CN106230207B - A kind of lower wire passing device of electric motor internal stator coiling - Google Patents
A kind of lower wire passing device of electric motor internal stator coiling Download PDFInfo
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- CN106230207B CN106230207B CN201610660290.1A CN201610660290A CN106230207B CN 106230207 B CN106230207 B CN 106230207B CN 201610660290 A CN201610660290 A CN 201610660290A CN 106230207 B CN106230207 B CN 106230207B
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- feed motion
- motion device
- line bar
- electric motor
- main support
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a kind of lower wire passing devices of electric motor internal stator coiling.Including indexable assembly, bobbin winder device and rack, bobbin winder device includes feed motion device, and feed motion device is equipped with line bar frame, and the two sides of line bar frame are respectively equipped with rotating shaft assembly and tumble cylinder, the output end of tumble cylinder is connect with rotating shaft assembly, and tumble cylinder is rotated for drive shaft assembly；The rotating shaft assembly is equipped with line bar supporting plate, and line bar supporting plate is equipped with main support, and the upper end of main support is equipped with feeding cylinder, and the lower end of main support is equipped with concave frame, and main support is equipped with first through hole, is equipped with the first composite bearing in first through hole.The 90 degree of overturnings of wire winding needle nozzle energy, effectively realize the two-sided function of crossing line, and the realization for entire winding process provides basis；Package unit is compact-sized, and the bilateral for being able to satisfy the smaller inner stator of internal diameter crosses line function；The technical bottleneck of existing wire winding is breached, new process choice is provided for motor device manufacturer.
Description
Technical field
The present invention relates to machinery fields, and in particular to a kind of lower wire passing device of electric motor internal stator coiling.
Background technique
Currently, in electric motor internal stator winding process, traditional spooling equipment in processing inner stator intercoil connection problem only
There is the unilateral function of crossing line, i.e. the stitch of coil winding machine twines head movement and completes with gap bridge movement in the same side.Existing coil winding machine mistake
Line technology has the technique of motor device manufacturer very big restriction, keeps the manufacturing process of motor very inconvenient, serious shadow
It has rung the production efficiency of motor and has increased the difficulty of manufacture.Motor device manufacturer is to adapt to existing winding technique, must not
Not in subsequent technique engineering, link is remedied in increase keeps entire motor fabrication processing more convenient.To meet motor device system
The urgent need of manufacturer is made, the manufacture craft of electric motor internal stator is simplified, improve production efficiency and reduces manufacture difficulty, is changed existing
Coil winding machine cross line mode, find it is a kind of played line method, become the key to solve the problem.
Summary of the invention
Aiming at the problems existing in the prior art, it is an object of the invention to propose a kind of descending for electric motor internal stator coiling
The technical solution of line apparatus.
The lower wire passing device of a kind of electric motor internal stator coiling, it is characterised in that: including indexable assembly, bobbin winder device
And rack, bobbin winder device include feed motion device, feed motion device is equipped with line bar frame, and the two sides of line bar frame are respectively equipped with
The output end of rotating shaft assembly and tumble cylinder, tumble cylinder is connect with rotating shaft assembly, and tumble cylinder turns for drive shaft assembly
It is dynamic；The rotating shaft assembly is equipped with line bar supporting plate, and line bar supporting plate is equipped with main support, and the upper end of main support is equipped with feeding cylinder,
The lower end of main support is equipped with concave frame, and main support is equipped with first through hole, the first composite bearing is equipped in first through hole, and first is multiple
Sympodium is equipped with the guiding axis mating with the first composite bearing in holding, and the lower end of guiding axis is equipped with cylinder rack gear, the cylinder
Rack gear is connect by connector with the output end of the feeding cylinder, is engaged equipped with one group with cylinder rack gear in the concave frame
First gear, the lower end of the first gear of one group of first gear bottom are equipped with needle mouth seat, and needle mouth seat is equipped with wire winding needle nozzle.
The lower wire passing device of a kind of electric motor internal stator coiling, it is characterised in that: the lower end of the concave frame is equipped with
Coiling coil holder, coiling coil holder are equipped with the deep groove ball bearing for conducting wire.
The lower wire passing device of a kind of electric motor internal stator coiling, it is characterised in that: be arranged in the first gear
The first locating shaft being arranged on second composite bearing and the concave frame is mating, the deep groove ball bearing and the coiling line
The second locating shaft being arranged on frame is mating.
A kind of lower wire passing device of the electric motor internal stator coiling, it is characterised in that: second composite bearing with it is recessed
First axle circlip is equipped between type frame, first axle is arranged on the first locating shaft with circlip；The deep groove ball bearing and it is described around
The second axis circlip is equipped between line coil holder, the second axis is arranged on the second locating shaft with circlip.
The lower wire passing device of a kind of electric motor internal stator coiling, it is characterised in that: the upper end of the main support is equipped with
Guide groove for guiding axis limit.
The lower wire passing device of a kind of electric motor internal stator coiling, it is characterised in that: the feed motion device includes X
To feed motion device, Y-direction feed motion device and Z-direction feed motion device, the line bar frame setting is filled in Z-direction feed motion
It sets.
The lower wire passing device of a kind of electric motor internal stator coiling, it is characterised in that: the X is to feed motion device packet
X is included to servo motor, X to lead screw, X to lead screw guide rails and guide's X rail chair, the Y-direction feed motion device includes Y-direction servo electricity
Machine, Y-direction lead screw, Y-direction lead screw guide rails and Y-direction guide rail seat, the Z-direction feed motion device include Z-direction servo motor, Z-direction synchronization
Band, Z-direction guide rail and Z-direction track base, Y-direction feed motion device are arranged in X on feed motion device, Z-direction feed motion device
It is arranged on Y-direction feed motion device.
The lower wire passing device of a kind of electric motor internal stator coiling, it is characterised in that: the line bar frame by setting thereon
The sliding block set connect cooperation with the Z-direction guide rail, and the Z-direction servo motor is led by the Z-direction timing belt band movable slider in Z-direction
It is moved on rail.
The lower wire passing device of a kind of electric motor internal stator coiling, it is characterised in that: the wire winding needle nozzle, which is equipped with, to be used
In the inner hole of outlet.
The lower wire passing device of a kind of electric motor internal stator coiling, it is characterised in that: the line bar frame is equipped with and is used for
The vertical limited block and horizontal stop block of the line bar supporting plate overturning are limited, vertical confinement block is equipped with vertical stop screw, water
Flat limited block is equipped with Horizontal limiting screw.
The beneficial effects of the present invention are:
(1) 90 degree of overturnings of wire winding needle nozzle energy effectively realize the two-sided function of crossing line, mention for the realization of entire winding process
For basis；
(2) package unit is compact-sized, and the bilateral for being able to satisfy the smaller inner stator of internal diameter crosses line function；
(3) technical bottleneck of existing wire winding is breached, new process choice is provided for motor device manufacturer；
(4) structure is simply and practical, processes more convenient, the effectively save production cost of energy；
(5) make the manufacture craft of electric motor internal stator simpler, be not necessarily to subsequent lineation, simplify subsequent handling；
(6) full-automatic, the artificial labor intensity for simultaneously reducing worker simultaneously of reduction is realized.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of bobbin winder device；
Fig. 2 is the schematic diagram 1 of bobbin winder device partial structurtes；
Fig. 3 is the schematic diagram 2 of bobbin winder device partial structurtes；
Fig. 4 is the structural schematic diagram of indexable assembly；
Wherein: 1- line bar frame, 2- rotating shaft assembly, 3- line bar supporting plate, the main support of 4-, 5- feed cylinder, 6- concave frame, 7- circle
Column rack gear, 8- coiling coil holder, 9- needle mouth seat, 10- tumble cylinder, 11- wire winding needle nozzle, 12- horizontal stop block, 13- are limited vertically
Block, guide's 14-Z rail chair, 15-Z direction guiding rail, 16-Z is to servo motor, 17- sliding block, 18- guide groove, 19- connector, 20- first
Gear, the first locating shaft of 21-, 22- deep groove ball bearing, the second locating shaft of 23-, 24- inner stator, 25- frock clamp.
Specific embodiment
It elaborates with reference to the accompanying drawing to the present invention.
The present invention includes indexable assembly, bobbin winder device and rack, indexable assembly and bobbin winder device be respectively provided on the rack, around
The top of indexable assembly is arranged in line apparatus；Indexable assembly passes through the frock clamp 25 being arranged thereon and clamps inner stator 24, indexing
Assembly makes inner stator 24 make the movement of set setting, and indexable assembly belongs to the prior art, and details are not described herein for its structure.
Bobbin winder device includes feed motion device, and feed motion device is for driving line bar frame 1 mobile, feed motion device
Including X to feed motion device, Y-direction feed motion device and Z-direction feed motion device, wherein X is respectively indicated to, Y-direction and Z-direction
Left and right, front and back and up and down direction.X to feed motion device include X to servo motor, X to lead screw, X to lead screw guide rails and guide X
Rail chair, Y-direction feed motion device include Y-direction servo motor, Y-direction lead screw, Y-direction lead screw guide rails and Y-direction guide rail seat, Z-direction feeding fortune
Dynamic device includes Z-direction servo motor 16, Z-direction timing belt, Z-direction guide rail 15 and Z-direction track base 14, the setting of Y-direction feed motion device
In X on feed motion device, Z-direction feed motion device is arranged on Y-direction feed motion device.
Line bar frame 1 passes through the sliding block 17 being arranged thereon and connect with Z-direction guide rail 15, and Z-direction servo motor 16 passes through Z-direction timing belt
Band movable slider 17 moves on Z-direction guide rail 15, so that line bar frame 1 be driven to move in z-direction；X is to feed motion device and Y-direction
Feed motion device drives line bar frame 1 to move in the x-direction and the z-direction respectively.X is filled to feed motion device, Y-direction feed motion
It sets and belongs to routine techniques with Z-direction feed motion device, details are not described herein for construction.
The two sides of line bar frame 1 are respectively equipped with rotating shaft assembly 2 and tumble cylinder 10, and the output end and shaft of tumble cylinder 10 are total
At 2 connections, tumble cylinder 10 is rotated for drive shaft assembly 2, rotating shaft assembly 2 equipped with line bar supporting plate 3, tumble cylinder 10 from
And it drives line bar supporting plate 3 to turn over and turn 90 degrees；Line bar frame 1 is equipped with vertical limited block 13 and water for limiting the overturning of line bar supporting plate 3
Flat limited block 12, vertical limited block 13 are equipped with vertical stop screw, and horizontal stop block 12 is equipped with Horizontal limiting screw, use
When, the rotational angle of line bar supporting plate 3 can be limited by adjusting vertical stop screw or Horizontal limiting screw.
Line bar supporting plate 3 is equipped with main support 4, and the upper end of main support 4 is equipped with feeding cylinder 5, its lower setting of feeding cylinder 5
The keel being arranged on cylinder block and main support 4 is fixed.The lower end of main support 4 is equipped with concave frame 6, and concave frame 6 and main support 4 hang down
Straight setting, main support 4 are equipped with first through hole, and the first composite bearing is equipped in first through hole, be equipped in the first composite bearing with
The mating guiding axis of first composite bearing, the upper end of main support 4 are equipped with the guide groove 18 for limition orientation axis；Guiding axis
Lower end be equipped with cylinder rack gear 7, cylinder rack gear 7 by connector 19 with feed cylinder 5 output end connect, feeding 5 energy of cylinder
Driving cylinder rack gear 7 moves up and down.It is equipped with one group in concave frame 6 and cooperates first gear 20, first gear 20 with cylinder rack gear 7
The first locating shaft 21 being arranged on second composite bearing of interior setting and concave frame 6 is mating, the second composite bearing and concave
First axle circlip is equipped between frame 6, first axle is arranged on the first locating shaft 21 with circlip, and first axle circlip can prevent first
Locating shaft 21 is detached from concave frame 6 in high-speed winding；The lower end of the first gear 20 of one group of 20 bottom of first gear is equipped with needle
Mouth seat 9, needle mouth seat 9 are equipped with wire winding needle nozzle 11, and cylinder rack gear 7 will drive the rotation of first gear 20, bottom when moving up and down
The rotation of first gear 20 needle mouth seat 9 can be made to rotate, so that wire winding needle nozzle 11 be made to rotate, the maximum of wire winding needle nozzle 11 turns
Dynamic angle is 90 degree.When wire winding needle nozzle 11 carries out common coiling movement, wire winding needle nozzle 11 is perpendicular to concave frame 6；Wire winding needle nozzle
11 carried out line movement when, wire winding needle nozzle 11 is parallel to concave frame 6.
The lower end of concave frame 6 is equipped with coiling coil holder 8, and coiling coil holder 8 is equipped with the deep groove ball bearing 22 for conducting wire, coiling
Enameled wire on coil holder 8 enters the inner hole being arranged on wire winding needle nozzle 11 from the surface of deep groove ball bearing 22.Deep groove ball bearing 22 with
The second locating shaft 23 being arranged on coiling coil holder 8 is mating, and the second axis card is equipped between deep groove ball bearing 22 and coiling coil holder 8
Spring, the second axis are arranged on the second locating shaft 23 with circlip, and the second axis circlip can prevent the second locating shaft 23 in high-speed winding
When be detached from coiling coil holder 8.
Claims (8)
1. a kind of lower wire passing device of electric motor internal stator coiling, it is characterised in that: including indexable assembly, bobbin winder device and rack,
Bobbin winder device includes feed motion device, and feed motion device is equipped with line bar frame, and it is total that the two sides of line bar frame are respectively equipped with shaft
At and tumble cylinder, the output end of tumble cylinder connect with rotating shaft assembly, tumble cylinder for drive shaft assembly rotate；It is described
Rotating shaft assembly is equipped with line bar supporting plate, and line bar supporting plate is equipped with main support, and the upper end of main support is equipped with feeding cylinder, main support
Lower end is equipped with concave frame, and main support is equipped with first through hole, is equipped with the first composite bearing in first through hole, in the first composite bearing
Equipped with the guiding axis mating with the first composite bearing, the upper end of the main support is equipped with the guiding for guiding axis limit
Slot, the lower end of guiding axis are equipped with cylinder rack gear, and the cylinder rack gear is connect by connector with the output end of the feeding cylinder,
One group of first gear engaged with cylinder rack gear is equipped in the concave frame, under the first gear of one group of first gear bottom
End is equipped with needle mouth seat, and needle mouth seat is equipped with wire winding needle nozzle, and the wire winding needle nozzle is equipped with the inner hole for outlet.
2. a kind of lower wire passing device of electric motor internal stator coiling according to claim 1, it is characterised in that: the concave frame
Lower end be equipped with coiling coil holder, coiling coil holder be equipped with for conducting wire deep groove ball bearing.
3. a kind of lower wire passing device of electric motor internal stator coiling according to claim 2, it is characterised in that: first tooth
The first locating shaft for being arranged is mating on the second composite bearing and the concave frame being arranged in wheel, the deep groove ball bearing and
The second locating shaft being arranged on the coiling coil holder is mating.
4. a kind of lower wire passing device of electric motor internal stator coiling according to claim 3, it is characterised in that: described second is multiple
Sympodium holds and is equipped with first axle circlip between concave frame, and first axle is arranged on the first locating shaft with circlip；The deep-groove ball axis
It holds and is equipped with the second axis circlip between the coiling coil holder, the second axis is arranged on the second locating shaft with circlip.
5. a kind of lower wire passing device of electric motor internal stator coiling according to claim 1, it is characterised in that: the feeding fortune
Dynamic device includes X to feed motion device, Y-direction feed motion device and Z-direction feed motion device, and the line bar frame is arranged in Z
To on feed motion device.
6. a kind of lower wire passing device of electric motor internal stator coiling according to claim 5, it is characterised in that: the X into
It include X to servo motor, X to lead screw, X to lead screw guide rails and guide's X rail chair, the Y-direction feed motion device to telecontrol equipment
Including Y-direction servo motor, Y-direction lead screw, Y-direction lead screw guide rails and Y-direction guide rail seat, the Z-direction feed motion device includes Z-direction servo
Motor, Z-direction timing belt, Z-direction guide rail and Z-direction track base, Y-direction feed motion device are arranged in X on feed motion device, Z-direction
Feed motion device is arranged on Y-direction feed motion device.
7. a kind of lower wire passing device of electric motor internal stator coiling according to claim 6, it is characterised in that: the line bar frame
Cooperation is connect with the Z-direction guide rail by the sliding block being arranged thereon, the Z-direction servo motor is driven by the Z-direction timing belt
Sliding block moves on Z-direction guide rail.
8. a kind of lower wire passing device of electric motor internal stator coiling according to claim 1, it is characterised in that: the line bar frame
It is equipped with the vertical limited block and horizontal stop block for limiting the line bar supporting plate overturning, vertical confinement block is equipped with vertical limit
Position screw, horizontal stop block are equipped with Horizontal limiting screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610660290.1A CN106230207B (en) | 2016-08-12 | 2016-08-12 | A kind of lower wire passing device of electric motor internal stator coiling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610660290.1A CN106230207B (en) | 2016-08-12 | 2016-08-12 | A kind of lower wire passing device of electric motor internal stator coiling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106230207A CN106230207A (en) | 2016-12-14 |
| CN106230207B true CN106230207B (en) | 2019-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610660290.1A Active CN106230207B (en) | 2016-08-12 | 2016-08-12 | A kind of lower wire passing device of electric motor internal stator coiling |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006074456A2 (en) * | 2005-01-04 | 2006-07-13 | Advanced Machine And Tool Corporation | Apparatus and method for mounting windings on a stator core |
| EP2469690A1 (en) * | 2010-12-23 | 2012-06-27 | Infranor Holding S.A. | Method for manufacturing a cylindrical winding for slotless electrical machine |
| CN105118661A (en) * | 2015-08-27 | 2015-12-02 | 苏州市圣玛特电机设备制造有限公司 | Vertical winding machine |
| CN105356698A (en) * | 2015-11-06 | 2016-02-24 | 江苏本格自动化科技有限公司 | Electric tricycle stator winding machine |
| CN205986555U (en) * | 2016-08-12 | 2017-02-22 | 杭州奥士玛数控设备有限公司 | Lower wire passing device of motor internal stator coiling |
-
2016
- 2016-08-12 CN CN201610660290.1A patent/CN106230207B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006074456A2 (en) * | 2005-01-04 | 2006-07-13 | Advanced Machine And Tool Corporation | Apparatus and method for mounting windings on a stator core |
| EP2469690A1 (en) * | 2010-12-23 | 2012-06-27 | Infranor Holding S.A. | Method for manufacturing a cylindrical winding for slotless electrical machine |
| CN105118661A (en) * | 2015-08-27 | 2015-12-02 | 苏州市圣玛特电机设备制造有限公司 | Vertical winding machine |
| CN105356698A (en) * | 2015-11-06 | 2016-02-24 | 江苏本格自动化科技有限公司 | Electric tricycle stator winding machine |
| CN205986555U (en) * | 2016-08-12 | 2017-02-22 | 杭州奥士玛数控设备有限公司 | Lower wire passing device of motor internal stator coiling |
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| Publication number | Publication date |
|---|---|
| CN106230207A (en) | 2016-12-14 |
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Effective date of registration: 20180903 Address after: 311112 302, room 2, 2 Road, Liangzhu Road, Yuhang District, Hangzhou, Zhejiang Applicant after: Hangzhou Hong chess Intelligent Technology Co., Ltd. Address before: 310012 Zhejiang Hangzhou Xihu District Wensanlu Road 249 five level 521 room. Applicant before: Aoshima Digital Control Equipment Co., Ltd., Hangzhou |
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