CN106194201A - Heading and anchoring integrated machine - Google Patents
Heading and anchoring integrated machine Download PDFInfo
- Publication number
- CN106194201A CN106194201A CN201610836758.8A CN201610836758A CN106194201A CN 106194201 A CN106194201 A CN 106194201A CN 201610836758 A CN201610836758 A CN 201610836758A CN 106194201 A CN106194201 A CN 106194201A
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- anchor
- oil cylinder
- column
- vertical shift
- chain
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- 238000004873 anchoring Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 241001074085 Scophthalmus aquosus Species 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 74
- 239000010959 steel Substances 0.000 claims description 74
- 239000012530 fluid Substances 0.000 claims description 23
- 238000013519 translation Methods 0.000 claims description 13
- 238000011161 development Methods 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000005452 bending Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 239000000446 fuel Substances 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 239000003245 coal Substances 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 91
- 238000005553 drilling Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005065 mining Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 229950000845 politef Drugs 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/003—Machines for drilling anchor holes and setting anchor bolts
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/04—Structural features of the supporting construction, e.g. linking members between adjacent frames or sets of props; Means for counteracting lateral sliding on inclined floor
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Structural Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Architecture (AREA)
- Earth Drilling (AREA)
Abstract
The present invention provides a kind of heading and anchoring integrated machine, belongs to technical field of coal mine equipment.For the defect first using heading and anchoring integrated machine inefficiency, labor intensity is big, degree of danger is high, its structure is improved.The structure of this all-in-one includes boom-type roadheader, bores anchor system and gib mechanism, and boom-type roadheader includes body, the cutting units being positioned at body front end and is positioned at crawler travel portion three part below body.Wherein, the quantity boring anchor system is two sets, and two sets bore anchor system and are symmetricly set in the body left and right sides of boom-type roadheader；Often set brill anchor system includes the top windlass structure front and back arranged and helps windlass structure, and often set bores pushing up windlass structure and helping windlass structure to be fixedly mounted on the body of boom-type roadheader by vertical shift mechanism of anchor system.Further, also top windlass structure is arranged in vertical shift mechanism by cantilever overturning rotation mechanism, top windlass structure, side windlass structure and gib mechanism is carried out structure improvement, expands the range of the present invention.
Description
Technical field
The present invention relates to coal mine equipment, specifically a kind of heading and anchoring integrated machine.
Background technology
Heading and anchoring integrated machine, is that one integrates driving, gib, brill anchor operation integrated facility, effectively solves
The problems such as existing driving, Anchor Care working performance are low, and less important work is many, and hand labor intensity is big, poor stability.
In recent years, coal in China industry development is rapid, along with the increase day by day of coal production, mining technique and mechanization journey
Degree is also greatly developed.The most commonly used longwall coal-mining method, achieves the most substantially by hydraulic support, scraper plate transport
Machine and the fully-mechanized mining of the supporting composition of coal-winning machine three machine, production efficiency is high, hand labor intensity is low and production safety
Can be protected.But, in tunnelling link, in addition to the quality of development machine own increases, integrated artistic level is still
So remain the degree of the 1970s and 1980s in last century, its main cause is to be limited by geological conditions, and unsupported back span is less, it is impossible to real
Now driving and support work parallel operations；Further, currently used the mode of the bolt support, equipment is simple, mainly by artificial labor
Move.
At present, the piercing technique flow process that development machine is commonly used is: cut (transporting with fashion material) moves back machine, stops
Machine taps that anchor pole is beaten in erection gib and anchor cable carries out permanent support start, enters next work
Circulate.It is therefore seen that, in whole work cycle, the only cut time, at drilling depth, can only account in the whole working time
30%. remaining time were all carrying out supporting operation, and were all by being accomplished manually, and had inefficiency, labor intensity big, dangerous
The defect that degree is high.
Based on this, design research and develop a efficient pick, anchor, protect integrated facility become improve excavation operation efficiency pass
Key.
Summary of the invention
The technical assignment of the present invention is to solve the deficiencies in the prior art, it is provided that a kind of heading and anchoring integrated machine.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of heading and anchoring integrated machine, the structure of this all-in-one includes boom-type roadheader, bores anchor system and gib mechanism, outstanding
Road headers includes body, the cutting units being positioned at body front end and is positioned at three, crawler travel portion below body
Point, gib mechanism is arranged on the upside of the cutting units of boom-type roadheader.Wherein, the quantity boring anchor system is two sets, two sets
Brill anchor system is symmetricly set in the left and right sides of the body of boom-type roadheader and is positioned at the upside in crawler travel portion；Often overlap brill
Anchor system includes top windlass structure and the side windlass structure front and back arranged, and often set bores the top windlass structure of anchor system and helps windlass structure to pass through
Vertical shift mechanism is fixedly mounted on the upside in boom-type roadheader crawler travel portion.
On the basis of said structure, vertical shift mechanism specifically includes vertical shift frame, vertical shift slide rail and the slide unit be arrangeding in parallel,
And as the vertical shift oil cylinder of power section and slide unit driver part.Vertical shift frame is fixedly mounted on downwards boom-type roadheader and carries out
With the upside of running part, and the setting direction of vertical shift frame is parallel to the front line direction of boom-type roadheader.Vertical shift slide rail is arranged
Above vertical shift frame, slide unit is arranged at above vertical shift slide rail.Vertical shift slide rail is contacted with vertical shift frame downwards by lower guide plate,
Vertical shift slide rail is upwards contacted with slide unit by upper guide plate.Vertical shift oil cylinder is arranged between vertical shift frame and vertical shift slide rail, vertical shift
The cylinder barrel of oil cylinder is connected to vertical shift frame, and the expansion link of vertical shift oil cylinder is protruding along the direction of advance of boom-type roadheader,
And the expansion link of vertical shift oil cylinder is connected to vertical shift slide rail and promotes vertical shift slide rail to slide in vertical shift frame.Slide unit driver part is even
It is connected to vertical shift slide rail, and the drive end of slide unit driver part is connected to slide unit and drives slide unit to stretch along being parallel to vertical shift oil cylinder
Slide in the direction of bar.
On the basis of said structure, bore anchor system and the most also include cantilever overturning rotation mechanism, the structure of cantilever overturning rotation mechanism
Including being fixed on the fixing seat of slide unit front end, outer column and the inner column of sheathed connection of sliding backward, being provided with top anchor operation horizontal
The rollover stand of platform, and overturning oil cylinder, lifting and swinging oil cylinder, telescopic oil cylinder and translation oil cylinder.Outer column is articulated and connected in fixing
On front side of Zuo, inner column is articulated and connected rollover stand and overturning oil cylinder, and the expansion link end of overturning oil cylinder away from the end of outer column
Also rollover stand it is articulated with.Telescopic oil cylinder connects outer column and inner column, and the cylinder barrel of telescopic oil cylinder is fixed on outer column, flexible oil
The expansion link of cylinder is articulated with inner column.Lifting and swinging oil cylinder is articulated and connected on front side of fixing seat and is positioned at below outer column, lifting
The expansion link end of oscillating oil cylinder is articulated with outer column.Translation oil cylinder is also articulated and connected on front side of fixing seat and is positioned under outer column
Side, the expansion link end of translation oil cylinder is articulated with outer column, and only when outer column swings up and down, the expansion link of translation oil cylinder exists
Carry out under the effect of lifting and swinging oil cylinder flexible being parallel to ground being held turned over frame and top anchor job platform.Above-mentioned pin joint is equal
Misaligned.
In boring anchor system, top windlass structure includes guide rail and is arranged at top anchor brill case, fixed plate, the top grip pricker of guide rail
Device and power set.Guide rail includes the rectangle pipe being vertically arranged and being held downwardly in rollover stand and slides with rectangle pipe
The guide rail body connected；Guide rail body is U-shape structure, and the outside bending of U-shaped port of guide rail body is also slidably connected to rectangle
Two adjacent right angle outer surfaces of pipe；The number of guide rail body is two, and two guide rail body are symmetrically disposed at rectangle pipe two
Side, and the outside bending of U-shaped port of two guide rail body be slidably connected to two adjacent right angle outer surfaces of rectangle pipe.Top
Anchor bores case surface and is fixed with top anchor and bores case connecting plate, and top anchor bores case connecting plate and is parallel to rectangle pipe and is fixedly connected on two and leads
Rail body.Folder pricker device is fixed on the end of guide rail.Power set are fixed on the opposed end of guide rail, and power set include rig
Hydraulic motor, reductor and top anchor chain bar transmission component；Rig hydraulic motor is connected with reductor and is arranged by mounting seat
In rail end；Top anchor chain bar transmission component includes pushing up anchor drive sprocket, top anchor driven sprocket, connecting top anchor drive sprocket and top
The top anchor chain bar of anchor driven sprocket and the top anchor chain tension structure of tensioning top anchor chain bar；Top anchor drive sprocket and top anchor from
The axle end bearing of movable sprocket is arranged on guide rail two ends, and the power intake of top anchor drive sprocket is connected to the power output of reductor
End, top anchor chain bar is fixedly connected on top anchor and bores case connecting plate, and when power set work, anchor chain-driving top, top anchor bores case and connects
Plate follows two guide rail body along rectangle pipe linear slide.
In boring anchor system, side windlass structure includes lowering or hoisting gear, side anchor rig and is fixedly installed on vertical shift mechanism and is positioned at
The side anchor job platform of side anchor rig side.Lowering or hoisting gear is vertically arranged and is held downwardly in slide unit.Side anchor rig includes feeding
Device, side anchor bore case and side grip pricker device, and feed arrangement is fixedly connected with rig and fixes seat, and rig is fixed seat and subtracted by revolution
Speed device is installed on the sidepiece of lowering or hoisting gear and drives side anchor rig to rise or fall with lowering or hoisting gear；It is slidably connected on feed arrangement
Having side anchor to bore case connecting plate, side anchor bores case and is fixed on side anchor and bores on case connecting plate and slide along the direction of feed of feed arrangement；
Side grip pricker device is fixed on the end of feed arrangement, and side anchor bores when case slides along the direction of feed of feed arrangement and moves closer to
Side grip pricker device.
For the feed arrangement in side windlass structure, its structure includes long feed cylinder, short feed cylinder, slide rail, the first chain
Bar transmission component and fluid proportion plate.Long feed cylinder, short feed cylinder and slide rail three be arranged in parallel, and the cylinder barrel of long feed cylinder is solid
Dingan County is contained in rig and fixes on seat, and the expansion link end of long feed cylinder is fixedly connected on slide rail sidepiece, the cylinder of short feed cylinder
Cylinder is fixedly connected on the opposite side portion of slide rail, and the expansion link of short feed cylinder stretches out the expansion link of direction and long feed cylinder and stretches
Outgoing direction is identical.Slide rail has a sliding surface, slide rail inner hollow, and the sliding surface of slide rail offers the first rectangle chute,
Slide rail is fixed the sidepiece of short feed cylinder and is offered the second rectangle chute, the first rectangle chute and the second rectangle chute phase
Parallel, above-mentioned side anchor bores case connecting plate and is slidably mounted on the sliding surface of slide rail.First chain drive assembly is along the extension of slide rail
Direction is arranged at inside slide rail, and the first chain drive assembly includes the first chain tension bar, the first chain, is hingedly connected to first
First active roll tube of chain tension boom end and the first driven roller；First chain tension bar is set in parallel in inside slide rail；
Slide rail is fixed in first chain one end, and the first chain other end is walked around the first active roll tube and the first driven roller successively and passes
First rectangle chute is fixed on side anchor and bores case connecting plate；The axle end bearing of the first driven roller be connected to slide rail and near short enter
Bottom the cylinder barrel of oil cylinder, the first active roll tube is relatively distant from bottom the cylinder barrel of short feed cylinder.Stretching of above-mentioned short feed cylinder
Contracting bar is connected to one end of the first chain drive assembly by the first jointed shaft, and protruding at the expansion link of short feed cylinder
Time make the first chain traction side anchor bore case connecting plate to slide along slide rail, and side anchor bores case connecting plate glide direction and short feeding oil
It is identical that the expansion link of cylinder stretches out direction.Fluid proportion plate is fixed on extreme and distributes oil to long feed cylinder and short feed cylinder
Liquid.
Pushing up windlass structure and help to select mutually isostructural brill case in windlass structure, its structure includes drill body, drive shaft, hydraulic pressure horse
Reach, hold set, nested and fluid proportion plate.Drill body is fixedly mounted on the brill case connecting plate of top windlass structure or side windlass structure, inside drill body
It is formed with three seals groove, two bearing mounting holes and an intake chamber on wall, is equipped with machinery in three seals groove close
Envelope；Bearing mounting hole is distributed in the both sides of sealed groove and intake chamber, and bearing mounting hole is used for housing bearing.Drive shaft is arranged in
In drill body and matching with described mechanical seal and bearing, drive shaft one end is connected with the hydraulic motor of drill body side, drive shaft
The other end axially offers, with end set, nested encryptions, and drive shaft, the intake tunnel connected with intake chamber along it.Hydraulic motor
Oil leak hole is offered, between intake chamber and the hydraulic motor end bearing of above-mentioned drill body medial wall near the side of hydraulic motor end bearing
Put twice mechanical seal, between this twice mechanical seal, offer discharge orifice, the intake chamber of above-mentioned drill body medial wall and nested end
One mechanical seal is arranged between bearing.End set is fixed on driveshaft end, is disposed with splash-proof casing, splash-proof casing and brill outside end set
Body is connected, and is provided with dust seal between splash-proof casing and end set.Nested arrangement is connected outside end set and with drive shaft, nested end
It is disposed with oil filler point between bearing and this end mechanical seal.Be disposed with inlet opening and fuel feed hole on fluid proportion plate, and respectively with drill body
And hydraulic motor connects.
Pushing up windlass structure and help to select mutually isostructural folder pricker device in windlass structure, its structure includes top board, gripper shoe and folder
Drill steel.The plane at top board place and top windlass structure or side windlass structure bore the glide direction of case perpendicular.The quantity of gripper shoe is
Two, two gripper shoes are symmetrical arranged and are vertically connected at the left and right sides of top board, and gripper shoe is away from top board and the end of brill case
Portion offers through hole, and the centerline axis parallel of this through hole is in top board.One of them end of folder drill steel offers through hole, presss from both sides drill steel
Another end offer half-round cross hole, and the central axis upright of through hole is in the central axis of half-round cross hole.Folder drill steel
Quantity is two, the through hole that above-mentioned two gripper shoes are the most just being offered by the through hole of two folder drill steels, and fixing bolt is through folder pricker
The through hole of bar and the through hole of gripper shoe are also fastened with nut, and folder drill steel rotates freely around fixing bolt.Fix through same
Being provided with, between folder drill steel and the gripper shoe of bolt, the torsion spring making this folder drill steel be parallel to top board, one end of torsion spring is fixedly connected on
Gripper shoe, the other end of torsion spring is fixedly connected on folder drill steel；When two folder drill steels are respectively parallel to top board, two folder drill steels are remote
Docking from the end of gripper shoe, the half-round cross hole making two folder drill steel ends offer forms manhole.Ceiling edge offers
The just U-shaped hole to brill case, the manhole that U-shaped hole is being formed when the most just two folder drill steels being parallel to top board.
The lowering or hoisting gear of side windlass structure includes the first oil cylinder, the second oil cylinder, lifting sliding rail, the second chain drive assembly and joins
Liquid plate.First oil cylinder, the second oil cylinder and lifting sliding rail three be arranged in parallel.Driving it is arranged on downwards bottom the cylinder barrel of the first oil cylinder
The body of machine, the expansion link end of the first oil cylinder is fixedly connected on lifting sliding rail sidepiece, and the cylinder barrel of the second oil cylinder is fixing to be connected
In the opposite side portion of lifting sliding rail, and the expansion link of the second oil cylinder stretches out the expansion link of direction and the first oil cylinder and stretches out direction phase
Instead.Lifting sliding rail has a sliding surface, lifting sliding rail inner hollow, and the sliding surface of lifting sliding rail offers the first chute, rises
The sidepiece of the second oil cylinder fixed by fall slide rail, and to offer the second chute, the first chute and the second chute parallel, and rotary reducer leads to
Cross mounting seat to be slidably connected on the sliding surface of lifting sliding rail.Second chain drive assembly is along the bearing of trend of lifting sliding rail
Being arranged at inside lifting sliding rail, the second chain drive assembly includes the second chain tension bar, the second chain, is hingedly connected to second
Second active roll tube of chain tension boom end and the second driven roller；Second chain tension bar is set in parallel in lifting sliding rail
Portion；Lifting sliding rail is fixed in second chain one end, and the second chain other end walks around the second active roll tube and the second driven voller successively
Cylinder also passes the first chute and is fixed on the mounting seat of rotary reducer；It is sliding that the axle end bearing of the second driven roller is connected to lifting
Bottom the cylinder barrel of rail close short feed cylinder, the second active roll tube is relatively distant from bottom the cylinder barrel of short feed cylinder；Above-mentioned
The expansion link of two oil cylinders is connected to one end of the second chain drive assembly by jointed shaft, and outside at the expansion link of the second oil cylinder
The mounting seat making the second chain traction rotary reducer when stretching out is slided along lifting sliding rail；Fluid proportion plate is fixed on lifting sliding rail
And distribute fluid to the first oil cylinder and the second oil cylinder.
The gib mechanism selected in this all-in-one includes base plate, and be arranged at the first column above base plate, the
Two columns, folding ram and upper frame.Floor level is placed, and base plate is fixedly connected on downwards table on the cover plate of development machine body
Face.First column and the second column is parallel is symmetrical arranged, the bottom of the first column and the second column is articulated with base plate separately down
Upper surface on front side of, the top of the first column and the second column is hingedly connected in the middle part of the lower surface of upper frame.Folding ram is arranged
Between the first column and the second column, and the perpendicular at folding ram place is parallel to the most flat of the first column place
Face, the perpendicular at folding ram place is articulated with also parallel with the perpendicular at the second column place, the bottom of folding ram
On rear side of the upper surface of base plate, the expansion link top of folding ram connects the first column and the second column, and pin by hinge
The pin joint of axle and the first column, the second column is misaligned in the first column, the end of the second column.Upper frame is cuboid framework
Structure, the left and right sides of described upper frame is connected by linkwork respectively to be had resupination framework, described linkwork to have restriction to turn over
Turn the locating part of frame position.In Bracing Process, by having the linkwork of locating part, resupination framework is carried out the most auxiliary
Help operation, make the position that resupination framework is the most parallel with upper frame, to expand the supporting scope of upper frame.
The heading and anchoring integrated machine of the present invention compared with prior art produced by provide the benefit that:
1) present configuration is simple, reasonable in design, bores anchor by arranging two sets in the body lateral symmetry of boom-type roadheader
System, improves work efficiency, and meanwhile, two sets are bored anchor system and are arranged on the body of boom-type roadheader respectively by vertical shift mechanism
Portion, moreover it is possible to expand the working range of the present invention, practical；
2) on the other hand, by the structure of top windlass structure and side windlass structure is improved, and top windlass structure is passed through cantilever overturning
Rotation mechanism realizes upset, reduces top windlass structure taking up room when not working, it is achieved that bore the mechanized operation of anchor system, fall
Low labor intensity；
3) improve also by the structure of gib mechanism, it is achieved that the folder function of temporary support device, also enter one
Step reduces its taking up room when not working, and has the advantage that supporting intensity is high, supporting scope is wide.
Accompanying drawing explanation
Accompanying drawing 1 is the structural perspective that the present invention is in running order；
Accompanying drawing 2 is the structural front view of Fig. 1；
Accompanying drawing 3 is the structure top view of Fig. 2；
Accompanying drawing 4 is the structure left view of Fig. 2；
Accompanying drawing 5 is the structural perspective that the present invention is in non-duty；
The structural front view of accompanying drawing 6 Shi Tu1Zhong vertical shift mechanism；
Accompanying drawing 7-1 is the structural front view of cantilever overturning rotation mechanism in Fig. 1；
Accompanying drawing 7-2 is the structure top view of Fig. 7-1；
Accompanying drawing 7-3 is the structural front view of cantilever overturning rotation mechanism in Fig. 5；
Accompanying drawing 8 is the structural front view pushing up windlass structure in the present invention；
Accompanying drawing 9 is the structural representation of Fig. 8 middle guide；
Accompanying drawing 10 is to push up the top anchor chain bar transmission component structural front view that anchor is in-house in Fig. 8；
Accompanying drawing 11 is the structural front view helping windlass structure in the present invention；
Accompanying drawing 12 is the structural front view of feed arrangement in Figure 11；
Accompanying drawing 13 is the structure right view of Figure 12；
Accompanying drawing 14 is the structural front view of the first chain drive assembly in Figure 11；
Accompanying drawing 15 is the structure right view of Figure 14；
Accompanying drawing 16 is the structural front view boring case in top windlass structure and side windlass structure；
Accompanying drawing 17 is the structural front view pressing from both sides pricker device in top windlass structure and side windlass structure；
Accompanying drawing 18 is the structural front view of lowering or hoisting gear in Figure 11；
Accompanying drawing 19 is the structure right view of Figure 18；
Accompanying drawing 20 is the structural front view of the second chain drive assembly in Figure 18；
Accompanying drawing 21 is the structure right view of Figure 20；
The structural front view of accompanying drawing 22 Shi Tu1Zhong gib mechanism；
Accompanying drawing 23 is the structure top view that in Figure 22, upper frame is connected with resupination framework；
The structural front view of accompanying drawing 24 Shi Tu5Zhong gib mechanism；
Accompanying drawing 25 is the structure top view of Figure 24.
In figure, each label represents:
A1, body, A2, cutting units, A3, crawler travel portion；
B, top windlass structure, C, side windlass structure, D, vertical shift mechanism, E, cantilever overturning rotation mechanism；
F, gib mechanism；
B1, guide rail, B2, top anchor brill case, B3, top anchor brill case connecting plate, B4, top grip pricker device,
B5, top anchor chain bar transmission component；
B100, rectangle pipe, b101, the first guide rail body, b102, the second guide rail body；
B500, top anchor drive sprocket, b501, top anchor driven sprocket, b502, top anchor chain bar,
B503, top anchor chain tension structure；
C1, lowering or hoisting gear, C2, side anchor rig, C3, rotary reducer, C4, rig fix seat,
C5, side anchor bore case connecting plate, C6, side anchor job platform, and C7, side anchor bore case,
C8, side grip pricker device, C9, mounting seat；
C101, long feed cylinder, c102, short feed cylinder, c103, slide rail,
C104, the first rectangle chute, c105, the second rectangle chute, c106, the first chain,
C107, the first chain tension bar, c108, the first active roll tube, c109, the first driven roller,
C110, the first jointed shaft；
C201, the first oil cylinder, c202, the second oil cylinder, c203, lifting sliding rail, c204, the first chute,
C205, the second chute, c206, the second chain, c207, the second chain tension bar,
C208, the second active roll tube, c209, the second driven roller, c210, the second jointed shaft；
D1, vertical shift frame, d2, vertical shift slide rail, d3, vertical shift oil cylinder, d4, slide unit driver part,
D5, lower guide plate, d6, upper guide plate, d7, slide unit；
E1, fixing seat, e2, outer column, e3, inner column, e4, top anchor job platform,
E5, rollover stand, e6, overturning oil cylinder, e7, lifting and swinging oil cylinder, e8, telescopic oil cylinder,
E9, translation oil cylinder；
F1, base plate, f2, the first column, f3, the second column, f4, folding ram, f5, upper frame,
F6, linkwork, f7, resupination framework, f8, hands twist bolt, f9, bearing pin；
201, drill body, 202, drive shaft, 203, hydraulic motor, 204, end set, 205, nested,
206, splash-proof casing, 207, bearing one, 208, oil filler point, 209, discharge orifice, 210, bearing two,
211, dust seal, 212, reinforced seal, 213, intake chamber, 214, mechanical seal,
215, mechanical seal, 216, oil leak hole；
301, top board, the 302, first gripper shoe, the 303, second gripper shoe, the 304, first folder drill steel,
305, the second folder drill steel, the 306, first torsion spring, the 307, second torsion spring, 308, half-round cross hole,
309, fixing bolt, 310, U-shaped hole, 311, spanner.
Detailed description of the invention
1-25 below in conjunction with the accompanying drawings, is described in detail below the heading and anchoring integrated machine of the present invention.
As shown in accompanying drawing 1-5, a kind of heading and anchoring integrated machine of the present invention, its structure includes boom-type roadheader, bores anchor system
System and gib mechanism F, boom-type roadheader includes body A1, the cutting units A2 being positioned at body A1 front end and is positioned at this
Crawler travel portion A3 tri-part below body A1, gib mechanism F is arranged on the upside of the cutting units A2 of boom-type roadheader.
Wherein, the quantity boring anchor system is two sets, and two sets bore the left and right that anchor system is symmetricly set in the body A1 of boom-type roadheader
Both sides and be positioned at the upside of crawler travel portion A3；Often set bores top windlass structure B and the side windlass structure C that anchor system includes front and back arranging,
And often set bores the top windlass structure B of anchor system and helps windlass structure C to be fixedly mounted on boom-type roadheader crawler belt row by vertical shift mechanism D
Walk the upside of portion A3.
In conjunction with accompanying drawing 6, vertical shift mechanism D specifically includes vertical shift frame d1, the vertical shift slide rail d2 and slide unit d7 be arrangeding in parallel, with
And the vertical shift oil cylinder d3 and slide unit driver part d4 as power section.Vertical shift frame d1 is fixedly mounted on downwards cantilevered driving
The upside of machine crawler travel portion A3, and the setting direction of vertical shift frame d1 is parallel to the front line direction of boom-type roadheader.Vertical shift
Slide rail d2 is arranged at above vertical shift frame d1, and described slide unit is arranged at above vertical shift slide rail d2.Vertical shift slide rail d2 is by lower guiding
Plate 5 contacts with vertical shift frame d1 downwards, and vertical shift slide rail d2 is contacted with slide unit by upper guide plate upwards d6.Vertical shift oil cylinder d3 is arranged
Between vertical shift frame d1 and vertical shift slide rail d2, the cylinder barrel of vertical shift oil cylinder d3 is connected to vertical shift frame d1, and vertical shift oil cylinder d3 stretches
Contracting bar is protruding along the direction of advance of boom-type roadheader, and the expansion link of vertical shift oil cylinder d3 is connected to vertical shift slide rail d2 also
Vertical shift slide rail d2 is promoted to slide in vertical shift frame d1.Slide unit driver part d4 is connected to vertical shift slide rail d2, and slide unit drive division
The drive end of part d4 is connected to slide unit d7 and drives slide unit to slide along the direction being parallel to vertical shift oil cylinder d3 expansion link.
In conjunction with accompanying drawing 7-1,7-1,7-3, bore anchor system and the most also include cantilever overturning rotation mechanism E, the knot of cantilever overturning rotation mechanism E
Structure includes being fixed on the fixing seat e1 of slide unit front end, the outer column e2 and inner column e3 of sheathed connection of sliding backward, being provided with top
The rollover stand e5 of anchor job platform e4, and overturning oil cylinder e6, lifting and swinging oil cylinder e7, telescopic oil cylinder e8 and translation oil cylinder e9.
Outer column e2 is articulated and connected on front side of fixing seat e1, and inner column e3 is articulated and connected rollover stand e5 away from the end of outer column e2 and turns over
Turn oil cylinder e6, and the expansion link end of overturning oil cylinder e6 is also articulated with rollover stand e5.Telescopic oil cylinder e8 connects outer column e2 and interior
Column e3, and the cylinder barrel of telescopic oil cylinder e8 is fixed on outer column e2, the expansion link of telescopic oil cylinder e8 is articulated with inner column e3.Lifting
Oscillating oil cylinder e7 is articulated and connected on front side of fixing seat e1 and is positioned at below outer column e2, the expansion link end of lifting and swinging oil cylinder e7
It is articulated with outer column e2.Translation oil cylinder e9 is also articulated and connected on front side of fixing seat e1 and is positioned at below outer column e2, translation oil cylinder
The expansion link end of e9 is articulated with outer column e2, and only when outer column e2 swings up and down, the expansion link of translation oil cylinder e9 is rising
Carry out under the effect of fall oscillating oil cylinder e7 flexible being parallel to ground being held turned over frame e5 and top anchor job platform e4.Above-mentioned hinged
Point is the most misaligned.
In conjunction with accompanying drawing 8-10, in boring anchor system, top windlass structure B includes guide rail B1 and is arranged at the top anchor brill of guide rail B1
Case B2, fixed plate, top grip pricker device B4 and power set.Guide rail B1 includes being vertically arranged and be fixed on the rectangular of rollover stand e5
Shape pipe b100 and the guide rail body being slidably connected with rectangle pipe b100；Guide rail body is U-shape structure, and guide rail body uses
The sheet metal of 3mm is made.The outside bending of U-shaped port of guide rail body is also slidably connected to two adjacent straight of rectangle pipe b100
Angle outer surface.The number of guide rail body is two, is called the first guide rail body b101 and the second guide rail body b102.First
Guide rail body b101 and the second guide rail body b102 are symmetrically disposed at the both sides of rectangle pipe b100, and the first guide rail body b101
With the outwards bending be slidably connected to two adjacent right angles of rectangle pipe b100 respectively of the U-shaped port of the second guide rail body b102
Outer surface.Top anchor bores case B2 surface and is fixed with top anchor brill case connecting plate B3, and top anchor bores case connecting plate B3 and is parallel to rectangle pipe
The bottom surface of b100 is also fixed on the first guide rail body b101 and the second guide rail body b102.Top grip pricker device is fixed on guide rail B1
End.Power set are fixed on the opposed end of guide rail B1, and power set include rig hydraulic motor, reductor and top anchor chain
Bar transmission component B5；Rig hydraulic motor 203 is connected with reductor and is arranged on guide rail B1 end by base；Top anchor chain bar passes
It is driven that dynamic assembly B5 includes pushing up anchor drive sprocket b500, top anchor driven sprocket b501, connection top anchor drive sprocket b500 and top anchor
The top anchor chain bar 502 of sprocket wheel b501 and the top anchor chain tension structure b503 of tensioning top anchor chain bar 502；Top anchor drive sprocket
The axle end bearing of b500 and top anchor driven sprocket b501 is arranged on guide rail B1 two ends, the power intake of top anchor drive sprocket b500
Being connected to the clutch end of reductor, top anchor chain bar 502 is fixedly connected on top anchor and bores case connecting plate B3, works at power set
Time, top anchor chain bar 502 drive top anchor bore case connecting plate B3 follow the first guide rail body b101 and the second guide rail body b102 along
Rectangle pipe b100 linear slide.
In conjunction with accompanying drawing 11, in boring anchor system, side windlass structure C includes lowering or hoisting gear C1, side anchor rig C2 and is fixedly installed
Vertical shift mechanism D and be positioned at side anchor rig C2 side side anchor job platform C6.Lowering or hoisting gear C1 is vertically arranged and fixes downwards
In slide unit.Side anchor rig C2 includes that feed arrangement, side anchor bore case C7 and side grip pricker device C8, and feed arrangement is fixedly connected with brill
Seat C4 fixed by machine, and rig is fixed seat C4 and is installed on the sidepiece of lowering or hoisting gear C1 by mounting seat C9 of rotary reducer C3 and carries
Dynamic side anchor rig C2 rises or falls with lowering or hoisting gear C1；Slidably connect side anchor on feed arrangement and bore case connecting plate C5, help anchor
Bore case C7 to be fixed on side anchor and bore that case connecting plate C5 is upper and direction of feed slip along feed arrangement；Side grip pricker device C8 fixes
In the end of feed arrangement, side anchor bore case C7 along feed arrangement direction of feed slide time move closer to help grip pricker device
C8。
For side windlass structure C in feed arrangement, in conjunction with accompanying drawing 12-15, its structure include long feed cylinder c101, short enter
To oil cylinder c102, slide rail c103, the first chain drive assembly and fluid proportion plate.Long feed cylinder c101, short feed cylinder c102 and
Slide rail c103 three be arranged in parallel, and the cylinder barrel of long feed cylinder c101 is fixedly mounted on rig and fixes on seat C4, long feed cylinder
The expansion link end of c101 is fixedly connected on slide rail c103 sidepiece, and the cylinder barrel of short feed cylinder c102 is fixedly connected on slide rail c103
Opposite side portion, and the expansion link of short feed cylinder c102 stretches out the expansion link of direction and long feed cylinder c101 and stretches out direction phase
With.Slide rail c103 has a sliding surface, slide rail c103 inner hollow, and it is sliding that the sliding surface of slide rail c103 offers the first rectangle
Groove c104, slide rail c103 fix the sidepiece of short feed cylinder c102 and offer the second rectangle chute c105, and the first rectangle is sliding
Groove c104 and the second rectangle chute c105 is parallel, and above-mentioned side anchor bores case connecting plate C5 and is slidably mounted on the slip of slide rail c103
Face.First chain drive assembly is arranged at inside slide rail c103 along the bearing of trend of slide rail c103, the first chain drive assembly
Including the first chain tension bar c107, the first chain c106, it is hingedly connected to the first main of the first chain tension bar c107 end
Action roller cylinder c108 and the first driven roller c109；First chain tension bar c107 is set in parallel in inside slide rail c103；First chain
Bar c106 is fixed on one end slide rail c103, and the first chain c106 other end walks around the first active roll tube c108 and first driven successively
Roller c109 is also fixed on side anchor brill case connecting plate C5 through the first rectangle chute c104；The axle head of the first driven roller c109
Bearing be connected to slide rail c103 and near short feed cylinder c102 cylinder barrel bottom, the first active roll tube c108 be relatively distant from short enter
Bottom cylinder barrel to oil cylinder c102.The expansion link of above-mentioned short feed cylinder c102 is connected to the first chain by the first jointed shaft c110
One end of bar transmission component, and make the first chain c106 traction help anchor to bore when the expansion link of short feed cylinder c102 is protruding
Case connecting plate C5 slides along slide rail c103, and side anchor bores the expansion link of case connecting plate C5 glide direction and short feed cylinder c102
Stretch out direction identical.Fluid proportion plate is fixed on slide rail c103 end and distributes oil to long feed cylinder c101 and short feed cylinder c102
Liquid.
In conjunction with accompanying drawing 16, top windlass structure B and help to select mutually isostructural brill case in windlass structure C, its structure drill body 201, drives
Moving axis 202, hydraulic motor 203, end set 204, nested 205 and fluid proportion plate.Drill body 201 is fixedly mounted on side windlass structure or top windlass
On the brill case connecting plate of structure.Three seals groove, two bearing mounting holes and an intake chamber it is formed with on drill body 201 medial wall
213, it is equipped with mechanical seal in three seals groove；Bearing mounting hole is distributed in sealed groove and the both sides of intake chamber 213, and two
Individual bearing mounting hole is used for housing bearing 1 and bearing 2 210.In drive shaft 202 is arranged in drill body 201 and with described machinery
Sealing matches, and the two ends of drive shaft 202 are arranged in drill body 201 by bearing 1 and bearing 2 210, drive shaft 202 1
End is connected with the hydraulic motor 203 of drill body 201 side, and drive shaft 202 other end is connected with end set 204, nesting 205, and drives
Axle 202 axially offers the intake tunnel connected with intake chamber 213 along it, it is simple to note when hydraulic jumbolter is holed
Water, make water by radially into, from termination flow out.Offer oil leak hole 216 near hydraulic motor 203 side of bearing 2 210, be used for
Lubricating fluid pressure motor 203 end bearing 2 210, utilizes the oil leak hole 216 being opened on hydraulic motor 203 to realize self-lubricating.Above-mentioned
Put twice mechanical seal 214,215 between intake chamber 213 and the bearing 2 210 of drill body 201 medial wall, can prevent water from entering hydraulic pressure
Greasy dirt dye hydraulic system, offer discharge orifice 209 between this twice mechanical seal 214,215, when seal failure, have fluid or
Water flows out from discharge orifice 209, it is simple to carry out leaking, Oil Leakage Detecting, convenient changes mechanical seal in time；Inside above-mentioned drill body 201
The mechanical seal together with arranging between the bearing 1 of nested 205 of the intake chamber 213 of wall, can prevent oil leakage.End
Set 204 is fixed on drive shaft 202 end, is disposed with splash-proof casing 206 outside end set 204, and splash-proof casing 206 is connected with drill body 201, and
It is provided with dust seal 211 between splash-proof casing 206 and end set 204.Nested 205 are arranged in outside end set 204 and connect with drive shaft 202
Connect, between bearing 1 and this end mechanical seal of nested 205, be disposed with oil filler point 208.It is disposed with into water on fluid proportion plate
Hole and fuel feed hole, and be connected with drill body 201 and hydraulic motor 203 respectively.
For boring box structure, you need to add is that, bore the standard component fixedly mounting drilling rod in the nesting 205 of case.Bearing one
207 and bearing 2 210 can select taper roll bearing；The form of mechanical seal can be tie-rod sealing, the sealing of O type or Y type
Sealing, wherein preferably material is the tie-rod sealing of politef.Certainly, for ensureing to bore the sealing property of case, drill body 201 is close
Be provided with between one end and the drive shaft 202 of nested 205 reinforced seal 212 be also those skilled in the art frequently with technology hands
Section.Also need to supplement, together with between intake chamber 213 with nested 205 end bearings 1, the quantity of sealed groove is not limited to,
Can also be twice or three roads, between intake chamber 213 and hydraulic motor 203 end bearing 2 210, the quantity of sealed groove be not limited to
Twice, it is also possible to be three Dao Huo tetra-roads.
In conjunction with accompanying drawing 17, top windlass structure B selects mutually isostructural folder pricker device in side windlass structure C, and its structure includes top
Plate 301, gripper shoe and folder drill steel.The quantity of gripper shoe is two, is called the first gripper shoe 302 and the second gripper shoe 303.
First gripper shoe 302 and the second gripper shoe 303 are symmetrical arranged and vertical welding is in the left and right sides of top board 301, and first supports
Plate 302 and the second gripper shoe 303 offer through hole respectively away from the end of top board 301, and the central axis of two through holes is put down respectively
Row is in top board 301.One of them end of folder drill steel offers through hole, and another end of folder drill steel offers half-round cross hole
308, and the central axis upright of through hole is in the central axis of half-round cross hole 308.The quantity of folder drill steel is two, is called the
One folder drill steel 304 and the second folder drill steel 305.The through hole that first gripper shoe 302 is just being offered by the through hole of the first folder drill steel 304, Gu
Determine bolt 309 pass the first through hole pressing from both sides drill steel 304 and the through hole of the first gripper shoe 302 and be fastened with nut.Second folder drill steel
The through hole that second gripper shoe 303 is just being offered by the through hole of 305, another fixing bolt 309 is through the through hole of the second folder drill steel 305
With the through hole of the second gripper shoe 303 be fastened with nut.
This folder drill steel is made to be parallel to top board through being provided with folder drill steel and the gripper shoe of same fixing bolt 309
The resetting structure of 301, resetting structure selection torsion spring, torsion spring set is located at outside fixing bolt 309.For convenience of distinguishing, we will set
The resetting structure being placed between the first folder drill steel 304 and the first gripper shoe 302 is referred to as the first torsion spring 306, the one of the first torsion spring 306
End is fixedly connected on the first gripper shoe 302, and the other end of the first torsion spring 306 is fixedly connected on the first folder drill steel 304；To be arranged at
Resetting structure between second folder drill steel 305 and the second gripper shoe 303 is referred to as the second torsion spring 307, and one end of the second torsion spring 307 is solid
Surely being connected to the second gripper shoe 303, the other end of the second torsion spring 307 is fixedly connected on the second folder drill steel 305；Utilize torsion spring characteristic
Complete to press from both sides automatically reseting of drill steel, make the first folder drill steel 304 and the second folder drill steel 305 automatically reset to being parallel to top board 301
Position.And when the first folder drill steel 304 and the second folder drill steel 305 are respectively parallel to top board 301, the first folder drill steel is away from first
The end of fagging 302 and the second folder drill steel 305, away from the end docking of the second gripper shoe 303, make the first folder drill steel 304 and second
The half-round cross hole 308 that folder drill steel 305 end is offered forms manhole.Top board 301 edge has just to boring nesting 205 in case
U-shaped hole 310, and the circle that the first folder drill steel 304 and the second folder drill steel 305 are just being formed when being parallel to top board 301 by U-shaped hole 310
Shape through hole.Folder drill steel surface is also connected with spanner 311, it is achieved manual rotation folder drill steel.
Top grip pricker device B4 is arranged on guide rail B1 end, side grip pricker device C8 is arranged on slide rail c103 end,
And make top anchor bore case B2 or side anchor bores case C7 just to the U-shaped hole 310 of top board 301 edge and the first folder drill steel 304 and the
Two folder drill steels 305 are parallel to the manhole formed during top board 301.Before boring case and starting working, the nesting 205 boring case is pacified
Dress standard component drilling rod, drilling rod first passes through the U-shaped hole 310 of top board 301 edge, then passes through the first folder drill steel 304 and the
Two folder drill steels 305 are parallel to the manhole formed during top board 301, due between the first folder drill steel 304 and the first gripper shoe 302
Connecting and have the first torsion spring 306, being connected between the second folder drill steel 305 and the second gripper shoe 303 has the second torsion spring 307, wears at drilling rod
Cross the first folder drill steel 304 and the second folder drill steel 305 is parallel to during top board 301 during the manhole of formation, the first folder drill steel
304 and second press from both sides the drill steel 305 central axis rotation rotating around its through hole, and final at the first torsion spring 306 and the second torsion spring 307
Effect under be reset to be parallel to the position of top board 301, drilling rod forms circle at the first folder drill steel 304 and the second folder drill steel 305
Under the position-limiting action of through hole, effectively control the radius of turn of drilling rod during jumbolter boring, improve drilling rod borehole stability and
Boring accuracy, the potential safety hazard that when stopping Anchor Care operation, hand steered drill steel brings.It should be noted that according to the diameter of drilling rod,
The suitable semicircle orifice size selecting folder drill steel to offer, i.e. the size of drill pipe diameter should be consistently less than the pore size of semicircle orifice.
Such as, as a diameter of 22mm of drilling rod, the semicircle orifice aperture of folder drill steel should be more than drill pipe diameter, the semicircle orifice hole of folder drill steel
Footpath can be 28mm.
Accompanying drawing 18-21 after in conjunction with, the lowering or hoisting gear C1 of side windlass structure C include the first oil cylinder c201, the second oil cylinder c202, liter
Fall slide rail c203, the second chain drive assembly and fluid proportion plate.First oil cylinder c201, the second oil cylinder c202 and lifting sliding rail c203 tri-
Person be arranged in parallel.Being arranged on downwards the body A1 of development machine bottom the cylinder barrel of the first oil cylinder c201, the first oil cylinder c201 stretches
Contracting boom end is fixedly connected on lifting sliding rail c203 sidepiece, and the cylinder barrel of the second oil cylinder c202 is fixedly connected on lifting sliding rail c203's
Opposite side portion, and the expansion link of the second oil cylinder c202 stretches out the expansion link of direction and the first oil cylinder c201 and stretches out in opposite direction.Rise
Fall slide rail c203 has a sliding surface, lifting sliding rail c203 inner hollow, and the sliding surface of lifting sliding rail c203 offers first
Chute c204, lifting sliding rail c203 fix the sidepiece of the second oil cylinder c202 offer the second chute c205, the first chute c204 and
Second chute c205 is parallel, and rotary reducer C3 is slidably connected at the sliding surface of lifting sliding rail c203 by mounting seat C9
On.Second chain drive assembly is arranged at inside lifting sliding rail c203 along the bearing of trend of lifting sliding rail c203, the second chain
Transmission component includes the second chain tension bar c207, the second chain c206, is hingedly connected to the second chain tension bar c207 end
The second active roll tube c208 and the second driven roller c209；Second chain tension bar c207 is set in parallel in lifting sliding rail c203
Internal；Lifting sliding rail c203 is fixed in second chain c206 one end, and the second chain c206 other end walks around the second drive roll successively
Cylinder c208 and the second driven roller c209 also passes the first chute c204 and is fixed on mounting seat C9 of rotary reducer C3；Second
The axle end bearing of driven roller c209 is connected to lifting sliding rail c203 and bottom the cylinder barrel of short feed cylinder c102, and second is main
Action roller cylinder c208 is relatively distant from bottom the cylinder barrel of short feed cylinder c102；The expansion link of above-mentioned second oil cylinder c202 passes through jointed shaft
It is connected to one end of the second chain drive assembly, and makes the second chain c206 when the expansion link of the second oil cylinder c202 is protruding
Mounting seat C9 of traction rotary reducer C3 is slided along lifting sliding rail c203；Fluid proportion plate be fixed on lifting sliding rail c203 and to
First oil cylinder c201 and the second oil cylinder c202 distributes fluid.
Include base plate f1 in conjunction with accompanying drawing 22-25, the gib mechanism F selected in this all-in-one, and be arranged at base plate
The first column f2, the second column f3, folding ram f4 and upper frame f5 above f1.Base plate f1 horizontal positioned, base plate f1 is solid downwards
Surely cutting part of heading machine A2 it is connected to.First column f2 and the second column f3 Parallel Symmetric are arranged, and the first column f2 and second stands
The bottom of post f3 is articulated with on front side of the upper surface of base plate f1 separately down, and the top of the first column f2 and the second column f3 is cut with scissors respectively
It is connected in the middle part of the lower surface of upper frame f5.Folding ram f4 is arranged between the first column f2 and the second column f3, and folding ram
The perpendicular at f4 place is parallel to the perpendicular at the first column f2 place, and the perpendicular at folding ram f4 place is the most parallel
In the perpendicular at the second column f3 place, the bottom of folding ram f4 is articulated with on rear side of the upper surface of base plate f1, folding ram
The expansion link top of f4 is articulated and connected the first column f2 and the second column f3 by bearing pin f9, and bearing pin f9 and the first column f2,
The pin joint of the second column f3 is misaligned in the first column f2, the end of the second column f3.During use, by regulation folding ram
The length of telescopic bar of f4 drives the first column f2 and the second column f3 pin joint around himself bottom with base plate f1 to rotate, and then
Change the height of upper frame f5, reach upwards to withstand the purpose in the tunnel, top of development machine body A1.Folding ram f4 expansion link
The bearing pin f9 on top is articulated and connected in the first column f2 and the second column f3 near the end of base plate f1.Folding ram f4's is flexible
When bar protrudes outwardly to the longest, the first column f2 and the second column f3 is gradually increased to obtuse angle with the angle of base plate f1 upper surface,
To ensure the stability of supporting.Owing to gib mechanism F is arranged on cutting part of heading machine A2, therefore, the area of upper frame f5 should
Reduce as far as possible, but, top, tunnel needs the area of supporting very greatly, to this end, be cuboid framework based on existing upper frame f5
Structure, is connected by linkwork f6 respectively in the left and right sides of upper frame f5 and has resupination framework f7, linkwork f6 to have restriction
The locating part of resupination framework f7 position, locating part can select hands to twist bolt f8.In Bracing Process, by linkwork f6,
Resupination framework f7 is carried out human assistance operation, and twists bolt f8 by manipulator and fix resupination framework f7 position, make turning frame
Frame f7 and upper frame f5 keeping parallelism, to expand the supporting scope of upper frame f5.Due to the position of upper frame f5 be by the first column f2 and
The rotation of the second column f3 and change, so, when gib mechanism F does not uses or has used complete, hands
Dynamic operation resupination framework f7, makes resupination framework f7 overlap under the effect of linkwork f6 to upper frame f5, the most additionally to account for
Use inner space, tunnel, then regulate the length of telescopic bar of folding ram f4, it is achieved reduce the purpose of upper frame f5.Need explanation
It is that when not using gib mechanism F, the expansion link of folding ram f4 is generally in retracted mode, the first column f2 and second
Column f3 is minimum with the angle of base plate f1 upper surface, and upper frame f5 also follows the first column f2 and the second column f3 and falls at base plate f1
Top, makes the space taking coal mine roadway that temporary support device is the least.Also, it should be noted begin to use interim
When protecting mechanism F, the expansion link of folding ram f4 starts protruding, the i.e. first column f2's and the second column f3 hinged upper frame f5
End rotates up with the pin joint of base plate f1 rotating around himself, until upper frame f5 upwards withstands the upper of development machine cantilever part
Tunnel, side, meanwhile, manual operation resupination framework f7 makes it to the most parallel with upper frame f5, and twists bolt f8 with hands and is fixed, to increase
The supporting area of big upper frame f5；The process in tunnel above development machine cantilever part is upwards withstood at upper frame f5 position change
In, it is achieved the self adaptation of upper frame f5 is levelling, and whole process achieves the do mechanization operation of gib, reduces Anchor Care workman's
Operation intensity, improves the drivage efficiency of development machine.
Present configuration is simple, and reasonable in design, its operating process is same as the prior art, except for the difference that, by cantilever
It is symmetrical arranged two sets on the upside of the body A1 left and right sides of formula development machine and crawler travel portion A3 and bores anchor system, improve work effect
Rate, meanwhile, two sets are bored anchor system and are arranged on the upside in boom-type roadheader crawler travel portion respectively by vertical shift mechanism D, moreover it is possible to
Expand the working range of the present invention, practical.
On the other hand, by the structure of top windlass structure B and side windlass structure C is improved, and windlass structure B will be pushed up by outstanding
Arm switching mechanism E realizes upset, reduces top windlass structure B taking up room when not working, it is achieved that bore the mechanization of anchor system
Operation, reduces labor intensity.
Improve also by the structure of gib mechanism F, it is achieved that the folder function of temporary support device, also enter
One step reduces its taking up room when not working, and has the advantage that supporting intensity is high, supporting scope is wide.
In sum, above content is only in order to illustrate technical scheme, rather than the limit to scope
System, although the present invention has been made to explain by this detailed description of the invention part, it will be understood by those within the art that,
Technical scheme can be modified or equivalent, without deviating from essence and the model of technical solution of the present invention
Enclose.
Claims (10)
1. heading and anchoring integrated machine, the structure of this all-in-one includes boom-type roadheader, bores anchor system and gib mechanism, described
Boom-type roadheader includes body, the cutting units being positioned at body front end and is positioned at three, crawler travel portion below body
Point, gib mechanism is arranged on the upside of the cutting units of boom-type roadheader, it is characterised in that the quantity of described brill anchor system is
Two sets, two sets bore anchor system and are symmetricly set in the left and right sides of boom-type roadheader body and are positioned at the upper of crawler travel portion
Side；Often set bores top windlass structure and the side windlass structure that anchor system includes front and back arranging, and often set bores top windlass structure and the side of anchor system
Windlass structure is fixedly mounted on the upside in boom-type roadheader crawler travel portion by vertical shift mechanism.
Heading and anchoring integrated machine the most according to claim 1, it is characterised in that described vertical shift mechanism includes that be arranged in parallel indulges
Telephone-moving frame, vertical shift slide rail and slide unit, and as the vertical shift oil cylinder of power section and slide unit driver part；
Described vertical shift frame is fixedly mounted on downwards the upside in boom-type roadheader crawler travel portion, and the side of setting of vertical shift frame
To the front line direction being parallel to boom-type roadheader；
Described vertical shift slide rail is arranged at above vertical shift frame, and described slide unit is arranged at above vertical shift slide rail；
Described vertical shift slide rail is contacted with vertical shift frame downwards by lower guide plate, vertical shift slide rail by upper guide plate upwards with slide unit
Contact；
Described vertical shift oil cylinder is arranged between vertical shift frame and vertical shift slide rail, and the cylinder barrel of vertical shift oil cylinder is connected to vertical shift frame, vertical
The expansion link moving oil cylinder is protruding along the direction of advance of boom-type roadheader, and the expansion link of vertical shift oil cylinder is connected to vertical shift
Slide rail also promotes vertical shift slide rail to slide in vertical shift frame；
Described slide unit driver part is connected to vertical shift slide rail, and the drive end of slide unit driver part is connected to slide unit and drives slide unit
Slide along the direction being parallel to vertical shift oil cylinder expansion link.
Heading and anchoring integrated machine the most according to claim 2, it is characterised in that described brill anchor system also includes that cantilever overturning is made a connection
Structure, the structure of described cantilever overturning rotation mechanism includes being fixed on the fixing seat of slide unit front end, the outer column of sheathed connection of sliding backward
With inner column, the rollover stand that is provided with top anchor job platform, and overturning oil cylinder, lifting and swinging oil cylinder, telescopic oil cylinder and translation
Oil cylinder；
Described outer column is articulated and connected on front side of fixing seat, described inner column away from the end of outer column be articulated and connected rollover stand and
Overturning oil cylinder, and the expansion link end of overturning oil cylinder is also articulated with rollover stand；
Described telescopic oil cylinder connects outer column and inner column, and the cylinder barrel of telescopic oil cylinder is fixed on outer column, stretching of telescopic oil cylinder
Contracting bar is articulated with inner column；
Described lifting and swinging oil cylinder is articulated and connected on front side of fixing seat and is positioned at below outer column, the expansion link of lifting and swinging oil cylinder
End is articulated with outer column；
Described translation oil cylinder is also articulated and connected on front side of fixing seat and is positioned at below outer column, the expansion link end hinge of translation oil cylinder
It is connected to outer column, and only when outer column swings up and down, the expansion link of translation oil cylinder is carried out under the effect of lifting and swinging oil cylinder
Flexible it is parallel to ground being held turned over frame and top anchor job platform；
Above-mentioned pin joint is the most misaligned.
Heading and anchoring integrated machine the most according to claim 3, it is characterised in that described top windlass structure includes guide rail and setting
Top anchor in guide rail bores case, fixed plate, top grip pricker device and power set；
Described guide rail includes the rectangle pipe that is vertically arranged and is held downwardly in rollover stand and is slidably connected with rectangle pipe
Guide rail body；Described guide rail body is U-shape structure, and the outside bending of U-shaped port of guide rail body is also slidably connected to rectangle pipe
Two adjacent right angle outer surfaces；The number of described guide rail body is two, and two guide rail body are symmetrically disposed at rectangle pipe
Both sides, and the outside bending of U-shaped port of two guide rail body be slidably connected to two adjacent right angle outer surfaces of rectangle pipe；
Anchor brill case side, described top is fixed with top anchor and bores case connecting plate, and top anchor bores case connecting plate and is parallel to rectangle pipe the company of fixing
It is connected to two guide rail body；
Described folder pricker device is fixed on the end of guide rail；
Described power set are fixed on the opposed end of guide rail, and power set include rig hydraulic motor, reductor and top anchor chain
Bar transmission component；Described rig hydraulic motor is connected with reductor and is arranged on rail end by base；Described top anchor chain bar
Transmission component includes pushing up anchor drive sprocket, top anchor driven sprocket, connecting top anchor drive sprocket and the top anchor chain of top anchor driven sprocket
The top anchor chain tension structure of bar and tensioning top anchor chain bar, described top anchor drive sprocket and the axle head axle of top anchor driven sprocket
Holding and be arranged on guide rail two ends, the power intake of top anchor drive sprocket is connected to the clutch end of reductor, described top anchor chain
Bar is fixedly connected on top anchor and bores case connecting plate, and when power set work, anchor chain-driving top, top anchor bores case connecting plate and follows two
Individual guide rail body is along rectangle pipe linear slide.
Heading and anchoring integrated machine the most according to claim 4, it is characterised in that described side windlass structure includes lowering or hoisting gear, side
Anchor rig and be fixedly installed on vertical shift mechanism and be positioned at side anchor rig side side anchor job platform；
Described lowering or hoisting gear is vertically arranged and is held downwardly in slide unit；
Described side anchor rig includes that feed arrangement, side anchor bore case and side grip pricker device, and described feed arrangement is fixedly connected with brill
Seat fixed by machine, and rig is fixed seat and is installed on the sidepiece of lowering or hoisting gear by rotary reducer and drives side anchor rig with lowering or hoisting gear
Rise or fall；Slidably connecting side anchor on described feed arrangement and bore case connecting plate, described side anchor bores case and is fixed on side anchor brill case
On connecting plate and along feed arrangement direction of feed slide；Described side grip pricker device is fixed on the end of feed arrangement, side
Anchor bore case along feed arrangement direction of feed slide time move closer to help grip pricker device.
Heading and anchoring integrated machine the most according to claim 5, it is characterised in that described feed arrangement include long feed cylinder,
Short feed cylinder, slide rail, the first chain drive assembly and fluid proportion plate；
Described long feed cylinder, short feed cylinder and slide rail three be arranged in parallel, the cylinder barrel fixed installation of described long feed cylinder
Fixing on seat at rig, the expansion link end of long feed cylinder is fixedly connected on slide rail sidepiece, the cylinder barrel of described short feed cylinder
It is fixedly connected on the opposite side portion of slide rail, and the expansion link of short feed cylinder stretches out the expansion link of direction and long feed cylinder and stretches out
Direction is identical；
Described slide rail has a sliding surface, slide rail inner hollow, and the sliding surface of slide rail offers the first rectangle chute, slide rail
It is equal that the sidepiece of fixing short feed cylinder offers the second rectangle chute, the first rectangle chute and the second rectangle chute
OK, above-mentioned side anchor bores case connecting plate and is slidably mounted on the sliding surface of slide rail；
Described first chain drive assembly is arranged at inside slide rail along the bearing of trend of slide rail, and the first chain drive assembly includes
First chain tension bar, the first chain, it is hingedly connected to the first active roll tube of the first chain tension boom end and first driven
Roller；Described first chain tension bar is set in parallel in inside slide rail；Slide rail is fixed in described first chain one end, the first chain
The other end is walked around the first active roll tube and the first driven roller successively and is fixed on side anchor brill case even through the first rectangle chute
Fishplate bar；The axle end bearing of described first driven roller is connected to slide rail and bottom the cylinder barrel of short feed cylinder, and first actively
Roller is relatively distant from bottom the cylinder barrel of short feed cylinder；
The expansion link of above-mentioned short feed cylinder is connected to one end of the first chain drive assembly by the first jointed shaft, and short enter
To the expansion link of oil cylinder protruding time make the first chain traction side anchor bore case connecting plate to slide along slide rail, and side anchor bores case even
It is identical that fishplate bar glide direction stretches out direction with the expansion link of short feed cylinder；
Described fluid proportion plate is fixed on extreme and distributes fluid to long feed cylinder and short feed cylinder.
7. according to the heading and anchoring integrated machine described in claim 4 or 5, it is characterised in that described top anchor bores case and side anchor bores case
Structure is identical, all includes drill body, drive shaft, hydraulic motor, end set, nesting and fluid proportion plate；
Described drill body is fixedly mounted on the brill case connecting plate of side windlass structure or top windlass structure, and drill body medial wall is formed three roads
Sealed groove, two bearing mounting holes and an intake chamber, be equipped with mechanical seal in described three seals groove；Described bearing
Installing hole is distributed in the both sides of sealed groove and intake chamber, and bearing mounting hole is used for housing bearing；
In described drive shaft is arranged in drill body and match with described mechanical seal and bearing, described drive shaft one end and drill body one
The hydraulic motor of side connects, and the drive shaft other end axially offers along it and intake chamber phase with end set, nested encryptions, and drive shaft
Through intake tunnel；
Described hydraulic motor offers oil leak hole, the intake chamber of above-mentioned drill body medial wall and liquid near the side of hydraulic motor end bearing
Put twice mechanical seal between pressure motor end bearing, between this twice mechanical seal, offer discharge orifice, above-mentioned drill body medial wall
Intake chamber mechanical seal together with arranging between nested end bearing；
Described end set is fixed on driveshaft end, is disposed with splash-proof casing outside end set, and splash-proof casing is connected with drill body, and splash-proof casing and
It is provided with dust seal between end set；
Described nested arrangement is connected outside end set and with drive shaft, is disposed with note between nested end bearing and this end mechanical seal
Oilhole；
It is disposed with inlet opening and fuel feed hole on described fluid proportion plate, and is connected with drill body and hydraulic motor respectively.
8. according to the heading and anchoring integrated machine described in claim 4 or 5, it is characterised in that described top grip pricker device and side grip
The structure of pricker device is identical, all includes top board, gripper shoe and folder drill steel；
The glide direction that the plane at described top board place and top anchor bore case or side anchor brill case is perpendicular；
The quantity of described gripper shoe is two, and two gripper shoes are symmetrical arranged and are vertically connected at the left and right sides of top board, and prop up
Fagging offers through hole away from the end of top board and brill case, and the centerline axis parallel of this through hole is in top board；
One of them end of described folder drill steel offers through hole, and another end of folder drill steel offers half-round cross hole, and logical
The central axis upright in hole is in the central axis of half-round cross hole；
The quantity of described folder drill steel is two, the through hole that above-mentioned two gripper shoes are the most just being offered by the through hole of two folder drill steels,
Fixing bolt is through the through hole of folder drill steel and the through hole of gripper shoe and is fastened with nut, and folder drill steel freely revolves around fixing bolt
Turn；
It is provided with the torsion spring making this folder drill steel be parallel to top board, institute through folder drill steel and the gripper shoe of same fixing bolt
The one end stating torsion spring is fixedly connected on gripper shoe, and the other end of torsion spring is fixedly connected on folder drill steel；When two folder drill steels are put down respectively
Row is when top board, and two folder drill steels, away from the end docking of gripper shoe, make the half-round cross hole formation that two folder drill steel ends are offered
Manhole；
Described ceiling edge offers just to boring the U-shaped hole of case, shape when described U-shaped hole is the most just being parallel to top board to two folder drill steels
The manhole become.
Heading and anchoring integrated machine the most according to claim 5, it is characterised in that described lowering or hoisting gear include the first oil cylinder,
Two oil cylinders, lifting sliding rail, the second chain drive assembly and fluid proportion plate；
Described first oil cylinder, the second oil cylinder and lifting sliding rail three be arranged in parallel, pacify downwards bottom the cylinder barrel of described first oil cylinder
Being contained in the body of development machine, the expansion link end of the first oil cylinder is fixedly connected on lifting sliding rail sidepiece, described second oil cylinder
Cylinder barrel is fixedly connected on the opposite side portion of lifting sliding rail, and the expansion link of the second oil cylinder stretches out the expansion link in direction and the first oil cylinder
Stretch out in opposite direction；
Described lifting sliding rail has a sliding surface, lifting sliding rail inner hollow, and it is sliding that the sliding surface of lifting sliding rail offers first
Groove, lifting sliding rail fixes the sidepiece of the second oil cylinder, and to offer the second chute, the first chute and the second chute parallel, rotary decelerating
Device is slidably connected on the sliding surface of lifting sliding rail by mounting seat；
Described second chain drive assembly is arranged at inside lifting sliding rail along the bearing of trend of lifting sliding rail, the second chain drive
Assembly include the second chain tension bar, the second chain, be hingedly connected to the second chain tension boom end the second active roll tube and
Second driven roller；Described second chain tension bar is set in parallel in inside lifting sliding rail；Described second chain one end is fixed on
Lifting sliding rail, the second chain other end is walked around the second active roll tube and the second driven roller successively and is fixed on through the first chute
The mounting seat of rotary reducer；The axle end bearing of described second driven roller is connected to lifting sliding rail and near short feed cylinder
Cylinder barrel bottom, the second active roll tube is relatively distant from bottom the cylinder barrel of short feed cylinder；The expansion link of above-mentioned second oil cylinder passes through
Jointed shaft is connected to one end of the second chain drive assembly, and makes the second chain lead when the expansion link of the second oil cylinder is protruding
The mounting seat drawing rotary reducer is slided along lifting sliding rail；
Described fluid proportion plate is fixed on lifting sliding rail and distributes fluid to the first oil cylinder and the second oil cylinder.
Heading and anchoring integrated machine the most according to claim 1, it is characterised in that described temporary support device includes base plate, with
And it is arranged at the first column above base plate, the second column, folding ram and upper frame；
Described floor level is placed, and base plate is fixedly connected on downwards the cover plate upper surface of development machine body；
Described first column and the second column is parallel is symmetrical arranged, the bottom of the first column and the second column is articulated with separately down
On front side of the upper surface of base plate, the top of the first column and the second column is hingedly connected in the middle part of the lower surface of upper frame；
Described folding ram is arranged between the first column and the second column, and the perpendicular at folding ram place is parallel to
The perpendicular at one column place, the perpendicular at folding ram place is also parallel with the perpendicular at the second column place, folding
The bottom of folded oil cylinder is articulated with on rear side of the upper surface of base plate, and the expansion link top of folding ram connects first by hinge and stands
Post and the second column, and the pin joint of bearing pin and the first column, the second column is misaligned in the first column, the end of the second column
Portion；
Described upper frame is cuboid frame structure, and the left and right sides of described upper frame is connected by linkwork respectively turning frame
Frame, described linkwork has the locating part limiting resupination framework position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610836758.8A CN106194201B (en) | 2016-09-21 | 2016-09-21 | Heading and anchoring integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610836758.8A CN106194201B (en) | 2016-09-21 | 2016-09-21 | Heading and anchoring integrated machine |
Publications (2)
| Publication Number | Publication Date |
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| CN106194201A true CN106194201A (en) | 2016-12-07 |
| CN106194201B CN106194201B (en) | 2018-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610836758.8A Active CN106194201B (en) | 2016-09-21 | 2016-09-21 | Heading and anchoring integrated machine |
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| CN107313775A (en) * | 2017-07-07 | 2017-11-03 | 闫琳 | A kind of pair of cutting units coal road quick digging and anchoring machine |
| CN109296321A (en) * | 2018-12-06 | 2019-02-01 | 山东浩吉矿业装备有限公司 | A kind of machinery anchor drillstring component |
| CN109681225A (en) * | 2019-02-10 | 2019-04-26 | 石家庄奥创矿用设备有限公司 | Rock gangway planer-type heading and anchoring integrated machine |
| CN110513135A (en) * | 2019-09-11 | 2019-11-29 | 安徽理工大学 | A kind of small-sized Anchor Care all-in-one machine of pose-adjustable |
| CN113776734A (en) * | 2021-11-10 | 2021-12-10 | 山东天河科技股份有限公司 | Balance testing device used in four-arm digging anchor guard and using method |
| CN114017084A (en) * | 2021-11-08 | 2022-02-08 | 中国煤炭科工集团太原研究院有限公司 | Anchoring mechanism of tunneling and anchoring machine |
| CN114961744A (en) * | 2022-06-09 | 2022-08-30 | 中铁上海工程局集团第一工程有限公司 | Supporting platform and hard rock tunnel non-blasting excavation construction method |
| RU2783198C1 (en) * | 2022-04-29 | 2022-11-09 | Акционерное Общество "Копейский Машиностроительный Завод" | Mining machine |
| AU2020210418B2 (en) * | 2019-01-25 | 2023-03-23 | He Bei Jing Long Intelligent Equipment Co. Ltd | Six-Arm Tunneling and Anchoring Machine for Integrating Tunneling and Anchoring |
| WO2023077786A1 (en) * | 2021-11-08 | 2023-05-11 | 中国煤炭科工集团太原研究院有限公司 | Bolter miner and tunnelling system |
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| CN107313775A (en) * | 2017-07-07 | 2017-11-03 | 闫琳 | A kind of pair of cutting units coal road quick digging and anchoring machine |
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| CN110513135A (en) * | 2019-09-11 | 2019-11-29 | 安徽理工大学 | A kind of small-sized Anchor Care all-in-one machine of pose-adjustable |
| CN114017084B (en) * | 2021-11-08 | 2024-01-30 | 中国煤炭科工集团太原研究院有限公司 | Anchoring mechanism of tunneling and anchoring machine |
| CN114017084A (en) * | 2021-11-08 | 2022-02-08 | 中国煤炭科工集团太原研究院有限公司 | Anchoring mechanism of tunneling and anchoring machine |
| WO2023077786A1 (en) * | 2021-11-08 | 2023-05-11 | 中国煤炭科工集团太原研究院有限公司 | Bolter miner and tunnelling system |
| CN113776734B (en) * | 2021-11-10 | 2022-02-11 | 山东天河科技股份有限公司 | Balance testing device used in four-arm digging anchor guard and using method |
| CN113776734A (en) * | 2021-11-10 | 2021-12-10 | 山东天河科技股份有限公司 | Balance testing device used in four-arm digging anchor guard and using method |
| RU2790149C1 (en) * | 2022-04-29 | 2023-02-14 | Акционерное Общество "Копейский Машиностроительный Завод" | Mining machine |
| RU2783198C1 (en) * | 2022-04-29 | 2022-11-09 | Акционерное Общество "Копейский Машиностроительный Завод" | Mining machine |
| CN114961744B (en) * | 2022-06-09 | 2022-12-06 | 中铁上海工程局集团有限公司 | Supporting platform and hard rock tunnel non-blasting excavation construction method |
| CN114961744A (en) * | 2022-06-09 | 2022-08-30 | 中铁上海工程局集团第一工程有限公司 | Supporting platform and hard rock tunnel non-blasting excavation construction method |
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Effective date of registration: 20180806 Address after: 273500 East head of Hengfeng Road, Zoucheng, Shandong province (Central Park Electrical and Mechanical Industrial Park) Patentee after: Shandong Milky Way Science and Technology Co., Ltd. Address before: 273500 east of Zoucheng Hengfeng Road, Zoucheng, Jining, China (Central Park Electrical and Mechanical Industrial Park) Patentee before: Tian Shengli |
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Denomination of invention: Excavation anchor protection integrated machine Effective date of registration: 20210811 Granted publication date: 20180710 Pledgee: China Postal Savings Bank Limited by Share Ltd. Zoucheng branch Pledgor: SHANDONG TIANHE SCIENCE AND TECHNOLOGY Co.,Ltd. Registration number: Y2021370000095 |