CN106226634A - The multichannel insulation automatic checkout equipment of conducting slip ring and detection method thereof - Google Patents
The multichannel insulation automatic checkout equipment of conducting slip ring and detection method thereof Download PDFInfo
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- CN106226634A CN106226634A CN201610661867.0A CN201610661867A CN106226634A CN 106226634 A CN106226634 A CN 106226634A CN 201610661867 A CN201610661867 A CN 201610661867A CN 106226634 A CN106226634 A CN 106226634A
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- slip ring
- conducting slip
- wire
- detection
- platform
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
- G01R31/013—Testing passive components
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
- G01R27/025—Measuring very high resistances, e.g. isolation resistances, i.e. megohm-meters
Abstract
The invention discloses the multichannel insulation automatic checkout equipment of a kind of conducting slip ring, including base, detection platform, insulating resistance detecting instrument, connection wire and connectivity port, connect wire and be positioned at above detection platform, insulating resistance detecting instrument is connected with being connected wire by connectivity port, base side is provided with the elevating mechanism driving detection platform lifting, connecting wire to the vertical distance between detection platform more than the diameter of conducting slip ring copper ring to be measured, the most adjacent two distances connected between wires match with the thickness of conducting slip ring copper ring to be measured.The present invention uses the cooperation of insulating resistance detecting instrument, detection platform and connection wire to carry out the fully-automated synthesis of multiplexer channel insulation to realize small-sized conducting slip ring simultaneously, solve product with the quality of manual inspection and inefficiency problem, detection efficiency can be improved, reduce labor strength, and will not be affected by artificial subjective factor, detection is the most reliable, detection quality is high, thus improves production efficiency and product quality.
Description
Technical field
The invention belongs to conducting slip ring precision manufactureing and manufacture field, the multichannel particularly relating to a kind of conducting slip ring is exhausted
Edge automatic checkout equipment and detection method thereof.
Background technology
At present, the Insulation monitoring of small-sized conducting slip ring all uses insulation resistance instrument to rely on manual single channel to carry out Insulation monitoring,
Labor strength is big, inefficiency；And big by artificial subjective impact, detection quality and detection efficiency are low, not only shadow
Ring production efficiency, but also affect product quality.
Summary of the invention
The present invention is to solve defect and deficiency present in above-mentioned prior art, it is provided that one can improve detection effect
Rate, reduction labor strength, and will not be affected by artificial subjective factor, detection is the most reliable, detection quality height, from
And the multichannel insulation automatic checkout equipment of the conducting slip ring improved production efficiency and product quality and detection method thereof.
Technical scheme: the multichannel insulation automatic checkout equipment of a kind of conducting slip ring, puts down including base, detection
Platform, insulating resistance detecting instrument, connection wire and connectivity port, described connection wire is positioned at above detection platform, described insulated electro
Resistance detector is connected with being connected wire by connectivity port, and described base side is provided with the elevator driving detection platform lifting
Structure, the vertical distance between described connection wire to detection platform more than the diameter of conducting slip ring copper ring to be measured, the most adjacent two
Distance between connection wire matches with the thickness of conducting slip ring copper ring to be measured.
The present invention uses the cooperation of insulating resistance detecting instrument, detection platform and connection wire to realize small-sized conducting slip ring together
The fully-automated synthesis of Shi Jinhang multiplexer channel insulation, solves product with the quality of manual inspection and inefficiency problem, permissible
Improving detection efficiency, reduce labor strength, and will not be affected by artificial subjective factor, detection is the most reliable, inspection
Survey quality is high, thus improves production efficiency and product quality.
Preferably, the V-type detection groove putting conducting slip ring, the length of described V-type detection groove it are provided with in the middle part of described detection platform
Degree is less than the length of conducting slip ring, and described detection platform side is provided with the contiguous block connecting elevating mechanism.
This kind of structure makes conducting slip ring be placed in detection platform more steadily reliably, prevents conducting slip ring from rolling dislocation,
Thus improve its detection stability and accuracy；The most also make detection platform more solid and reliable with the connection of elevating mechanism,
So that elevating mechanism can drive detection platform to lift more smoothly.
Preferably, described elevating mechanism includes supporting vertical plate, the servomotor being fixed on supporting vertical plate top, is connected to watch
Taking the screw mandrel on motor and lifting slider, described screw mandrel top is connected with the motor shaft of servomotor, bottom screw mandrel with on base
Connection bearing connect, described detection platform is connected with lifting slider by contiguous block, and described supporting vertical plate is provided with and coordinates liter
The slide rail that fall slide block slides up and down.
This kind of structure not only makes elevating mechanism simple in construction, easy to use, and can drive detection the most reliably
Lifting platform.
Preferably, described supporting vertical plate top is provided with support platform, and described servomotor is fixed on support platform, described screw mandrel
Both sides are provided with the guide post be arrangeding in parallel with screw mandrel, and described lifting slider is provided with the pilot hole coordinating guide post.
This kind of structure makes elevating mechanism drive detection platform lifting more steadily reliable, prevents detection platform from lifting
Journey produces and rocks, thus improve it further and check stability and accuracy.
Preferably, it is provided with a reinforcing plate being fixed in supporting vertical plate below described support platform, described reinforcing plate also sets
Having the pilot hole coordinating guide post, described guide post top is fixed on support platform, is fixed on base bottom guide post.
This kind of structure makes the sound construction of elevating mechanism reliably, thus further such that elevating mechanism drives detection platform
Lifting is the most reliable.
Preferably, described detection platform both sides are provided with two wires and fix seat, and described base is provided with the first wire and connects
Sheet, the second wire bond pad and privates connect, and described connection wire one end is connected to base by the first wire bond pad
On, connect and pass through the second wire bond pad after the wire other end fixes seat through two wires and be arranged on the second wire bond pad
On connectivity port connection, or connect after the wire other end fixes seat through two wires and connect sheet and setting by privates
Put and connect the connectivity port connection on sheet at privates.
This kind of structure makes to connect wire and consolidates with easier for installation, improves detection stability and accuracy；But also
It is made to carry a set of standby wire bond pad and connectivity port, when breaking down in the most a set of wire bond pad and connectivity port
Time, insulating resistance detecting instrument can connect another road wire bond pad and connectivity port is detected.
Preferably, described wire is fixed seat and is included locking bed and the latch segment being fixed on locking bed, on described latch segment
It is provided with some wire perforation wearing and connecting wire, the distance between the perforation of each two adjacent wires and conducting slip ring copper ring to be measured
Thickness match, be provided with splicing buckle in the middle part of described detection platform one end, be provided with in the middle part of the detection platform other end cooperation splicing
The splicing slot of buckle.
This kind of structure is further such that connect wire and connect more solid and reliable；So that detection platform can be spliced
Become the detection platform of various length, only need to lengthen wire accordingly and fix seat length and the conducting slip ring of various length all can may be used
To detect, it is greatly improved its range.
Preferably, described base is provided with connecting bottom board, and described wire fixes seat, the first wire bond pad, the second wire
Connecting sheet and privates connects sheet and is each attached on connecting bottom board, described insulating resistance detecting instrument is placed near being provided with connection
The wire bond pad side of port.
This kind of structure makes its overall structure more solid and reliable, and the installation of all parts and connection more firmly may be used
Lean on.
The detection method of the multichannel insulation automatic checkout equipment of a kind of conducting slip ring, comprises the steps:
1) being placed in detection platform by conducting slip ring axis, servomotor energising rotates, and drives inspection by screw mandrel and lifting slider
Survey platform steadily to rise；
2) copper ring of conducting slip ring axis contacts one to one with the connection wire of measurement, and the outlet isolation of copper ring is placed, and connects end
Mouth is connected with Insulation Resistance Tester, chooses corresponding detection program；
3) data tested graphically show on the display screen of Insulation Resistance Tester, facilitate coroner to directly read
Judge；
4) after a conducting slip ring has been tested, servomotor energising reversely rotates, and drives detection by screw mandrel and lifting slider
Platform steadily declines, and takes out the conducting slip ring being completed, and puts into next conducting slip ring and tests；
5) repeat the above steps 1)-4), until all conducting slip rings have been tested.
Preferably, described detection platform can carry out the spelling of multiple detection platform module according to the length of conducting slip ring axis
Connect, support multimode extension.
The present invention uses the cooperation of insulating resistance detecting instrument, detection platform and connection wire to realize small-sized conducting slip ring together
The fully-automated synthesis of Shi Jinhang multiplexer channel insulation, solves product with the quality of manual inspection and inefficiency problem, permissible
Improving detection efficiency, reduce labor strength, and will not be affected by artificial subjective factor, detection is the most reliable, inspection
Survey quality is high, thus improves production efficiency and product quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the enlarged drawing of I in Fig. 1；
1. base in figure, 2. detection platform, 3. insulating resistance detecting instrument, 4. connect wire, 5. connectivity port, 6. conducting slip ring,
7. servomotor, 8. screw mandrel, 9. lifting slider, 10. guide post, 11. first wire bond pad, 12. second wire bond pad,
13. privates connect sheet, 14. connecting bottom boards, 15. locking beds, 16. latch segments, and 17. support platform, 18. reinforcing plates, 19. splicings
Draw-in groove, 20.V type detection groove, 21. supporting vertical plate, 22. wire perforation, 23. conducting slip ring copper rings.
Detailed description of the invention
The present invention is further detailed explanation below in conjunction with the accompanying drawings, but is not the limit to scope
System.
As illustrated in fig. 1 and 2, the multichannel of a kind of conducting slip ring insulation automatic checkout equipment, including base 1, detection platform 2,
Insulating resistance detecting instrument 3, connection wire 4 and connectivity port 5.Connecting wire 4 and be positioned at above detection platform 2, insulation resistance detects
Instrument 3 is connected with being connected wire 4 by connectivity port 5.Base 1 side is provided with the elevating mechanism driving detection platform 2 lifting, connects
Wire 4 arrives the diameter more than conducting slip ring 6 copper ring to be measured of the vertical distance between detection platform 2, and the most adjacent two connect wires 4
Between the thickness of distance and conducting slip ring copper ring 23 to be measured match.
Being provided with the V-type detection groove 20 putting conducting slip ring 6 in the middle part of detection platform 2, the length of V-type detection groove 20 is less than conduction
The length of slip ring 6, detection platform 2 side is provided with the contiguous block connecting elevating mechanism.
Elevating mechanism includes supporting vertical plate 21, the servomotor 7 being fixed on supporting vertical plate 21 top, is connected to servomotor
Screw mandrel 8 on 7 and lifting slider 9.Screw mandrel 8 top is connected with the motor shaft of servomotor 7, with the company on base 1 bottom screw mandrel 8
Joint bearing connects.Detection platform 2 is connected with lifting slider 9 by contiguous block, and supporting vertical plate 21 is provided with on cooperation lifting slider 9
The slide rail of lower slider.
Supporting vertical plate 21 top be provided with support platform 17, servomotor 7 be fixed on support platform 17 on, screw mandrel 8 both sides be provided with
The guide post 10 that screw mandrel 8 be arranged in parallel, lifting slider 9 is provided with the pilot hole coordinating guide post 10.
Support and be provided with a reinforcing plate 18 being fixed in supporting vertical plate 21 below platform 17, reinforcing plate 18 also is provided with cooperation and leads
To the pilot hole of bar 10, guide post 10 top is fixed on support platform 17, is fixed on base 1 bottom guide post 10.
Detection platform 2 both sides are provided with two wires and fix seat, and base 1 is provided with first wire bond pad the 11, second wire
Connecting sheet 12 and privates connects 13, connect wire 4 one end and be connected on base by the first wire bond pad 11, connection is led
Line 4 other end passes through the second wire bond pad 12 and is arranged on the second wire bond pad 12 after fixing seat through two wires
Connectivity port connects, and now, insulating resistance detecting instrument 3 connection is arranged on the connectivity port on the second wire bond pad 12；Or
Connect and be connected sheet by privates connection sheet 13 with being arranged on privates after wire 4 other end fixes seat through two wires
Connectivity port connection on 13, now, insulating resistance detecting instrument 3 connection is arranged on the connection end on the second wire bond pad 12
Mouthful.
Wire is fixed seat and is included locking bed 15 and the latch segment 16 being fixed on locking bed 15, and latch segment 16 is provided with some
Wear the wire perforation 22 connecting wire 4, the distance between each two adjacent wires perforation 22 and conducting slip ring copper ring 23 to be measured
Thickness match, be provided with splicing buckle in the middle part of detection platform 2 one end, be provided with in the middle part of detection platform 2 other end cooperation splicing card
The splicing slot 19 of button.
Base 1 is provided with connecting bottom board 14, and wire fixes seat, first wire bond pad the 11, second wire bond pad 12 and
Privates connects sheet 13 and is each attached on connecting bottom board 14, and insulating resistance detecting instrument 3 is placed near being provided with connectivity port
Wire bond pad side.
The detection method of the multichannel insulation automatic checkout equipment of a kind of conducting slip ring, comprises the steps:
1) being placed in detection platform by conducting slip ring axis, servomotor energising rotates, and drives inspection by screw mandrel and lifting slider
Survey platform steadily to rise；
2) copper ring of conducting slip ring axis contacts one to one with the connection wire of measurement, and the outlet isolation of copper ring is placed, and connects end
Mouth is connected with Insulation Resistance Tester, chooses corresponding detection program；
3) data tested graphically show on the display screen of Insulation Resistance Tester, facilitate coroner to directly read
Judge；
4) after a conducting slip ring has been tested, servomotor energising reversely rotates, and drives detection by screw mandrel and lifting slider
Platform steadily declines, and takes out the conducting slip ring being completed, and puts into next conducting slip ring and tests；
5) repeat the above steps 1)-4), until all conducting slip rings have been tested.
Detection platform can carry out the splicing of multiple detection platform module according to the length of conducting slip ring axis, supports multimode
Block extends.Now, the length that wire only need to be fixed seat also accordingly increases or reduces.
The present invention realizes the fully-automated synthesis that multiplexer channel is insulated by small-sized conducting slip ring simultaneously.Detection way is with 56
Lu Weiyi module, can carry out multimode extension, and test data are stored in product database unified management.With insulation detecting circuit principle
Based on, can the insulation of multi-way detecting while coordinating high-speed data acquisition card, digital output modul and special wiring method to realize
Detection equipment, is controlled and resource allocation and self-powered platform by exploitation host computer corresponding " conducting slip ring detection program "
Coordinate, multiplexer channel can be carried out Insulation monitoring, the detected value of each path and result simultaneously and judge to be stored in data base and to scheme
The form of table shows on a display screen.Can optionally detect way, be a module design with 56 tunnels, can carry out many by port connection
Module extends.Utilize insulation detecting circuit principle, PLC, high-speed data acquisition card and digital output modul and special wire laying mode, right
Multiplexer channel carries out shunting Scanning Detction, and the protocol mode that testing result is the best is fed back to host computer.Host computer pair
After the detection decoding data obtained is analyzed, detected value and result of determination are stored in data base and the most dynamically show
Show and check for detection person on a display screen.
Insulating resistance detecting instrument in the present invention is the conventional components of market buying, and servomotor is can watching with rotating
Taking motor, specific works process is the most carefully stated.
The present invention solves product with the quality of manual inspection and inefficiency problem, substantially increases the quality product of product
Matter and detection efficiency.
Claims (10)
1. the multichannel insulation automatic checkout equipment of a conducting slip ring, it is characterised in that: it includes base, detection platform, insulation
Resistance monitor, connection wire and connectivity port, described connection wire is positioned at above detection platform, described insulating resistance detecting instrument
Being connected with being connected wire by connectivity port, described base side is provided with the elevating mechanism driving detection platform lifting, described company
Connecing wire and be more than the diameter of conducting slip ring copper ring to be measured to the distance between detection platform, the most adjacent two connect between wires
Distance matches with the thickness of conducting slip ring copper ring to be measured.
The multichannel insulation automatic checkout equipment of a kind of conducting slip ring the most according to claim 1, it is characterised in that: described inspection
Surveying and be provided with the V-type detection groove putting conducting slip ring in the middle part of platform, the length of described V-type detection groove is less than the length of conducting slip ring,
Described detection platform side is provided with the contiguous block connecting elevating mechanism.
The multichannel insulation automatic checkout equipment of a kind of conducting slip ring the most according to claim 2, it is characterised in that: described liter
Descending mechanism includes supporting vertical plate, the servomotor being fixed on supporting vertical plate top, the screw mandrel being connected on servomotor and lifting
Slide block, described screw mandrel top is connected with the motor shaft of servomotor, connects with the connection bearing on base, described inspection bottom screw mandrel
Surveying platform to be connected with lifting slider by contiguous block, described supporting vertical plate is provided with the slide rail coordinating lifting slider to slide up and down.
The multichannel insulation automatic checkout equipment of a kind of conducting slip ring the most according to claim 3, it is characterised in that: described
Support riser top is provided with support platform, and described servomotor is fixed on support platform, and described screw mandrel both sides are provided with set parallel with screw mandrel
The guide post put, described lifting slider is provided with the pilot hole coordinating guide post.
The multichannel insulation automatic checkout equipment of a kind of conducting slip ring the most according to claim 4, it is characterised in that: described
It is provided with a reinforcing plate being fixed in supporting vertical plate below support platform, described reinforcing plate also is provided with coordinate the pilot hole of guide post,
Described guide post top is fixed on support platform, is fixed on base bottom guide post.
The multichannel insulation automatic checkout equipment of a kind of conducting slip ring the most according to claim 1, it is characterised in that: described inspection
Surveying platform both sides to be provided with two wires and fix seat, described base is provided with the first wire bond pad, the second wire bond pad and the
Three wires connects, and described connection wire one end is connected on base by the first wire bond pad, connects the wire other end and passes
Two wires are connected with the connectivity port being arranged on the second wire bond pad by the second wire bond pad after fixing seat, or
Connect and be connected on sheet with being arranged on privates by privates connection sheet after the wire other end fixes seat through two wires
Connectivity port connection.
The multichannel insulation automatic checkout equipment of a kind of conducting slip ring the most according to claim 6, it is characterised in that lead described in:
Line is fixed seat and is included locking bed and the latch segment being fixed on locking bed, and described latch segment is provided with some wearing and connects wire
Wire is bored a hole, and the distance between the perforation of each two adjacent wires matches with the thickness of conducting slip ring copper ring to be measured, described detection
It is provided with splicing buckle in the middle part of platform one end, in the middle part of the detection platform other end, is provided with the splicing slot coordinating splicing buckle.
The multichannel insulation automatic checkout equipment of a kind of conducting slip ring the most according to claim 6, it is characterised in that: the described end
Seat is provided with connecting bottom board, and described wire is fixed seat, the first wire bond pad, the second wire bond pad and privates and connected sheet
Being each attached on connecting bottom board, described insulating resistance detecting instrument is placed near the wire bond pad side being provided with connectivity port.
The detection method of the multichannel insulation automatic checkout equipment of a kind of conducting slip ring the most according to claim 1, its feature
It is: it comprises the steps:
1) being placed in detection platform by conducting slip ring axis, servomotor energising rotates, and drives inspection by screw mandrel and lifting slider
Survey platform steadily to rise；
2) copper ring of conducting slip ring axis contacts one to one with the connection wire of measurement, and the outlet isolation of copper ring is placed, and connects end
Mouth is connected with Insulation Resistance Tester, chooses corresponding detection program；
3) data tested graphically show on the display screen of Insulation Resistance Tester, facilitate coroner to directly read
Judge；
4) after a conducting slip ring has been tested, servomotor energising reversely rotates, and drives detection by screw mandrel and lifting slider
Platform steadily declines, and takes out the conducting slip ring being completed, and puts into next conducting slip ring and tests；
5) repeat the above steps 1)-4), until all conducting slip rings have been tested.
The detection method of the multichannel insulation automatic checkout equipment of a kind of conducting slip ring the most according to claim 9, its feature
It is: described detection platform can carry out the splicing of multiple detection platform module according to the length of conducting slip ring axis, and support is many
Module extends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610661867.0A CN106226634B (en) | 2016-08-12 | 2016-08-12 | Multi-path insulation automatic detection equipment of conductive slip ring and detection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610661867.0A CN106226634B (en) | 2016-08-12 | 2016-08-12 | Multi-path insulation automatic detection equipment of conductive slip ring and detection method thereof |
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| Publication Number | Publication Date |
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| CN106226634A true CN106226634A (en) | 2016-12-14 |
| CN106226634B CN106226634B (en) | 2023-01-10 |
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| CN106918756A (en) * | 2017-04-28 | 2017-07-04 | 北京航天控制仪器研究所 | The special running-in test device of conducting slip ring |
| CN107907740A (en) * | 2017-11-09 | 2018-04-13 | 国网四川省电力公司达州供电公司 | A kind of insulation resistance meter |
| CN111579949A (en) * | 2020-05-28 | 2020-08-25 | 海南驿电通科技有限公司 | Cable insulation detection device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106680630A (en) * | 2016-12-29 | 2017-05-17 | 北京金风科创风电设备有限公司 | Fault testing device and method for conductive slip ring |
| CN106680630B (en) * | 2016-12-29 | 2019-11-19 | 北京金风科创风电设备有限公司 | Conducting slip ring fault testing apparatus and test method |
| CN106918756A (en) * | 2017-04-28 | 2017-07-04 | 北京航天控制仪器研究所 | The special running-in test device of conducting slip ring |
| CN106918756B (en) * | 2017-04-28 | 2019-09-06 | 北京航天控制仪器研究所 | The dedicated running-in test device of conducting slip ring |
| CN107907740A (en) * | 2017-11-09 | 2018-04-13 | 国网四川省电力公司达州供电公司 | A kind of insulation resistance meter |
| CN111579949A (en) * | 2020-05-28 | 2020-08-25 | 海南驿电通科技有限公司 | Cable insulation detection device |
| CN111579949B (en) * | 2020-05-28 | 2023-06-23 | 创新电力技术(海南)有限公司 | Cable insulation detection device |
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| CN106226634B (en) | 2023-01-10 |
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