CN106086263A - A kind of collaborative hanging method of blast furnace cooling stave - Google Patents
A kind of collaborative hanging method of blast furnace cooling stave Download PDFInfo
- Publication number
- CN106086263A CN106086263A CN201610631905.8A CN201610631905A CN106086263A CN 106086263 A CN106086263 A CN 106086263A CN 201610631905 A CN201610631905 A CN 201610631905A CN 106086263 A CN106086263 A CN 106086263A
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- blast furnace
- stove
- cooling stave
- furnace cooling
- coaster
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- 238000001816 cooling Methods 0.000 title claims abstract description 87
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000009434 installation Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000007689 inspection Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000011900 installation process Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 240000009087 Crescentia cujete Species 0.000 description 1
- 235000005983 Crescentia cujete Nutrition 0.000 description 1
- 235000009797 Lagenaria vulgaris Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/10—Cooling; Devices therefor
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Blast Furnaces (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The collaborative hanging method of a kind of blast furnace cooling stave, belongs to blast furnace cooling stave and installs and repair method technical field, for blast furnace cooling stave carries out maintenance lifting.Its technical scheme is: the present invention is respectively provided with top hoist and layback hoist engine at blast furnace roof and stokehold, utilize top hoist and coaster by blast furnace cooling stave traction to stove, in layback hoist engine and stove, draw blast furnace cooling stave with chain block, the outer chain block of stove be fixed installation to mount point, contact in installation process uses wireless connections mode, keeps in touch unobstructed.The present invention is the innovation of blast furnace cooling stave mounting technique, uses simple apparatus to solve the difficult problem lifting blast furnace cooling stave in medium and small blast furnace keeps in repair not solved for a long time.The present invention can be not required to remove furnace top equipment to reduce traditional work mode crane, to arrange the facility expenses such as auxiliary ring beam, reduce operating personnel's labor intensity, operating flexibility, and safety is high, is effectively increased working performance.
Description
Technical field
The present invention relates to a kind of method that blast furnace cooling stave is carried out maintenance lifting, belong to blast furnace cooling stave and install and maintenance
Method and technology field.
Background technology
Changing the important content that blast furnace cooling stave is blast furnace maintenance, the method changing blast furnace cooling stave at present mainly has following
Two kinds: one is to use the hanging device such as crane, tower crane directly to lift blast furnace cooling stave to be replaced, and another kind is in blast furnace
Annular electric hoist beam is installed construct.During first method construction, it is necessary to furnace top equipment is removed so that furnace roof does not has obstacle
Thing;Second method is applicable to large blast furnace, and preparation is complicated, assist material consumption costly, and small furnace is due to stove
Interior space is the narrowest and small, the problem that there is constructional difficulties.
When changing blast furnace cooling stave due to blast furnace, if furnace top equipment is not removed or furnace roof has barrier, the most not
The equipment such as general use crane, tower crane can be taked to be mounted directly method, and install the arrangement and method for construction of annular electric hoist beam for
Small blast furnace is not suitable for, and the most small-sized blast furnace changes the method that blast furnace cooling stave is not suitable for, and becomes blast furnace dimension
Repair and medium-term and long-term do not put the axe in the helve, directly affects blast furnace maintenance construction.
Summary of the invention
The technical problem to be solved is to provide the collaborative hanging method of a kind of blast furnace cooling stave, and this working in coordination with is hung
Blast furnace cooling stave, by laying hanging apparatus in stove, outside stove respectively, can be lifted by dress method easily, is not required to remove
Furnace top equipment, operating flexibility, safety is high, can alleviate operating personnel's labor intensity, be effectively improved working performance.
The technical scheme solving above-mentioned technical problem is:
A kind of collaborative hanging method of blast furnace cooling stave, its employing following steps is carried out:
A. installing inspection platform in blast furnace, the diameter of inspection platform matches with furnace shell internal diameter, installs furnace roof volume at blast furnace roof
Raise machine, furnace roof coaster, layback hoist engine is installed outside State of Blast Furnace, the outer coaster of stove is installed outside State of Blast Furnace, pacifies in State of Blast Furnace
Coaster in shove charge, the steel wire rope of layback hoist engine is connected with coaster in stove by the outer coaster of stove, installs in stove in State of Blast Furnace
Chain block, installs the outer chain block of stove outside State of Blast Furnace;
B. top hoist and furnace roof coaster is used to hang in blast furnace by one piece of blast furnace cooling stave from furnace roof, by layback hoist engine
Steel wire rope is connected with the blast furnace cooling stave hung in by coaster in stove outer coaster, stove, then starts layback hoist engine by blast furnace
Cooling wall traction is to position to be installed;
C. use chain block lifting blast furnace cooling stave in stove, then unclamp top hoist and the steel wire rope of layback hoist engine;
D. use the outer chain block of two stoves through the cooling wall water pipe hole on blast furnace furnace wall and cooling wall bolt outside blast furnace
The parallel pulling in hole blast furnace cooling stave, the cooling water pipe of blast furnace cooling stave is solid by cooling wall bolt hole after entering cooling wall water pipe hole
Determine blast furnace cooling stave;
E., in next block blast furnace cooling stave entrance State of Blast Furnace is drawn in top hoist lifting, step b, step c, step d are repeated, will
Next block blast furnace cooling stave is installed and is put in place, completes one by one blast furnace cooling stave integral installation according to above-mentioned steps.
The collaborative hanging method of above-mentioned blast furnace cooling stave, in the stove in State of Blast Furnace in described step a, coaster has 4, point
Not being arranged on the circumference of blast furnace inwall, their spacing is equal.
The collaborative hanging method of above-mentioned blast furnace cooling stave, in the stove in State of Blast Furnace in described step a, chain block is many
Individual, they lay respectively at above the installation site of every piece of blast furnace cooling stave, and the outer chain block of the stove installed outside State of Blast Furnace is respectively
Relative with the cooling wall water pipe hole of every piece of blast furnace cooling stave and cooling wall bolt hole.
The collaborative hanging method of above-mentioned blast furnace cooling stave, puts down with the outer different work of blast furnace in operating personnel is scattered in blast furnace
Platform, operating personnel uses radio communication contact information to keep in touch at any time, it is ensured that operation is smooth and easy.
The invention has the beneficial effects as follows:
The present invention is respectively provided with top hoist and layback hoist engine at blast furnace roof and stokehold, utilizes top hoist and coaster
By in blast furnace cooling stave traction to stove, in layback hoist engine and stove, draw blast furnace cold with chain block, the outer chain block of stove
But wall to mount point is fixed installation, and the contact in installation process uses wireless connections mode, keeps in touch unobstructed.
The present invention is the innovation of blast furnace cooling stave mounting technique, use simple apparatus to solve for a long time not solve
Medium and small blast furnace maintenance lifts a difficult problem for blast furnace cooling stave.The present invention can be to reduce traditional work mode crane, to arrange subring
The facility expenses such as beam, are not required to remove furnace top equipment, reduce operating personnel's labor intensity, operating flexibility, and safety is high, is effectively improved
Working performance.
Accompanying drawing explanation
Fig. 1 is the lifting schematic diagram of the blast furnace cooling stave of the present invention;
Fig. 2 is the traction scheme of installation of the blast furnace cooling stave of the present invention.
In figure, labelling is as follows: coaster 4, stove outer coaster 5, stove in top hoist 1, furnace roof coaster 2, layback hoist engine 3, stove
Chain block 10, stove outer chain block 11, blast furnace in shell 6, inspection platform 7, cooling wall water pipe hole 8, cooling wall bolt hole 9, stove
Cooling wall 12.
Detailed description of the invention
Showing in figure, the present invention uses following steps to carry out:
The first step, installs lifting and pulling equipment
First inspection platform 7 in installing blast furnace, the diameter dimension of inspection platform 7 need to determine according to furnace shell 6 inside diameter, with stove
Shell 6 internal diameter matches.
Then at blast furnace roof, top hoist 1, furnace roof coaster 2 are installed, furnace top equipment during installation, need not be removed.
Layback hoist engine 3 and the outer coaster 5 of stove are installed outside State of Blast Furnace again, coaster 4 in stove, layback are installed in State of Blast Furnace
The steel wire rope of hoist engine 3 is connected with coaster in stove 4 by the outer coaster 5 of stove.In stove, coaster 4 has 4, is separately mounted in blast furnace
On the circumference of wall, their spacing is equal.
Chain block 10 in stove is finally installed in State of Blast Furnace, the outer chain block 11 of stove is installed outside State of Blast Furnace.Hands in stove
Drawing calabash 10 for multiple, they lay respectively at above the installation site of every piece of blast furnace cooling stave 12, and the outer chain block 11 of stove is respectively
Relative with the cooling wall water pipe hole 8 of every piece of blast furnace cooling stave 12 and cooling wall bolt hole 9.
Second step, lifts blast furnace cooling stave 12
Use top hoist 1 and furnace roof coaster 2 to hang in blast furnace by one piece of blast furnace cooling stave 12 from furnace roof, then layback is rolled up
The steel wire rope raising machine 3 is connected with the blast furnace cooling stave 12 hung in by coaster 4 in stove outer coaster 5, stove, starts layback hoist engine
Blast furnace cooling stave 12 is drawn to position to be installed by 3.
3rd step, draws, fixes blast furnace cooling stave 12
In using stove, chain block 10 lifts blast furnace cooling stave 12, then unclamps top hoist 1 and the steel wire of layback hoist engine 3
Rope.Use the outer chain block 11 of two stoves through the cooling wall water pipe hole 8 on blast furnace furnace wall and cooling wall bolt outside blast furnace
The parallel pulling in hole 9 blast furnace cooling stave 12, the cooling water pipe of blast furnace cooling stave 12 passes through cooling wall spiral shell after entering cooling wall water pipe hole 8
Keyhole 9 fixes blast furnace cooling stave 12.
4th step, repeats above-mentioned lifting and traction installation steps, installs whole blast furnace cooling stave 12 one by one.
In above-mentioned installation exercise, operating personnel is different work platform outer with blast furnace in being scattered in blast furnace, and operating personnel makes
Keep in touch at any time by radio communication contact information, it is ensured that operation is smooth and easy.
Claims (4)
1. the collaborative hanging method of a blast furnace cooling stave, it is characterised in that: it uses following steps to carry out:
A. installing inspection platform (7) in blast furnace, the diameter of inspection platform (7) matches with furnace shell (6) internal diameter, pacifies at blast furnace roof
Dress top hoist (1), furnace roof coaster (2), install layback hoist engine (3) outside State of Blast Furnace, install outside stove outside State of Blast Furnace
Coaster (5), installs coaster (4) in stove in State of Blast Furnace, and the steel wire rope of layback hoist engine (3) is by the outer coaster (5) of stove and stove
Coaster (4) is connected, and installs chain block (10) in stove in State of Blast Furnace, installs the outer chain block (11) of stove outside State of Blast Furnace;
B. top hoist (1) and furnace roof coaster (2) is used to hang in blast furnace from furnace roof, by side by one piece of blast furnace cooling stave (12)
The steel wire rope drawing hoist engine (3) is connected, so with the blast furnace cooling stave (12) hung in by coaster (4) in stove outer coaster (5), stove
Rear startup layback hoist engine (3) is by blast furnace cooling stave (12) traction extremely position to be installed;
C. use chain block (10) lifting blast furnace cooling stave (12) in stove, then unclamp top hoist (1) and layback elevator
The steel wire rope of machine (3);
D. use the outer chain block (11) of two stoves through the cooling wall water pipe hole (8) on blast furnace furnace wall and cooling outside blast furnace
Wall bolt hole (9) parallel pulling blast furnace cooling stave (12), the cooling water pipe of blast furnace cooling stave (12) enters cooling wall water pipe hole
(8), then by the fixing blast furnace cooling stave (12) of cooling wall bolt hole (9);
E. top hoist (1) lifting is drawn next block blast furnace cooling stave (12) and is entered in State of Blast Furnace, repeat step b, step c,
Step d, installs next block blast furnace cooling stave (12) and puts in place, complete according to above-mentioned steps blast furnace cooling stave (12) overall one by one
Install.
The collaborative hanging method of blast furnace cooling stave the most according to claim 1, it is characterised in that: the height in described step a
In stove in stove stove, coaster (4) has 4, is separately mounted on the circumference of blast furnace inwall, and their spacing is equal.
The collaborative hanging method of blast furnace cooling stave the most according to claim 2, it is characterised in that: the height in described step a
In stove in stove stove, chain block (10) is multiple, and they lay respectively at above the installation site of every piece of blast furnace cooling stave (12),
The outer chain block (11) of stove installed outside State of Blast Furnace respectively with the cooling wall water pipe hole (8) of every piece of blast furnace cooling stave (12) and cold
But wall bolt hole (9) is relative.
The collaborative hanging method of blast furnace cooling stave the most according to claim 3, it is characterised in that: operating personnel is scattered in height
Different work platform outer with blast furnace in stove, operating personnel uses radio communication contact information to keep in touch at any time, it is ensured that operation is suitable
Freely.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610631905.8A CN106086263B (en) | 2016-08-04 | 2016-08-04 | A kind of collaboration hanging method of blast furnace cooling stave |
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CN201610631905.8A CN106086263B (en) | 2016-08-04 | 2016-08-04 | A kind of collaboration hanging method of blast furnace cooling stave |
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Publication Number | Publication Date |
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CN106086263A true CN106086263A (en) | 2016-11-09 |
CN106086263B CN106086263B (en) | 2018-04-13 |
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CN201610631905.8A Expired - Fee Related CN106086263B (en) | 2016-08-04 | 2016-08-04 | A kind of collaboration hanging method of blast furnace cooling stave |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107686055A (en) * | 2017-08-31 | 2018-02-13 | 中国二十二冶集团有限公司 | Blast-furnace body builds interior hanging method by laying bricks or stones and realizes the Lift-on/Lift-off System of this method |
CN107699650A (en) * | 2017-11-28 | 2018-02-16 | 武汉钢铁有限公司 | A kind of installation method of blast furnace cooling stave |
CN108384909A (en) * | 2018-04-17 | 2018-08-10 | 中冶天工集团天津有限公司 | A kind of blast furnace cooling stave mounting device and its application method |
CN113564289A (en) * | 2021-06-21 | 2021-10-29 | 中国三冶集团有限公司 | Installation method of large bulk boiler water-cooled wall |
CN114507773A (en) * | 2020-11-15 | 2022-05-17 | 上海梅山钢铁股份有限公司 | Online quick replacement method for W-shaped radiant tube of continuous annealing furnace |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103266192A (en) * | 2013-05-17 | 2013-08-28 | 中国十七冶集团有限公司 | Hoisting method for replacing cooling wall in overhauling of blast furnace |
-
2016
- 2016-08-04 CN CN201610631905.8A patent/CN106086263B/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103266192A (en) * | 2013-05-17 | 2013-08-28 | 中国十七冶集团有限公司 | Hoisting method for replacing cooling wall in overhauling of blast furnace |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107686055A (en) * | 2017-08-31 | 2018-02-13 | 中国二十二冶集团有限公司 | Blast-furnace body builds interior hanging method by laying bricks or stones and realizes the Lift-on/Lift-off System of this method |
CN107699650A (en) * | 2017-11-28 | 2018-02-16 | 武汉钢铁有限公司 | A kind of installation method of blast furnace cooling stave |
CN108384909A (en) * | 2018-04-17 | 2018-08-10 | 中冶天工集团天津有限公司 | A kind of blast furnace cooling stave mounting device and its application method |
CN108384909B (en) * | 2018-04-17 | 2023-09-08 | 中冶天工集团天津有限公司 | Blast furnace cooling wall mounting device and application method thereof |
CN114507773A (en) * | 2020-11-15 | 2022-05-17 | 上海梅山钢铁股份有限公司 | Online quick replacement method for W-shaped radiant tube of continuous annealing furnace |
CN113564289A (en) * | 2021-06-21 | 2021-10-29 | 中国三冶集团有限公司 | Installation method of large bulk boiler water-cooled wall |
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CN106086263B (en) | 2018-04-13 |
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Granted publication date: 20180413 |