CN104149150A - Archaizing floorboard manufacturing method - Google Patents

Archaizing floorboard manufacturing method Download PDF

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Publication number
CN104149150A
CN104149150A CN201410339676.3A CN201410339676A CN104149150A CN 104149150 A CN104149150 A CN 104149150A CN 201410339676 A CN201410339676 A CN 201410339676A CN 104149150 A CN104149150 A CN 104149150A
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China
Prior art keywords
toner
scope
water
agent
archaizing
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Application number
CN201410339676.3A
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Chinese (zh)
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CN104149150B (en
Inventor
周湘
高淑国
杨青春
夏飞宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
North American maple wood Home Furnishing (Jiangsu) Co. Ltd.
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JIAFENG WOODLAND (SUZHOU) CO Ltd
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Priority to CN201410339676.3A priority Critical patent/CN104149150B/en
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Abstract

The invention discloses an archaizing floorboard manufacturing method. The archaizing floorboard manufacturing method includes steps of preparing raw materials, to be specifically, slicing and drying oak timber, gluing base materials, veneering, cold pressing, preserving, punching strips, grooving and manually archaizing the surface; producing finished products, specifically, preparing toner according to color needs, painting toner of corresponding color on the raw materials, drying and distressing by water-based color paste and polishing, and coating wax oil or UV (ultraviolet) paint. Archaizing colors similar to black, brown and gray are generated, and compared with conventional painting color matching, the archaizing colors are higher in matching degree with timber color and are more likely to be unified with the timber color, rich and natural. Colors at wood furuncles and positions high in tannin content and other parts gradually change, so that the archaizing floorboard is more colorful.

Description

A kind of ancient imitation floor board preparation method
Technical field
The present invention relates to manufacture craft field, floor, particularly relate to a kind of ancient imitation floor board preparation method.
Background technology
Existing ancient imitation floor board is the method compacting floor surface rolling for steel rider that adopts carved pattern, or by the mode of exerting pressure, suppress floor surface with the steel plate of carved pattern downwards, at floor surface, suppress concavo-convex decorative pattern modelled after an antique, or hand plane tongue and groove processed, then adopt simple paint color mixing method to mix colours, low with the color compatible degree of timber, color is single, unnatural.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of ancient imitation floor board preparation method, can be for the higher timber of oak class tannin content, use distinctive formula and chemical toning technology and method, produce the color modelled after an antique of similar black, brown, brown, grey, compare with traditional paint toning, the color compatible degree of itself and timber is higher, one integrated mass more, and color is abundanter, nature, and wooden furuncle place and tannin content many places and other position will colorific gradual changes, form abundant color.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of ancient imitation floor board preparation method is provided, comprises:
One, blank is prepared:
1), surface layer is prepared: oak timber is hacked with multiple blade saw, make surface thickness reach 2-6mm, dry to surface material with vacuum drier, control moisture content reaches 3-12%;
2), base material prepares: base material is rushed to bar with multiple blade saw, make base material width reach 910-220mm, length reaches 910-2300mm, thickness within the scope of 10-18mm;
3), blank is produced: base material one side carries out gluing with isocyanate adhesive, and glue-spread is at 140-240g/mm 2; By surface material veneer, the 30-60 minute that colds pressing, pressure 12kg/cm 2; Under constant temperature 28-40 degree condition, carry out health, the time is within the scope of 12-24 hour; Then carry out sanding and open tongue and groove operation, finally carrying out the manual processing modelled after an antique in surface;
Two, finished product is produced: configuration black or gray tone toner, yellow or coffee-like toner or colour mixture toner, and the good toner of selection and deployment, is coated with toner by ready blank with two roller coat look machines as required, and coating weight is at 15-30g/m 2in scope; Be coated with neutralizer, with infrared drying, then polishing; Be coated with wood wax oil or UV paint, finally carry out sanding processing, guarantee that finished product luminosity is within the scope of 5-20 degree.
Preferably, the manual processing modelled after an antique in described surface comprises: with Special scraper knife, at plate face width, scrape the groove of 0.1-0.5mm, altogether 3-8 bar; Scabbing and twisted string place adopts the mode of lifts to form local indistinct cross grain; With three roller wire drawing machine wire drawings, short grain direction forms concave-convex sense, highlights textural aesthetic; With soft roller abrasive finishing machine abrasive finishing, finally use Du Pont's silk polishing.
Preferably, the compound method of described black or gray tone toner comprises:
1), the preparation of female agent: ferrous sulfate: sulfuric acid: malic acid: water=1:0.05-0.1:1-5:20-30, homogenizer stirs, pH value is controlled at 1-3 scope;
2), toner preparation: female agent: water: penetrating agent JFC=1:0.3-30:0.5-10;
Preferably, the compound method of described yellow or coffee-like toner comprises:
1), the preparation of female agent: potassium permanganate: NaOH: water=1:0.2-10, pH value is controlled at 4-6 scope;
2), toner preparation: female agent: water: penetrating agent JFC=1:0.5-10:0.5-10;
Preferably, the compound method of described colour mixture toner comprises:
1), the preparation of female agent 1, ferrous sulfate: sulfuric acid: malic acid: water=1:0.05-0.1:1-5:20-30, homogenizer stirs, pH value is controlled at 1-3 scope;
2), the preparation of female agent 2, potassium permanganate: NaOH: water=1:0.2-10, homogenizer stirs, pH value is controlled at 4-6 scope;
3), the preparation of female agent 3, female agent 1: female agent 2=1:0.5-1;
4), toner preparation, female agent 3: water: penetrating agent JFC=1:0.3-30:0.5-20.
The invention has the beneficial effects as follows: the color compatible degree of the toning on the floor that the present invention produces and timber is high, one integrated mass, and color is abundanter, nature.
The specific embodiment
Below preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
The embodiment of the present invention comprises:
In one embodiment, a kind of black grey UV paint ancient imitation floor board preparation method, comprising:
One, blank is prepared:
1), surface layer is prepared: oak timber is hacked with multiple blade saw, make thickness reach 5mm, then dry to surface material with vacuum drier, control moisture content reaches 7%;
2), base material prepares: base material is rushed to bar with multiple blade saw, make base material width reach 500mm, length reaches 1500mm, thickness 14mm;
3), blank is produced: base material one side carries out gluing with isocyanate adhesive, and glue-spread is at 190g/mm 2; By surface material veneer, cold pressing 45 minutes, pressure 12kg/cm 2; Under constant temperature 34 degree conditions, carry out health, the time is within the scope of 18 hours; Then carry out sanding and open tongue and groove operation, finally carrying out the manual processing modelled after an antique in surface, with Special scraper knife, at plate face width, scraping the groove of 0.3mm, 5 left and right; Scabbing and twisted string place adopts the mode of lifts to form local indistinct cross grain; With three roller wire drawing machine wire drawings, short grain direction forms concave-convex sense, highlights textural aesthetic; With soft roller abrasive finishing machine abrasive finishing, finally use Du Pont's silk polishing;
Two, toner preparation:
1.1, the preparation of female agent: ferrous sulfate: sulfuric acid: malic acid: water=1:0.07:1:25, homogenizer stirs, and pH value is controlled at 1-3 scope;
1.2, toner preparation: female agent: water: penetrating agent JFC=1:15:5;
Three, finished product is produced: select the toner modulating, ready blank is coated with to toner, coating weight 25g/m with two roller coat look machines 2; Be coated with neutralizer, with infrared drying, the silk polishing of Zai Yong Du Pont; Be coated with UV water-based adhesive agent, use amount 15g/m 2, with infrared drying; After dry, be coated with UV hardening primer, use amount 15g/m 2, dry with UV lamp; Be coated with UV sanding priming paint, use amount 15g/m 2, dry with UV lamp; Sanding after dry, is coated with UV sanding priming paint, use amount 15g/m again 2, dry with UV lamp; Sanding again, spraying UV finish paint, use amount 7g/m 2, drier with UV lamp; After dry, again spray UV finish paint, use amount 6g/m 2, guarantee that finished product luminosity is within the scope of 5-20 degree.
In another embodiment, a kind of yellow, coffee-like natural oil wood ancient imitation floor board preparation method, comprising:
One, blank is prepared:
1), surface layer is prepared: oak timber is hacked with multiple blade saw, make thickness reach 6mm, then dry to surface material with vacuum drier, control moisture content reaches 8%;
2), base material prepares: base material is rushed to bar with multiple blade saw, make base material width reach 600mm, length reaches 1500mm, thickness 14mm;
3), blank is produced: base material one side carries out gluing with isocyanate adhesive, and glue-spread is at 190g/mm 2; By surface material veneer, cold pressing 45 minutes, pressure 12kg/cm 2; Under constant temperature 34 degree conditions, carry out health, the time is within the scope of 18 hours; Then carry out sanding and open tongue and groove operation, finally carrying out the manual processing modelled after an antique in surface, with Special scraper knife, at plate face width, scraping the groove of 0.3mm, 5 left and right; Scabbing and twisted string place adopts the mode of lifts to form local indistinct cross grain; With three roller wire drawing machine wire drawings, short grain direction forms concave-convex sense, highlights textural aesthetic; With soft roller abrasive finishing machine abrasive finishing, finally use Du Pont's silk polishing;
Two, toner preparation:
1.1, the preparation of female agent: potassium permanganate: NaOH: water=1:6, pH value is controlled at 4-6 scope;
1.2, toner preparation: female agent: water: penetrating agent JFC=1:6:6;
Three, finished product is produced:
Select the toner of above-mentioned allotment, ready blank is coated with to toner with two roller coat look machines, coating weight is at 15-30g/m 2in scope; Be coated with neutralizer, with infrared drying, the silk polishing of Zai Yong Du Pont; Be coated with one time wood wax oil, coating weight 5-10 g/m 2, natural drying, in dustfree environment, place 10-24 hour; Polishing again, natural drying, in dustfree environment, place 10-24 hour, be finally coated with wood wax oil 1 time, guarantee that finished product luminosity is within the scope of 5-20 degree.
In another kind of embodiment, a kind of colour mixture natural oil wood ancient imitation floor board preparation method, comprising:
One, blank is prepared:
1), surface layer is prepared: oak timber is hacked with multiple blade saw, make thickness reach 5mm, then dry to surface material with vacuum drier, control moisture content reaches 5%;
2), base material prepares: base material is rushed to bar with multiple blade saw, make base material width reach 500mm, length reaches 1500mm, thickness 15mm;
3), blank is produced: base material one side carries out gluing with isocyanate adhesive, and glue-spread is at 190g/mm 2; By surface material veneer, cold pressing 45 minutes, pressure 12kg/cm 2; Under constant temperature 34 degree conditions, carry out health, the time is within the scope of 18 hours; Then carry out sanding and open tongue and groove operation, finally carrying out the manual processing modelled after an antique in surface, with Special scraper knife, at plate face width, scraping the groove of 0.3mm, 5 left and right; Scabbing and twisted string place adopts the mode of lifts to form local indistinct cross grain; With three roller wire drawing machine wire drawings, short grain direction forms concave-convex sense, highlights textural aesthetic; With soft roller abrasive finishing machine abrasive finishing, finally use Du Pont's silk polishing;
Two, toner preparation:
1.1, the preparation of female agent 1: ferrous sulfate: sulfuric acid: malic acid: water=1:0.06:2:25, homogenizer stirs, and pH value is controlled at 1-3 scope;
1.2, the preparation of female agent 2: potassium permanganate: NaOH: water=1:5, pH value is controlled at 4-6 scope;
1.3, the preparation of female agent 3: female agent 1: female agent 2=1:0.6; Female agent 3 is carried out after background color, with the look row chromatography that progresses greatly, female agent is mixed colours;
1.4, toner preparation: female agent 3: water: penetrating agent JFC=1:15:10;
Three, finished product is produced:
Select the toner of above-mentioned allotment, ready blank is coated with to toner with two roller coat look machines, coating weight is at 15-30g/m 2in scope; Be coated with neutralizer, with infrared drying, the silk polishing of Zai Yong Du Pont; Be coated with one time wood wax oil, coating weight 5-10 g/m 2, natural drying, in dustfree environment, place 10-24 hour; Polishing again, natural drying, in dustfree environment, place 10-24 hour, be finally coated with wood wax oil 1 time, guarantee that finished product luminosity is within the scope of 5-20 degree.
The present invention can be for the higher timber of oak class tannin content, use distinctive formula and chemical toning technology and method, produce the color modelled after an antique of similar black, brown, brown, grey, compare with traditional paint toning, the color compatible degree of itself and timber is higher, and one integrated mass, and color is more abundanter, nature, wood furuncle place and tannin content many places and other position will colorific gradual changes, form abundant color.
The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes description of the present invention to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.

Claims (5)

1. an ancient imitation floor board preparation method, is characterized in that, comprising:
One, blank is prepared:
1), surface layer is prepared: oak timber is hacked with multiple blade saw, make surface thickness reach 2-6mm, dry to surface material with vacuum drier, control moisture content reaches 3-12%;
2), base material prepares: base material is rushed to bar with multiple blade saw, make base material width reach 910-220mm, length reaches 910-2300mm, thickness within the scope of 10-18mm;
3), blank is produced: base material one side carries out gluing with isocyanate adhesive, and glue-spread is at 140-240g/mm 2; By surface material veneer, the 30-60 minute that colds pressing, pressure 12kg/cm 2; Under constant temperature 28-40 degree condition, carry out health, the time is within the scope of 12-24 hour; Then carry out sanding and open tongue and groove operation, finally carrying out the manual processing modelled after an antique in surface;
Two, finished product is produced: configuration black or gray tone toner, yellow or coffee-like toner or colour mixture toner, and the good toner of selection and deployment, is coated with toner by ready blank with two roller coat look machines as required, and coating weight is at 15-30g/m 2in scope; Be coated with neutralizer, with infrared drying, old, polishing again that aqueous color paste is done; Be coated with wood wax oil or UV paint, finally carry out sanding processing, guarantee that finished product luminosity is within the scope of 5-20 degree.
2. a kind of ancient imitation floor board preparation method according to claim 1, is characterized in that: the manual processing modelled after an antique in described surface comprises: with Special scraper knife, at plate face width, scrape the groove of 0.1-0.5mm, altogether 3-8 bar; Scabbing and twisted string place adopts the mode of lifts to form local indistinct cross grain; With three roller wire drawing machine wire drawings, short grain direction forms concave-convex sense, highlights textural aesthetic; With soft roller abrasive finishing machine abrasive finishing, finally use Du Pont's silk polishing.
3. a kind of ancient imitation floor board preparation method according to claim 1, is characterized in that: the compound method of described black or gray tone toner comprises:
1), the preparation of female agent: ferrous sulfate: sulfuric acid: malic acid: water=1:0.05-0.1:1-5:20-30, homogenizer stirs, pH value is controlled at 1-3 scope;
2), toner preparation: female agent: water: penetrating agent JFC=1:0.3-30:0.5-10.
4. a kind of ancient imitation floor board preparation method according to claim 1, is characterized in that: the compound method of described yellow or coffee-like toner comprises:
1), the preparation of female agent: potassium permanganate: NaOH: water=1:0.2-10, pH value is controlled at 4-6 scope;
2), toner preparation: female agent: water: penetrating agent JFC=1:0.5-10:0.5-10.
5. a kind of ancient imitation floor board preparation method according to claim 1, is characterized in that: the compound method of described colour mixture toner comprises:
1), the preparation of female agent 1, ferrous sulfate: sulfuric acid: malic acid: water=1:0.05-0.1:1-5:20-30, homogenizer stirs, pH value is controlled at 1-3 scope;
2), the preparation of female agent 2, potassium permanganate: NaOH: water=1:0.2-10, homogenizer stirs, pH value is controlled at 4-6 scope;
3), the preparation of female agent 3, female agent 1: female agent 2=1:0.5-1;
4), toner preparation, female agent 3: water: penetrating agent JFC=1:0.3-30:0.5-20.
CN201410339676.3A 2014-07-17 2014-07-17 A kind of ancient imitation floor board manufacture method Active CN104149150B (en)

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Cited By (12)

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Publication number Priority date Publication date Assignee Title
CN104493918A (en) * 2014-12-12 2015-04-08 北京林业大学 Manufacturing method of prefabricated bending integrated materials
CN106239675A (en) * 2016-08-31 2016-12-21 阜南县天亿工艺品有限公司 A kind of rattan plaited artware does old technology
CN106272762A (en) * 2016-08-18 2017-01-04 巴洛克木业(中山)有限公司 Archaized wood floor surface treatment method
CN106481052A (en) * 2016-12-19 2017-03-08 广州厚邦木业制造有限公司 Plane multi-layer solid wood composite floor modelled after an antique and its manufacture method
CN106985249A (en) * 2016-01-21 2017-07-28 北美枫情木家居(江苏)有限公司 A kind of preparation method of ancient imitation floor board
CN107116656A (en) * 2017-06-16 2017-09-01 湖北燕加隆木制品有限公司 A kind of technique on use inferior grade plank processing antique-imitation floor
CN107457871A (en) * 2017-08-27 2017-12-12 书香门地(上海)新材料科技有限公司 A kind of preparation method on floor of weaving
CN107471360A (en) * 2017-09-30 2017-12-15 徐州雅来基桑拿设备有限公司 A kind of sauna house makes old processing method of plank
CN107538335A (en) * 2016-06-28 2018-01-05 福州明榕工艺品有限公司 One kind is damaged by worms antique imitation process
CN108568883A (en) * 2018-04-28 2018-09-25 三林合板(南通)有限公司 A kind of timber floor and preparation method thereof of the wooden antique effect of recycling
CN108855839A (en) * 2018-06-22 2018-11-23 浙江云峰莫干山地板有限公司 A kind of water paint aesthetics floor and preparation method thereof
CN109822708A (en) * 2017-11-23 2019-05-31 圣象地板(句容)有限公司 The production technology of wire drawing embossing solid wooden compound floor

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493918A (en) * 2014-12-12 2015-04-08 北京林业大学 Manufacturing method of prefabricated bending integrated materials
CN106985249A (en) * 2016-01-21 2017-07-28 北美枫情木家居(江苏)有限公司 A kind of preparation method of ancient imitation floor board
CN107538335A (en) * 2016-06-28 2018-01-05 福州明榕工艺品有限公司 One kind is damaged by worms antique imitation process
CN107538335B (en) * 2016-06-28 2019-07-16 福州明榕工艺品有限公司 One kind is damaged by worms antique imitation process
CN106272762A (en) * 2016-08-18 2017-01-04 巴洛克木业(中山)有限公司 Archaized wood floor surface treatment method
CN106239675A (en) * 2016-08-31 2016-12-21 阜南县天亿工艺品有限公司 A kind of rattan plaited artware does old technology
CN106481052A (en) * 2016-12-19 2017-03-08 广州厚邦木业制造有限公司 Plane multi-layer solid wood composite floor modelled after an antique and its manufacture method
CN107116656A (en) * 2017-06-16 2017-09-01 湖北燕加隆木制品有限公司 A kind of technique on use inferior grade plank processing antique-imitation floor
CN107457871A (en) * 2017-08-27 2017-12-12 书香门地(上海)新材料科技有限公司 A kind of preparation method on floor of weaving
CN107471360A (en) * 2017-09-30 2017-12-15 徐州雅来基桑拿设备有限公司 A kind of sauna house makes old processing method of plank
CN109822708A (en) * 2017-11-23 2019-05-31 圣象地板(句容)有限公司 The production technology of wire drawing embossing solid wooden compound floor
CN108568883A (en) * 2018-04-28 2018-09-25 三林合板(南通)有限公司 A kind of timber floor and preparation method thereof of the wooden antique effect of recycling
CN108855839A (en) * 2018-06-22 2018-11-23 浙江云峰莫干山地板有限公司 A kind of water paint aesthetics floor and preparation method thereof

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