CN106086490A - A kind of for aluminium alloy casting engine cylinder cover and preparation method thereof - Google Patents

A kind of for aluminium alloy casting engine cylinder cover and preparation method thereof Download PDF

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Publication number
CN106086490A
CN106086490A CN201610720595.7A CN201610720595A CN106086490A CN 106086490 A CN106086490 A CN 106086490A CN 201610720595 A CN201610720595 A CN 201610720595A CN 106086490 A CN106086490 A CN 106086490A
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China
Prior art keywords
alloy
aluminium
engine cylinder
cylinder cover
aluminium alloy
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CN201610720595.7A
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Chinese (zh)
Inventor
何平
项正波
高亮
李文仲
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Chongqing Changan Automobile Co Ltd
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Chongqing Changan Automobile Co Ltd
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Priority to CN201610720595.7A priority Critical patent/CN106086490A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • C22C21/04Modified aluminium-silicon alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

The present invention relates to a kind of aluminium alloy for casting engine cylinder cover, the mass percent of al alloy component is: the Si of 6.5 7.5%, the Mg of 0.25 0.45%, the Fe of≤0.17%, the Ti of 0.08 0.25%, the Sr of 0.005 0.015%, and remaining is Al.The invention still further relates to the preparation method of this aluminium alloy, get the raw materials ready including by mentioned component requirement;Fine aluminium ingot in crucible furnace, pure silicon are heated to 760 ± 10 DEG C of fusings;Pure magnesium, aluminum titanium intermediate alloy bell jar are pressed into bottom aluminum, silicon solution, and control temperature between 810 860 DEG C, carry out alloying;After alloying completes, temperature is controlled between 740 ± 10 DEG C, add aluminium-strontium master alloy AlSr;Logical high pure nitrogen carries out degasification;Meanwhile, coverture is added;Skim after standing;Aluminium alloy is poured in the mould of preheating, obtain the aluminium alloy for casting engine cylinder cover.The present invention is after T6 heat treatment, and tensile strength reaches 305 325MPa, and yield strength reaches 240 260MPa, and hardness reaches 90 110HBS, and elongation percentage reaches 6%;Intensity, toughness all disclosure satisfy that engine cylinder cover properties of product requirement.

Description

A kind of for aluminium alloy casting engine cylinder cover and preparation method thereof
Technical field
The present invention relates to aluminum alloy materials, be specifically related to a kind of aluminium alloy for casting engine cylinder cover and preparation side thereof Method.Particularly there is the aluminum alloy materials of excellent mechanical properties (high intensity, high tenacity).
Background technology
At present, each company is when producing automobile engine cylinder head product, and its melting, casting, heat treatment etc. produce equipment Diversity, the casting of employing, heat treatment process parameter have respective use system;And different company sets at cylinder cap product structure Timing is inconsistent to material performance requirement, so, the aluminum alloy materials that each company uses is all on the basis of the versatile material trade mark On be optimized design, form the proprietary material trade mark.
Along with electromotor TC(turbocharging technology), GDI(gasoline engine direct injection technology), VVT(engine variable-valve timing Technology) etc. the integrated application of new technique, cylinder cap product structure design becomes increasingly complex, and casting manufacturability degree-of-difficulty factor increases;Cylinder Faced by lid bottom surface and combustor, the requirement of aluminum alloy materials performance is high intensity, high tenacity, and needs yield strength is proposed tool While body numerical requirements, i.e. tensile strength are maintained at > 300MPa, yield strength is maintained at > 240MPa level, elongation percentage palpus Reach 6%.AC4CH is the aluminum alloy materials that engine cylinder cover is conventional, and it is mainly composed of Si6.5-7.5%, Mg0.25-0.45%, Fe≤0.20%;But, it is after T6 heat treatment, tensile strength > 250MPa, and elongation percentage reaches 5%, not wants yield strength Ask;This material cannot meet the cylinder cap product design performance requirement that the new techniques such as TC, GDI, VVT are integrated.
CN103540812A discloses " a kind of Aluminum alloy material for engine cylinder cover and preparation method thereof ", wherein electromotor The composition of cylinder cap aluminum alloy materials is configured to by mass percentage: Si7.5%, Mg0.35%, Cu0.5-1.5%, Ni0.7- 2.3%, Mn0.2-0.8%, Fe0.3-0.9%, surplus is Al.Its preparation method, according to the following steps operation: weigh work by proportional quantity Industry fine aluminium, silicon metal, pure nickel, Al-Cu50% intermediate alloy, Al-Fe20% intermediate alloy and Al-Mn15% intermediate alloy, by upper State each raw material to add in crucible electrical resistance furnace, be warming up to 850 DEG C until all melting in molten condition, be then cooled to 730-750 DEG C, with the Mg of bell jar press-in proportional quantity, after stirring, stand 20min;Add compound microcosmic salt alterant, after stirring in 730-750 DEG C of insulation stands 20min;It is subsequently added degasser hexachlorethane, stands in 730-750 DEG C of insulation after stirring 20min;After taking off removing dross, aluminium alloy is poured in the mould of preheating, take out after cooling, use T6 Technology for Heating Processing to carry out at heat Aluminum alloy materials is obtained after reason.Compared with existing aluminium alloy cylinder cover material, its room temperature (20 DEG C) tensile strength keeps not substantially Become, and Testing Tensile Strength at Elevated Temperature (300 DEG C) significantly improves.Certainly, this is a good try of art.
Summary of the invention
It is an object of the invention to provide a kind of aluminium alloy for casting engine cylinder cover, it is after T6 heat treatment, tension Intensity reaches 305-325MPa, and yield strength reaches 240-260MPa, and hardness reaches 90-110HBS, and elongation percentage reaches 6%;By force Degree, toughness all disclosure satisfy that the new technique integrated engine cylinder cap properties of product requirements such as TC, GDI, VVT.
The present invention also provides for the preparation method of above-mentioned a kind of aluminium alloy for casting engine cylinder cover.
It is an object of the invention to be achieved through the following technical solutions:
A kind of aluminium alloy (Al-Si-Mg-Ti-Sr system) for casting engine cylinder cover, is characterized in that, the matter of al alloy component Amount percentage ratio is: the Mg of the Si of 6.5-7.5%, 0.25-0.45%, the Ti of the Fe of≤0.17%, 0.08-0.25%, 0.005- The Sr of 0.015%, remaining is Al.
The preparation method of a kind of aluminium alloy for casting engine cylinder cover, is characterized in that, comprise the following steps:
The first step, is prepared in the middle of fine aluminium ingot (commercial-purity aluminium), pure silicon, pure magnesium, aluminum titanium by the mass percent requirement of mentioned component Alloy, aluminium-strontium master alloy;
Second step, the fine aluminium ingot, the pure silicon that prepare in the addition first step in crucible furnace are heated to 760 ± 10 DEG C of fusings;
3rd step, after added fine aluminium ingot, pure silicon have all melted, in the middle of pure magnesium ready in the first step, aluminum titanium Alloy bell jar is pressed into bottom aluminum, silicon solution, and temperature controls to carry out alloying between 810-860 DEG C;
4th step, after alloying completes, controls temperature between 740 ± 10 DEG C, adds ready aluminum strontium in the first step Intermediate alloy AlSr, as alterant;
5th step, is passed through the purity high pure nitrogen not less than 99.997% and carries out degasification, and the degasification time is 20-30min;Meanwhile, press The 0.2-0.5% of aluminium alloy weight adds coverture;
6th step, after having ventilated, skims after standing 10-15min;
7th step, pours in the mould of preheating by aluminium alloy, takes out after cooling, obtains the aluminum for casting engine cylinder cover and closes Gold.
Beneficial effects of the present invention is as follows:
(1) owing to the addition of the Ti alloy of 0.08-0.25%, the TiAl of formation3Intermetallic compound, when this material is crystallization Heterogeneous necleus, size is small and large number of, Dispersed precipitate, plays the effect of refinement cast sturcture, improves micro-group of alloy Knit structure, improve intensity and elongation percentage.
(2) owing to the addition of the Sr alloy of 0.002-0.015%, α dendritic growth being had significant impact, Sr can make α dendrite Quantity increases, and dendrite when not going bad can be made substantially to shorten little, and secondary dendrite also obtains improvement and diminishes, through heat After process, silicon is tiny point-like or spherical, thus ensure that Mg2The effect of Si strengthening body and the plasticity of aluminum substrate are filled Distribution is waved, thus improves the performance of aluminium alloy.
Eutectic Si in Cast aluminium alloy gold is thick needle-like or lamellar, whole Al matrix is played dissection, can show Write intensity and the toughness reducing product.Rotten is exactly that the shape of these thick needle-likes or lamellar eutectic Si is become spherical or connect Subsphaeroidal, thus reduce its dissection to Al matrix, improve product strength.
(3) aluminium alloy that the present invention provides, after T6 heat treatment, tensile strength reaches 305-325MPa, and yield strength reaches 240-260MPa, hardness reaches 90-110HBS, and elongation percentage reaches 6%;Breach similar trade mark Cast aluminium alloy gold comprehensive mechanical Bottleneck that can not be high, its high intensity, high tenacity disclosure satisfy that the new technique integrated engine cylinder cap properties of product such as TC, GDI, VVT Requirement.
Accompanying drawing explanation
Fig. 1 is the aluminium alloy micostructure structure chart (Eutectic Silicon in Al-Si Cast Alloys of visible obvious bodkin shape) not adding strontium alloy;
Fig. 2 is that (visible tissue substantially refines the microstructure figure after T6 heat treatment of the aluminium alloy after adding strontium alloy, bodkin The Eutectic Silicon in Al-Si Cast Alloys of shape has turned into rod-short or point-like, and alloy phase Dispersed precipitate is in the base).
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described further.
Embodiment 1:
The first step, prepares fine aluminium ingot 624Kg, pure silicon 49Kg, pure magnesium 2.5Kg, aluminum titanium intermediate alloy 23.8Kg, aluminium-strontium master alloy 0.7Kg, raw material gross weight 700Kg.
Second step, the fine aluminium ingot, the pure silicon that prepare in the addition first step in crucible furnace are heated to 760 DEG C ± 10 DEG C fusings;
3rd step, after added fine aluminium ingot, pure silicon have all melted, in the middle of pure magnesium ready in the first step, aluminum titanium Alloy bell jar is pressed into bottom aluminum, silicon solution, controls temperature to carry out alloying at about 860 DEG C.
4th step, after alloying completes, controls between 740 DEG C ± 10 DEG C by temperature, adds in the first step and is ready to Aluminium-strontium master alloy AlSr, as alterant;
5th step, is passed through the purity high pure nitrogen not less than 99.997% and carries out degasification, and the degasification time is 25min;Meanwhile, by closing The 0.2-0.5% of gold liquid weight adds coverture, to reduce inspiration capacity and the oxidation of aluminium alloy;
6th step, after having ventilated, skims after standing 15min;
7th step, pours in the mould of preheating by aluminium alloy, takes out after cooling, obtains the aluminum for casting engine cylinder cover and closes Gold.
Obtain the aluminium alloy for casting engine cylinder cover;The mass percent of its composition is: Si7.10%, Mg0.36%, Fe0.11%, Ti0.17%, Sr0.010%, surplus Al;This aluminium alloy is after T6 heat treatment, and yield strength is 248MPa, and tension is strong Degree is 316MPa, and hardness is 105HBS, and elongation percentage is 6.8%.
Embodiment 2:
The first step, prepares fine aluminium ingot 612Kg, pure silicon 52Kg, pure magnesium 3Kg, aluminum titanium intermediate alloy 32Kg, aluminium-strontium master alloy 1Kg, Raw material gross weight 700Kg.
Second step, the fine aluminium ingot, the pure silicon that prepare in the addition first step in crucible furnace are heated to 760 DEG C ± 10 DEG C fusings;
3rd step, after added fine aluminium ingot, pure silicon have all melted, in the middle of pure magnesium ready in the first step, aluminum titanium Alloy bell jar is pressed into bottom aluminum, silicon solution, controls temperature to carry out alloying at about 810 DEG C.
4th step, after alloying completes, controls between 740 DEG C ± 10 DEG C by temperature, adds in the first step and is ready to Aluminium-strontium master alloy AlSr, as alterant;
5th step, is passed through the purity high pure nitrogen not less than 99.997% and carries out degasification, and the degasification time is 25min;Meanwhile, by closing The 0.2-0.5% of gold liquid weight adds coverture, to reduce inspiration capacity and the oxidation of aluminium alloy;
6th step, after having ventilated, skims after standing 15min;
7th step, pours in the mould of preheating by aluminium alloy, takes out after cooling, obtains the aluminum for casting engine cylinder cover and closes Gold.
Obtain the aluminium alloy for casting engine cylinder cover;The mass percent of its composition is: Si7.43%, Mg0.43%, Fe0.12%, Ti0.23%, Sr0.014%, surplus Al;This aluminium alloy is after T6 heat treatment, and yield strength is 251MPa, and tension is strong Degree is 315MPa, and hardness is 106HBS, and elongation percentage is 6.8%.
Embodiment 3:
The first step, prepares fine aluminium ingot 639.5Kg, pure silicon 46Kg, pure magnesium 2Kg, aluminum titanium intermediate alloy 12Kg, aluminium-strontium master alloy 0.5Kg, raw material gross weight 700Kg.
Second step, the fine aluminium ingot, the pure silicon that prepare in the addition first step in crucible furnace are heated to 760 ± 10 DEG C of fusings;
3rd step, after added fine aluminium ingot, pure silicon have all melted, in the middle of pure magnesium ready in the first step, aluminum titanium Alloy bell jar is pressed into bottom aluminum, silicon solution, controls temperature to carry out alloying at about 840 DEG C.
4th step, after alloying completes, controls between 740 DEG C ± 10 DEG C by temperature, adds in the first step and is ready to Aluminium-strontium master alloy AlSr, as alterant;
5th step, is passed through the purity high pure nitrogen not less than 99.997% and carries out degasification, and the degasification time is 25min;Meanwhile, by closing The 0.2-0.5% of gold liquid weight adds coverture, to reduce inspiration capacity and the oxidation of aluminium alloy;
6th step, after having ventilated, skims after standing 15min;
7th step, pours in the mould of preheating by aluminium alloy, takes out after cooling, obtains the aluminum for casting engine cylinder cover and closes Gold.
Obtain the aluminium alloy for casting engine cylinder cover;The mass percent of its composition is: Si6.57%, Mg0.28%, Fe0.12%, Ti0.086%, Sr0.0071%, surplus Al;This aluminium alloy is after T6 heat treatment, and yield strength is 249MPa, tension Intensity is 314MPa, and hardness is 105HBS, and elongation percentage is 6.7%.
The trade mark of coverture described in three above embodiment is KL-FG, for Xuzhou Kun Long metal material company limited Product;Also may select the coverture of other trade mark.

Claims (2)

1. for casting an aluminium alloy for engine cylinder cover, it is characterized in that, the mass percent of al alloy component is: 6.5- The Mg of the Si of 7.5%, 0.25-0.45%, the Sr of the Ti of the Fe of≤0.17%, 0.08-0.25%, 0.005-0.015%, remaining is Al。
The preparation method of a kind of aluminium alloy for casting engine cylinder cover, is characterized in that, including with Lower step:
The first step, is prepared in the middle of fine aluminium ingot (commercial-purity aluminium), pure silicon, pure magnesium, aluminum titanium by the mass percent requirement of mentioned component Alloy, aluminium-strontium master alloy;
Second step, the fine aluminium ingot, the pure silicon that prepare in the addition first step in crucible furnace are heated to 760 ± 10 DEG C of fusings;
3rd step, after added fine aluminium ingot, pure silicon have all melted, in the middle of pure magnesium ready in the first step, aluminum titanium Alloy bell jar is pressed into bottom aluminum, silicon solution, and temperature controls to carry out alloying between 810-860 DEG C;
4th step, after alloying completes, controls temperature between 740 ± 10 DEG C, adds ready aluminum strontium in the first step Intermediate alloy AlSr, as alterant;
5th step, is passed through the purity high pure nitrogen not less than 99.997% and carries out degasification, and the degasification time is 20-30min;Meanwhile, press The 0.2-0.5% of aluminium alloy weight adds coverture;
6th step, after having ventilated, skims after standing 10-15min;
7th step, pours in the mould of preheating by aluminium alloy, takes out after cooling, obtains the aluminum for casting engine cylinder cover and closes Gold.
CN201610720595.7A 2016-08-25 2016-08-25 A kind of for aluminium alloy casting engine cylinder cover and preparation method thereof Pending CN106086490A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110260515A (en) * 2019-05-22 2019-09-20 程银萍 Condensation gas boiler heat exchanger, heat exchanger alloy and boiler
CN115261685A (en) * 2022-08-10 2022-11-01 中南大学 Cast aluminum-silicon-magnesium alloy for automobile and preparation method thereof

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CN103341744A (en) * 2013-07-10 2013-10-09 江苏东方龙机车集团有限公司 Automobile wheel hub machining method
CN105525159A (en) * 2014-09-29 2016-04-27 温兴琴 A357 aluminum alloy material containing alterant Sr and Ti and preparation method thereof
CN105671379A (en) * 2016-03-10 2016-06-15 徐杰 High-silicon aluminum alloy cylinder jacket material and preparation method thereof

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
US20040011437A1 (en) * 2002-02-28 2004-01-22 Lin Jen C. AI-Si-Mg-Mn casting alloy and method
CN101644203A (en) * 2009-08-21 2010-02-10 重庆长安汽车股份有限公司 Aluminium casting alloy cylinder cap
CN103341744A (en) * 2013-07-10 2013-10-09 江苏东方龙机车集团有限公司 Automobile wheel hub machining method
CN105525159A (en) * 2014-09-29 2016-04-27 温兴琴 A357 aluminum alloy material containing alterant Sr and Ti and preparation method thereof
CN105671379A (en) * 2016-03-10 2016-06-15 徐杰 High-silicon aluminum alloy cylinder jacket material and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110260515A (en) * 2019-05-22 2019-09-20 程银萍 Condensation gas boiler heat exchanger, heat exchanger alloy and boiler
CN110260515B (en) * 2019-05-22 2024-10-18 程银萍 Condensing gas boiler heat exchanger, alloy for heat exchanger and boiler
CN115261685A (en) * 2022-08-10 2022-11-01 中南大学 Cast aluminum-silicon-magnesium alloy for automobile and preparation method thereof

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Application publication date: 20161109