CN206089820U - New energy automobile preparation is with steel wire surface treatment equipment - Google Patents
New energy automobile preparation is with steel wire surface treatment equipment Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 43
- 239000010959 steel Substances 0.000 title claims abstract description 43
- 238000004381 surface treatment Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 230000008878 coupling Effects 0.000 claims abstract description 7
- 238000010168 coupling process Methods 0.000 claims abstract description 7
- 238000005859 coupling reaction Methods 0.000 claims abstract description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 88
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 48
- 238000003466 welding Methods 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 239000011324 bead Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 15
- 239000012535 impurity Substances 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000001595 contractor effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型涉及一种处理设备,尤其涉及一种新能源汽车制作用钢丝表面处理设备。本实用新型要解决的技术问题是提供一种清除钢丝表面油污杂质时效果好的新能源汽车制作用钢丝表面处理设备。为了解决上述技术问题,本实用新型提供了这样一种新能源汽车制作用钢丝圈表面处理设备,包括有第一轴承座、第一转轴、从动轮、处理箱、支撑杆、第一锥齿轮、第二轴承座、第二锥齿轮、第二转轴、热风机等;旋转电机位于第一轴承座上方,旋转电机的输出轴通过联轴器连接有第三转轴,第三转轴上通过键连接的方式连接有主动轮。本实用新型达到了清除钢丝表面油污杂质时效果好、装置的结构简单和装置的操作简单的效果。
The utility model relates to a treatment device, in particular to a steel wire surface treatment device for manufacturing new energy automobiles. The technical problem to be solved by the utility model is to provide a steel wire surface treatment device with good effect in removing oil and impurities on the steel wire surface for making new energy vehicles. In order to solve the above technical problems, the utility model provides such a new energy vehicle manufacturing traveler surface treatment equipment, including a first bearing seat, a first rotating shaft, a driven wheel, a processing box, a support rod, a first bevel gear, The second bearing seat, the second bevel gear, the second rotating shaft, the hot air blower, etc.; the rotating motor is located above the first bearing seat, the output shaft of the rotating motor is connected to the third rotating shaft through a coupling, and the third rotating shaft is connected by a key. The way is connected with driving wheel. The utility model achieves the effects of good effect when removing oil dirt and impurities on the steel wire surface, simple structure of the device and simple operation of the device.
Description
技术领域technical field
本实用新型涉及一种处理设备,尤其涉及一种新能源汽车制作用钢丝表面处理设备。The utility model relates to a processing device, in particular to a steel wire surface processing device for manufacturing new energy automobiles.
背景技术Background technique
新能源汽车是指采用非常规的车用燃料作为动力来源或使用常规的车用燃料、采用新型车载动力装置,综合车辆的动力控制和驱动方面的先进技术,形成的技术原理先进、具有新技术、新结构的汽车。新能源汽车包括纯电动汽车、增程式电动汽车、混合动力汽车、燃料电池电动汽车、氢发动机汽车和其他新能源汽车等。New energy vehicles refer to the use of unconventional vehicle fuels as power sources or the use of conventional vehicle fuels, the use of new vehicle power devices, and the comprehensive vehicle power control and advanced technology in driving, forming advanced technical principles and new technologies. , The new structure of the car. New energy vehicles include pure electric vehicles, extended-range electric vehicles, hybrid vehicles, fuel cell electric vehicles, hydrogen engine vehicles and other new energy vehicles.
中国专利CN2350147Y,对于目前钢丝的表面处理问题,提出了一种钢丝表面处理装置,该装置通过设置有砂磨装置、环形砂带、砂皮叶轮和调节压紧装置,实现了钢丝表面的研磨去皮和抛光处理的功能,但是该装置取消了酸洗,所以在清除钢丝表面油污杂质时效果很差,会导致之后制作的钢丝圈质量下降,严重影响产品质量。Chinese patent CN2350147Y proposes a steel wire surface treatment device for the current steel wire surface treatment problem. The device realizes the grinding and removal of the steel wire surface by being equipped with a sanding device, an annular abrasive belt, a sand skin impeller and an adjusting and pressing device. The function of skinning and polishing treatment, but this device cancels the pickling, so the effect is very poor in removing oil and impurities on the surface of the steel wire, which will lead to a decline in the quality of the traveler made later and seriously affect the product quality.
综上,目前需要研发一种清除钢丝表面油污杂质时效果好的钢丝表面处理设备,来克服现有技术中清除钢丝表面油污杂质时效果很差的缺点。To sum up, it is necessary to develop a steel wire surface treatment equipment with good effect in removing oil stains and impurities on the steel wire surface at present, so as to overcome the disadvantage of poor effect in removing oil stains and impurities on the steel wire surface in the prior art.
实用新型内容Utility model content
(1)要解决的技术问题(1) Technical problems to be solved
本实用新型为了克服现有技术中清除钢丝表面油污杂质时效果很差的缺点,本实用新型要解决的技术问题是提供一种清除钢丝表面油污杂质时效果好的新能源汽车制作用钢丝表面处理设备。In order to overcome the shortcomings of the prior art that the effect of removing oily impurities on the surface of steel wires is poor, the technical problem to be solved by the utility model is to provide a surface treatment of steel wires for new energy automobiles that has a good effect when removing oily impurities on the surface of steel wires equipment.
(2)技术方案(2) Technical solution
为了解决上述技术问题,本实用新型提供了这样一种新能源汽车制作用钢丝圈表面处理设备,包括有第一轴承座、第一转轴、从动轮、处理箱、支撑杆、第一锥齿轮、第二轴承座、第二锥齿轮、第二转轴、热风机、密封圈、旋转杆、盐酸框、热水框、擦拭叶片、网槽、拉绳、接触滚轮、楔形块、弹性元件、固定板、平皮带、旋转电机、第三转轴、主动轮、丝杆、螺母、第一支杆、第二支杆和第三轴承座;处理箱内左壁通过螺栓连接的方式连接有旋转电机和第一轴承座,旋转电机位于第一轴承座上方,旋转电机的输出轴通过联轴器连接有第三转轴,第三转轴上通过键连接的方式连接有主动轮,第一轴承座的内轴承通过过盈配合的方式连接有第一转轴,第一转轴上通过键连接的方式连接有从动轮和第一锥齿轮,从动轮位于第一锥齿轮左方,从动轮与主动轮之间绕有平皮带,处理箱内右壁通过螺栓连接的方式连接有第三轴承座和通过第一直杆焊接的方式连接有热风机,第三轴承座位于热风机上方,第三轴承座的内轴承通过过盈配合的方式连接有丝杆,丝杆左端与第三转轴右端通过联轴器连接,丝杆上通过螺纹连接的方式连接有螺母,螺母与丝杆配合,螺母底部通过挂钩连接的方式连接有弹性元件,弹性元件底部通过挂钩连接的方式连接有固定板,固定板顶部通过焊接的方式连接有楔形块,楔形块位于弹性元件前方,固定板底部左右两侧均通过挂钩连接的方式连接有拉绳,拉绳底端通过挂钩连接的方式连接有网槽,处理箱内顶部通过焊接的方式连接有第一支杆和第二支杆,第一支杆位于第二支杆左方,第一支杆和第二支杆底端均通过焊接的方式连接有接触滚轮,处理箱内底部通过焊接的方式连接有支撑杆,支撑杆顶部通过焊接的方式连接有热水框,热水框左侧通过焊接的方式连接有盐酸框,热水框底部开有通孔,通孔内通过胶接连接的方式连接有密封圈,处理箱内底部通过螺栓连接的方式连接有第二轴承座,第二轴承座位于支撑杆之间,第二轴承座的内轴承通过过盈配合的方式连接有第二转轴,第二转轴穿过通孔和密封圈,第二转轴下方通过键连接的方式连接有第二锥齿轮,第二锥齿轮与第一锥齿轮啮合,第二转轴上方通过焊接的方式连接有旋转杆,旋转杆位于热水框内,旋转杆上方左右两侧均通过胶接连接的方式连接有擦拭叶片,盐酸框位于第一支杆正下方,热水框位于第二支杆正下方。In order to solve the above technical problems, the utility model provides such a new energy vehicle manufacturing traveler surface treatment equipment, including a first bearing seat, a first rotating shaft, a driven wheel, a processing box, a support rod, a first bevel gear, Second bearing seat, second bevel gear, second rotating shaft, hot air blower, sealing ring, rotating rod, hydrochloric acid frame, hot water frame, wiping blade, net groove, pull rope, contact roller, wedge block, elastic element, fixed plate , flat belt, rotating motor, third rotating shaft, driving wheel, screw mandrel, nut, first pole, second pole and third bearing seat; the left wall of the processing box is connected with the rotating motor and the second shaft through bolt connection A bearing seat, the rotating motor is located above the first bearing seat, the output shaft of the rotating motor is connected to the third rotating shaft through a coupling, and the driving wheel is connected to the third rotating shaft through a key connection, and the inner bearing of the first bearing seat passes through The first rotating shaft is connected in the way of interference fit, and the driven wheel and the first bevel gear are connected to the first rotating shaft through a key connection. The driven wheel is located on the left side of the first bevel gear, and a flat plate The belt, the right wall of the processing box is connected with the third bearing seat through bolt connection and the hot air blower is connected with the first straight bar welding, the third bearing seat is located above the hot air blower, and the inner bearing of the third bearing seat passes through the The screw rod is connected in the way of positive fit, the left end of the screw rod is connected with the right end of the third rotating shaft through a coupling, the screw rod is connected with a nut through a threaded connection, the nut is matched with the screw rod, and the bottom of the nut is connected with a hook connection. Elastic element, the bottom of the elastic element is connected with a fixed plate by hook connection, the top of the fixed plate is connected with a wedge-shaped block by welding, the wedge-shaped block is located in front of the elastic element, the left and right sides of the bottom of the fixed plate are connected by a hook. Rope, the bottom end of the pull rope is connected to the net groove by hook connection, the top of the processing box is connected to the first pole and the second pole by welding, the first pole is located on the left of the second pole, the first The bottom ends of the support rod and the second support rod are connected with contact rollers by welding, the bottom of the processing box is connected with a support rod by welding, and the top of the support rod is connected with a hot water frame by welding, and the left side of the hot water frame The hydrochloric acid frame is connected by welding, the bottom of the hot water frame has a through hole, and the sealing ring is connected in the through hole by glue connection, and the bottom of the treatment box is connected with the second bearing seat by bolt connection. The bearing seat is located between the support rods, the inner bearing of the second bearing seat is connected with the second rotating shaft through interference fit, the second rotating shaft passes through the through hole and the sealing ring, and the second rotating shaft is connected with the second rotating shaft through a key connection. Two bevel gears, the second bevel gear meshes with the first bevel gear, and the rotating rod is connected by welding above the second rotating shaft. The rotating rod is located in the hot water box, and the left and right sides above the rotating rod are connected by glue joints. There are wiping blades, the hydrochloric acid box is located directly under the first pole, and the hot water box is located directly under the second pole.
优选地,还包括有盐酸收集框,处理箱内底部放置有盐酸收集框,盐酸收集框位于支撑杆左方。Preferably, a hydrochloric acid collection frame is also included, and the hydrochloric acid collection frame is placed at the bottom of the processing box, and the hydrochloric acid collection frame is located on the left side of the support rod.
优选地,还包括有热水收集框,处理箱内底部放置有热水收集框,热水收集框位于支撑杆右方。Preferably, a hot water collection frame is also included, and a hot water collection frame is placed at the bottom of the processing box, and the hot water collection frame is located on the right side of the support rod.
优选地,旋转电机为伺服电机。Preferably, the rotary motor is a servo motor.
优选地,弹性元件为弹簧。Preferably, the elastic element is a spring.
优选地,处理箱的材质为Q235钢。Preferably, the material of the processing box is Q235 steel.
工作原理:盐酸框内装有浓度为25%的盐酸,热水框内装有75℃的热水,当需要进行钢丝的表面处理工作时,将待处理的钢丝放置在网槽内,启动旋转电机正转,带动第三转轴正转,使丝杆正转,使螺母向右移动,从而使固定板向右移动,使楔形块向右移动,在固定板向右移动一定距离时,楔形块与左方接触滚轮接触,当固定板继续向右移动时,楔形块向下运动,使网槽向下运动至盐酸框内,盐酸浸洗钢丝可以除去钢丝上的油污,之后螺母继续向右移动,网槽向右上方移动离开盐酸框,当楔形块与右方接触滚轮接触时,楔形块再次向下运动,使网槽向下运动至热水框内,热水可以清洗掉钢丝表面残留的盐酸,并且在第三转轴正转的同时,带动主动轮正转,通过平皮带使从动轮正转,带动第一转轴正转,从而使第一锥齿轮正转,使第二锥齿轮反转,从而使第二转轴反转,使旋转杆转动,擦拭叶片转动时可以更好地清除钢丝表面残留的盐酸,之后螺母继续向右移动,网槽向右上方移动离开热水框,当网槽继续向右移动至适当位置时,旋转电机停止转动,启动热风机工作对钢丝进行热风吹干,钢丝热风吹干完毕后,热风机停止工作,取出处理完毕的钢丝,之后启动旋转电机反转,当螺母向左移动复位后,旋转电机停止工作,当下次还需要进行钢丝的表面处理工作时,可以再次按照上述原理进行工作。Working principle: The hydrochloric acid box is filled with 25% hydrochloric acid, and the hot water box is filled with hot water at 75°C. When the surface treatment of steel wires is required, the steel wires to be treated are placed in the grid slots, and the rotating motor is started. Rotate, drive the third rotating shaft to rotate forward, make the screw rotate forward, make the nut move to the right, so that the fixed plate moves to the right, and the wedge-shaped block moves to the right. When the fixed plate moves to the right for a certain distance, the wedge-shaped block and the left When the fixed plate continues to move to the right, the wedge-shaped block moves downward, so that the net groove moves downward into the hydrochloric acid frame, and the steel wire is soaked in hydrochloric acid to remove the oil on the steel wire. After that, the nut continues to move to the right, and the net The groove moves to the upper right and leaves the hydrochloric acid frame. When the wedge-shaped block contacts the right contact roller, the wedge-shaped block moves downward again, making the mesh groove move down into the hot water frame. The hot water can wash off the residual hydrochloric acid on the surface of the steel wire. And at the same time that the third rotating shaft rotates forward, it drives the driving wheel to rotate forward, and the driven wheel rotates forward through the flat belt, which drives the first rotating shaft to rotate forward, so that the first bevel gear rotates forward, and the second bevel gear reverses, so that Reverse the second rotating shaft to rotate the rotating rod. When the wiping blade rotates, the residual hydrochloric acid on the surface of the steel wire can be better removed. When the right side moves to the appropriate position, the rotating motor stops rotating, and the hot air blower is started to dry the steel wire with hot air. After moving to the left and resetting, the rotating motor stops working, and when the surface treatment work of the steel wire needs to be carried out next time, it can work according to the above-mentioned principle again.
为了清楚地说明本装置的工作原理,在说明书附图中并没有画丝杆螺母的导向装置(丝杆螺母的导向装置一般为滑轨滑块或者是线性导轨),在本装置的实际工作中,丝杆螺母的导向装置是必须要有的,否则丝杆转动,螺母也会跟着转动,丝杆螺母的导向装置就是用来限制螺母跟着丝杆转动的,迫使螺母沿丝杆的轴向运动,因为机械领域的技术人员看到有丝杆螺母装置时,就必然知道在实际制作本装置时,添加上丝杆螺母的导向装置,添加丝杆螺母的导向装置不需要机械领域人员付出创造性的劳动即可实现,特此说明。In order to clearly illustrate the working principle of this device, there is no guide device for the screw nut in the attached drawings (the guide device for the screw nut is generally a slide rail slider or a linear guide rail). In the actual work of this device , the guide device of the screw nut is necessary, otherwise the screw rotates, and the nut will also rotate. The guide device of the screw nut is used to restrict the nut from rotating with the screw, forcing the nut to move along the axial direction of the screw , because when the technicians in the mechanical field see the screw nut device, they must know that when actually making the device, the guide device of the screw nut is added, and the guide device of the screw nut does not need to be creatively worked by the mechanical field personnel. Labor can be realized, hereby explain.
因为还包括有盐酸收集框,处理箱内底部放置有盐酸收集框,盐酸收集框位于支撑杆左方,所以在螺母向左移动复位时,盐酸收集框可以收集网槽滴落的盐酸,可以保护处理箱。Because it also includes a hydrochloric acid collection frame, a hydrochloric acid collection frame is placed at the bottom of the treatment box, and the hydrochloric acid collection frame is located on the left side of the support rod, so when the nut moves to the left and resets, the hydrochloric acid collection frame can collect the hydrochloric acid dripping from the grid tank, which can protect Disposal box.
因为还包括有热水收集框,处理箱内底部放置有热水收集框,热水收集框位于支撑杆右方,所以在热风机工作对钢丝进行热风吹干时,热水收集框可以避免网槽滴落的热水四处流动,从而导致工作环境的不整洁。Because it also includes a hot water collection frame, a hot water collection frame is placed at the bottom of the treatment box, and the hot water collection frame is located on the right side of the support rod, so when the hot air blower is working to dry the steel wire with hot air, the hot water collection frame can avoid the net The hot water dripping from the tank flows around, resulting in an untidy working environment.
因为旋转电机为伺服电机,能更精准地控制转速,所以旋转电机运转时更加平稳。Because the rotating motor is a servo motor, the rotation speed can be controlled more precisely, so the rotating motor runs more smoothly.
因为弹性元件为弹簧,弹簧的弹性收缩效果好,所以在固定板上下运动时效果更好。Because the elastic element is a spring, the elastic contraction effect of the spring is good, so the effect is better when the fixed plate moves up and down.
因为处理箱的材质为Q235钢,Q235钢的强度高、塑性好,所以处理箱的使用效果更好、工作寿命更长。Because the material of the treatment box is Q235 steel, which has high strength and good plasticity, the use effect of the treatment box is better and the working life is longer.
(3)有益效果(3) Beneficial effects
本实用新型达到了清除钢丝表面油污杂质时效果好、装置的结构简单和装置的操作简单的效果,并且在清洗钢丝表面残留盐酸时,擦拭叶片可以使清洗的效果更好。The utility model achieves the effects of good effect of removing oily impurities on the surface of the steel wire, simple structure and simple operation of the device, and when cleaning the residual hydrochloric acid on the surface of the steel wire, wiping the blades can make the cleaning effect better.
附图说明Description of drawings
图1为本实用新型的第一种主视结构示意图。Fig. 1 is a schematic structural diagram of the first kind of front view of the utility model.
图2为本实用新型的第二种主视结构示意图。Fig. 2 is a schematic structural diagram of the second front view of the utility model.
图3为本实用新型的第三种主视结构示意图。Fig. 3 is a schematic structural diagram of a third front view of the utility model.
附图中的标记为:1-第一轴承座,2-第一转轴,3-从动轮,4-处理箱,5-支撑杆,6-第一锥齿轮,7-第二轴承座,8-第二锥齿轮,9-第二转轴,10-热风机,11-通孔,12-密封圈,13-旋转杆,14-盐酸框,15-热水框,16-擦拭叶片,17-网槽,18-拉绳,19-接触滚轮,20-楔形块,21-弹性元件,22-固定板,23-平皮带,24-旋转电机,25-第三转轴,26-主动轮,27-丝杆,28-螺母,29-第一支杆,30-第二支杆,31-第三轴承座,32-盐酸收集框,33-热水收集框。The marks in the accompanying drawings are: 1-first bearing seat, 2-first rotating shaft, 3-driven wheel, 4-processing box, 5-support rod, 6-first bevel gear, 7-second bearing seat, 8 -the second bevel gear, 9-the second rotating shaft, 10-hot air blower, 11-through hole, 12-sealing ring, 13-rotating rod, 14-hydrochloric acid frame, 15-hot water frame, 16-wiping blade, 17- Net groove, 18-stay rope, 19-contact roller, 20-wedge block, 21-elastic element, 22-fixed plate, 23-flat belt, 24-rotary motor, 25-the third rotating shaft, 26-driving wheel, 27 -screw mandrel, 28-nut, 29-the first pole, 30-the second pole, 31-the third bearing seat, 32-hydrochloric acid collection frame, 33-hot water collection frame.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
实施例1Example 1
一种新能源汽车制作用钢丝圈表面处理设备,如图1-3所示,包括有第一轴承座1、第一转轴2、从动轮3、处理箱4、支撑杆5、第一锥齿轮6、第二轴承座7、第二锥齿轮8、第二转轴9、热风机10、密封圈12、旋转杆13、盐酸框14、热水框15、擦拭叶片16、网槽17、拉绳18、接触滚轮19、楔形块20、弹性元件21、固定板22、平皮带23、旋转电机24、第三转轴25、主动轮26、丝杆27、螺母28、第一支杆29、第二支杆30和第三轴承座31;处理箱4内左壁通过螺栓连接的方式连接有旋转电机24和第一轴承座1,旋转电机24位于第一轴承座1上方,旋转电机24的输出轴通过联轴器连接有第三转轴25,第三转轴25上通过键连接的方式连接有主动轮26,第一轴承座1的内轴承通过过盈配合的方式连接有第一转轴2,第一转轴2上通过键连接的方式连接有从动轮3和第一锥齿轮6,从动轮3位于第一锥齿轮6左方,从动轮3与主动轮26之间绕有平皮带23,处理箱4内右壁通过螺栓连接的方式连接有第三轴承座31和通过第一直杆焊接的方式连接有热风机10,第三轴承座31位于热风机10上方,第三轴承座31的内轴承通过过盈配合的方式连接有丝杆27,丝杆27左端与第三转轴25右端通过联轴器连接,丝杆27上通过螺纹连接的方式连接有螺母28,螺母28与丝杆27配合,螺母28底部通过挂钩连接的方式连接有弹性元件21,弹性元件21底部通过挂钩连接的方式连接有固定板22,固定板22顶部通过焊接的方式连接有楔形块20,楔形块20位于弹性元件21前方,固定板22底部左右两侧均通过挂钩连接的方式连接有拉绳18,拉绳18底端通过挂钩连接的方式连接有网槽17,处理箱4内顶部通过焊接的方式连接有第一支杆29和第二支杆30,第一支杆29位于第二支杆30左方,第一支杆29和第二支杆30底端均通过焊接的方式连接有接触滚轮19,处理箱4内底部通过焊接的方式连接有支撑杆5,支撑杆5顶部通过焊接的方式连接有热水框15,热水框15左侧通过焊接的方式连接有盐酸框14,热水框15底部开有通孔11,通孔11内通过胶接连接的方式连接有密封圈12,处理箱4内底部通过螺栓连接的方式连接有第二轴承座7,第二轴承座7位于支撑杆5之间,第二轴承座7的内轴承通过过盈配合的方式连接有第二转轴9,第二转轴9穿过通孔11和密封圈12,第二转轴9下方通过键连接的方式连接有第二锥齿轮8,第二锥齿轮8与第一锥齿轮6啮合,第二转轴9上方通过焊接的方式连接有旋转杆13,旋转杆13位于热水框15内,旋转杆13上方左右两侧均通过胶接连接的方式连接有擦拭叶片16,盐酸框14位于第一支杆29正下方,热水框15位于第二支杆30正下方。A bead ring surface treatment device for new energy automobile production, as shown in Figure 1-3, including a first bearing seat 1, a first rotating shaft 2, a driven wheel 3, a processing box 4, a support rod 5, and a first bevel gear 6. The second bearing seat 7, the second bevel gear 8, the second rotating shaft 9, the hot air blower 10, the sealing ring 12, the rotating rod 13, the hydrochloric acid frame 14, the hot water frame 15, the wiping blade 16, the net groove 17, and the pull rope 18, contact roller 19, wedge block 20, elastic element 21, fixed plate 22, flat belt 23, rotating motor 24, the 3rd rotating shaft 25, driving wheel 26, screw mandrel 27, nut 28, first pole 29, the second Strut 30 and the third bearing seat 31; the left wall in the processing box 4 is connected with the rotary motor 24 and the first bearing seat 1 by means of bolt connection, the rotary motor 24 is located above the first bearing seat 1, and the output shaft of the rotary motor 24 The third rotating shaft 25 is connected through a coupling, and the driving wheel 26 is connected to the third rotating shaft 25 through a key connection. The inner bearing of the first bearing housing 1 is connected to the first rotating shaft 2 through an interference fit. The rotating shaft 2 is connected with the driven wheel 3 and the first bevel gear 6 by means of a key connection, the driven wheel 3 is located on the left side of the first bevel gear 6, a flat belt 23 is wound between the driven wheel 3 and the driving wheel 26, and the processing box 4 The inner right wall is connected with the third bearing seat 31 by means of bolt connection and connected with the hot air blower 10 through the welding of the first straight bar, the third bearing seat 31 is located above the hot air blower 10, and the inner bearing of the third bearing seat 31 passes through The way of interference fit is connected with screw mandrel 27, and the left end of screw mandrel 27 is connected with the right end of the third rotating shaft 25 through a coupling, and the screw mandrel 27 is connected with nut 28 by the mode of threaded connection, and nut 28 cooperates with screw mandrel 27, and nut 28. The bottom of the elastic element 21 is connected by a hook connection. The bottom of the elastic element 21 is connected with a fixed plate 22 by a hook connection. The top of the fixed plate 22 is connected with a wedge block 20 by welding. The wedge block 20 is located in front of the elastic element 21. , the left and right sides of the bottom of the fixed plate 22 are connected with a stay rope 18 by a hook connection, the bottom end of the stay rope 18 is connected with a mesh groove 17 by a hook connection, and the top of the processing box 4 is connected with a first branch by welding. Rod 29 and the second pole 30, the first pole 29 is positioned at the left side of the second pole 30, the bottom ends of the first pole 29 and the second pole 30 are all connected with contact rollers 19 by welding, and the treatment box 4 The inner bottom is connected with a support rod 5 by welding, the top of the support rod 5 is connected with a hot water frame 15 by welding, the left side of the hot water frame 15 is connected with a hydrochloric acid frame 14 by welding, and the bottom of the hot water frame 15 has a The through hole 11 is connected with a sealing ring 12 by means of adhesive connection, and the bottom of the processing box 4 is connected with a second bearing seat 7 by means of a bolt connection, and the second bearing seat 7 is located between the support rods 5. The inner bearing of the second bearing seat 7 is connected with the second rotating shaft 9 through interference fit, the second rotating shaft 9 passes through the through hole 11 and the sealing ring 12, and the second rotating shaft 9 is connected with the second cone through a key connection. Gear 8, second bevel tooth The wheel 8 meshes with the first bevel gear 6, and the top of the second rotating shaft 9 is connected with a rotating rod 13 by welding. The rotating rod 13 is located in the hot water frame 15, and the left and right sides above the rotating rod 13 are connected by glue connection. There are wiping blades 16, the hydrochloric acid frame 14 is positioned directly below the first pole 29, and the hot water frame 15 is positioned directly below the second pole 30.
还包括有盐酸收集框32,处理箱4内底部放置有盐酸收集框32,盐酸收集框32位于支撑杆5左方。Also includes a hydrochloric acid collection frame 32, the bottom of the treatment box 4 is placed with a hydrochloric acid collection frame 32, the hydrochloric acid collection frame 32 is located on the left side of the support rod 5.
还包括有热水收集框33,处理箱4内底部放置有热水收集框33,热水收集框33位于支撑杆5右方。Also includes a hot water collection frame 33, the bottom of the processing box 4 is placed with a hot water collection frame 33, the hot water collection frame 33 is located on the right side of the support rod 5.
旋转电机24为伺服电机。The rotary motor 24 is a servo motor.
弹性元件21为弹簧。The elastic element 21 is a spring.
处理箱4的材质为Q235钢。The material of the processing box 4 is Q235 steel.
工作原理:盐酸框14内装有浓度为25%的盐酸,热水框15内装有75℃的热水,当需要进行钢丝的表面处理工作时,将待处理的钢丝放置在网槽17内,启动旋转电机24正转,带动第三转轴25正转,使丝杆27正转,使螺母28向右移动,从而使固定板22向右移动,使楔形块20向右移动,在固定板22向右移动一定距离时,楔形块20与左方接触滚轮19接触,当固定板22继续向右移动时,楔形块20向下运动,使网槽17向下运动至盐酸框14内,盐酸浸洗钢丝可以除去钢丝上的油污,之后螺母28继续向右移动,网槽17向右上方移动离开盐酸框14,当楔形块20与右方接触滚轮19接触时,楔形块20再次向下运动,使网槽17向下运动至热水框15内,热水可以清洗掉钢丝表面残留的盐酸,并且在第三转轴25正转的同时,带动主动轮26正转,通过平皮带23使从动轮3正转,带动第一转轴2正转,从而使第一锥齿轮6正转,使第二锥齿轮8反转,从而使第二转轴9反转,使旋转杆13转动,擦拭叶片16转动时可以更好地清除钢丝表面残留的盐酸,之后螺母28继续向右移动,网槽17向右上方移动离开热水框15,当网槽17继续向右移动至适当位置时,旋转电机24停止转动,启动热风机10工作对钢丝进行热风吹干,钢丝热风吹干完毕后,热风机10停止工作,取出处理完毕的钢丝,之后启动旋转电机24反转,当螺母28向左移动复位后,旋转电机24停止工作,当下次还需要进行钢丝的表面处理工作时,可以再次按照上述原理进行工作。Working principle: The hydrochloric acid box 14 is filled with hydrochloric acid with a concentration of 25%, and the hot water box 15 is filled with hot water at 75°C. When the surface treatment of steel wires is required, the steel wires to be treated are placed in the mesh tank 17 and started. The rotating motor 24 rotates forward, drives the third rotating shaft 25 forward, makes the screw mandrel 27 forwardly rotate, makes the nut 28 move to the right, thereby makes the fixed plate 22 move to the right, makes the wedge block 20 move to the right, on the fixed plate 22 When moving to the right for a certain distance, the wedge block 20 is in contact with the left contact roller 19. When the fixed plate 22 continues to move to the right, the wedge block 20 moves downward, so that the net groove 17 moves downward into the hydrochloric acid frame 14, and the hydrochloric acid dipping Steel wire can remove the greasy dirt on the steel wire, and nut 28 continues to move to the right afterwards, and net groove 17 moves away from hydrochloric acid frame 14 to the upper right, and when wedge-shaped block 20 contacts with right side contact roller 19, wedge-shaped block 20 moves downward again, makes The mesh tank 17 moves downwards into the hot water frame 15, the hot water can clean the residual hydrochloric acid on the surface of the steel wire, and when the third rotating shaft 25 rotates forward, it drives the driving wheel 26 to rotate forward, and the driven wheel 3 is driven by the flat belt 23. Forward rotation drives the first rotating shaft 2 to rotate forward, so that the first bevel gear 6 rotates forward, the second bevel gear 8 is reversed, and the second rotating shaft 9 is reversed, the rotating rod 13 is rotated, and the wiping blade 16 is rotated. The residual hydrochloric acid on the surface of the steel wire can be better removed. Afterwards, the nut 28 continues to move to the right, and the net groove 17 moves to the upper right and leaves the hot water frame 15. When the mesh groove 17 continues to move to the right position, the rotating motor 24 stops rotating. , start the hot air blower 10 to dry the steel wire with hot air. After the hot air dry of the steel wire, the hot air blower 10 stops working, takes out the steel wire that has been processed, and then starts the rotating motor 24 to reverse. After the nut 28 moves to the left and resets, it rotates Motor 24 stops working, when also needing to carry out the surface treatment work of steel wire next time, can work again according to above-mentioned principle.
为了清楚地说明本装置的工作原理,在说明书附图中并没有画丝杆27螺母28的导向装置(丝杆27螺母28的导向装置一般为滑轨滑块或者是线性导轨),在本装置的实际工作中,丝杆27螺母28的导向装置是必须要有的,否则丝杆27转动,螺母28也会跟着转动,丝杆27螺母28的导向装置就是用来限制螺母28跟着丝杆27转动的,迫使螺母28沿丝杆27的轴向运动,因为机械领域的技术人员看到有丝杆27螺母28装置时,就必然知道在实际制作本装置时,添加上丝杆27螺母28的导向装置,添加丝杆27螺母28的导向装置不需要机械领域人员付出创造性的劳动即可实现,特此说明。In order to clearly illustrate the working principle of this device, there is no guiding device for the screw rod 27 and nut 28 in the accompanying drawings (the guiding device for the screw rod 27 and nut 28 is generally a slide rail slider or a linear guide rail). In the actual work, the guiding device of the screw mandrel 27 and the nut 28 must have, otherwise the screw mandrel 27 rotates, and the nut 28 will also rotate accordingly, and the guiding device of the screw mandrel 27 and the nut 28 is used to restrict the nut 28 to follow the screw mandrel 27 Rotate, force nut 28 to move along the axial direction of screw mandrel 27, because when those skilled in the mechanical field sees screw mandrel 27 nuts 28 devices, just must know that when actually making this device, add screw mandrel 27 nuts 28 The guide device, the guide device with the addition of screw mandrel 27 and nut 28 can be realized without the creative work of personnel in the mechanical field, and it is hereby explained.
因为还包括有盐酸收集框32,处理箱4内底部放置有盐酸收集框32,盐酸收集框32位于支撑杆5左方,所以在螺母28向左移动复位时,盐酸收集框32可以收集网槽17滴落的盐酸,可以保护处理箱4。Because also include hydrochloric acid collecting frame 32, the bottom in processing case 4 is placed with hydrochloric acid collecting frame 32, and hydrochloric acid collecting frame 32 is positioned at support bar 5 left side, so when nut 28 moves to the left and resets, hydrochloric acid collecting frame 32 can collect net groove 17 dripping hydrochloric acid, can protect the treatment box 4.
因为还包括有热水收集框33,处理箱4内底部放置有热水收集框33,热水收集框33位于支撑杆5右方,所以在热风机10工作对钢丝进行热风吹干时,热水收集框33可以避免网槽17滴落的热水四处流动,从而导致工作环境的不整洁。Because also include hot water collecting frame 33, the bottom in processing case 4 is placed with hot water collecting frame 33, and hot water collecting frame 33 is positioned at support bar 5 right, so when hot air blower 10 work carries out hot blast drying to steel wire, heat The water collection frame 33 can prevent the hot water dripping from the net tank 17 from flowing around, thereby causing the working environment to be unclean.
因为旋转电机24为伺服电机,能更精准地控制转速,所以旋转电机24运转时更加平稳。Because the rotary motor 24 is a servo motor, the rotation speed can be controlled more precisely, so the rotary motor 24 runs more smoothly.
因为弹性元件21为弹簧,弹簧的弹性收缩效果好,所以在固定板22上下运动时效果更好。Because the elastic element 21 is a spring, the elastic contraction effect of the spring is good, so the effect is better when the fixed plate 22 moves up and down.
因为处理箱4的材质为Q235钢,Q235钢的强度高、塑性好,所以处理箱4的使用效果更好、工作寿命更长。Because the material of the treatment box 4 is Q235 steel, which has high strength and good plasticity, the use effect of the treatment box 4 is better and the working life is longer.
以上所述实施例仅表达了本实用新型的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形、改进及替代,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express the preferred implementation of the utility model, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the utility model. It should be pointed out that those skilled in the art can make several modifications, improvements and substitutions without departing from the concept of the present invention, all of which belong to the protection scope of the present utility model. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (6)
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CN107043939A (en) * | 2017-06-14 | 2017-08-15 | 沈婉珍 | A kind of stainless valve acid wash passivation device |
CN107552440A (en) * | 2017-08-01 | 2018-01-09 | 吴伸 | A kind of automatic device for cleaning and air-drying of agricultural byproducts |
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Cited By (2)
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CN107043939A (en) * | 2017-06-14 | 2017-08-15 | 沈婉珍 | A kind of stainless valve acid wash passivation device |
CN107552440A (en) * | 2017-08-01 | 2018-01-09 | 吴伸 | A kind of automatic device for cleaning and air-drying of agricultural byproducts |
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