CN106197015A - 一种用于生产汽车地毯的辐射式加热炉 - Google Patents

一种用于生产汽车地毯的辐射式加热炉 Download PDF

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CN106197015A
CN106197015A CN201610530693.4A CN201610530693A CN106197015A CN 106197015 A CN106197015 A CN 106197015A CN 201610530693 A CN201610530693 A CN 201610530693A CN 106197015 A CN106197015 A CN 106197015A
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arranges
heating
casing
heating plate
gripper shoe
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CN106197015B (zh
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张陆贤
赵颂杰
晏庆瑚
徐聪
常勇
杨茂敏
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Anhui Anjian Automobile Skylight Technology Co.,Ltd.
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Hefei Liangjun Automotive Materials Co Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/2407—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor the conveyor being constituted by rollers (roller hearth furnace)
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/36—Arrangements of heating devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/38—Arrangements of devices for charging
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/36—Arrangements of heating devices
    • F27B2009/3607—Heaters located above the track of the charge
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/38—Arrangements of devices for charging
    • F27B2009/382—Charging
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/38—Arrangements of devices for charging
    • F27B2009/384—Discharging

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Central Heating Systems (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

本发明公开了一种用于生产汽车地毯的辐射式加热炉，包括有箱体，所述箱体的顶端设置上气缸；所述箱体前端设置进料口，所述箱体后端设置出料口，所述箱体内的下部设置支撑板，所述支撑板的下端面设置下气缸，所述下气缸的气杆穿过所述支撑板设置下加热板。本发明采用这种加热方式可以迅速将汽车地毯进行初步成型，且加热更加均匀，因此使得提高了加热的效率，上部采用双加热，且能够移动的加热方式，可以均匀加热的同时带动一部分气流，因此使得加热效果更好，使得地毯加热后更加均匀美观。

Description

一种用于生产汽车地毯的辐射式加热炉
技术领域
本发明涉及汽车地毯技术领域，尤其涉及一种用于生产汽车地毯的辐射式加热炉。
背景技术
现有的汽车地毯生产线适合同时采用无纺布、EVA片材及针刺地毯面料三种材料进行生产，且生产时需要进行机械上料，先将上述几种材质覆合，通过上料平台进行输送到加热箱内，进行粘合，最后成型，切割即可，现有的汽车地毯在加热时候，加热不够均匀，利用的时间较长，因此就降低了加热的效率，且同时使得地毯凸凹不平。
发明内容
为解决上述技术问题，本发明提供一种用于生产汽车地毯的辐射式加热炉，提高了效率，使得加热更加均匀。
为了实现上述技术目的，本发明采取如下技术方案：一种用于生产汽车地毯的辐射式加热炉，包括有箱体，所述箱体的顶端设置上气缸；所述箱体前端设置进料口，所述箱体后端设置出料口，所述箱体内的下部设置支撑板，所述支撑板的下端面设置下气缸，所述下气缸的气杆穿过所述支撑板设置下加热板；所述箱体上位于所述进料口处设置进料上压辊和进料下压辊，所述箱体上位于所述出料口处设置出料上压辊和出料下压辊，所述箱体的顶端设置抽风罩，所述箱体底端一侧设置进风口。
进一步地，所述上气缸的气杆底端设置连杆，所述连杆的两端铰连接左、右拉杆，所述左、右拉杆底端分别铰连接左、右上加热板，所述左加热板左侧的箱体侧壁上设置左导筒，所述左加热板的左侧设置与所述左导筒相配合的左导杆，所述右侧加热板的箱体侧壁上设置右导筒，所述右加热板的右侧设置与所述右导筒相配合的右导杆。
进一步地，所述左、右上加热板为石英发热板，所述左拉杆的底端铰连接在左上加热板的上端面中部，所述右拉杆的底端铰连接在右上加热板的上端面中部。
进一步地，所述下加热板内设置电热铝板。
进一步地，所述进料下压辊和出料下压辊位于所述支撑板的上方。
本发明的技术特点和效果为：采用这种加热方式可以迅速将汽车地毯进行初步成型，且加热更加均匀，因此使得提高了加热的效率，上部采用双加热，且能够移动的加热方式，可以均匀加热的同时带动一部分气流，因此使得加热效果更好，使得地毯加热后更加均匀美观。
附图说明
图1是本发明的结构图。
图2是本发明的上加热板组合图。
图中：1为箱体；2为上气缸；3为进料口；4为出料口；5为支撑板；6为下气缸；7为下加热板；8为进料上压辊；9为进料下压辊；10为出料上压辊；11为出料下压辊；12为抽风罩；13为进风口；14为连杆；15为左拉杆；16为右拉杆；17为左上加热板；18为右上加热板；19为左导筒；20为左导杆；21为右导筒；22为右导杆。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
实施例1
请参照图1-2，本发明提供一种用于生产汽车地毯的辐射式加热炉，包括有箱体1，箱体1的顶端设置上气缸2；箱体1前端设置进料口3，箱体1后端设置出料口4，箱体1内的下部设置支撑板5，支撑板5的下端面设置下气缸6，下气缸6的气杆穿过支撑板5设置下加热板7；箱体1上位于进料口3处设置进料上压辊8和进料下压辊9，箱体1上位于进料口4处设置出料上压辊10和出料下压辊11，箱体1的顶端设置抽风罩12，箱体1底端一侧设置进风口13，采用这种方式有助于汽车地毯实现自动化生产的同时，使得汽车地毯在进入进入加热炉和出去的时候减小热量的流失，因此使得进料口和出料口的面积更小，提高加热的利用率。
请参照图1和图2，上气缸2的气杆底端设置连杆14，连杆14的两端铰连接左、右拉杆15、16，左、右拉杆15、16底端分别铰连接左、右上加热板17、18，左上加热17板左侧的箱体1侧壁上设置左导筒19，左上加热板17的左侧设置与左导筒19相配合的左导杆20，右上加热板18的箱体1侧壁上设置右导筒21，右上加热板18的右侧设置与右导筒21相配合的右导杆22，可以使得两个加热板来回移动带动一部分气流，使得加热更加均匀，且加热效率更高。
请参照图1，左、右上加热板17、18为石英发热板，左拉杆15的底端铰连接在左上加热板17的上端面中部，右拉杆16的底端铰连接在右上加热板18的上端面中部，加热更加均匀。
请参照图1，下加热板7内设置电热铝板。
请参照图1，进料下压辊9和出料下压辊11位于支撑板5的上方，使得上下同时进行加热，且加热更加均匀。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。

Claims (5)

1.一种用于生产汽车地毯的辐射式加热炉，其特征在于：包括有箱体(1)，所述箱体(1)的顶端设置上气缸(2)；所述箱体(1)前端设置进料口(3)，所述箱体(1)后端设置出料口(4)，所述箱体(1)内的下部设置支撑板(5)，所述支撑板(5)的下端面设置下气缸(6)，所述下气缸(6)的气杆穿过所述支撑板(5)设置下加热板(7)；所述箱体(1)上位于所述进料口(3)处设置进料上压辊(8)和进料下压辊(9)，所述箱体(1)上位于所述进料口(4)处设置出料上压辊(10)和出料下压辊(11)，所述箱体(1)的顶端设置抽风罩(12)，所述箱体(1)底端一侧设置进风口(13)。
2.按权利要求1所述的一种用于生产汽车地毯的辐射式加热炉，其特征在于：所述上气缸(2)的气杆底端设置连杆(14)，所述连杆(14)的两端铰连接左、右拉杆(15,16)，所述左、右拉杆(15,16)底端分别铰连接左、右上加热板(17,18)，所述左上加热(17)板左侧的箱体(1)侧壁上设置左导筒(19)，所述左上加热板(17)的左侧设置与所述左导筒(19)相配合的左导杆(20)，所述右上加热板(18)的箱体(1)侧壁上设置右导筒(21)，所述右上加热板(18)的右侧设置与所述右导筒(21)相配合的右导杆(22)。
3.按权利要求2所述的一种用于生产汽车地毯的辐射式加热炉，其特征在于：所述左、右上加热板(17,18)为石英发热板，所述左拉杆(15)的底端铰连接在左上加热板(17)的上端面中部，所述右拉杆(16)的底端铰连接在右上加热板(18)的上端面中部。
4.按权利要求1所述的一种用于生产汽车地毯的辐射式加热炉，其特征在于：所述下加热板(7)内设置电热铝板。
5.按权利要求1所述的一种用于生产汽车地毯的辐射式加热炉，其特征在于：所述进料下压辊(9)和出料下压辊(11)位于所述支撑板(5)的上方。
CN201610530693.4A 2016-07-06 2016-07-06 一种用于生产汽车地毯的辐射式加热炉 Active CN106197015B (zh)

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Cited By (2)

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CN106926762A (zh) * 2017-03-15 2017-07-07 合肥良骏汽车材料有限公司 一种用于生产汽车地毯的成型平板压机装置
CN107009630A (zh) * 2017-03-15 2017-08-04 合肥良骏汽车材料有限公司 一种用于生产汽车地毯的自动烘箱装置

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Publication number Priority date Publication date Assignee Title
CN106926762A (zh) * 2017-03-15 2017-07-07 合肥良骏汽车材料有限公司 一种用于生产汽车地毯的成型平板压机装置
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