CN106041702A - Multipurpose rust removal device - Google Patents
Multipurpose rust removal device Download PDFInfo
- Publication number
- CN106041702A CN106041702A CN201610534521.4A CN201610534521A CN106041702A CN 106041702 A CN106041702 A CN 106041702A CN 201610534521 A CN201610534521 A CN 201610534521A CN 106041702 A CN106041702 A CN 106041702A
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- CN
- China
- Prior art keywords
- automatic
- automatic feeding
- rust
- multipurpose
- frequency conversion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a multipurpose rust removal device and relates to rust removal equipment. An automatic feeding device, an automatic rust removal device and a guide mechanism are arranged on an equipment base (31), wherein the automatic feeding device is of a spiral type structure; the automatic feeding device with the spiral type structure is used for obtaining rotary feeding of a material to be subjected to rust removal (40); a variable-frequency motor (18) is connected to a steel brush of the automatic rust removal device through a transmission system; and the automatic feeding device is controlled by a variable-frequency speed reducer (24). The multipurpose rust removal device is simple in structure, is reasonable in layout, and is convenient to operate, further realizes degree of mechanization of automatic rust removal of a metal material, and is beneficial for being popularized and applied in the material processing industry.
Description
[technical field]
The present invention relates to a kind of rust removalling equipment, especially relate to a kind of multipurpose derusting device.
[background technology]
Known, the get rusty reason of steel corrosion of steel mostly occurs in storage after manufacture, transportation, and main cause is steel
The corrosion that material surface and surrounding medium directly occur chemistry to reflect and produce；Steel aoxidize formation Fe3O4 in hot environment；?
Under room temperature, oxidation forms FeO；Owing to needing to realize follow-up processing, the operation such as spray paint by rust cleaning before processing；Current
Rust cleaning mode is roughly divided into the most several:
1, small-sized pneumatic or electronic rust cleaning.Mainly with electricity or compressed air as power, assemble suitable derusting device, carry out reciprocal
Motion or rotary motion, to adapt to the rust cleaning requirement of various occasion.Such as electric angle grinder, wire brush, pneumatic pin bundle rust removal, wind
Dynamic scaling hammer, flute profile rotate rust removal etc., belong to semi-mechanical installation, and instrument is simple, mobility is big, can preferably go to eliminate rust,
Old coatings etc., can carry out hacking process to coating, and efficiency is greatly improved than hand cleaning, up to 1 ~ 2m2/h, but can not remove oxygen
Changing skin, surface roughness is less, it is impossible to reach the surface treatment quality of high-quality, and it is low that work efficiency relatively sprays process.Can be at any position
Use.
2, shot-peening " sand " rust cleaning.Mainly with granule injection erosion effect constituted to reach surface cleaning and suitable coarse
Degree, equipment includes open type shot-peening " sand " rust remover, closed shot-peening " sand room ", vacuum shot-peening " sand " machine.Open type shot-peening
The application of " sand " machine is relatively broad, can remove all of impurity in metal surface the most up hill and dale, such as oxide skin, corrosion and old paint film,
The rust cleaning high 4 ~ 5m2/h of efficiency, machinery degree is high, and derusting is good.But typically can not reclaim due to abrasive material, other operations are had
Impact, site clearing bothers.So environmental pollution is heavier, the most gradually used by restriction.
3, water under high pressure abrasive material rust cleaning.The percussion " plus the ablation of abrasive material " and the water ski that utilize high-pressure water jet are made
With destroying corrosion and the coating adhesive force to steel plate.It is characterized in no dust pollution, does not damage steel plate, be greatly improved rust cleaning effect
Rate, up to more than 15m2/h, derusting is good.But the steel plate after Chu Xiu easily returns rust, must the special band wet rust cleaning coating of application, right
General performance coating be coated with considerable influence.
4, impeller blasting.Impeller blasting be the impeller utilizing high speed rotating abrasive material is thrown to steel surface reach eliminate rust mesh
, it is a kind of relatively advanced mechanical processing method that plate body steel material is eliminated rust, not only production efficiency is high, and expense
Low, automaticity is high, can realize pile line operation, low in the pollution of the environment, but only at in-house operation, use relatively costly.
5, chemical derusting.Mainly by acid and metal-oxide generation chemical reaction, thus remove the rust of metal surface
A kind of derusting method of erosion product, the most usually said acid pickling and rust removing, can only operate in workshop.
Mechanical derusting device category in the market is various, frame for movement rust remover, it is simply that utilize all kinds of wire brush, logical
Crossing machine driving so that it is rubbed by hard force with material surface, reach the rust removalling equipment of rust cleaning effect, this kind equipment has body
Amass little, conveniently moving and be applicable to the advantages such as small dimension material rust cleaning.The object thinning journey of this type of rust removalling equipment rust cleaning on market
Degree height, but storeroom inter-compatibility is poor.Wherein more with reinforcing bar and the rust remover as object such as screw-thread steel and steel pipe, state
Manufacturing enterprise in interior industry is numerous, very different, does not form rust remover industry standardization level, and all kinds of producers are simply
In order to cater to the rust removalling equipment of the relevant specific function released under different user, different operating mode, namely effect is mostly angle
Steel, channel-section steel and pipe, round steel etc. be single and rust removalling equipment targetedly；Can not meet and take into account angle steel, channel-section steel and pipe, circle simultaneously
The combined type rust cleaning of the multiple materials such as steel.
[summary of the invention]
In order to overcome the deficiency in background technology, the open a kind of multipurpose derusting device of the present invention, present configuration is simple, layout
Rationally, easy and simple to handle, furthermore achieved that the mechanization degree of metal material automatic rust-removing, be conducive to pushing away in materials processing industry
Wide application.
For achieving the above object, the present invention adopts the following technical scheme that
A kind of multipurpose derusting device, is provided with automatic feeding, automatic rust removing device and guiding mechanism on plant bottom case；Its
Middle automatic feeding is sped structure, the automatic feeding of sped structure obtain and sent by the rotation of rust cleaning material
Enter；Frequency conversion motor connects the steel brush of automatic rust removing device by drive system, frequency conversion speed-down device control automatic feeding.
Described multipurpose derusting device, is respectively arranged at two ends with loading and unloading dollies retractable support mechanism at plant bottom case；
Or loading and unloading dollies retractable support mechanism it is provided with in arbitrary one end of plant bottom case.
Described multipurpose derusting device, one end of the cleaning shaft of dust pelletizing system connects the drawer being arranged in plant bottom case
Formula pallet, the other end port of cleaning shaft is in automatic rust removing device bottom；Described cleaning shaft is by air-blower control, at blower fan
In be provided with filter cylinder.
Described multipurpose derusting device, is provided with regulation framework on the top of automatic rust removing device, regulation framework control
Contact surface by rust cleaning material with steel brush.
Described multipurpose derusting device, the steel brush arranged on automatic rust removing device is many groups, described many group steel brush edges
It is distributed between automatic feeding and guiding mechanism and is spaced setting.
Described multipurpose derusting device, is provided with guider between many group steel brushes.
Described multipurpose derusting device, described steel brush includes bowl-type steel brush and parallel steel brush.
Described multipurpose derusting device, frequency conversion speed-down device includes frequency conversion motor and reductor.
A kind of multipurpose derusting device, is provided with automatic feeding, automatic rust removing device and Guiding machine on plant bottom case
Structure；Wherein automatic feeding is linear type structure, the automatic feeding of linear type structure obtain by the water of rust cleaning material
Flat feeding；Frequency conversion motor connects the steel brush of automatic rust removing device by drive system, frequency conversion speed-down device control self-feeding dress
Put.
A kind of multipurpose derusting device, the side on plant bottom case be provided with automatic feeding, automatic rust removing device and
Guiding mechanism；Wherein automatic feeding is linear type structure, the automatic feeding of linear type structure obtain by rust cleaning material
The level of material is sent into；Frequency conversion motor connects the steel brush of automatic rust removing device by drive system, frequency conversion speed-down device control automatically
Pay-off；Opposite side on plant bottom case is provided with automatic feeding, automatic rust removing device and guiding mechanism；The most automatic
Pay-off is sped structure, the automatic feeding of sped structure obtain and sent into by the rotation of rust cleaning material；Frequency conversion
Motor connects the steel brush of automatic rust removing device by drive system, frequency conversion speed-down device control automatic feeding.
Owing to using technical scheme as above, there is advantages that
Multipurpose derusting device of the present invention, by performance box, plant bottom case, the first automatic feeding, second is automatic
Pay-off, the first automatic rust removing device, the second automatic rust removing device, the first guiding mechanism, the second guiding mechanism, the 3rd guides
Mechanism, loading and unloading dollies retractable support mechanism, drive system, the combination of dust pelletizing system, it is achieved the steel brush after one-key start is at a high speed
Rotate and uniform and automatic feeding.The material such as round steel, pipe is from the beginning of feeding telescoping mechanism feeding, and manually gearshift switches
To the first automatic feeding, under the rolling rolloff of the first automatic feeding, raw material enters with screw type movement locus
Enter performance box.In first automatic rust removing device of high speed rotating, two the bowl-type steel brushes being arranged on axle one are at regulation spring
Two sideway stances in the lower friction material horizontal direction of effect, raw material the lifting of the first guiding mechanism, guide under enter
Regulate moderate axle three, the combination of axle four parallel steel brush, the upper and lower surface of raw material vertical direction is polished " in case of relatively greatly directly
The material in footpath, when appropriate clearance can not be obtained by governor motion, the parallel steel brush of replaceable small diameter ", raw material leads to
Cross the first guiding mechanism and enter steel brush combination " identical with axle one function and effect " of axle three, in the first self-feeding of the other end
Under the relay of device, the raw material being eliminated surface rusty stain completes automatic rust-removing operation by blanking telescoping mechanism, under entrance
One circulation；The material such as angle steel, channel-section steel is from the beginning of the feeding telescoping mechanism feeding being switched to the second automatic rust removing device two ends, logical
The gathering sill crossing the second guiding mechanism switches to the second automatic feeding through manual gear shift mechanism, at the second automatic feeding
Grooved roller rolling rolloff under, raw material enters performance box with the movement locus of orthoscopic.The second of high speed rotating is automatic
In derusting device, two the bowl-type steel brushes being arranged on axle one under the effect of regulation spring in friction material horizontal direction two
Individual vertical position, raw material enters the width axle three corresponding with material, the parallel steel of axle four under the guiding of the 3rd guiding mechanism
Brush combination, polishes to the upper and lower surface of raw material vertical direction, and raw material is entered on axle two by the 3rd guiding mechanism
Bowl-type steel brush combines, polish two other vertical in channel-section steel horizontal direction " angle steel rust cleaning is identical with axle one ",
Under the relay of the second automatic feeding of the other end, the raw material being eliminated surface rusty stain is completed by blanking telescoping mechanism
Automatic rust-removing operation, enters next one circulation.Produced smog, particle etc. in rust cleaning operation process, will be by with two
The rectangular duct that side performance box is connected is adjusted by air quantity, permutator realizes sucking filter cartridge type industry collection during the separate operaton of both sides
Dirt device, then have dust arrester filtration system to be filtered into clean air discharge, bigger miscellaneous dirt granule is then by the drawer formula of both sides disposal box
Pallet is arranged clearly and is guaranteed to improve environment, dustless equalization.
The combination steel brush structure of the present invention, realize under high speed rotating state and between raw material 360 °, Full connected, seamless firmly
Power rubs, and automatically removes the rust cleaning machinery of raw material surface rusty stain, by high intensity, steel brush and the raw material surface of high speed rotating
After producing hard friction so that it is the scab on surface, rusty scale, oxide skin and foreign material are removed, and are allowed to obtain fine smooth finish surface.Improve
The adhesive force on paint film and raw material surface, and improve raw material resistance to corrosion, extend its service life.
The present invention can take into account the automatic rust-removing function of multiple raw material and different size, such as angle steel, channel-section steel, pipe, round steel
Deng.Wherein angle steel rust cleaning specification be 25/30/36/40/45/50 (unit: mm), channel-section steel rust cleaning specification limit be 5#, 6#,
8#, 10#, 12#, 14#, the specification limit of pipe, round steel rust cleaning is Φ 15mm-Φ 150mm.
The all rotary parts of the present invention all design and are provided with protective cover or protective cover plate, it is ensured that eliminate rust at operation equipment
During operation, there is the eliminating of danger of personal injury because of maloperation, carelessness in operator.Because of raw material length the most all at 6 meters
Left and right, for preventing at loading and unloading end because length of material causes artificial hand rest material to fall the danger hurted sb.'s feelings, this equipment is in loading and unloading
Side, two ends is configured with manual telescopic and supports, and before preparing operation, rear and front end manual telescopic is supported shape of moving to stretch completely
State, is placed on material above manual telescopic support and supports at roller guiding, prevent material falls back, reduce labor intensity.
The present invention carries out using automatic frequency-conversion technology and double interlock rotating to control in the design of rust cleaning action at complete machine
Technology, thus realize speed regulation that 1-1500 per minute turns and the charging rate regulation of 1-12 rice per minute and direction transformation,
Its high automation mechanized operation is ensure that by frame for movement and electric program.Operator only need 1-2 name, before operation, it is only necessary to 1
Name operator material is placed on manual telescopic support on, after one-key start equipment, material by leading to and combination type on
Bottom roller compaction type automatic feed mechanism can at the uniform velocity enter in performance box, carries out the operation that eliminates rust.Simultaneously at discharging end, material enters
Enter manual retractable support, it is not necessary to artificial retainer.
Present invention employs " key operation " pattern, simple to operation, continuity of movement is strong and stablizes, it is ensured that high automatic
The realization of change degree.In terms of equipment electrical control, it is designed with scram button, when running into emergency situations, takes jerk at once
Button, machine system action is wholly off.Simultaneously taking account of operation convenience, electrical control button box is designed as can 180 ° of distant arms
Rotational structure, in order to be easy to the operation of equipment when diverse location.
The rust cleaning speed of the present invention is 6-12 rice per minute, and thoroughly, uniformly, efficiency is high, effective in rust cleaning.
By finding the investigation comparison of each job site, efficiency is the most universal currently used hand-held angle mill
About 18 times of machine.Bowl shaped mill light brush treatment installed by angle grinding machine, uses a large amount of dust of middle generation, inefficiency, and eliminate rust weak effect,
Surface is uneven, and long working causes damaging due to the heating of angle grinding machine.As a example by 6 meters long 10# channel-section steels, manually make
With the uninterrupted operation of angle grinding machine, need 23 minutes right and lefts can eliminate rust complete, and owing to vibrations, operator tiger's jaw are numb, grip
Power declines, and there is bigger potential safety hazard.Use multi-functional full-automatic rust remover operation, by frequency conversion adjustable speed self-feeding system
System, generally just can complete the rust cleaning operation of a 10# channel-section steel at 1 minute, and equipment continuous performance is stable, and derusting can
Lean on.
[accompanying drawing explanation]
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the round steel of the present invention, pipe rust cleaning side schematic diagram；
Fig. 3 is the angle steel of the present invention, channel-section steel rust cleaning side schematic diagram；
Fig. 4 is the forward sectional view of the present invention；
Fig. 5 is that the present invention removes sectional view after upper cover；
Fig. 6 is that the present invention removes top view after upper cover；
Fig. 7 is the first automatic feeding schematic diagram of the present invention；
Fig. 8 is the second automatic feeding schematic diagram of the present invention；
Fig. 9 is the first automatic rust removing device schematic diagram of the present invention；
Figure 10 is the second automatic rust removing device schematic diagram of the present invention；
Figure 11 is the first guiding mechanism schematic diagram of the present invention；
Figure 12 is the second guiding mechanism schematic diagram of the present invention；
Figure 13 is the 3rd guiding mechanism schematic diagram of the present invention；
Figure 14 is the regulation framework schematic diagram of the present invention；
Figure 15 is the loading and unloading dolly Switch of working position structural scheme of mechanism of the present invention；
In the drawings: 1, performance box；2, the first pay-off；201, floated V-type upper pressure wheel；202, shallow V the first support roller；203、
Shallow V the second support roller；204, the second driving chain；205, umbrella shape transmission this take turns；3, the second pay-off；301, adjusting handle；
302, coil tension spring；303, grooved pinch roller；304, trough-type riding wheel；305, chute support；306, bedplate；307, public direction
Groove；308,5# channel-section steel locating slot；309,6# channel-section steel locating slot；310,8# channel-section steel locating slot；311,10# channel-section steel locating slot；
312,12# channel-section steel locating slot；313,14# channel-section steel locating slot；314, driving shaft；315, actively spur gear；316, driven spur gear；
317, driven shaft；318, sliding shaft base one；319, top board；4, the first automatic rust removing device；401, parallel steel brush one；402, adjust
Joint spring one；403, regulation spring two；404, positioning retainer ring；405, bowl-type steel brush；406, parallel steel brush two；5, the first Guiding machine
Structure；501, seat board one is guided；502, locking nut one；503, tugboat is guided；504, the axis of guide one；505, fixing bolt；6,
Two automatic rust removing devices；601, combined parallel steel brush one；602, combined parallel steel brush two；603, bowl-type steel brush；7, second guide
Mechanism；701, chute support；702, sliding shaft base two；703, the axis of guide two；704, coil tension spring one；705, seat board two is guided；
706, locking nut two；707, grooved directive wheel；708, gathering sill；8, the 3rd guiding mechanism；801, cylindricality guides and corrects wheel；
802, guiding trestle；803, locking nut two；804, chain connecting bolt；9, regulation framework；901, handwheel four；902, handwheel three；
903, adjusting rod three；904, regulation spring three；905, suspension seat board；906, adjusting nut；907, hexagon socket head cap screw；908, regulation
Bar four；909, regulation spring three；10, axle one；11, axle two；12, axle three；13, axle four；14, industrial dust collector；15, dust removing tube
Road；16, air channel switch；17, drawer formula pallet；18, frequency conversion motor；19, Timing Belt one；20, Timing Belt two；21, timing belt pulley
One；22, Timing Belt transition wheel；23, tensioner belt wheel；24, frequency conversion speed-down device；25, driving chain one；26, sprocket for main drive；27、
Tensioner sprocket wheel；28, auxiliary drive sprocket；29, control panel；30, plant bottom case；31, loading and unloading dolly Switch of working position mechanism；311、
Slide bar axle bed；312, sliding pole axis；32, manual telescopic support arm；33, support bar；34, handwheel is screwed；35, material；36, gearshift machine
Structure；37, concentric shafts cylinder base；38, handwheel one；39, handwheel two；40, material；41, timing belt pulley two；42, adjusting rod one；43、
Adjusting rod two.
[detailed description of the invention]
Can be explained in more detail the present invention by the following examples, the open purpose of the present invention is intended to protect the scope of the invention
All interior changes and improvements, the invention is not limited in the following examples；
In conjunction with the multipurpose derusting device described in accompanying drawing 1～15, the present invention, in view of the rust cleaning effect by rust cleaning material 40, is making
Observation window can be set on industry case 1, plant bottom case 31 arranges automatic feeding and the orthoscopic knot of sped structure simultaneously
During the automatic feeding of structure two kinds rust cleaning system or be separately provided automatic feeding and the linear type structure of sped structure
Automatic feeding time, performance box 1 can be used for subregion isolation operation, or the sped structure that performance box 1 correspondence is separately provided
Automatic feeding and during the automatic feeding of linear type structure, can prevent dust from dancing in the air；The present invention is provided with for supporting
Plant bottom case 30 with fixing each mechanism；For supporting raw-material manual telescopic support arm 32；For raw material automatic transport
The first automatic feeding 2, the second automatic feeding 3；For playing location, guiding function in material course of conveying
First guiding mechanism 5, the second guiding mechanism 7, the 3rd guiding mechanism 8；Rust cleaning operation is entered by guiding mechanism for raw material
The first automatic rust removing device 4, the second automatic rust removing device 6；And automatic derusting machine actuating device in operation process and
Improve the dust pelletizing system of working environment.
In conjunction with the first automatic feeding 2 for self-feeding described in attached 2,6,7, the first automatic feeding 2 totally
Group two set, is arranged in the two ends of the first automatic rust removing device 4, for linked transmission, shares one with the second automatic feeding 3
Platform frequency conversion speed-down device 24 and driving chain 1 manually gearshift 26 station change, after bevel type gear 205 break-in by
Two drivewheels of second driving chain 204 drive radially 45 ° of arrangements: shallow V the first support roller 202, shallow V the second support roller 203
Roll with the floated V-type driven upper pressure wheel 201 of anti-radially 45 ° of arrangements and rotate, make material 40 with spiral shell with rolloff material means
Rotating automatic uniform speed advances, thus solves in the case of steel brush group position does not changes, by the change of material movement mode
Changing and realize all standing rust cleaning operation of 360 ° of raw material surface, material 40 completes to make through the relay of another set of automatic feeding 2
Industry.Feeding speed can be adjusted by converter, the most also can be controlled advance and the retrogressing of material by rotating.
In conjunction with described in accompanying drawing 3,5,8 for the second automatic feeding 3, the second automatic feeding 3 totally one group two overlap, point
It is not arranged in the two ends of the second automatic rust removing device 6, for linked transmission, shares a frequency conversion with the first automatic feeding 2 and subtract
Speed device 24 and driving chain 1 manually gearshift 26 drive trough-type riding wheel 304, grooved pinch roller 303 to roll rotation, with
Rolloff material means makes material 35 advance with straight horizontal formula automatic uniform speed.Feeding speed can be adjusted by converter,
The most also advance and the retrogressing of material can be controlled by rotating.Second automatic feeding 3 bedplate 306 is bolted
On plant bottom case 30, bedplate 306 is respectively provided on two sides with chute support 305, and pedestal lower end is respectively equipped with support trough-type riding wheel
The coil tension spring 302 that 304 freely suspend, frame upper is provided with the Guan Bi top board 319 of chute support and suspension grooved wheel 303
Coil tension spring 302.Trough-type riding wheel 304 is arranged on driving shaft 314, and driving shaft 314 two ends are assemblied in spherical outside surface sliding shaft base 318
On, embed in chute support 305, driving shaft 310 external part installs actively spur gear 315, and clutch is installed at spline position, termination
It is connected with manual gear shift mechanism 36.Installing grooved pinch roller 303 in the middle of driven shaft 317, two ends embed chute by sliding shaft base 318
In support 305, driven shaft 317 stretches out termination and assembles driven spur gear 316, engages with active spur gear 315, in reverse rotation,
Increase driving force.For self-feeding process in which materials difference in thickness by being rotatably provided in the regulation at chute support 305 two ends
Handwheel 301 drives grooved pinch roller 303 to realize vertical direction displacement, then is accompanied by the free floating of coil tension spring 302, it is ensured that to material
Rolloff driving and material slight deformation after tension contact.For in the multiformity compatibility of material, trough-type riding wheel is processed
There is public direction groove 307, for angle steel, the cutting edge charging of limit, channel-section steel location, 5# channel-section steel locating slot 308,6# channel-section steel locating slot 309,8#
Channel-section steel locating slot 310,10# channel-section steel locating slot 311,12# channel-section steel locating slot 312,14# channel-section steel locating slot 313 totally seven locating slots,
Guarantee that material is accurately positioned.
In conjunction with described in accompanying drawing 2,4,5,9 for the first automatic rust removing device 4, the first automatic rust removing device 4 is arranged in equipment
Base 30 side and the second automatic rust removing device 6 being arranged in plant bottom case 30 opposite side, share four groups of main brush axis mechanisms and tune
Joint mechanism, it is ensured that material 35 surface all standing, can realize unilateral separate operaton " opposite side is unloaded ".Axle 1, axle 2 11, axle three
12, axle 4 13 is embedded in concentric tube by the bearing at two ends, is respectively mounted at concentric tube two ends and has oil sealing and bearing block function concurrently
Slide block composition concentric shafts cylinder base 37, be respectively embedded into corresponding chute supported in regulation framework 9, spline shaft structure, it is ensured that steel
The rotation of brush is steady and wearing clearance is adjustable.Spline position is provided with different locating grooves to meet according to material diameter size
Material diameter change demand, and the mode that whole four groups of main brush axles all take self-suspending structure and handwheel rotary structure to combine
Realizing vertical direction adjustment of displacement, axle 1, axle 2 11 use regulation spring 402, regulation spring 403 automatically to compensate and adjust and determine
Position back-up ring 404 converts the mode of draw-in groove station and guarantees to meet between the rust cleaning operation of different size material and bowl-type steel brush 405 abrasion
Gap horizontal direction adjustment of displacement, axle 3 12,4 13, axle " or are not installed according to the specification of material selection steel brush 406, steel brush 401
Steel brush ".Four groups of main brush axles carry out transmission, by tensioner band by a frequency conversion motor 18 and Timing Belt 1, Timing Belt 2 20
Wheel 23 realizes synchronous belt tension.Motor speed can carry out rotational speed regulation by converter, also can realize main brush rotating control simultaneously
System.
In conjunction with described in attached 2,3,4,5,6,10 for the second automatic rust removing device 6, the second automatic rust removing device 6 is arranged in and sets
Standby base 30 side shares four groups of main brush axis mechanisms and tune with the first automatic rust removing device 4 being arranged in plant bottom case 30 opposite side
Joint mechanism, it is ensured that material surface wraps up entirely, all standing, can realize unilateral separate operaton " opposite side is unloaded ".Axle 1, axle two
11, axle 3 12, axle 4 13 are embedded in concentric tube by the bearing at two ends, are respectively mounted at concentric tube two ends and have oil sealing and axle concurrently
The slide block composition concentric shafts cylinder base 37 of bearing function, is respectively embedded into chute supported corresponding in regulation framework 9, and splined shaft is tied
Structure, it is ensured that the rotation of steel brush is steady and wearing clearance is adjustable.Spline position is provided with different location according to material diameter size
Draw-in groove is to meet material diameter change demand, and whole four groups of main brush axles all take self-suspending structure and handwheel rotary structure phase
In conjunction with mode realize vertical direction adjustment of displacement；Axle 1, axle 2 11 take to regulate spring 402, regulation spring 403 is mended automatically
Repay and adjust positioning retainer ring 404 to convert the mode of draw-in groove station and realize horizontal direction adjustment of displacement, it is ensured that meet different size material
Material rust cleaning operation and bowl-type steel brush 603 wearing clearance adjust.3 12, axle selects corresponding steel brush 602 according to the model of material 35
The specification of " or steel brush combination ".4 13, axle selects the specification of corresponding steel brush 601 " or steel brush combination " according to the model of material 35.
Axle 1, axle 2 11, axle 4 13 are driven by a frequency conversion motor 18 and Timing Belt 1 and are assemblied in the second automatic rust removing device 6
Three synchronous pulleys 1 of side carry out transmission；Axle 2 11, the opposite side of axle 3 12 are respectively arranged with synchronous pulley 2 41 by synchronizing
2 20 are carried to carry out secondary drive；Timing Belt 1 pile warp transition pulley 22 realizes synchronous belt tension, tensioner by tensioner belt wheel 23
Belt wheel 23 can carry out large range of moving freely by counterbalance spring on sliding bottom, fully meets the regulation model of main brush axle
Enclose.Motor speed can carry out rotational speed regulation by converter, also can realize main brush rotating simultaneously and control.
In conjunction with the first guiding mechanism 5 described in accompanying drawing 2,5,11, the first guiding mechanism 5 is arranged in the first automatic rust removing device 4
Side, lays respectively at axle 1 and axle 3 12, between axle 2 11 and axle 3 12.The axis of guide 504 one end is equipped with is propped up by bearing
The guiding support roller 503 of support and two locking nuts 1, the other end is then arranged on fixing bolt 505 by guiding seat board 501
On plant bottom case 30.The arc lowest part of directive wheel 503 and shallow V the first support roller 202, shallow V type the second support roller 203 lowest part
Keep same level height, in descaling process the location of material, lift and guide.
In conjunction with the second Guiding machine 7 described in accompanying drawing 3,12, the second guiding mechanism 7 is arranged in the second automatic rust removing device 6 side
The two ends of the second automatic feeding 3, grooved directive wheel 707 is fixed on the axis of guide 703 by locking nut 2 706, and
The chute support of seat board 2 705 both sides is guided by coordinating the spherical outside surface sliding shaft base 2 702 at the axis of guide 703 two ends to be embedded in
In 701, regulated by coil tension spring 1 trace and suspend and slide.Have gathering sill 708 on grooved directive wheel 707 and guide material
Expect 35 cutting edge feedings.
In conjunction with the 3rd guiding mechanism 8 described in accompanying drawing 3,13, the 3rd guiding mechanism 8 is arranged in the second automatic rust removing device 4 one
Side, lays respectively at axle 1 and axle 3 12, between axle 2 11 and axle 3 12, the position corresponding with the first guiding mechanism 5, passes through
Connecting bolt 804 is fixed.Two cylindricalitys guide rectification wheel 801 and lead to according to material 35 thickness in the long hole site of guiding trestle 802
Cross rotation lock jack panel 2 803 left and right adjusting, to keep the clamping to material 35, with gathering sill 708 in the second guiding mechanism 7
Keep consistent with public direction groove 307 in the second automatic feeding 3.Guiding in material 35 descaling process and because of material
Monolateral correcting by the slight deformation produced after rolloff.
In conjunction with regulating framework 9 described in accompanying drawing 14, in regulation framework 9, main brush axle all takes self-suspending structure and handwheel turn
The mode that structure combines realizes vertical direction adjustment of displacement.Axle 3 12 is assembled to the concentric shafts being fixed on suspension seat board 905
In cylinder base 37, penetrate regulation spring 3 904 by the adjusting rod 3 903 at two ends and be connected with regulation framework 9, turn handwheel three simultaneously
902 vertical displacements realizing axle 3 12；4 13, axle is by concentric shafts cylinder base 37 and the adjusting rod four penetrating regulation spring 4 909
908 are connected with regulation framework 9, are realized the vertical displacement of axle 4 13 by turn handwheel 4 901；Axle 1 is by adjusting rod 1
It is connected with regulation framework 9；Axle 2 11 is connected with regulation framework 9 by adjusting rod 2 12.
In conjunction with loading and unloading dolly Switch of working position mechanism 31 described in accompanying drawing 2,3,15, loading and unloading dollies Switch of working position mechanism 31 leads to
Cross slide bar axle bed 311 and will wear the side being fixed on plant bottom case 30 two ends by the sliding pole axis 312 of linear bearing.Manual telescopic supports
Arm 32 is connected with sliding pole axis 312 by linear bearing, takes parallelogram sturcutre to realize flexible, and afterbody is configured with hand Screw
Support bar 33 and screw handwheel 34 to support ground.Loading and unloading both sides respectively configure a manual set retractable support arm 32 simultaneously, manually
Set retractable support arm 32 realizes every side retractable support by loading and unloading dolly Switch of working positions 31 mechanism configured in base two sides
Sharing when switching operation between angle steel, channel-section steel and round steel, pipe.
Part not in the detailed description of the invention is prior art.
Claims (10)
1. a multipurpose derusting device, is characterized in that: be provided with automatic feeding, automatic rust-removing dress on plant bottom case (31)
Put and guiding mechanism；Wherein automatic feeding is sped structure, the automatic feeding of sped structure obtain and removed
The rotation of rust material (40) is sent into；Frequency conversion motor (18) connects the steel brush of automatic rust removing device by drive system, frequency conversion subtract
Speed device (24) controls automatic feeding.
Multipurpose derusting device the most according to claim 1, is characterized in that: being respectively arranged at two ends with of plant bottom case (31)
Loading and unloading dollies retractable support mechanism；Or loading and unloading dollies retractable support mechanism it is provided with in arbitrary one end of plant bottom case (31).
Multipurpose derusting device the most according to claim 1, is characterized in that: one end of the cleaning shaft (15) of dust pelletizing system
Connecting drawer formula pallet (17) being arranged in plant bottom case (31), the other end port of cleaning shaft (15) is in automatic rust-removing dress
Put bottom；Described cleaning shaft (15), by air-blower control, is provided with filter cylinder in blower fan.
Multipurpose derusting device the most according to claim 1, is characterized in that: be provided with regulation on the top of automatic rust removing device
Framework (9), is controlled by the contact surface of rust cleaning material (40) with steel brush by regulation framework (9).
5. according to the multipurpose derusting device described in claim 1 or 4, it is characterized in that: the steel arranged on automatic rust removing device
Brush is for many groups, and described many group steel brushes are along being distributed between automatic feeding and guiding mechanism and being spaced setting.
Multipurpose derusting device the most according to claim 5, is characterized in that: be provided with guider between many group steel brushes.
7. according to the multipurpose derusting device described in claim 1 any claim, it is characterized in that: described steel brush includes bowl-type
Steel brush (405) and parallel steel brush (406).
Multipurpose derusting device the most according to claim 1, is characterized in that: frequency conversion speed-down device (24) include frequency conversion motor and
Reductor.
9. a multipurpose derusting device, is characterized in that: be provided with automatic feeding, automatic rust-removing dress on plant bottom case (31)
Put and guiding mechanism；Wherein automatic feeding is linear type structure, the automatic feeding of linear type structure obtain and removed
The level of rust material (40) is sent into；Frequency conversion motor (18) connects the steel brush of automatic rust removing device by drive system, frequency conversion subtract
Speed device (24) controls automatic feeding.
10. a multipurpose derusting device, is characterized in that: the side on plant bottom case (31) be provided with automatic feeding, from
Dynamic derusting device and guiding mechanism；Wherein automatic feeding is linear type structure, by the automatic feeding of linear type structure
Obtain and sent into by the level of rust cleaning material (40)；Frequency conversion motor (18) connects the steel brush of automatic rust removing device by drive system,
Automatic feeding is controlled by frequency conversion speed-down device (24)；Opposite side on plant bottom case (31) be provided with automatic feeding, from
Dynamic derusting device and guiding mechanism；Wherein automatic feeding is sped structure, by the automatic feeding of sped structure
Obtain and sent into by the rotation of rust cleaning material (40)；Frequency conversion motor (18) connects the steel brush of automatic rust removing device by drive system,
Automatic feeding is controlled by frequency conversion speed-down device (24).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610534521.4A CN106041702B (en) | 2016-07-08 | 2016-07-08 | A kind of multipurpose derusting device |
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| CN201610534521.4A CN106041702B (en) | 2016-07-08 | 2016-07-08 | A kind of multipurpose derusting device |
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| CN106041702A true CN106041702A (en) | 2016-10-26 |
| CN106041702B CN106041702B (en) | 2018-08-24 |
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| CN201610534521.4A Expired - Fee Related CN106041702B (en) | 2016-07-08 | 2016-07-08 | A kind of multipurpose derusting device |
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| CN106425797A (en) * | 2016-12-22 | 2017-02-22 | 宁夏创匠科技有限公司 | Multifunctional profile deruster |
| CN110302989A (en) * | 2019-07-09 | 2019-10-08 | 台州路桥南瑞智能装备科技有限公司 | A kind of carbon crystal heating board pad surface layer removing equipment |
| CN112706050A (en) * | 2020-12-18 | 2021-04-27 | 冯程阳 | Surface treatment system after deformed steel bar machining and forming |
| CN117340761A (en) * | 2023-12-06 | 2024-01-05 | 潍坊昌大建设集团有限公司 | Full-automatic steel bar derusting machine |
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| CN117340761B (en) * | 2023-12-06 | 2024-02-23 | 潍坊昌大建设集团有限公司 | Full-automatic steel bar derusting machine |
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| CN106041702B (en) | 2018-08-24 |
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