CN106230366A - Array coordinated type solar energy two degrees of freedom follows the tracks of system - Google Patents
Array coordinated type solar energy two degrees of freedom follows the tracks of system Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
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Abstract
阵列联动式太阳能二自由度跟踪系统,包括支撑机构,跟踪机构,联动机构,驱动装置;其中支撑机构通过万向节、立柱支撑电池板托盘;跟踪机构通过联动机构与传动装置相连,驱动装置与联动机构相连,联动机构通过联动转向器、联动连杆与跟踪曲柄相连,又通过钢丝绳把沿着方位角(或高度角)联动方向把联动节点a、b两种类型依次间隔分布、收尾级联,实现阵列内的节点间的功率传递。本发明减少了驱动装置和传感器的数量,结构较简单,低成本地实现了阵列联动式太阳能二自由度跟踪,既提高了太阳能利用率,又增强了地形适应性能力,阵列扩充更为简单方便;单个跟踪装置的承载电池板组件的数量更多、面积更大。
The array linkage solar energy two-degree-of-freedom tracking system includes a support mechanism, a tracking mechanism, a linkage mechanism, and a drive device; the support mechanism supports the battery panel tray through a universal joint and a column; the tracking mechanism is connected to the transmission device through a linkage mechanism, and the drive device and The linkage mechanism is connected, the linkage mechanism is connected with the tracking crank through the linkage steering gear, the linkage connecting rod, and the two types of linkage nodes a and b are distributed in sequence along the azimuth angle (or altitude angle) linkage direction through the steel wire rope, and the end cascades , to realize power transfer between nodes in the array. The invention reduces the number of driving devices and sensors, has a relatively simple structure, and realizes array-linked solar two-degree-of-freedom tracking at low cost, which not only improves the utilization rate of solar energy, but also enhances terrain adaptability, and the expansion of the array is simpler and more convenient ; The quantity and the area of the carrying battery board components of a single tracking device are larger.
Description
技术领域technical field
本发明涉及太阳能技术领域,特别涉及一种用于光伏电站的阵列联动式太阳能二自由度跟踪系统。The invention relates to the technical field of solar energy, in particular to an array linkage solar two-degree-of-freedom tracking system for a photovoltaic power station.
背景技术Background technique
由于太阳能具有清洁性、可再生性、安全性以及广泛性等特点,正在发展成为全世界绿色能源的重要组成部分。太阳能最有效的利用方式即为太阳能发电,特别是利用太阳能进行光伏发电。在光伏发电系统中,如果太阳能电池板的采光装置能始终保持与入射光垂直,即增加太阳能跟踪装置,就可以最大限度地收集太阳能,提高太阳能利用率。但是目前在太阳能光伏电站中的太阳自动跟踪装置多是单个、独立的,并都分别独立配置了一个驱动装置,势必使得控制成本较高,维护量很大。当然也有部分实现了太阳能电池板跟踪装置的联动控制,但是只局限于单行(列)的联动控制,从已经制作出样机的例子,或者是进行示范建设的家用屋顶太阳能电站,均是把单机功率较小的太阳跟踪装置进行一维的联动控制形成较大功率输出的太阳能电站。若按照同样原理制作或设计中大规模的太阳能电站,则需大量增加单个跟踪装置及对应的驱动装置的数目,必然会导致投入成本增加,控制成本上升,维护量加大,对使用者相当的不利。再者,目前单个太阳跟踪装置大多是将太阳能电池板及托盘等附件重量全部或部分集中在电机等驱动装置上,当太阳能电池板输出功率较大时,那么驱动装置的驱动功率需要相应地提高,导致自身耗能也相应地增多,从而影响光伏电站的发电效益,若单个太阳能电池板功率做得小一些,将丧失经济上的优势而难以推广。Due to the characteristics of cleanliness, renewability, safety and universality, solar energy is developing into an important part of green energy all over the world. The most effective way to utilize solar energy is solar power generation, especially the use of solar energy for photovoltaic power generation. In the photovoltaic power generation system, if the lighting device of the solar panel can always be kept perpendicular to the incident light, that is, adding a solar tracking device, the solar energy can be collected to the maximum and the utilization rate of the solar energy can be improved. However, at present, most of the automatic sun tracking devices in solar photovoltaic power plants are single and independent, and each of them is equipped with a driving device independently, which will inevitably lead to high control costs and a large amount of maintenance. Of course, some of them have realized the linkage control of the solar panel tracking device, but it is limited to the linkage control of a single row (column). Smaller sun tracking devices perform one-dimensional linkage control to form a solar power station with greater power output. If a medium-to-large-scale solar power station is manufactured or designed according to the same principle, it is necessary to increase the number of individual tracking devices and corresponding driving devices, which will inevitably lead to increased input costs, increased control costs, and increased maintenance. unfavorable. Furthermore, most of the current single sun tracking devices concentrate all or part of the weight of solar panels and trays and other accessories on motors and other driving devices. When the output power of solar panels is large, the driving power of the driving device needs to be increased accordingly. , leading to a corresponding increase in its own energy consumption, which affects the power generation efficiency of photovoltaic power plants. If the power of a single solar panel is made smaller, it will lose its economic advantages and be difficult to promote.
现有公知技术中,众多针对单个太阳能自动跟踪装置的实现方法,常用两个驱动装置分别实现方位角跟踪和高度角的跟踪,传动方式多采用电动推杆、齿轮、步进电机等,也有部分现有技术实现了使用一个驱动装置实现方位角与高度角的联动跟踪,比如公开号CN 102183966 A“一种联动式二自由度太阳能跟踪机构”提出采用涡轮蜗杆传动实现方位角的太阳能跟踪,同时通过可变长连杆实现高度角与方位角同步联动近似跟踪。倘若组建较大功率输出的太阳能电站,则需较多数目的此类传统型的太阳能自动跟踪装置加入,并要求对其每个跟踪配置一一配置相应数量的驱动装置,存在着驱动装置数目多,运行效益低,生产成本、安装成本、维护量高的问题。In the existing known technology, there are many implementation methods for a single solar automatic tracking device. Two driving devices are commonly used to realize the tracking of the azimuth angle and the tracking of the altitude angle respectively. The existing technology realizes the linked tracking of the azimuth and the altitude using a driving device. For example, the publication number CN 102183966 A "A Linkage Two-degree-of-Freedom Solar Tracking Mechanism" proposes the use of worm gear transmission to realize the solar tracking of the azimuth, and at the same time The synchronous linkage approximate tracking of altitude angle and azimuth angle is realized through the variable length connecting rod. If a solar power station with a larger power output is built, a larger number of such traditional solar automatic tracking devices are required to be added, and a corresponding number of driving devices are required to be configured for each tracking configuration. There are many driving devices. Low operating efficiency, high production cost, installation cost, and high maintenance.
为了降低光伏电站中的太阳能追踪成本,在不改变跟踪精度的条件下,科技工作者提出使用尽量少的驱动装置实现多个跟踪装置的同步联动跟踪。相比较单个跟踪装置,多个跟踪装置的联动跟踪由于其传动结构复杂性、联动稳定性、跟踪装置间的运动干涉等现实问题的存在,其实现方法相对来说困难很多。从已公开的技术中,大多的实现方法是针对“一字型”延伸分布的多个跟踪装置的联动跟踪,且此类跟踪装置都是一维的联动跟踪,比如公开号CN 205142103 U“一种联动太阳能跟踪系统和太阳能发电系统”、 CN204290838U“一种可调连杆式太阳能跟踪支架”、CN 105450155 A“一种可调连杆式太阳能跟踪支架”及CN105322872 A“一种太阳能光伏组件同步跟踪的群控系统”,都采用杆传动,在可靠性和稳定性方面较好,但若将多个“一字型”分布的太阳能跟踪装置排成多排组成跟踪装置阵列,每一排均需提供一个驱动装置,且只能实现一维自动跟踪;公开号CN 203561887 U“阵列式太阳能跟踪装置”、CN 103744433 A“阵列式太阳能跟踪装置”及CN104300887“组合联动式光伏发电光控自动跟踪阳光装置”,采用链或连杆传动,实现了阵列式或组合式太阳能电池板跟踪控制,适应平铺安装在屋顶,实现小规模太阳能发电。但是均只能实现一维的方位角的联动控制。“阵列式太阳能跟踪装置”其传动链条是平卧安装的,链条易脱落,导致一维联动失败。In order to reduce the cost of solar tracking in photovoltaic power plants, without changing the tracking accuracy, scientific and technological workers propose to use as few driving devices as possible to realize synchronous linkage tracking of multiple tracking devices. Compared with a single tracking device, the linkage tracking of multiple tracking devices is relatively difficult due to the existence of practical problems such as the complexity of its transmission structure, linkage stability, and motion interference between tracking devices. From the disclosed technologies, most of the implementation methods are for the linkage tracking of a plurality of tracking devices that are extended and distributed in a "line" shape, and this type of tracking devices are all one-dimensional linkage tracking, such as the publication number CN 205142103 U "one-dimensional" linkage solar tracking system and solar power generation system", CN204290838U "an adjustable connecting rod solar tracking bracket", CN 105450155 A "an adjustable connecting rod solar tracking bracket" and CN105322872 A "a solar photovoltaic module synchronous Tracking group control system", all adopt rod transmission, which is better in terms of reliability and stability, but if multiple "inline" distributed solar tracking devices are arranged in multiple rows to form a tracking device array, each row Need to provide a driving device, and can only realize one-dimensional automatic tracking; Publication number CN 203561887 U "array solar tracking device", CN 103744433 A "array solar tracking device" and CN104300887 "combined linkage photovoltaic power generation light control automatic tracking "Sunshine Device", which adopts chain or connecting rod transmission, realizes the tracking control of array or combined solar panels, and is suitable for tiled installation on the roof to realize small-scale solar power generation. However, only one-dimensional azimuth linkage control can be realized. The transmission chain of the "array solar tracking device" is installed horizontally, and the chain is easy to fall off, resulting in the failure of one-dimensional linkage.
多行多列的太阳能跟踪装置阵列二自由度联动的实现方法还非常少,已公开的公知技术如下:There are still very few methods for realizing the two-degree-of-freedom linkage of multi-row and multi-column solar tracking device arrays. The publicly known technologies are as follows:
公开号CN 104993778 A“阵列式双轴太阳跟踪装置”由跟踪模块、活动支架等构成,采用蜗杆驱动半圆涡轮控制方位角,采用丝杆螺母机构控制高度角,通过传动轴和转矩传递器等连接实现整个系统阵列联动,跟踪角度范围宽,且能够实现二自由度的阵列联动。在单个跟踪装置的输出功率较大的中、大规模光伏电站的应用中,也要求安装在其上的太阳能电池板数目较多、面积较大,而当跟踪模块的活动支架倾斜角度正对太阳照射时,前排跟踪装置的太阳能电池板将易对后排造成“阴影”,为了减少阵列内的这种“阴影”影响,要求阵列的行、列间距较宽,可能达数十米,那么其转矩传递器的能量驱动轴也必须达到相应长度。一根数十米长的驱动轴,或者通过多根较短的驱动轴级联实现,均会使生产成本、安装成本大幅度提高,且使用长距离传动轴易产生不易察觉的形变,减低跟踪精度;其次,本阵列式双轴太阳跟踪装置对安装场地的平整度要求较高,要求其安装场地尽可能的平整,缺乏因地制宜的便利性。Publication number CN 104993778 A "Array type dual-axis sun tracking device" is composed of a tracking module, a movable bracket, etc., and uses a worm to drive a semicircular turbine to control the azimuth angle, and uses a screw nut mechanism to control the altitude angle, and through a transmission shaft and a torque transmitter, etc. The connection realizes the array linkage of the whole system, the tracking angle range is wide, and the array linkage of two degrees of freedom can be realized. In the application of medium and large-scale photovoltaic power plants with a large output power of a single tracking device, a large number and a large area of solar panels are required to be installed on it. When irradiated, the solar panels of the front row tracking device will easily cause "shadow" to the rear row. In order to reduce the "shadow" effect in the array, the row and column spacing of the array is required to be wider, which may reach tens of meters. Then The power drive shaft of its torque transmitter must also be of corresponding length. A drive shaft tens of meters long, or realized by cascading multiple shorter drive shafts, will greatly increase the production cost and installation cost, and the use of long-distance drive shafts will easily cause unnoticeable deformation and reduce tracking Accuracy; secondly, the array-type dual-axis sun tracking device has high requirements on the flatness of the installation site, requiring its installation site to be as flat as possible, and lacks the convenience of adapting measures to local conditions.
公开号CN 101976081 A“一种跟踪太阳的机构和其应用”和CN 102707729 A“一种跟踪太阳的机构”由太阳光跟踪模块阵列及其支撑框架、驱动机构、跟踪控制电路、传感器等构成,采用推拉杆、立柱运动实现太阳能跟踪,虽然结构简单,但是驱动推拉杆的运行距离与立柱角度偏移的关系需满足特定的要求,根据实际安装场地,需要人工调整驱动器与推拉杆的驱动角度关系及驱动器输出轴或臂的长短,或调整推拉杆与N×M根杆的位置关系等才能满足安装条件,且立柱通过万向节分两端连接,又通过互相平行或垂直的连杆维持立柱稳定,存在着刚度、强度、抗风载能力不强,易在局部外力作用下失稳,造成大规模损坏,不易维护。Publication numbers CN 101976081 A "A Mechanism for Tracking the Sun and Its Application" and CN 102707729 A "A Mechanism for Tracking the Sun" consist of a solar tracking module array and its supporting frame, a driving mechanism, a tracking control circuit, sensors, etc. The movement of the push-pull rod and the column is used to realize solar tracking. Although the structure is simple, the relationship between the driving distance of the push-pull rod and the angular offset of the column needs to meet specific requirements. According to the actual installation site, it is necessary to manually adjust the driving angle relationship between the driver and the push-pull rod. and the length of the output shaft or arm of the driver, or adjust the positional relationship between the push-pull rod and the N×M rods, etc., to meet the installation conditions, and the column is connected at both ends by a universal joint, and the column is maintained by parallel or perpendicular connecting rods. Stable, but the rigidity, strength, and wind load resistance are not strong, and it is easy to lose stability under the action of local external forces, causing large-scale damage and not easy to maintain.
公开号CN 101504202 A“太阳能聚光光伏发电阵列的自动跟踪联动机”由太阳能聚光器件阵列、高度角联动机构和方位角联动机构等构成,高度角联动采用可升降框架、平行四边形连杆、丝杆螺母或链轮链条等组合驱动,方位角联动采用多个齿轮齿条、连杆、丝杆螺母等组合驱动,通过高度角联动、方位角联动实现凹型聚光器阵列的太阳能二自由度跟踪,虽然结构简单,但是承载能力小,要求单个聚光器外形尺寸小、质量轻,只适合安装在屋顶的场所,由于采用倾斜方式联动跟踪太阳高度角,会造成太阳高度角跟踪范围受限,且当阵列数量的增加引起平行四边形机构中的一条边长度也会增加,容易造成连杆在一定程度上产生不易察觉的弯曲变形,从而影响跟踪精度。Publication number CN 101504202 A "Automatic Tracking Linkage Machine for Solar Concentrating Photovoltaic Power Generation Array" is composed of solar concentrating device array, altitude angle linkage mechanism and azimuth angle linkage mechanism. Combined drive of screw nut or sprocket chain, etc., the azimuth linkage adopts multiple rack and pinion, connecting rod, screw nut and other combined drive, through the linkage of altitude angle and azimuth angle, the solar energy two degrees of freedom of the concave concentrator array can be realized Tracking, although the structure is simple, but the carrying capacity is small, requiring a single concentrator to be small in size and light in weight, so it is only suitable for installation on the roof. Since the tracking of the sun's altitude angle is linked in an inclined way, the tracking range of the sun's altitude angle will be limited. , and when the number of arrays increases, the length of one side of the parallelogram mechanism will also increase, which will easily cause the connecting rod to produce imperceptible bending deformation to a certain extent, thereby affecting the tracking accuracy.
因此,克服上述阵列式太阳能跟踪装置的不足,为中大规模光伏发电站提供一种太阳能电池板组件阵列的二自由度联动的太阳能跟踪系统,很有现实意义和应用价值。Therefore, it is of great practical significance and application value to overcome the shortcomings of the above-mentioned array solar tracking device and provide a two-degree-of-freedom linkage solar tracking system of a solar panel assembly array for medium and large-scale photovoltaic power stations.
发明内容Contents of the invention
本发明要解决的技术问题是,解决链传动、轴传动、杆传动中的太阳能跟踪装置阵列联动系统的结构较为复杂,阵列内单个跟踪装置的承载能力有限(太阳能电池板数目少、面积小);解决其他跟踪装置阵列不能进行二自由度联动跟踪及地形适应性较弱的问题,降低生产成本,阵列扩充简单方便,提供一种用于中大规模光伏电站的阵列联动式太阳能二自由度跟踪系统。The technical problem to be solved by the present invention is to solve the complex structure of the solar tracking device array linkage system in the chain drive, shaft drive and rod drive, and the carrying capacity of a single tracking device in the array is limited (the number of solar panels is small and the area is small) Solve the problems that other tracking device arrays cannot perform two-degree-of-freedom linkage tracking and weak terrain adaptability, reduce production costs, and the array expansion is simple and convenient, providing an array-linked solar two-degree-of-freedom tracking for medium and large-scale photovoltaic power plants system.
为实现上述目的的技术方案如下:阵列联动式太阳能二自由度跟踪系统,包括支撑机构,跟踪机构,联动机构,驱动装置,其中支撑机构支撑太阳能电池板托盘;跟踪机构通过联动机构与传动装置相连,实现电池板组件托盘的高度角、方位角的二自由度跟踪;联动机构实现整个阵列内各太阳能跟踪装置的同步地二自由度联动跟踪;驱动装置与联动机构通过钢丝绳相连,用于驱动联动机构的主动轴对旋转,并带有位置锁定功能。The technical solution to achieve the above purpose is as follows: array linkage solar energy two-degree-of-freedom tracking system, including a support mechanism, a tracking mechanism, a linkage mechanism, and a driving device, wherein the support mechanism supports the solar panel tray; the tracking mechanism is connected to the transmission device through a linkage mechanism , to realize the two-degree-of-freedom tracking of the height angle and azimuth angle of the battery panel component tray; the linkage mechanism realizes the synchronous two-degree-of-freedom linkage tracking of each solar tracking device in the entire array; the driving device and the linkage mechanism are connected by a wire rope for driving linkage The driving shaft of the mechanism rotates and has a position locking function.
所述支撑机构,包括电池板组件托盘、梁组件、立柱、基座,所述电池板组件托盘通过螺钉固定安装在梁组件上,加强筋作用的梁组件的质量中心下端与固定安装在基座上的立柱的第二端通过万向节相连。The support mechanism includes a battery panel assembly tray, a beam assembly, a column, and a base. The battery panel assembly tray is fixed and installed on the beam assembly by screws, and the lower end of the mass center of the beam assembly that acts as a rib is fixedly installed on the base The second end of the upper column is connected by a universal joint.
所述跟踪机构,包括方位角撑杆、方位角支撑轴、高度角支撑轴、高度角撑杆、方位角曲柄、高度角曲柄;方位角撑杆的第一端与梁组件的边缘通过球铰链相连,方位角撑杆的第二端与方位角跟踪曲柄通过杆端关节轴承相连;方位角跟踪曲柄与方位角支撑轴通过滚子轴承连接;方位角支撑轴的第一端固定安装在基座的一个侧面上,其第二端的支撑轴颈位置处装有轴承;高度角撑杆的第一端与梁组件的边缘通过球铰链相连,其第二端与高度角跟踪曲柄通过杆端关节轴承相连;高度角跟踪曲柄与高度角支撑轴通过滚子轴承相连,其高度角支撑轴的第一端固定安装在基座的另一个侧面上,第二端的支撑轴颈位置处也装有轴承。The tracking mechanism includes an azimuth brace, an azimuth support shaft, an elevation support shaft, an elevation brace, an azimuth crank, and an elevation crank; the first end of the azimuth brace and the edge of the beam assembly pass through a ball hinge Connected, the second end of the azimuth support rod is connected with the azimuth tracking crank through the rod end joint bearing; the azimuth tracking crank is connected with the azimuth support shaft through a roller bearing; the first end of the azimuth support shaft is fixedly installed on the base Bearings are installed at the position of the supporting journal at the second end; the first end of the height angle brace is connected with the edge of the beam assembly through a ball joint, and the second end is connected with the height angle tracking crank through a rod end joint bearing Connected; the height angle tracking crank is connected with the height angle support shaft through a roller bearing, and the first end of the height angle support shaft is fixedly installed on the other side of the base, and a bearing is also installed at the position of the support journal at the second end.
所述联动机构,包括方位角联动连杆,高度角联动连杆、联动节点、方位角联动钢丝绳、高度角联动钢丝绳,通过钢丝绳在四卷筒结构的联动节点上的外“8”字形的卷绕,以增加摩擦力的方式实现各联动节点间的功率依次传递及同步联动;方位角联动钢丝绳、高度角联动钢丝绳具有无级绳无端头的特点,材质选择并不局限于钢丝绳,并依据阵列行(列)宽度设置适当数目的支撑滚轮对钢丝绳进行支撑;方位角联动连杆连接阵列内同一行左右相邻的两个跟踪机构的方位角跟踪曲柄;高度角联动连杆连接阵列内同一列前后相邻的两个跟踪机构的高度角跟踪曲柄。The linkage mechanism includes an azimuth linkage linkage, an elevation linkage linkage, a linkage node, an azimuth linkage steel wire rope, and an elevation angle linkage steel wire rope. Winding, in order to increase the friction to realize the sequential transmission of power between the linkage nodes and synchronous linkage; the azimuth linkage wire rope, the elevation angle linkage wire rope has the characteristics of stepless rope without end, the material selection is not limited to the wire rope, and is based on the array The width of the row (column) is set with an appropriate number of supporting rollers to support the steel wire rope; the azimuth linkage link connects the azimuth tracking cranks of the two left and right adjacent tracking mechanisms in the same row in the array; the elevation angle linkage linkage connects the same column in the array The altitude angle tracking cranks of the two tracking mechanisms adjacent to each other.
所述联动节点,包括两组轴对、两组卷筒对、四组齿轮对、动力输入钢丝绳、动力输出钢丝绳及联动转向器,是实现运动转向、功率传递的机构;两组轴对,包括主动轴对、从动轴对,即第一主动轴、第二主动轴、第一从动轴、第二从动轴,其每根轴的两端分别固定安装有齿轮、中间部分固定安装有卷筒,并依次通过四组齿轮对依次啮合相连;主动轴对上的双卷筒通过动力输入钢丝绳的外“8”字形卷绕相连;从动轴对上的双卷筒通过动力输出钢丝绳的外“8”字形卷绕相连;联动节点通过其内的联动转向器与邻近的跟踪装置的跟踪曲柄相连。The linkage node includes two sets of shaft pairs, two sets of reel pairs, four sets of gear pairs, power input wire ropes, power output wire ropes and linkage steering gear, which is a mechanism to realize motion steering and power transmission; two sets of shaft pairs include The pair of driving shafts and the pair of driven shafts, that is, the first driving shaft, the second driving shaft, the first driven shaft, and the second driven shaft, the two ends of each shaft are fixedly installed with gears, and the middle part is fixedly installed with gears. The double drums on the driving shaft pair are connected by the outer "8" winding of the power input wire rope; the double drums on the driven shaft pair are connected by the power output wire rope. The outer "8" shape winding is connected; the linkage node is connected with the tracking crank of the adjacent tracking device through the linkage steering gear inside it.
所述联动转向器,包括联动轴、双联动曲柄、节点连杆、两组涡轮蜗杆机构;联动轴两端分别安装有一组涡轮蜗杆机构;双联动曲柄的一端分别通过涡轮蜗杆机构与联动轴两端相连,其双联动曲柄另一端通过节点连杆彼此相连,又分别与邻近跟踪装置的跟踪曲柄通过联动连杆相连。The linkage steering gear includes a linkage shaft, a double linkage crank, a node connecting rod, and two sets of worm gear mechanisms; a set of turbine worm mechanisms are respectively installed at both ends of the linkage shaft; The other ends of the double linkage cranks are connected to each other through node connecting rods, and are respectively connected to the tracking cranks of adjacent tracking devices through linkage connecting rods.
所述联动节点,当联动转向器安装在联动节点的第一主动轴位置即为联动节点a,当安装在其第一从动位置即为联动节点b;m×n阵列即有m个方位角联动节点、n个高度角联动节点;当m或n等于大于2时,沿着方位角或高度角联动方向,联动节点a、联动节点b依次间隔分布,相邻联动节点通过联动钢丝绳相连。The linkage node, when the linkage steering gear is installed at the first driving axis position of the linkage node, is the linkage node a, and when it is installed at its first driven position, it is the linkage node b; the m×n array has m azimuth angles Linkage node, n altitude angle linkage nodes; when m or n is greater than 2, along the azimuth angle or altitude angle linkage direction, linkage node a and linkage node b are distributed in sequence at intervals, and adjacent linkage nodes are connected by linkage wire ropes.
所述卷绕,是指钢丝绳在联动节点内部的两组卷筒对内部的卷绕,即第一主动卷筒与第二主动卷筒之间、第一从动卷筒与第二从动卷筒之间;动力输入钢丝绳依次从第一主动卷筒的第一沟槽上端、第二主动卷筒的第一沟槽上端、第一主动卷筒第二沟槽的上端、第二主动卷筒的第二沟槽上端……按照“8”字形方法绕过;动力输出钢丝绳从第一从动卷筒的第一沟槽上端、第二从动卷筒的第一沟槽上端、第一从动卷筒第二沟槽的上端、第二从动卷筒的第二沟槽上端……按照“8”字形方法绕过;当然也可同为下端开始卷绕,但是需要两组卷筒对的卷绕方式一致,并通过导向辊的限位钢丝绳在相应卷筒的沟槽内。The winding refers to the winding of the wire rope inside the two sets of reel pairs inside the linkage node, that is, between the first driving reel and the second driving reel, between the first driven reel and the second driven reel between the cylinders; the power input wire rope is sequentially connected from the upper end of the first groove of the first driving drum, the upper end of the first groove of the second driving drum, the upper end of the second groove of the first driving drum, and the upper end of the second driving drum The upper end of the second groove of the second groove ... is bypassed according to the "8" shape method; the power output steel wire rope runs from the upper end of the first groove of the first driven drum, the upper end of the first groove of the second driven drum, The upper end of the second groove of the moving reel, the upper end of the second groove of the second driven reel ... bypass according to the "8" shape method; of course, it is also possible to start winding from the lower end at the same time, but two sets of reels are required The winding mode is the same, and the limit wire rope of the guide roller is in the groove of the corresponding drum.
所述联动曲柄结构,其上一端留有轴孔、中间留有螺栓安装孔及另一端留有承台的两个连杆安装孔,且承台高度大于固定螺栓及涡轮轴冒出部分;联动曲柄机构的轴孔即为涡轮轴的安装位置,又通过螺栓在螺栓安装孔位置与涡轮固定安装,实现联动曲柄与涡轮同步同心旋转;同一节点内的双联动曲柄结构分别与节点连杆的两端点在内侧连杆安装孔处相连,又分别通过高度角连杆(或方位角连杆)在另外两外侧连杆安装孔处与联动节点毗邻的两个跟踪装置的跟踪曲柄相连。The linkage crank structure has a shaft hole at one end, a bolt installation hole in the middle, and two connecting rod installation holes of the bearing platform at the other end, and the height of the bearing platform is higher than the fixing bolt and the protruding part of the turbine shaft; The shaft hole of the crank mechanism is the installation position of the turbine shaft, and the bolt is fixedly installed with the turbine at the position of the bolt installation hole to realize the synchronous and concentric rotation of the linkage crank and the turbine; The end points are connected at the mounting holes of the inner connecting rods, and are respectively connected with the tracking cranks of the two tracking devices adjacent to the linkage node at the mounting holes of the other two outer connecting rods through the elevation connecting rods (or azimuth connecting rods).
所述跟踪曲柄结构,其上一端留有支撑轴安装孔、另一端留有两个联动连杆安装孔及中间留有承台的撑杆安装孔,且承台高度大于联动连杆厚度及支撑轴装好轴承后冒出部分,并与方位角撑杆(或高度角撑杆)相连;方位角跟踪曲柄(或高度角跟踪曲柄)的末端并排留有两个联动连杆安装孔,其分别与毗邻的两个跟踪装置的方位角联动连杆(或高度角联动连杆)相连。若毗邻其中一侧已无跟踪装置,其对应的联动连杆安装孔优先地悬空。The tracking crank structure has a supporting shaft mounting hole at one end, two linkage connecting rod mounting holes at the other end, and a strut mounting hole with a bearing platform in the middle, and the height of the bearing platform is greater than the thickness of the linkage connecting rod and the support The shaft protrudes after the bearing is installed and is connected with the azimuth angle brace (or altitude angle brace); the end of the azimuth angle tracking crank (or altitude angle tracking crank) has two linkage connecting rod installation holes side by side, which are respectively It is connected with the azimuth linkage link (or altitude linkage linkage) of two adjacent tracking devices. If there is no tracking device adjacent to one of the sides, the corresponding linkage connecting rod installation hole is preferentially suspended.
本发明由于采用了上述技术方案,与现有方法相比,本发明具有如下有益效果:Due to the adoption of the above-mentioned technical scheme, the present invention has the following beneficial effects compared with existing methods:
(1)本发明采用了阵列联动式二自由度太阳能跟踪技术,实现了m排、n列(m>2,n>2)阵列内太阳能跟踪装置分别按方位角、高度角联动地二自由度太阳能跟踪,利用现有技术最大限度地提高了阵列式的光伏电站的太阳能利用率,且减少了驱动装置及传感器的数目,降低了生产和安装成本,提高了效益。(1) The present invention adopts the array linkage type two-degree-of-freedom solar tracking technology, and realizes the two-degree-of-freedom linkage of the solar tracking devices in the array of m rows and n columns (m>2, n>2) according to the azimuth angle and the elevation angle respectively The solar tracking method maximizes the solar energy utilization rate of the array type photovoltaic power station by using the existing technology, reduces the number of driving devices and sensors, reduces the production and installation costs, and improves the efficiency.
(2)本发明采用了电池板组件托盘、梁组件,立柱,基座,万向节、撑杆等组成的支撑机构,增加了阵列内单个太阳能跟踪装置的承载力,即单个太阳能跟踪装置的太阳能电池板数量、面积大幅度提高,继而降低了能耗与安装成本,又为从一方面提高光伏电站的装机容量提供了可行性。(2) The present invention adopts a support mechanism composed of a battery panel assembly tray, a beam assembly, a column, a base, a universal joint, a strut, etc., which increases the bearing capacity of a single solar tracking device in the array, that is, the capacity of a single solar tracking device The number and area of solar panels have been greatly increased, which in turn reduces energy consumption and installation costs, and provides feasibility for increasing the installed capacity of photovoltaic power plants on the one hand.
(3)本发明采用了连杆、钢丝绳、涡轮蜗杆、联动转向器等组成的联动机构,本联动结构相对简单,尤其是采用连杆、钢丝绳传动,降低了对安装场地的平整度的严苛要求,增强了地形适应性,又采用了带有自锁功能的涡轮蜗杆传动,传动性能更趋稳定、可靠,且由二自由度联动的太阳能跟踪装置组成的跟踪阵列扩充更加方便、可靠,又从另一方面提高了光伏电站的装机容量的可行性性,降低了运营成本,提高了发电效益。(3) The present invention adopts a linkage mechanism composed of connecting rods, steel wire ropes, worm gears, and linkage steering gears. The linkage structure is relatively simple, especially the use of connecting rods and steel wire ropes for transmission, which reduces the strictness of the flatness of the installation site. requirements, the terrain adaptability is enhanced, and the worm gear transmission with self-locking function is adopted, the transmission performance is more stable and reliable, and the expansion of the tracking array composed of two-degree-of-freedom linkage solar tracking devices is more convenient and reliable. On the other hand, the feasibility of the installed capacity of the photovoltaic power station is improved, the operating cost is reduced, and the power generation efficiency is improved.
附图说明Description of drawings
图1是本发明提供的二自由度太阳能跟踪装置结构示意图;Fig. 1 is a schematic structural diagram of a two-degree-of-freedom solar tracking device provided by the present invention;
图2是本发明提供的阵列式太阳能跟踪装置的二自由度联动系统结构示意图;Fig. 2 is a schematic structural diagram of the two-degree-of-freedom linkage system of the array solar tracking device provided by the present invention;
图3是本发明提供的联动转向器结构正面示意图;Fig. 3 is a schematic front view of the linkage steering gear structure provided by the present invention;
图4是本发明提供的联动节点a的结构示意图;Fig. 4 is a schematic structural diagram of a linkage node a provided by the present invention;
图5是本发明提供的联动节点b的结构示意图;Fig. 5 is a schematic structural diagram of linkage node b provided by the present invention;
图6是本发明提供的钢丝绳传动结构示意图;Fig. 6 is a schematic diagram of a wire rope transmission structure provided by the present invention;
图7是本发明提供的联动曲柄结构的俯视图;Fig. 7 is a top view of the linkage crank structure provided by the present invention;
图8是本发明提供的联动曲柄结构的主视图;Fig. 8 is the front view of the linkage crank structure provided by the present invention;
图9是本发明提供的跟踪曲柄结构的俯视图;Fig. 9 is a top view of the tracking crank structure provided by the present invention;
图10是本发明提供的跟踪曲柄结构的主视图。Fig. 10 is a front view of the tracking crank structure provided by the present invention.
图中:1-电池板组件托盘,2-梁组件,3-立柱,4-基座,5-方位角撑杆,6-方位角支撑轴,7-方位角联动连杆,8-方位角跟踪曲柄,9-高度角支撑轴,10-高度角跟踪曲柄,11-高度角联动连杆,12-高度角撑杆,13-方位角联动钢丝绳,14-联动节点,15-支撑滚轮,16-方位角驱动装置,17-高度角联动钢丝绳,18-高度角驱动装置, 19-联动曲柄,20-涡轮轴,21-涡轮,22-蜗杆,23-联动轴齿轮,24-联动轴卷筒,25-联动轴,26-节点连杆,27-第二从动齿轮,28-第一从动齿轮,29-第一主动齿轮,30-第二主动齿轮,31-第二主动卷筒,32-第二主动轴,33-第一主动卷筒,34-第一主动轴,35-第二从动卷筒,36第一从动轴,37-第二从动轴,38-第二从动卷筒,39-沟槽,40-导向辊,41-连杆安装孔,42-螺栓安装孔,43-轴孔,44-联动连杆安装孔,45-撑杆安装孔,46-支撑轴安装孔,201-联动节点a,202-联动节点b,101-动力输入钢丝绳a段,102-动力输入钢丝绳b段,103-动力输出钢丝绳e段,104-动力输出钢丝绳f段,111-动力输入钢丝绳c段,112动力输入钢丝绳d段,113动力输出钢丝绳g段,114动力输出钢丝绳h段,F1-上下运动方向,F2-旋转方向,F3-旋转方向,F4-上下运动方向。In the figure: 1-panel assembly tray, 2-beam assembly, 3-column, 4-base, 5-azimuth brace, 6-azimuth support shaft, 7-azimuth linkage link, 8-azimuth Tracking crank, 9-altitude angle support shaft, 10-altitude angle tracking crank, 11-altitude angle linkage connecting rod, 12-height angle brace, 13-azimuth linkage wire rope, 14-linkage node, 15-support roller, 16 -Azimuth driving device, 17-Altitude angle linkage wire rope, 18-Altitude angle driving device, 19-Linkage crank, 20-Turbine shaft, 21-Turbine, 22-Worm, 23-Linkage shaft gear, 24-Linkage shaft reel , 25-link shaft, 26-node connecting rod, 27-second driven gear, 28-first driven gear, 29-first driving gear, 30-second driving gear, 31-second driving drum, 32-second driving shaft, 33-first driving drum, 34-first driving shaft, 35-second driven drum, 36 first driven shaft, 37-second driven shaft, 38-second Driven drum, 39-groove, 40-guide roller, 41-connecting rod installation hole, 42-bolt installation hole, 43-axis hole, 44-linkage connecting rod installation hole, 45-strut installation hole, 46- Support shaft installation hole, 201-linkage node a, 202-linkage node b, 101-power input steel wire rope section a, 102-power input steel wire rope section b, 103-power output steel rope e section, 104-power output steel rope f section, 111 - Power input steel rope c section, 112 power input steel rope d section, 113 power output steel rope g section, 114 power output steel rope h section, F1-up and down movement direction, F2-rotation direction, F3-rotation direction, F4-up and down movement direction.
具体实施方式detailed description
为了更清楚地说明本发明的技术方案,下面结合附图和具体实施例对本发明作进一步说明。In order to illustrate the technical solution of the present invention more clearly, the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
阵列联动式太阳能二自由度跟踪系统结构如下:The structure of the array linkage solar two-degree-of-freedom tracking system is as follows:
如图1、图2所示,所述用于光伏电站的阵列联动式太阳能二自由度跟踪系统,包括支撑机构,跟踪机构,联动机构、驱动装置。As shown in Figure 1 and Figure 2, the array-linked solar two-degree-of-freedom tracking system for photovoltaic power plants includes a support mechanism, a tracking mechanism, a linkage mechanism, and a driving device.
所述支撑机构由电池板组件托盘1,梁组件2,立柱3,基座4等组成;其中电池板组件托盘1通过螺栓固定安装在梁组件2上,加强筋作用的梁组件2的质量中心与固定安装在基座4上的立柱3的顶部通过万向节相连;基座4按地球经纬度呈阵列式分布,或焊接或浇筑成型,其高度大于高度角跟踪曲柄10与方位角跟踪曲柄8长度之和,且基座阵列的行(列)间距足够宽以尽可能避开跟踪时前方跟踪装置留下的“阴影”区域为宜。The support mechanism is composed of a battery panel assembly tray 1, a beam assembly 2, a column 3, a base 4, etc.; wherein the panel assembly tray 1 is fixed on the beam assembly 2 by bolts, and the center of mass of the beam assembly 2 acting as a reinforcing rib It is connected with the top of the column 3 fixedly installed on the base 4 through a universal joint; the base 4 is distributed in an array according to the longitude and latitude of the earth, or welded or poured, and its height is greater than the altitude tracking crank 10 and the azimuth tracking crank 8 The sum of the lengths, and the row (column) spacing of the base array is wide enough to avoid the "shadow" area left by the front tracking device as much as possible during tracking.
所述跟踪机构由方位角撑杆5,方位角支撑轴6,高度角支撑轴9,高度角撑杆12,跟踪曲柄等组成;跟踪曲柄又分为方位角跟踪曲柄8和高度角跟踪曲柄10;方位角撑杆5的第一端与梁组件2的边缘通过球铰链相连,方位角撑杆5的第二端与方位角跟踪曲柄8通过杆端关节轴承相连,方位角跟踪曲柄8与方位角支撑轴6通过滚子轴承相连,其方位角支撑轴6第一端固定安装在基座4的一个侧面上,方位角支撑轴6的第二端的支撑轴颈位置装有轴承;同理,高度角撑杆12的第一端与梁组件2的边缘通过球铰链相连,高度角撑杆12的第二端与高度角跟踪曲柄10通过杆端关节轴承相连,高度角跟踪曲柄10与高度角支撑轴9通过滚子轴承相连,其高度角支撑轴9第一端固定安装在基座4上,高度角支撑轴9的第二端的支撑轴颈位置装有轴承。The tracking mechanism is composed of an azimuth strut 5, an azimuth support shaft 6, an elevation angle support shaft 9, an elevation angle strut 12, a tracking crank, etc.; the tracking crank is further divided into an azimuth tracking crank 8 and an elevation tracking crank 10 ; The first end of the azimuth brace 5 is connected with the edge of the beam assembly 2 through a ball joint, the second end of the azimuth brace 5 is connected with the azimuth tracking crank 8 through a rod end joint bearing, and the azimuth tracking crank 8 is connected with the azimuth The angle support shaft 6 is connected by a roller bearing, and the first end of the azimuth support shaft 6 is fixedly installed on one side of the base 4, and the support journal position of the second end of the azimuth support shaft 6 is equipped with a bearing; similarly, The first end of the height angle brace 12 is connected with the edge of the beam assembly 2 through a ball joint, the second end of the height angle brace 12 is connected with the height angle tracking crank 10 through a rod end joint bearing, and the height angle tracking crank 10 is connected with the height angle Support shaft 9 links to each other by roller bearing, and its height angle support shaft 9 first ends are fixedly installed on the base 4, and the support journal position of the second end of height angle support shaft 9 is equipped with bearing.
所述联动机构由方位角联动连杆7,高度角联动连杆11、联动节点13、方位角联动钢丝绳14、高度角联动钢丝绳17等组成,通过钢丝绳外“8”字形的卷绕,实现多联动节点13间的功率传递;方位角联动钢丝绳14、高度角联动钢丝绳17不限于钢丝绳,但具有无级绳无端头的特点,并根据阵列行(列)宽度设置适当数目的支撑滚轮15进行支撑;方位角联动连杆7连接阵列内同一行左右相邻的两个跟踪机构的方位角跟踪曲柄8,高度角联动连杆11连接阵列内同一列前后相邻的两个跟踪机构的高度角跟踪曲柄10,方位角联动连杆7、高度角联动连杆11,均为长度可调连杆;联动节点13可分为联动节点a和联动节点b两种结构,分别如图4、图5所示,是接收输入功率、运动转向、功率传递的机构,其由卷筒(第一主动卷筒33,第二主动卷筒31,第一从动卷筒35,第二从动卷筒37)、齿轮(第一主动齿轮29,第二主动齿轮30,第一从动齿轮28,第二从动齿轮27)、轴(第一主动轴34,第二主动轴32,第一从动轴36,第二从动轴37)、联动转向器、动力输入钢丝绳、动力输出钢丝绳等组成。其第二主动轴32、第一主动轴34、第一从动轴36、第二从动轴37的两端分别安装有与相对各自轴固定的齿数、材质完全一致的齿轮对,四根轴并依次通过第一主动齿轮29、第二主动齿轮30、第一从动齿轮28、第二从动齿轮27齿轮间啮合相连;其第一主动轴34、第二主动轴32的中间分别通过销固定有第一主动卷筒33、第二主动卷筒31,并把第一主动卷筒33与第二主动卷筒31之间按“8”字型卷绕的钢丝绳相连,此卷绕方法可以增大钢丝绳与卷筒间的摩擦力,以便通过钢丝绳接收输入功率;其第一从动轴36,第二从动轴37的中间分别通过销固定有第一从动卷筒35,第二从动卷筒37,并把第一主动卷筒35与第二主动卷筒37之间同样按“8”字型卷绕的钢丝绳相连,以便通过钢丝绳传递功率;联动节点a和联动节点b的结构相似,唯一的区别在于联动转向器的位置不同,如图3所示即为联动转向器安装在第一主动轴34位置,如图4所示即为联动方向器安装在第一从动轴36位置;联动转向器如图3所示,由联动轴25、曲柄19、节点连杆26、涡轮21、蜗杆22等组成,其两端分别安装有一组涡轮蜗杆机构;双联动曲柄19的一端分别通过涡轮蜗杆机构与联动轴25两端相连,其另一端通过节点连杆26彼此相连,又分别与邻近跟踪装置的跟踪曲柄(方位角跟踪曲柄8、高度角跟踪曲柄10)通过联动连杆(方位角连杆7、高度角连杆11)相连。The linkage mechanism is composed of an azimuth linkage link 7, an altitude linkage linkage 11, a linkage node 13, an azimuth linkage steel wire rope 14, and an altitude angle linkage steel wire rope 17. The power transmission between linkage nodes 13; the azimuth linkage wire rope 14 and the elevation angle linkage wire rope 17 are not limited to steel wire ropes, but have the characteristics of stepless ropes without ends, and an appropriate number of support rollers 15 are set according to the width of the array row (column) for support ; Azimuth linkage link 7 connects the azimuth tracking crank 8 of the two tracking mechanisms adjacent to the left and right in the same row in the array, and the altitude angle linkage linkage 11 connects the elevation angle tracking of the two tracking mechanisms adjacent to the front and back in the same row in the array The crank 10, the azimuth linkage link 7, and the elevation angle linkage linkage 11 are all length-adjustable linkages; the linkage node 13 can be divided into two structures of linkage node a and linkage node b, as shown in Fig. 4 and Fig. 5 respectively Shown, it is a mechanism for receiving input power, motion steering, and power transmission. , gear (first driving gear 29, second driving gear 30, first driven gear 28, second driven gear 27), shaft (first driving shaft 34, second driving shaft 32, first driven shaft 36 , the second driven shaft 37), linkage steering gear, power input wire rope, power output wire rope and other components. The two ends of the second driving shaft 32, the first driving shaft 34, the first driven shaft 36, and the second driven shaft 37 are respectively equipped with gear pairs with the number of teeth fixed and the material completely consistent with the respective shafts. The four shafts And successively by the first driving gear 29, the second driving gear 30, the first driven gear 28, the second driven gear 27 gears meshingly connected; The first driving drum 33 and the second driving drum 31 are fixed, and the steel wire rope wound in the shape of "8" between the first driving drum 33 and the second driving drum 31 is connected. This winding method can Increase the frictional force between the wire rope and the reel so that the input power is received by the wire rope; the first driven shaft 36 and the middle of the second driven shaft 37 are respectively fixed with the first driven drum 35 and the second driven shaft 37 by pins. move the reel 37, and connect the first drive reel 35 and the second drive reel 37 with the wire rope wound in the shape of "8", so as to transmit power through the wire rope; the structure of the linkage node a and the linkage node b Similar, the only difference is that the position of the linkage steering gear is different. As shown in Figure 3, the linkage steering gear is installed on the first driving shaft 34, and as shown in Figure 4, the linkage steering gear is installed on the first driven shaft 36 Position; as shown in Figure 3, the linkage steering gear is composed of linkage shaft 25, crank 19, node connecting rod 26, turbine 21, worm 22, etc., and a group of turbine and worm mechanisms are respectively installed at its two ends; one end of double linkage crank 19 is respectively Link to each other with the two ends of the linkage shaft 25 through a worm gear mechanism, and its other end is connected to each other through a node connecting rod 26, and respectively connected with the tracking cranks (azimuth tracking crank 8, elevation angle tracking crank 10) of the adjacent tracking device through the linkage connecting rod ( Azimuth connecting rod 7, altitude connecting rod 11) link to each other.
如图6所示,联动节点a的第一从动轮与联动节点b的第一主动轮通过钢丝绳相连,实现功率从联动节点a向联动节点b的传递;为了使联动节点201的输出功率依次经过联动节点202、联动节点203的传递到达联动节点204,如图2所示,则各方位角联动节点依次选用联动节点a、联动节点b、联动节点a、联动节点b的两类节点间隔分布、首尾级联的组合节点形式(或选用联动节点b、联动节点a、联动节点b、联动节点a的组合节点形式),并通过方位角联动钢丝绳13将选用的组合节点按顺序依次级联,以便使各联动节点中的联动方向器的涡轮21旋转方向一致。As shown in Figure 6, the first driven wheel of the linkage node a is connected with the first driving wheel of the linkage node b through a wire rope to realize the transmission of power from the linkage node a to the linkage node b; in order to make the output power of the linkage node 201 pass through The transmission of linkage node 202 and linkage node 203 reaches linkage node 204, as shown in Figure 2, then each azimuth linkage node selects linkage node a, linkage node b, linkage node a, linkage node b two types of node interval distribution, The combined node form of head-to-tail cascade (or select the combined node form of linkage node b, linkage node a, linkage node b, and linkage node a), and cascade the selected combination nodes in order through the azimuth linkage steel wire rope 13, so that Make the rotation directions of the turbines 21 of the interlocking directional devices in each interlocking node consistent.
所述钢丝绳的卷绕,在联动节点a或联动节点b内部,分别在第一主动卷筒33与第二主动卷筒31之间、第一从动轴36与第二从动轴37之间,动力输入钢丝绳依次从第一主动卷筒33的第一沟槽上端、第二主动卷筒31的第一沟槽上端、第一主动卷筒33第二沟槽的上端、第二主动卷筒31的第二沟槽上端……按照“8”字形方法绕过;动力输出钢丝绳从第一从动卷筒36的第一沟槽上端、第二从动卷筒37的第一沟槽上端、第一从动卷筒36第二沟槽的上端、第二从动卷筒37的第二沟槽上端……按照“8”字形方法绕过;当然也可同为下端开始卷绕,但是需要两组卷筒对的卷绕方式一致,并在彼此卷绕过程中,通过导向辊40的限位其在相应卷筒的沟槽39内,并确保钢丝绳与各轴的轴心线垂直,以防止轴向移位。彼此相向的两个主动轴轴套或从动轴套间,其上每一个沟槽39均设置两个导向辊40,其也可以作为松紧辊。The winding of the wire rope is within the linkage node a or the linkage node b, respectively between the first driving drum 33 and the second driving drum 31 , and between the first driven shaft 36 and the second driven shaft 37 , the power input wire rope sequentially runs from the upper end of the first groove of the first driving drum 33, the upper end of the first groove of the second driving drum 31, the upper end of the second groove of the first driving drum 33, the second driving drum The upper end of the second groove of 31 ... is bypassed according to the "8" shape method; The upper end of the second groove of the first driven reel 36, the upper end of the second groove of the second driven reel 37 ... go around according to the "8" shape method; certainly also can be the same as the lower end to start winding, but need The two sets of reel pairs have the same winding mode, and during the mutual winding process, they are limited by the guide roller 40 in the groove 39 of the corresponding reel, and ensure that the steel wire rope is perpendicular to the axis line of each shaft, so as to prevent axial displacement. Between two driving shaft sleeves or driven shaft sleeves facing each other, two guide rollers 40 are arranged in each groove 39 on it, which can also be used as elastic rollers.
所述联动节点优先安装在太阳能跟踪装置阵列行(或列)的中间位置,并优先使得跟踪装置阵列的行(或列)关于节点对称。The linkage node is preferably installed in the middle of the row (or column) of the solar tracking device array, and the row (or column) of the tracking device array is preferentially made symmetrical with respect to the node.
如图7、图8所示为联动曲柄结构,所述联动曲柄结构上一端留有轴孔43、中间留有螺栓安装孔42及另一端留有承台的两个连杆安装孔41,且承台高度大于固定螺栓及涡轮轴冒出部分;联动曲柄结构的轴孔43即为涡轮轴20的安装位置,又通过螺栓与涡轮固定安装,实现联动曲柄19与涡轮21同步同心旋转;如图3所示,同一节点内的双联动曲柄结构19分别与节点连杆26的两端点在两内侧连杆安装孔44处相连,同时又分别通过方位角连杆7(或高度角连杆11)在另外两外侧连杆安装孔44处与联动节点14毗邻的两个跟踪装置的方位角跟踪曲柄8(或高度角跟踪曲柄10)相连。As shown in Fig. 7 and Fig. 8, the interlocking crank structure has a shaft hole 43 at one end, a bolt mounting hole 42 in the middle, and two connecting rod mounting holes 41 of the bearing platform at the other end, and The height of the bearing platform is higher than the fixed bolt and the protruding part of the turbine shaft; the shaft hole 43 of the interlocking crank structure is the installation position of the turbine shaft 20, and the bolt and the turbine are fixed and installed to realize the synchronous and concentric rotation of the interlocking crank 19 and the turbine 21; as shown in the figure 3, the double linkage crank structure 19 in the same node is respectively connected to the two ends of the node connecting rod 26 at the two inner connecting rod mounting holes 44, and at the same time passes through the azimuth connecting rod 7 (or the altitude connecting rod 11) The azimuth tracking cranks 8 (or altitude tracking cranks 10 ) of the two tracking devices adjacent to the linkage node 14 are connected at the other two outer connecting rod mounting holes 44 .
如图9、图10所示为跟踪曲柄结构,所述跟踪曲柄结构上有支撑轴安装孔46,联动连杆安装孔44及留有承台的撑杆安装孔45;留有承台的撑杆安装孔45,其承台高度大于联动连杆厚度及支撑轴装好轴承后冒出部分,并与方位角撑杆5(或高度角撑杆12)相连;方位角跟踪曲柄8(高度角跟踪曲柄10)的末端并排留有两个联动连杆安装孔44,其分别与毗邻的两个跟踪装置的方位角联动连杆7(或高度角联动连杆11)相连。若毗邻其中一侧已无跟踪装置,其对应的联动连杆安装孔44优先地悬空。As shown in Fig. 9 and Fig. 10, the tracking crank structure has a supporting shaft mounting hole 46, a linkage connecting rod mounting hole 44 and a strut mounting hole 45 with a cap; Rod mounting hole 45, the height of its cap is greater than the thickness of the linkage connecting rod and the part that emerges after the bearing is installed on the support shaft, and is connected with the azimuth angle brace 5 (or height angle brace 12); the azimuth tracking crank 8 (height angle The end of the tracking crank 10) has two linkage connecting rod installation holes 44 side by side, which are respectively connected with the azimuth linkage linkage 7 (or elevation angle linkage linkage 11) of two adjacent tracking devices. If there is no tracking device adjacent to one side, the corresponding linkage connecting rod installation hole 44 is preferentially suspended.
所述驱动装置分为方位角驱动装置16,高度角驱动装置18,优先地选用带有位置锁定功能。The driving device is divided into an azimuth driving device 16 and an elevation angle driving device 18, preferably with a position locking function.
本发明实施例中,阵列式分布的m排、n列(m>2,n>2)的太阳能二自由度跟踪装置通过方位角联动连杆7、高度角联动连杆10、方位角联动钢丝绳13,高度角联动钢丝绳17,联动节点14等相互联系实现整个阵列的二自由度联动跟踪。In the embodiment of the present invention, the solar two-degree-of-freedom tracking device with m rows and n columns (m>2, n>2) distributed in an array is connected by the azimuth linkage link 7, the elevation angle linkage link 10, and the azimuth linkage wire rope 13. The height angle linkage wire rope 17, the linkage node 14, etc. are interconnected to realize the two-degree-of-freedom linkage tracking of the entire array.
本阵列联动的二自由度太阳能跟踪系统统的工作过程如下:如图2、图6所示,当方位角驱动装置16向联动节点201输出功率,将带动动力输入钢丝绳a段101、动力输入钢丝绳b段102形成的闭合回路做旋转运动,继而通过摩擦带动与双卷筒旋转,而钢丝绳是通过外“8”字形卷绕在双卷筒上,引起双卷筒(第一主动卷筒33、第二主动卷筒31)间彼此相向旋转,从而分别带动与之固定安装的第一主动轴34(也即联动轴25)及第一主动齿轮29、第二主动轴32及第二主动齿轮30的彼此相向旋转,联动轴25的旋转带动末端的两个蜗杆旋转,继而带动与之啮合的涡轮27旋转,涡轮27的旋转带动固定安装在涡轮27上的联动曲柄25旋转角度,接着带动通过铰接在联动曲柄25上的方位角联动连杆7的第一端运动、带动通过铰接在方位角联动连杆7第二端的方位角跟踪曲柄8旋转角度、带动通过杆端关节轴承与方位角跟踪曲柄8相连的方位角撑杆上下运动,如图1所示,从而实现太阳能电池板组件托盘1的方位角的调整,同时第一排相邻的两个跟踪装置通过彼此间的方位角联动连杆7及方位角跟踪曲柄8相连,继而实现把方位角调整信息通过方位角联动连杆7向两边传递给第一排远离第一个方位角联动节点的第二个跟踪装置、第三个跟踪装置……从而实现阵列第一排内所有关联的太阳能电池板组件托盘1的方位角的调整;另一方面,如图5所示,联动轴25上固定安装的第一主动齿轮旋转带动与之啮合的第一从动齿轮28的相向旋转,继而第一从动轴36及第一从动卷筒35、第二从动轴37及第二从动卷筒38间的相向旋转运动,从而带动呈“8”字形圈绕在第一从动卷筒35、第二从动卷筒38的动力输出钢丝绳e段103、动力输出钢丝绳f段104形成的闭合回路旋转向联动节点b即为联动节点202输出功率,如图6所示,实现了级联两节点间的能量传递。同理继而同时实现第二排通过方位角联动连杆7及方位角跟踪曲柄8相连的二自由度太阳能跟踪装置的方位角的同步调整,同时又通过联动轴节点202把方位角传递给阵列中的第三个联动节点203即为联动节点a,且同时实现第三排跟踪装置阵列的方位角同步调整,并传递给第四排、第五排……从而实现阵列内所有的二自由度太阳能跟踪装置的方位角联动调节。同方位角调整原理,联动节点a、联动节点b、联动节点a……首尾级联可以使得第一列、第二列、第三列……的太阳能跟踪装置阵列的高度角联动调节,从而最终实现整个阵列的二自由度阵列联动。The working process of the two-degree-of-freedom solar tracking system linked by the array is as follows: as shown in Figure 2 and Figure 6, when the azimuth driving device 16 outputs power to the linkage node 201, it will drive the power input steel wire rope section a 101, the power input steel wire rope The closed loop formed by section b 102 rotates, and then rotates with the double reel through friction, and the steel wire rope is wound on the double reel through the outer "8" shape, causing the double reel (the first driving reel 33, The second driving drums 31) rotate toward each other, thereby respectively driving the first driving shaft 34 (that is, the linkage shaft 25) and the first driving gear 29, the second driving shaft 32 and the second driving gear 30 fixedly installed therewith. Rotate towards each other, the rotation of the linkage shaft 25 drives the two worms at the end to rotate, and then drives the turbine 27 meshed with it to rotate, the rotation of the turbine 27 drives the linkage crank 25 fixedly installed on the turbine 27 to rotate the angle, and then drives the rotation through the hinge The first end of the azimuth linkage connecting rod 7 on the linkage crank 25 moves, drives the rotation angle of the azimuth tracking crank 8 hinged on the second end of the azimuth linkage linkage 7 , and drives through the rod end joint bearing and the azimuth tracking crank The 8 connected azimuth struts move up and down, as shown in Figure 1, so as to realize the adjustment of the azimuth angle of the solar panel module tray 1, and at the same time, the two adjacent tracking devices in the first row are linked by the azimuth linkage connecting rods between each other 7 and the azimuth tracking crank 8 are connected, and then the azimuth adjustment information is transmitted to both sides through the azimuth linkage connecting rod 7 to the second tracking device and the third tracking device in the first row far away from the first azimuth linkage node ...thereby realizing the adjustment of the azimuth angles of all associated solar panel assembly trays 1 in the first row of the array; on the other hand, as shown in FIG. The opposite rotation of the first driven gear 28, and then the opposite rotation between the first driven shaft 36 and the first driven drum 35, the second driven shaft 37 and the second driven drum 38, thereby driving the The closed loop formed by the "8"-shaped circle wound on the first driven drum 35, the second driven drum 38, the power output steel rope e section 103, and the power output steel rope f section 104 rotates to the linkage node b, which is the linkage node 202 The output power, as shown in Figure 6, realizes the energy transfer between two cascaded nodes. In the same way, the synchronous adjustment of the azimuth of the second row of two-degree-of-freedom solar tracking devices connected by the azimuth linkage connecting rod 7 and the azimuth tracking crank 8 is simultaneously realized, and at the same time, the azimuth is transmitted to the array through the linkage axis node 202 The third linkage node 203 is the linkage node a, and at the same time realizes the synchronous adjustment of the azimuth angle of the third row of tracking device arrays, and transmits it to the fourth and fifth rows... so as to realize all the two-degree-of-freedom solar energy in the array The azimuth linkage adjustment of the tracking device. The same principle of azimuth angle adjustment, linkage node a, linkage node b, linkage node a... head-to-tail cascading can make the altitude angle linkage adjustment of the solar tracking device arrays in the first row, the second row, the third row..., so that the final Realize the two-degree-of-freedom array linkage of the entire array.
联动节点b,如图5所示,与联动节点a(如图4所示)的结构类似,在四卷筒结构的联动节点中只有联动方向器的安装位置之区别:第一主动轴位置,还是第一从动轴位置?通过传动原理分析可知,只有当联动方向器间隔安装在第一主动轴位置、第一从动轴位置,才可使得涡轮蜗杆旋转方向一致。Linkage node b, as shown in Figure 5, is similar to the structure of linkage node a (as shown in Figure 4). In the linkage node of the four-reel structure, there is only the difference in the installation position of the linkage direction device: the position of the first driving shaft, Or the first driven shaft position? Through the analysis of the transmission principle, it can be seen that only when the linkage direction device is installed at the first driving shaft position and the first driven shaft position at intervals, can the worm gear rotate in the same direction.
另外,以如图2所示的太阳能电池板阵列的二自由度联动跟踪装置为4×4阶阵列为例,所述方位角联动钢丝绳13与高度角联动钢丝绳17在空间垂直相交,并要求方位角支撑轴6、高度角支撑轴9、方位角跟踪曲柄8、高度角跟踪曲柄10安装时应满足:方位角支撑轴6与高度角支撑轴9的安装高度差大于方位角跟踪曲柄8与高度角跟踪曲柄10的长度之和。In addition, taking the two-degree-of-freedom linkage tracking device of the solar panel array as shown in Figure 2 as an example of a 4×4 order array, the azimuth linkage wire rope 13 and the elevation angle linkage wire rope 17 intersect vertically in space, and require azimuth Angle support shaft 6, altitude angle support shaft 9, azimuth tracking crank 8, and altitude angle tracking crank 10 should be installed to meet the following requirements: the installation height difference between azimuth support shaft 6 and altitude angle support shaft 9 is greater than that of azimuth tracking crank 8 and height The angle tracks the sum of the lengths of the cranks 10 .
进一步地,阵列式分布的太阳能联动跟踪装置,在太阳能电池板倾斜角度正对太阳时,存在着前排托盘上太阳能电池板阻挡了后排太阳能电池板的部分直射太阳光,即前排太阳能电池板对后排造成“阴影”区域,可以适当增加阵列的行(列)间距以避开“阴影”区域。如图1所示的二自由度太阳能跟踪装置,方位角和高度角的跟踪都是通过跟踪曲柄和撑杆的组合运动实现的,均存在着较小的跟踪死角,即方位角跟踪的范围为,高度角的跟踪范围为,其跟踪死角由曲柄、撑杆、立柱等长度及撑杆第一端的球铰链与托盘加强筋的安装位置决定。优选选择太阳能跟踪装置阵列的安装行(列)间距在跟踪死角条件下,后排跟踪装置的太阳能电池板正好能避开前排留下的“阴影”区域。Furthermore, for the array-type distributed solar linkage tracking device, when the solar panels are tilted to face the sun, there is a problem that the solar panels on the front tray block the part of the direct sunlight of the rear solar panels, that is, the front solar panels The board creates a "shadow" area on the rear row, and the row (column) spacing of the array can be appropriately increased to avoid the "shadow" area. For the two-degree-of-freedom solar tracking device shown in Figure 1, the tracking of the azimuth and elevation angles is realized by the combined movement of the tracking crank and the strut, and there is a small tracking dead angle. , that is, the range of azimuth tracking is , the tracking range of altitude angle is , its tracking dead angle It is determined by the lengths of the crank, the strut, the upright and the installation position of the ball hinge at the first end of the strut and the pallet reinforcement rib. It is preferable to select the installation row (column) spacing of the solar tracking device array in the tracking dead angle Under certain conditions, the solar panels of the rear tracking device can just avoid the "shadow" area left by the front row.
进一步地,优先选择阵列式分布的太阳能联动跟踪装置的安装场地尽可能的平整,但并不必须,可以根据安装场地的实际条件,通过调整彼此相邻两跟踪装置间的联动连杆的长度、增设钢丝绳导向轮以达到适应地形要求的阵列联动跟踪。Further, it is preferred to select the installation site of the array-distributed solar linkage tracking device as flat as possible, but it is not necessary. According to the actual conditions of the installation site, by adjusting the length of the linkage connecting rod between two adjacent tracking devices, Wire rope guide wheels are added to achieve array linkage tracking that meets terrain requirements.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通人员来说,在不脱离本发明原理的前提下,还可以做若干改进和润饰,这些改进和润饰均被本发明申请所覆盖。The above description is only the preferred embodiment of the present invention, and it should be pointed out that for ordinary persons in the technical field, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are covered by the present invention. covered by the invention application.
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