CN106235374B - A kind of papermaking-method reconstituted tobaccos applying filler method - Google Patents
A kind of papermaking-method reconstituted tobaccos applying filler method Download PDFInfo
- Publication number
- CN106235374B CN106235374B CN201610758626.8A CN201610758626A CN106235374B CN 106235374 B CN106235374 B CN 106235374B CN 201610758626 A CN201610758626 A CN 201610758626A CN 106235374 B CN106235374 B CN 106235374B
- Authority
- CN
- China
- Prior art keywords
- filler
- coating fluid
- tobacco
- reconstituted
- reconstituted tobacco
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
Landscapes
- Paper (AREA)
Abstract
A kind of papermaking-method reconstituted tobaccos applying filler method, comprises the following steps,（1）Produce reconstituted tobacco coating fluid；（2）Calcium carbonate, aluminium oxide, talcum powder, bentonite, auxiliary agent guar gum, chitosan, gelatin, vinyl acetate are uniformly mixed according to a certain percentage；（3）Filler and the mixed mixture of auxiliary agent are added in coating fluid and be uniformly dispersed；（4）By coating solution in reconstituted tobacco product substrate, through drying, cut up to reconstituted tobacco finished product.The present invention is from papermaking-method reconstituted tobaccos production, systematically provide applying filler technical solution, the reconstituted tobacco product being prepared is close to natural tobacco, the viscosity change of coating fluid is smaller in reconstituted tobacco production process simultaneously, it ensure that the stabilization of spreading rate, reconstituted tobacco production line operation stability and filler utilization rate are improved, and reduces production cost.The method of the present invention will not be negatively affected product sensory quality.
Description
Technical field
The invention belongs to a kind of tobacco leaf production technical fields, and in particular to a kind of papermaking-method reconstituted tobaccos applying filler
Method.
Background technology
Papermaking-method reconstituted tobaccos are the raw materials such as offal, the offal that will be generated in tobacco leaf process, by leaching, concentrating,
It the processes such as is beaten, manufactures paper with pulp, being coated with, preparing quality close to the product of natural tobacco.The application of papermaking-method reconstituted tobaccos technology,
Can reduce offal in cigarette processing process, crumbled tobacco it is discarded, while suitable reconstituted tobacco is dosed in cigarette, on the one hand may be used
Effectively to reduce the burst size of smoke tar, the ingredient of cigarette on the other hand can be made to a certain extent by the wish of people or will
It asks and is adjusted and improves, so as to contribute to the promotion of cigarette quality.
In existing reconstituted tobacco production technology, filler mainly adds during substrate is manufactured paper with pulp, to improve substrate
Physical quality.Chinese patent CN 102715641A《A kind of improvement method of reconstituted tobacco paper substrate quality and reconstituted tobacco paper
Base》, Chinese patent CN 103653233A《A kind of method for improving papermaking-method reconstituted tobaccos ash content》, Chinese patent CN
105146719A《A kind of method of calcium carbonate retention rate in raising papermaking-method reconstituted tobaccos》, Chinese patent CN104705775A
《A kind of preparation and its application of the papermaking-method reconstituted tobaccos slurry of calcium carbonate cladding》, Chinese patent CN105077555《It is a kind of
The processing method of papermaking-method reconstituted tobaccos》, Chinese patent CN102715642A《A kind of addition calcium carbonate improves reconstituted tobacco paper substrate
The method of quality and reconstituted tobacco paper substrate》Filler-calcium carbonate is added in tobacco slurry to improve substrate physical etc. individually disclosing
The method of the retention of quality and calcium carbonate.Adding method is simple and easy to operate in the slurry for filler, but due to filler physics ruler
It is very little smaller, it is a large amount of during manufacture paper with pulp to be lost in, cause reconstituted tobacco manufacturing enterprise applying filler cost higher and sewage disposal pressure
Power is larger.
Chinese patent CN105231480A《The side that a kind of calcium carbonate is applied as flavoring carrier in reconstituted tobacco coating fluid
Method》A kind of anti-acid porous calcium carbonate is disclosed as flavoring carrier, after adsorbing essence and flavoring agent, applied to reconstituted tobacco coating fluid
In, calcium carbonate is avoided to be hydrolyzed in acid coating fluid, and the loss of essence and flavoring agent is reduced, improve product gas porosity.In
103416839 A of state patent CN《A kind of method for improving papermaking-method reconstituted tobaccos properties of product》It discloses and adds in coating fluid
Diatomite is filled out, improves the properties of papermaking-method reconstituted tobaccos product, improves product fragrance, pleasant impression etc..Chinese patent CN
103637395 A《A kind of regulation and control method of papermaking-method reconstituted tobaccos surface color》It discloses and adds color in tobacco concentrate
Element, brightness additive and diatomite improve the method for product appearance and aesthetic quality.
Technology disclosed above is not related to after filler is added to coating fluid, coating fluid physical quality especially coating process
The control of middle key index viscosity is accumulated in coating process since filler exists in coating fluid, may there are coating fluids to glue
Situation jumpy is spent, product spreading rate is caused to fluctuate.
The content of the invention
The present invention provides a kind of simple method, coating fluid viscosity and coating to solve shortcoming of the prior art
Rate is stable, can meet the papermaking-method reconstituted tobaccos applying filler method of safety cigarette requirement.
In order to solve the above technical problems, the present invention adopts the following technical scheme that：A kind of papermaking-method reconstituted tobaccos applying filler
Method comprises the following steps,
（1）Tobacco material is chosen, by tobacco material successively after water extracting and developing, concentration, and after adding essence and flavoring agent
Produce reconstituted tobacco coating fluid；
（2）Calcium carbonate, aluminium oxide, talcum powder, bentonite, auxiliary agent guar gum, chitosan, gelatin, vinyl acetate are pressed
It is uniformly mixed according to certain proportion；
（3）Filler and the mixed mixture of auxiliary agent are added in coating fluid and be uniformly dispersed；
（4）By coating solution in reconstituted tobacco product substrate, through drying, cut up to reconstituted tobacco finished product.
Step（1）The tobacco material is selected from the mixing of one or more of offal, tobacco leaf fragment or offal.
Step（2）The filler is：The mixture of one or more of calcium carbonate, aluminium oxide, talcum powder, bentonite,
The physical size of filler is in 200-1200 mesh；Step（3）The weight of middle filler addition accounts for the 5-10% of coating fluid weight.
Step（2）The auxiliary agent is：One or more of mixtures, are helped in guar gum, chitosan, gelatin, vinyl acetate
Agent adding proportion is the 0.05%-0.2% of filler weight.
After filler is added to coating fluid after being mixed with auxiliary agent, coating fluid viscosity is 30-80cp, and coating fluid in coating process
Viscosity is 30-80cp, and spreading rate stabilizes to 39.5-40.5%.
Using above-mentioned technical proposal, the present invention systematically provides applying filler from papermaking-method reconstituted tobaccos production
Technical solution, the reconstituted tobacco product being prepared close to natural tobacco, while in reconstituted tobacco production process coating fluid it is viscous
Degree variation is smaller, ensure that the stabilization of spreading rate, improves reconstituted tobacco production line operation stability and filler utilization rate, and reduces
Production cost.The method of the present invention will not be negatively affected product sensory quality.
Specific embodiment
A kind of papermaking-method reconstituted tobaccos applying filler method of the present invention, a kind of papermaking-method reconstituted tobaccos applying filler side
Method comprises the following steps,
（1）Tobacco material is chosen, by tobacco material successively after water extracting and developing, concentration, and after adding essence and flavoring agent
Produce reconstituted tobacco coating fluid；
（2）Calcium carbonate, aluminium oxide, talcum powder, bentonite, auxiliary agent guar gum, chitosan, gelatin, vinyl acetate are pressed
It is uniformly mixed according to certain proportion；
（3）Filler and the mixed mixture of auxiliary agent are added in coating fluid and be uniformly dispersed；
（4）By coating solution in reconstituted tobacco product substrate, through drying, cut up to reconstituted tobacco finished product.
Step（1）The tobacco material is selected from the mixing of one or more of offal, tobacco leaf fragment or offal.
Step（2）The filler is：The mixture of one or more of calcium carbonate, aluminium oxide, talcum powder, bentonite,
The physical size of filler is in 200-1200 mesh；Step（3）The weight of middle filler addition accounts for the 5-10% of coating fluid weight.
Step（2）The auxiliary agent is：One or more of mixtures, are helped in guar gum, chitosan, gelatin, vinyl acetate
Agent adding proportion is the 0.05%-0.2% of filler weight.
After filler is added to coating fluid after being mixed with auxiliary agent, coating fluid viscosity is 30-80cp, and coating fluid in coating process
Viscosity is 30-80cp, and spreading rate stabilizes to 39.5-40.5%.
Three specific embodiments are set forth below to be analyzed：
Embodiment 1
By talcum powder and gelatin, vinyl acetate according to 100：1：After 0.2 ratio mixing, add according to 5.15% ratio
It is added in coating fluid, is coated after being uniformly dispersed using coating machine, detect in coating process and be coated with fluid viscosity.
The viscosity of 1 sample of table
| Sample | Viscosity（Cp） |
| Test sample | 52.7 |
| Directly add unprocessed filler sample | 156.5 |
Can intuitively finding out test sample from 1 data of table, there are larger on fluid viscosity is coated with directly addition sample
Difference, treated filler is added in coating fluid, and coating fluid viscosity is far below directly addition sample.
Embodiment 2
By calcium carbonate and guar gum, gelatin, vinyl acetate according to 100：0.2：0.2：0.05 ratio after mixing,
It is added to according to 7.45% ratio in coating fluid, carries out thread test, detection coating fluid viscosity and the change of time in the production line
Change as shown in table 2.
Coating fluid viscosity change during table 2 is tested
| Coating duration（min） | 0 | 15 | 30 | 45 | 60 | 75 |
| Viscosity（cP） | 52.8 | 49.7 | 56.4 | 55.8 | 46.1 | 51.4 |
From test data table 2 of reaching the standard grade can intuitively find out test sample in process of production coating fluid viscosity change compared with
It is small, it is relatively stable.
Embodiment 3
By calcium carbonate, bentonite and gelatin, vinyl acetate according to 70：30：0.1：0.06 ratio after mixing, is pressed
It is added to according to 8.55% ratio in coating fluid, carries out thread test, detection coating fluid viscosity, spreading rate such as table 3 in the production line
It is shown.
The variation of fluid viscosity, spreading rate is coated with during the experiment of table 3
| Coating duration（min） | 0 | 15 | 30 | 45 | 60 | 75 |
| Viscosity（cP） | 40.9 | 44.1 | 67.4 | 60.7 | 57.6 | 58.7 |
| Spreading rate（%） | 39.8 | 39.8 | 39.6 | 39.9 | 40.1 | 39.8 |
It can intuitively find out that test sample is coated with fluid viscosity spreading rate in process of production from test data table 3 of reaching the standard grade
Variation is smaller, relatively stable.
The above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although with reference to above-described embodiment to this hair
It is bright to be described in detail, it will be understood by those of ordinary skill in the art that：Still can the present invention be modified or be waited
With replacing, without departing from the spirit or scope of the invention, or any substitutions, the power in the present invention should all be covered
Among sharp claimed range.
Claims (1)
- A kind of 1. papermaking-method reconstituted tobaccos applying filler method, it is characterised in that：Comprise the following steps,（1）Tobacco material is chosen, by tobacco material successively after water extracting and developing, concentration, and produced after adding essence and flavoring agent Reconstituted tobacco coating fluid；（2）Filler and auxiliary agent are uniformly mixed according to a certain percentage；（3）Filler and the mixed mixture of auxiliary agent are added in coating fluid and be uniformly dispersed；（4）By coating solution in reconstituted tobacco product substrate, through drying, cut up to reconstituted tobacco finished product；Step（1）The tobacco material is selected from the mixing of one or more of offal, tobacco leaf fragment or offal；Step（2）The filler is：The mixture of one or more of calcium carbonate, aluminium oxide, talcum powder, bentonite, filler Physical size in 200-1200 mesh；Step（3）The weight of middle filler addition accounts for the 5-10% of coating fluid weight；After filler is added to coating fluid after being mixed with auxiliary agent, coating fluid viscosity is 30-80cp, and fluid viscosity is coated in coating process For 30-80cp, spreading rate stabilizes to 39.5-40.5%；Step（2）The auxiliary agent is：One or more of mixtures, auxiliary agent add in guar gum, chitosan, gelatin, vinyl acetate Add the 0.05%-0.2% that ratio is filler weight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610758626.8A CN106235374B (en) | 2016-08-30 | 2016-08-30 | A kind of papermaking-method reconstituted tobaccos applying filler method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610758626.8A CN106235374B (en) | 2016-08-30 | 2016-08-30 | A kind of papermaking-method reconstituted tobaccos applying filler method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106235374A CN106235374A (en) | 2016-12-21 |
| CN106235374B true CN106235374B (en) | 2018-05-22 |
Family
ID=57597642
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610758626.8A Active CN106235374B (en) | 2016-08-30 | 2016-08-30 | A kind of papermaking-method reconstituted tobaccos applying filler method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106235374B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110959900A (en) * | 2018-09-29 | 2020-04-07 | 浙江中烟工业有限责任公司 | Damp-proof treatment method for heating non-combustible cigarette tobacco shreds |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106901397B (en) * | 2017-03-30 | 2018-08-24 | 浙江中烟工业有限责任公司 | The method that tri compound filler improves papermaking-method reconstituted tobaccos product filler retention |
| CN107006888B (en) * | 2017-03-30 | 2018-10-12 | 浙江中烟工业有限责任公司 | The method that reconstituted tobacco product filler retention is improved using compounded mix |
| CN107048468A (en) * | 2017-06-06 | 2017-08-18 | 山东瑞博斯烟草有限公司 | A kind of preparation method and application of papermaking-method reconstituted tobaccos compounded mix |
| CN107927899A (en) * | 2017-11-08 | 2018-04-20 | 湖北中烟工业有限责任公司 | A kind of method for reducing carbon monoxide release amount of papermaking reconstituted tobacco |
| CN109077346B (en) * | 2018-07-20 | 2021-02-19 | 河南卷烟工业烟草薄片有限公司 | Additive for reducing CO release amount of tobacco leaves, preparation method and application thereof |
| CN112137152B (en) * | 2019-06-26 | 2022-07-22 | 中国科学院理化技术研究所 | High-heat-conductivity and high-electric-conductivity heating non-combustion tobacco sheet and preparation method and application thereof |
| CN114391667A (en) * | 2022-01-20 | 2022-04-26 | 上海烟草集团有限责任公司 | Mixed reconstituted tobacco and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5584306A (en) * | 1994-11-09 | 1996-12-17 | Beauman; Emory | Reconstituted tobacco material and method of its production |
| CN105231480A (en) * | 2015-11-10 | 2016-01-13 | 江苏中烟工业有限责任公司 | Application method of calcium carbonate in reconstituted tobacco coating liquid by being taken as perfuming carrier |
| CN105686056A (en) * | 2016-03-22 | 2016-06-22 | 云南中烟工业有限责任公司 | Water expanding stem product for improving adsorption performance of paper-making method reconstituted tobacco filling and preparation method and application of water expanding stem product |
| CN105768196A (en) * | 2016-04-19 | 2016-07-20 | 滁州卷烟材料厂 | Sheet tobacco shred containing water chestnut hull and preparation method thereof |
-
2016
- 2016-08-30 CN CN201610758626.8A patent/CN106235374B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5584306A (en) * | 1994-11-09 | 1996-12-17 | Beauman; Emory | Reconstituted tobacco material and method of its production |
| CN105231480A (en) * | 2015-11-10 | 2016-01-13 | 江苏中烟工业有限责任公司 | Application method of calcium carbonate in reconstituted tobacco coating liquid by being taken as perfuming carrier |
| CN105686056A (en) * | 2016-03-22 | 2016-06-22 | 云南中烟工业有限责任公司 | Water expanding stem product for improving adsorption performance of paper-making method reconstituted tobacco filling and preparation method and application of water expanding stem product |
| CN105768196A (en) * | 2016-04-19 | 2016-07-20 | 滁州卷烟材料厂 | Sheet tobacco shred containing water chestnut hull and preparation method thereof |
Non-Patent Citations (2)
| Title |
|---|
| 壳聚糖在造纸法再造烟叶涂布中的应用研究;黄明 等;《食品工业》;20131231;第34卷(第12期);第121-124页 * |
| 造纸法再造烟叶表面涂布碳酸钙工艺;贺磊 等;《烟草科技》;20131231(第317期);第5-8页 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110959900A (en) * | 2018-09-29 | 2020-04-07 | 浙江中烟工业有限责任公司 | Damp-proof treatment method for heating non-combustible cigarette tobacco shreds |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106235374A (en) | 2016-12-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106235374B (en) | A kind of papermaking-method reconstituted tobaccos applying filler method | |
| CN103393218B (en) | Curable type filter stick of a kind of particle assembled formation and preparation method thereof | |
| CN104149150A (en) | Archaizing floorboard manufacturing method | |
| CN105949863A (en) | Functional diatomite putty powder and preparation method thereof | |
| CN103416839B (en) | A kind of method improving papermaking-method reconstituted tobaccos properties of product | |
| CN105614942A (en) | Method for increasing retention rate of fillers on sheet bases of reconstituted tobaccos by paper-making process | |
| CN105231480A (en) | Application method of calcium carbonate in reconstituted tobacco coating liquid by being taken as perfuming carrier | |
| CN103357382B (en) | Absorbent composition for decreasing nicotine in tobacco extract and absorption method thereof | |
| CN105365014A (en) | Bleaching treatment process for modified poplar material for furniture manufacturing | |
| CN109380761A (en) | A method of improving inferior grade tobacco leaf integrated quality | |
| CN204551134U (en) | Cigarette filter forming paper and cigarette | |
| CN108035197A (en) | A kind of aroma type hanging raw stock and preparation method thereof | |
| CN107236375A (en) | It is a kind of effectively to purify emulsion paint of air and preparation method thereof | |
| CN104172462B (en) | The purification process of stem extracting solution in a kind of papermaking-method reconstituted tobaccos | |
| CN103462207B (en) | A kind of feed liquid preparation method improving roll-in method sheet and shreds aesthetic quality | |
| CN103331787B (en) | A kind of ecological formaldehyde-free decorative plywood | |
| CN107177305A (en) | A kind of fire resistant coating | |
| CN104140719A (en) | Preparation method of black or grey toner for archaized floor | |
| CN106235386B (en) | A kind of method that functional form reconstituted tobacco is prepared with pomace | |
| CN207062648U (en) | A kind of resist blocking and that automatically cleaning wood-based plate facing paper | |
| CN105077554A (en) | Method for increasing retention rates of pulp of papermaking reconstituted tobacco | |
| CN107048465B (en) | A kind of dynamic gradient pH three-level counter-current extraction techniques of reconstituted tobacco offal raw material | |
| CN102551187A (en) | Method for producing reconstructed tobacco sheets by low-CO papermaking | |
| CN204370243U (en) | The pressure roll coating device of fennel paper substrate | |
| CN104452461B (en) | The pressure roll coating device of fennel paper substrate |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |