hazard.Using multi-functional full-automatic rust cleaning machine operation, by frequency conversion adjustable speed self-feeding system
System, generally just can complete the rust cleaning operation of a 10# channel-section steel at 1 minute, and equipment continuous performance is stable, and derusting can
Lean on.
【Description of the drawings】
Fig. 1 is structural representation of the present utility model；
Fig. 2 is round steel of the present utility model, pipe rust cleaning side schematic diagram；
Fig. 3 is angle steel of the present utility model, channel-section steel rust cleaning side schematic diagram；
Fig. 4 is positive sectional view of the present utility model；
Fig. 5 is that the utility model removes sectional view after upper lid；
Fig. 6 is that the utility model removes top view after upper lid；
Fig. 7 is the first automatic feeding schematic diagram of the present utility model；
Fig. 8 is the second automatic feeding schematic diagram of the present utility model；
Fig. 9 is the first automatic rust removing device schematic diagram of the present utility model；
Figure 10 is the second automatic rust removing device schematic diagram of the present utility model；
Figure 11 is the first guiding mechanism schematic diagram of the present utility model；
Figure 12 is the second guiding mechanism schematic diagram of the present utility model；
Figure 13 is the 3rd guiding mechanism schematic diagram of the present utility model；
Figure 14 is regulation framework schematic diagram of the present utility model；
Figure 15 is upper and lower trolley Switch of working position structural scheme of mechanism of the present utility model；
In figure：1st, performance box；2nd, the first pay-off；201st, floated V-type upper pressure wheel；202nd, the first support roller of shallow V；
203rd, the second support roller of shallow V；204th, the second driving chain；205th, umbrella shape is driven this wheel；3rd, the second pay-off；301st, adjust hand
Wheel；302nd, adjustable spring；303rd, grooved pinch roller；304th, trough-type riding wheel；305th, chute support；306th, bedplate；307th, it is public to lead
To groove；308th, 5# channel-section steels locating slot；309th, 6# channel-section steels locating slot；310th, 8# channel-section steels locating slot；311st, 10# channel-section steels locating slot；
312nd, 12# channel-section steels locating slot；313rd, 14# channel-section steels locating slot；314th, driving shaft；315th, active spur gear；316th, driven spur gear；
317th, driven shaft；318th, sliding shaft base one；319th, top board；4th, the first automatic rust removing device；401st, parallel steel brush one；402nd, adjust
Section spring one；403rd, adjust spring two；404th, positioning retainer ring；405th, bowl-type steel brush；406th, parallel steel brush two；5th, the first Guiding machine
Structure；501st, guiding seat board one；502nd, locking nut one；503rd, it is oriented to tugboat；504th, the axis of guide one；505th, fixing bolt；6th,
Two automatic rust removing devices；601st, combined parallel steel brush one；602nd, combined parallel steel brush two；603rd, bowl-type steel brush；7th, second it is oriented to
Mechanism；701st, chute support；702nd, sliding shaft base two；703rd, the axis of guide two；704th, adjustable spring one；705th, guiding seat board two；
706th, locking nut two；707th, grooved directive wheel；708th, gathering sill；8th, the 3rd guiding mechanism；801st, cylindricality is oriented to correction wheel；
802nd, guiding trestle；803rd, locking nut two；804th, chain connecting bolt；9th, adjust framework；901st, handwheel four；902nd, handwheel three；
903rd, adjusting rod three；904th, adjust spring three；905th, suspension seat board；906th, adjusting nut；907th, hexagon socket head cap screw；908th, adjust
Bar four；909th, adjust spring three；10th, axle one；11st, axle two；12nd, axle three；13rd, axle four；14th, industrial dust collector；15th, dust removing tube
Road；16th, air channel switch；17th, drawer formula pallet；18th, variable-frequency motor；19th, Timing Belt one；20th, Timing Belt two；21st, timing belt pulley
One；22nd, Timing Belt transition wheel；23rd, tensioner belt wheel；24th, frequency conversion speed-down device；25th, driving chain one；26th, sprocket for main drive；27、
Tensioner sprocket wheel；28th, auxiliary drive sprocket；29th, control panel；30th, plant bottom case；31st, upper and lower trolley Switch of working position mechanism；311、
Slide bar axle bed；312nd, sliding pole axis；32nd, manual telescopic support arm；33rd, support bar；34th, screw handwheel；35th, material；36th, gearshift machine
Structure；37th, concentric shafts cylinder base；38th, handwheel one；39th, handwheel two；40th, material；41st, timing belt pulley two；42nd, adjusting rod one；43、
Adjusting rod two.
【Specific embodiment】
The utility model can be explained in more detail by the following examples, open the purpose of this utility model is intended to protect
All changes and improvements in the range of shield the utility model, the utility model are not limited to the following examples；
Multipurpose derusting device with reference to described in accompanying drawing 1～15, the utility model is in view of by the rust cleaning of rust cleaning material 40
Effect, can arrange observation window on performance box 1, simultaneously arrange on plant bottom case 31 sped structure automatic feeding and
During two kinds of the automatic feeding rust cleaning system of linear type structure or it is separately provided the automatic feeding of sped structure and straight
During the automatic feeding of line type structure, performance box 1 can be used for subregion isolation operation, or the spiral shell that the correspondence of performance box 1 is separately provided
During the automatic feeding of the automatic feeding and linear type structure of rotating structure, can prevent dust from dancing in the air；The utility model
It is provided with for supporting and fixing the plant bottom case 30 of each mechanism；For supporting the manual telescopic support arm 32 of raw material；For original
First automatic feeding 2 of material automatic transport, the second automatic feeding 3；It is fixed for playing in material course of conveying
Position, the first guiding mechanism 5 of guiding function, the second guiding mechanism 7, the 3rd guiding mechanism 8；Pass through guiding mechanism for raw material
Into the first automatic rust removing device 4 of rust cleaning operation, the second automatic rust removing device 6；And automatic derusting machine is in operation process
Transmission device and improve the dust pelletizing system of operating environment.
It is used for the first automatic feeding 2 of self-feeding, the first automatic feeding 2 totally with reference to described in attached 2,6,7
Two sets of group, is arranged in the two ends of the first automatic rust removing device 4, is linked transmission, shares one with the second automatic feeding 3
Platform frequency conversion speed-down device 24 and driving chain 1 manually 26 station of gearshift conversion, Jing bevel type gears 205 become backward by
Second driving chain 204 drives two driving wheels of radially 45 ° of arrangements：The first support roller of shallow V 202, the second support roller of shallow V 203
Rotation is rolled with the driven upper pressure wheel 201 of floated V-type of 45 ° of arrangements of anti-radial direction, material 40 is caused with spiral shell with rolloff material means
Rotating automatic uniform speed advances, so as to solve in the case where steel brush group position does not change, by the change of material movement mode
The all standing rust cleaning operation of 360 ° of raw material surface is realized in change, and material 40 completes to make through the relay of another set of automatic feeding 2
Industry.Feeding speed can be adjusted by frequency converter, while can also pass through the advance of rotating control material and retreat.
It is used for the second automatic feeding 3 with reference to described in accompanying drawing 3,5,8, totally one group two sets of the second automatic feeding 3 divides
The two ends of the second automatic rust removing device 6 are not arranged in, are linked transmission, a frequency conversion is shared with the first automatic feeding 2 and subtracted
Manually gearshift 26 drives trough-type riding wheel 304, grooved pinch roller 303 to roll rotation for fast device 24 and driving chain 1, with
Rolloff material means are caused material 35 and are advanced with straight horizontal formula automatic uniform speed.Feeding speed can be adjusted by frequency converter,
The advance of rotating control material can also be passed through and retreated simultaneously.Second automatic feeding, 3 bedplate 306 is bolted
On plant bottom case 30, bedplate 306 is respectively provided on two sides with chute support 305, and pedestal lower end is respectively equipped with support trough-type riding wheel
304 adjustable springs 302 for freely suspending, frame upper are provided with the top board 319 and suspension grooved wheel 303 of closure chute support
Adjustable spring 302.Trough-type riding wheel 304 is arranged on driving shaft 314, and 314 two ends of driving shaft are assemblied in spherical outside surface sliding shaft base 318
On, it is embedded in chute support 305,310 external part of driving shaft installs active spur gear 315, and clutch is installed at termination spline position
It is connected with manual gear shift mechanism 36.Grooved pinch roller 303 is installed in the middle of driven shaft 317, two ends are embedded in chute by sliding shaft base 318
In support 305, driven shaft 317 stretches out termination and assembles driven spur gear 316, engages with active spur gear 315, in reverse rotation,
Increase driving force.For self-feeding process in which materials difference in thickness is by being rotatably provided in the regulation at 305 two ends of chute support
Handwheel 301 drives grooved pinch roller 303 to realize vertical direction displacement, then the free floating for being accompanied by adjustable spring 302, it is ensured that to material
Rolloff driving and material slight deformation after tension contact.For in the diversity compatibility of material, process on trough-type riding wheel
There is public direction groove 307, for angle steel, channel-section steel positioning side cutting edge charging, 5# channel-section steels locating slot 308,6# channel-section steels locating slot 309,8#
Channel-section steel locating slot 310,10# channel-section steels locating slot 311,12# channel-section steels locating slot 312, totally seven locating slots of 14# channel-section steels locating slot 313,
Guarantee that material is accurately positioned.
It is used for the first automatic rust removing device 4 with reference to described in accompanying drawing 2,4,5,9, the first automatic rust removing device 4 is arranged in equipment
30 side of base and the second automatic rust removing device 6 for being arranged in 30 opposite side of plant bottom case, share four groups of main brush axis mechanisms and tune
Section mechanism, it is ensured that 35 surface all standing of material, is capable of achieving one side separate operaton " opposite side is unloaded ".Axle 1, axle 2 11, axle three
12nd, axle 4 13 is by, in the embedded concentric tube of the bearing at two ends, being respectively mounted at concentric tube two ends and having oil sealing and bearing block function concurrently
Slide block composition concentric shafts cylinder base 37, be respectively embedded into and adjust corresponding chute supported in framework 9, spline shaft structure, it is ensured that steel
The rotation of brush is steady and wearing clearance is adjustable.Spline position is provided with different locating grooves to meet according to material diameter size
Material diameter changes demand, and all four groups of main brush axles take the mode that self-suspending structure and handwheel rotary structure combine
Vertical direction adjustment of displacement is realized, axle 1, axle 2 11 are compensated automatically and adjusted using regulation spring 402, regulation spring 403 to be determined
The mode of the position conversion draw-in groove station of back-up ring 404 guarantees to meet between the rust cleaning operation of different size material and the abrasion of bowl-type steel brush 405
Gap horizontal direction adjustment of displacement, axle 3 12,4 13, axle " or are not installed according to the specification of material selection steel brush 406, steel brush 401
Steel brush ".Four groups of main brush axles pass through a variable-frequency motor 18 and Timing Belt 1, Timing Belt 2 20 are driven, by tensioner band
Wheel 23 realizes synchronous belt tension.Motor speed can carry out rotational speed regulation by frequency converter, while being also capable of achieving main brush rotating control
System.
It is used for the second automatic rust removing device 6 with reference to described in attached 2,3,4,5,6,10, the second automatic rust removing device 6 is arranged in and sets
Standby 30 side of base shares four groups of main brush axis mechanisms and tune with the first automatic rust removing device 4 for being arranged in 30 opposite side of plant bottom case
Section mechanism, it is ensured that material surface is wrapped up entirely, all standing, is capable of achieving one side separate operaton " opposite side is unloaded ".Axle 1, axle two
11st, axle 3 12, axle 4 13 are by, in the embedded concentric tube of the bearing at two ends, being respectively mounted at concentric tube two ends and having oil sealing and axle concurrently
The slide block composition concentric shafts cylinder base 37 of bearing function, is respectively embedded into and adjusts corresponding chute supported in framework 9, splined shaft knot
Structure, it is ensured that the rotation of steel brush is steady and wearing clearance is adjustable.Spline position is provided with different positioning according to material diameter size
Draw-in groove is to meet material diameter change demand, and all four groups of main brush axles take self-suspending structure and handwheel rotary structure phase
With reference to mode realize vertical direction adjustment of displacement；Axle 1, axle 2 11 are taken regulation spring 402, adjust the benefit automatically of spring 403
The mode for repaying and adjusting the conversion draw-in groove station of positioning retainer ring 404 realizes horizontal direction adjustment of displacement, it is ensured that meet different size material
Material rust cleaning operation and the adjustment of 603 wearing clearance of bowl-type steel brush.3 12 models according to material 35 of axle select corresponding steel brush 602
The specification of " or steel brush combination ".Specification of 4 13 models according to material 35 of axle from corresponding steel brush 601 " or steel brush combination ".
Axle 1, axle 2 11, axle 4 13 pass through a variable-frequency motor 18 and Timing Belt 1 drives and is assemblied in the second automatic rust removing device 6
Three synchronous pulleys 1 of side are driven；Axle 2 11, the opposite side of axle 3 12 are respectively arranged with synchronous pulley 2 41 by synchronization
Band 2 20 carries out secondary drive；One 19 pile warp transition pulley 22 of Timing Belt realizes synchronous belt tension, tensioner by tensioner belt wheel 23
Belt wheel 23 can carry out the large range of regulation model for moving freely, fully meeting main brush axle on sliding bottom by counterbalance spring
Enclose.Motor speed can carry out rotational speed regulation by frequency converter, while being also capable of achieving main brush rotating control.
First guiding mechanism 5 with reference to described in accompanying drawing 2,5,11, the first guiding mechanism 5 are arranged in the first automatic rust removing device 4
Side, respectively positioned at axle 1 and axle 3 12, between axle 2 11 and axle 3 12.504 one end of the axis of guide is equipped with by bearing
The guiding support roller 503 and two locking nuts 1 of support, the other end are then arranged on fixing bolt 505 by guiding seat board 501
On plant bottom case 30.The arc lowest point of directive wheel 503 and the first support roller of shallow V 202, shallow 203 lowest point of the second support roller of V types
Same level height is kept, for the positioning of material in descaling process, is lifted and is guided.
Second Guiding machine 7 with reference to described in accompanying drawing 3,12, the second guiding mechanism 7 are arranged in 6 side of the second automatic rust removing device
The second automatic feeding 3 two ends, grooved directive wheel 707 is fixed on the axis of guide 703 by locking nut 2 706, and
By the chute support for coordinating the spherical outside surface sliding shaft base 2 702 at 703 two ends of the axis of guide to be embedded in 2 705 both sides of guiding seat board
In 701, by one 704 trace regulation of adjustable spring and the slip that suspends.The guiding material of gathering sill 708 is provided with grooved directive wheel 707
Expect 35 cutting edge feedings.
The 3rd guiding mechanism 8 with reference to described in accompanying drawing 3,13, the 3rd guiding mechanism 8 are arranged in the second automatic rust removing device 4 one
Side, respectively positioned at axle 1 and axle 3 12, between axle 2 11 and axle 3 12, the position corresponding with the first guiding mechanism 5 passes through
Connecting bolt 804 is fixed.Two cylindricalitys are oriented to correction wheel 801 and are led to according to 35 thickness of material in the long hole site of guiding trestle 802
2 803 left and right adjusting of rotational lock nut is crossed, to keep the clamping to material 35, with gathering sill 708 in the second guiding mechanism 7
It is consistent with public direction groove 307 in the second automatic feeding 3.For the guiding in 35 descaling process of material and because of material
It is monolateral to be corrected by the slight deformation produced after rolloff.
Framework 9 is adjusted with reference to described in accompanying drawing 14, main brush axle takes self-suspending structure and handwheel turn in adjusting framework 9
The mode that structure combines realizes vertical direction adjustment of displacement.Axle 3 12 is assembled to the concentric shafts being fixed on suspension seat board 905
In cylinder base 37, regulation spring 3 904 is penetrated by the adjusting rod 3 903 at two ends and is connected with framework 9 is adjusted, while turn handwheel three
902 vertical displacements for realizing axle 3 12；4 13, axle is by concentric shafts cylinder base 37 and penetrates the adjusting rod four for adjusting spring 4 909
908 are connected with framework 9 is adjusted, and realize the vertical displacement of axle 4 13 by turn handwheel 4 901；Axle 1 passes through adjusting rod 1
It is connected with framework 9 is adjusted；Axle 2 11 is connected with framework 9 is adjusted by adjusting rod 2 12.
The upper and lower trolley Switch of working position mechanism 31 with reference to described in accompanying drawing 2,3,15, upper and lower trolley Switch of working position mechanism 31 lead to
Cross the side that the sliding pole axis 312 worn by linear bearing are fixed on slide bar axle bed 311 30 two ends of plant bottom case.Manual telescopic is supported
Arm 32 is connected with sliding pole axis 312 by linear bearing, takes parallelogram sturcutre to realize flexible, and afterbody is configured with hand Screw
Support bar 33 and screw handwheel 34 to support ground.Loading and unloading both sides respectively configure a manual set retractable support arm 32 simultaneously, manually
Set retractable support arm 32 is realized per side retractable support by 31 mechanism of the Switch of working position of trolley up and down configured in base two sides
Sharing when switching operation between angle steel, channel-section steel and round steel, pipe.
The non-detailed portion of the utility model is prior art.
Claims (7)
1. a kind of multipurpose derusting device, is characterized in that：In plant bottom case（31）It is provided with automatic feeding, automatic rust-removing dress
Put and guiding mechanism；Wherein automatic feeding is sped structure, is obtained by the automatic feeding of sped structure and is removed
Rust material（40）Rotation send into；Variable-frequency motor（18）The steel brush of automatic rust removing device is connected by transmission system, is subtracted by frequency conversion
Fast device（24）Control automatic feeding；
Further, regulation framework is provided with the top of automatic rust removing device（9）, by regulation framework（9）Control is by rust cleaning material
（40）With the contact surface of steel brush；
Further, the steel brush for arranging on automatic rust removing device is multigroup, and multigroup steel brush is along automatic feeding and guiding
Distribution and interval setting between mechanism；
Further, guider is provided between multigroup steel brush.
2. multipurpose derusting device according to claim 1, is characterized in that：In plant bottom case（31）Be respectively arranged at two ends with
Upper and lower trolley retractable support mechanism；Or in plant bottom case（31）Arbitrary one end be provided with upper and lower trolley retractable support mechanism.
3. multipurpose derusting device according to claim 1, is characterized in that：The cleaning shaft of dust pelletizing system（15）One end
Connect setting is in plant bottom case（31）In drawer formula pallet（17）, cleaning shaft（15）Other end port in automatic rust-removing fill
Put bottom；The cleaning shaft（15）By air-blower control, filter cylinder is provided with blower fan.
4. multipurpose derusting device according to claim 1, is characterized in that：The steel brush includes bowl-type steel brush（405）With
Parallel steel brush（406）.
5. multipurpose derusting device according to claim 1, is characterized in that：Frequency conversion speed-down device（24）Including variable-frequency motor and
Reductor.
6. a kind of multipurpose derusting device, is characterized in that：In plant bottom case（31）It is provided with automatic feeding, automatic rust-removing dress
Put and guiding mechanism；Wherein automatic feeding is linear type structure, is obtained by the automatic feeding of linear type structure and is removed
Rust material（40）Level send into；Variable-frequency motor（18）The steel brush of automatic rust removing device is connected by transmission system, is subtracted by frequency conversion
Fast device（24）Control automatic feeding；
Further, regulation framework is provided with the top of automatic rust removing device（9）, by regulation framework（9）Control is by rust cleaning material
（40）With the contact surface of steel brush；
Further, the steel brush for arranging on automatic rust removing device is multigroup, and multigroup steel brush is along automatic feeding and guiding
Distribution and interval setting between mechanism；
Further, guider is provided between multigroup steel brush.
7. a kind of multipurpose derusting device, is characterized in that：In plant bottom case（31）On side be provided with automatic feeding, automatically
Derusting device and guiding mechanism；Wherein automatic feeding is linear type structure, is obtained by the automatic feeding of linear type structure
Take by rust cleaning material（40）Level send into；Variable-frequency motor（18）The steel brush of automatic rust removing device is connected by transmission system, by
Frequency conversion speed-down device（24）Control automatic feeding；In plant bottom case（31）On opposite side be provided with automatic feeding, automatically
Derusting device and guiding mechanism；Wherein automatic feeding is sped structure, is obtained by the automatic feeding of sped structure
Take by rust cleaning material（40）Rotation send into；Variable-frequency motor（18）The steel brush of automatic rust removing device is connected by transmission system, by
Frequency conversion speed-down device（24）Control automatic feeding；
Further, regulation framework is provided with the top of automatic rust removing device（9）, by regulation framework（9）Control is by rust cleaning material
（40）With the contact surface of steel brush；
Further, the steel brush for arranging on automatic rust removing device is multigroup, and multigroup steel brush is along automatic feeding and guiding
Distribution and interval setting between mechanism；
Further, guider is provided between multigroup steel brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620715711.1U CN206066170U (en) | 2016-07-08 | 2016-07-08 | A kind of multipurpose derusting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620715711.1U CN206066170U (en) | 2016-07-08 | 2016-07-08 | A kind of multipurpose derusting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206066170U true CN206066170U (en) | 2017-04-05 |
Family
ID=58424404
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620715711.1U Expired - Fee Related CN206066170U (en) | 2016-07-08 | 2016-07-08 | A kind of multipurpose derusting device |
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| Country | Link |
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| CN (1) | CN206066170U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041702A (en) * | 2016-07-08 | 2016-10-26 | 中国人民解放军96546部队 | Multipurpose rust removal device |
| CN114904853A (en) * | 2022-07-15 | 2022-08-16 | 上海建工四建集团有限公司 | Disc buckle type steel pipe cleaning machine and cleaning method |
-
2016
- 2016-07-08 CN CN201620715711.1U patent/CN206066170U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041702A (en) * | 2016-07-08 | 2016-10-26 | 中国人民解放军96546部队 | Multipurpose rust removal device |
| CN114904853A (en) * | 2022-07-15 | 2022-08-16 | 上海建工四建集团有限公司 | Disc buckle type steel pipe cleaning machine and cleaning method |
| CN114904853B (en) * | 2022-07-15 | 2023-10-31 | 上海建工四建集团有限公司 | Disc buckle type steel pipe cleaning machine and cleaning method |
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