CN204224123U - A kind of suspension hoisting device installing base husband Saite stove - Google Patents

A kind of suspension hoisting device installing base husband Saite stove Download PDF

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Publication number
CN204224123U
CN204224123U CN201420653165.4U CN201420653165U CN204224123U CN 204224123 U CN204224123 U CN 204224123U CN 201420653165 U CN201420653165 U CN 201420653165U CN 204224123 U CN204224123 U CN 204224123U
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fixed
pulley
wire rope
suspension
furnace
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张书伟
蔡平涛
钟应龙
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SECOND ENGINEERING Co Ltd OF 23TH METALLURGICAL CONSTRUCTION GROUP MINMETALS
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SECOND ENGINEERING Co Ltd OF 23TH METALLURGICAL CONSTRUCTION GROUP MINMETALS
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Abstract

本实用新型提供一种安装基夫赛特炉用的悬索式起重装置,它包括有卷扬机、牵引钢丝绳、悬索、滑轮机构、起重钢丝绳、固定架,其中,固定架为两组,分别位于待装炉的两侧,固定钢丝绳一端与固定架顶部连接,另一端向固定架外下方倾斜固定在地面上;两组固定架之间通过悬索连接;悬索上设有滑轮机构,起重钢丝绳一端穿过其中一组固定架上的滑轮后倾斜向下固定在地面上,另一端依次绕过滑轮机构和另一组固定架上的转向轮后与卷扬机连接,然后再返回绕过相应的转向轮以及滑轮机构后和吊钩连接。本方案实用性和可操作性强,经工程应用实例证明,能够保证工程质量与安全,符合国家节能和环保要求,能提高施工效率,降低工程成本,值得推广应用。

The utility model provides a suspension type hoisting device for installing a Kiefset furnace, which includes a hoist, a traction wire rope, a suspension cable, a pulley mechanism, a lifting wire rope, and a fixing frame, wherein the fixing frames are divided into two groups, respectively Located on both sides of the furnace to be installed, one end of the fixed wire rope is connected to the top of the fixed frame, and the other end is fixed on the ground inclined to the outside of the fixed frame; the two sets of fixed frames are connected by a suspension cable; One end of the heavy steel wire rope passes through the pulleys on one set of fixed frames and is fixed on the ground obliquely downward. The steering wheel and the pulley mechanism are connected with the hook. This scheme has strong practicability and operability. It is proved by engineering application examples that it can guarantee the quality and safety of the project, meet the national energy conservation and environmental protection requirements, improve construction efficiency, and reduce engineering costs. It is worthy of popularization and application.

Description

一种安装基夫赛特炉用的悬索式起重装置A Suspension Lifting Device for Installing Kifset Furnace

技术领域 technical field

本实用新型涉及起重装置,尤其是指一种安装基夫赛特炉用的悬索式起重装置。 The utility model relates to a hoisting device, in particular to a suspension type hoisting device for installing a Kifset furnace.

背景技术 Background technique

基夫赛特直接炼铅技术,符合综合利用资源、节约能源和有色金属清洁生产的目标,为我国铅冶炼彻底取消鼓风炉还原熔炼工艺开辟了新的方向。这种炉的施工特点是炉子坐落在在钢筋砼框架厂房内,基夫赛特炉结构构件多、散件吊装多,场地狭窄,安装难度大,各种结构构件控制尺寸难度大,检测配合要求高,施工工艺确定难度大。 Kifset's direct lead smelting technology is in line with the goals of comprehensive utilization of resources, energy conservation and clean production of non-ferrous metals, and it has opened up a new direction for my country's lead smelting to completely cancel the blast furnace reduction smelting process. The construction characteristics of this kind of furnace are that the furnace is located in the reinforced concrete frame factory building, the Kifset furnace has many structural components, many parts are hoisted, the site is narrow, the installation is difficult, the size of various structural components is difficult to control, and the detection and coordination requirements are high. , It is difficult to determine the construction process.

发明内容 Contents of the invention

本实用新型的目的在于提供一种安装基夫赛特炉用的施工效率高、工程成本低、不受场地和地形限制的悬索式起重装置。 The purpose of the utility model is to provide a suspension type hoisting device for installing a Kifset furnace, which has high construction efficiency, low engineering cost, and is not limited by the site and terrain.

为实现上述目的,本实用新型所提供的技术方案为:一种安装基夫赛特炉用的悬索式起重装置,它包括有卷扬机、牵引钢丝绳、悬索、滑轮机构、起重钢丝绳、固定架,其中,固定架为两组,分别位于待装炉的两侧,固定钢丝绳一端与固定架顶部连接,另一端向固定架外下方倾斜固定在地面上;两组固定架之间通过悬索连接;悬索上设有滑轮机构,起重钢丝绳一端穿过其中一组固定架上的滑轮后倾斜向下固定在地面上,另一端依次绕过滑轮机构和另一组固定架上的转向轮后与卷扬机连接,然后再返回绕过相应的转向轮以及滑轮机构后和吊钩连接。 In order to achieve the above purpose, the technical solution provided by the utility model is: a suspension type hoisting device for installing the Kifset furnace, which includes a hoist, a traction wire rope, a suspension cable, a pulley mechanism, a hoisting wire rope, a fixed There are two sets of fixed frames, which are respectively located on both sides of the furnace to be installed. One end of the fixed steel wire rope is connected to the top of the fixed frame, and the other end is inclined to the outside of the fixed frame and fixed on the ground; the two sets of fixed frames are connected by a suspension cable Connection; there is a pulley mechanism on the suspension cable, one end of the lifting wire rope passes through the pulleys on one set of fixed frames and then tilts down to fix it on the ground, and the other end goes around the pulley mechanism and the steering wheel on the other set of fixed frames in turn Finally, it is connected with the hoist, and then returns to connect with the hook after bypassing the corresponding steering wheel and the pulley mechanism.

所述的滑轮机构包括有滑轮座、侧拉环、顶轮、滑轮组,其中,顶轮位于滑轮座上部,滑轮座通过顶轮安装在悬索上,滑轮座两侧设有侧拉环,滑轮座板面上设有滑轮组。 The pulley mechanism includes a pulley seat, a side pull ring, a top pulley, and a pulley block, wherein the top pulley is located on the upper part of the pulley seat, and the pulley seat is installed on the suspension cable through the top pulley, and side pull rings are arranged on both sides of the pulley seat. A block of pulleys is arranged on the seat plate.

所述的起重钢丝绳绕过吊钩上的滑轮后固定在滑轮机构上。 The lifting wire rope is fixed on the pulley mechanism after passing around the pulley on the hook.

本方案实用性和可操作性强,经工程应用实例证明,能够保证工程质量与安全,符合国家节能和环保要求,能提高施工效率,降低工程成本,值得推广应用。采用悬索(缆索)式起重方法进行设备吊装,不受场地、地形限制,即可吊装又可沿走线钢索运输设备构件,成本低廉、效率高、适用范围广,通用于钢筋砼框架结构厂房及钢结构厂房内直接炼铅的基夫赛特炉施工,随着国内有色冶炼行业直接炼铅技术的广泛应用,使用方案应用前景广阔。 This scheme has strong practicability and operability. It is proved by engineering application examples that it can guarantee the quality and safety of the project, meet the national energy conservation and environmental protection requirements, improve construction efficiency, and reduce engineering costs. It is worthy of popularization and application. Suspension cable (cable) lifting method is used for equipment hoisting, which is not limited by the site and terrain. It can be hoisted and transported equipment components along the wire cable. It has low cost, high efficiency and wide application range. It is generally used in reinforced concrete frames. The construction of Kiefset furnace for direct lead smelting in structural workshops and steel structural workshops, with the wide application of direct lead smelting technology in the domestic non-ferrous smelting industry, the application of the scheme has broad application prospects.

附图说明 Description of drawings

图1为本实用新型整体原理图。 Fig. 1 is the overall schematic diagram of the utility model.

图2为本实用新型的滑轮机构示意图。 Fig. 2 is a schematic diagram of the pulley mechanism of the present invention.

具体实施方式 Detailed ways

下面结合所有附图对本实用新型作进一步说明,本实用新型的较佳实施例为:参见附图1和附图2,本实施例所述安装基夫赛特炉用的悬索式起重装置包括有卷扬机1、牵引钢丝绳2、悬索3、滑轮机构12、起重钢丝绳4、固定架5,其中,固定架5为两组,分别位于待装炉的两侧,固定钢丝绳6一端与固定架5顶部连接,另一端向固定架外下方倾斜固定在地面上;两组固定架5之间通过悬索3连接;悬索3上设有滑轮机构12,起重钢丝绳4一端穿过其中一组固定架5上的滑轮后倾斜向下固定在地面上,另一端依次绕过滑轮机构12和另一组固定架5上的转向轮后与卷扬机1连接,然后再返回绕过相应的转向轮以及滑轮机构12后和吊钩11连接。所述的滑轮机构12包括有滑轮座7、侧拉环8、顶轮9、滑轮组10,其中,顶轮9位于滑轮座7上部,滑轮座7通过顶轮9安装在悬索3上,滑轮座7两侧设有侧拉环8,滑轮座7板面上设有滑轮组10。起重钢丝绳4绕过吊钩11上的滑轮后固定在滑轮机构12上。本实施例首先考虑基夫赛特炉支撑框架构件多、散件吊装多,吊装难度大等特点,采用悬索(缆索)式起重方法将基夫赛特炉外框架进行吊装、就位、焊接。悬索(缆索)式起重机具有结构简单、跨度大(可达400米)、不受场地、地形限制,即可吊装又可沿走线钢索运输构件、成本低廉、效率高等优点。然后利用厂房内炉顶吊车将铜水套转运吊装至炉体内,利用卷扬机、吊钩等起重设备将铜水套安装就位。 Below in conjunction with all accompanying drawings the utility model is further described, the preferred embodiment of the present utility model is: referring to accompanying drawing 1 and accompanying drawing 2, the suspension type hoisting device that the Kifsaite furnace described in the present embodiment is installed comprises There are winches 1, traction wire ropes 2, suspension cables 3, pulley mechanisms 12, hoisting wire ropes 4, and fixed frames 5. Among them, the fixed frames 5 are two groups, which are respectively located on both sides of the furnace to be loaded, and one end of the fixed steel wire rope 6 is connected to the fixed frame. 5 is connected at the top, and the other end is fixed on the ground with an inclination toward the outside of the fixed frame; two groups of fixed frames 5 are connected by a suspension cable 3; a pulley mechanism 12 is provided on the suspension cable 3, and one end of the lifting wire rope 4 passes through one of the The pulley on the fixed frame 5 is fixed on the ground by tilting downwards, and the other end goes around the pulley mechanism 12 and the steering wheel on another group of fixed frame 5 successively and is connected with the hoist 1, and then returns to bypass the corresponding steering wheel and The pulley mechanism 12 is connected with the suspension hook 11 behind. The pulley mechanism 12 includes a pulley seat 7, a side pull ring 8, a top wheel 9, and a pulley block 10, wherein the top wheel 9 is located at the top of the pulley seat 7, and the pulley seat 7 is installed on the suspension cable 3 through the top wheel 9, and the pulley Seat 7 both sides are provided with side pull ring 8, and pulley seat 7 board surface is provided with pulley block 10. Lifting wire rope 4 is fixed on the pulley mechanism 12 after walking around the pulley on the suspension hook 11. In this embodiment, firstly, considering the characteristics of many supporting frame components of the Kifset furnace, many parts to be hoisted, and the difficulty of hoisting, the outer frame of the Kifset furnace is hoisted, put in place, and welded by using a suspension (cable) lifting method. Suspension (cable) cranes have the advantages of simple structure, large span (up to 400 meters), not limited by site and terrain, can be hoisted and transport components along the wire cable, low cost, high efficiency, etc. Then use the furnace roof crane in the factory building to transfer and hoist the copper water jacket to the furnace body, and use the hoist, hook and other lifting equipment to install the copper water jacket in place.

以上所述之实施例只为本实用新型之较佳实施例,并非以此限制本实用新型的实施范围,故凡依本实用新型之形状、原理所作的变化,均应涵盖在本实用新型的保护范围内。 The above-described embodiments are only preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model, so all changes made according to the shape and principle of the present utility model should be covered by the scope of the present utility model. within the scope of protection.

Claims (3)

1.一种安装基夫赛特炉用的悬索式起重装置,其特征在于:它包括有卷扬机(1)、牵引钢丝绳(2)、悬索(3)、滑轮机构(12)、起重钢丝绳(4)、固定架(5),其中,固定架(5)为两组,分别位于待装炉的两侧,固定钢丝绳(6)一端与固定架(5)顶部连接,另一端向固定架外下方倾斜固定在地面上;两组固定架(5)之间通过悬索(3)连接;悬索(3)上设有滑轮机构(12),起重钢丝绳(4)一端穿过其中一组固定架(5)上的滑轮后倾斜向下固定在地面上,另一端依次绕过滑轮机构(12)和另一组固定架(5)上的转向轮后与卷扬机(1)连接,然后再返回绕过相应的转向轮以及滑轮机构(12)后和吊钩(11)连接。 1. A suspension type hoisting device for installing a Kifset furnace, characterized in that it includes a hoist (1), a traction wire rope (2), a suspension cable (3), a pulley mechanism (12), a hoist Steel wire rope (4), fixed frame (5), wherein, the fixed frame (5) is two groups, respectively located on both sides of the furnace to be installed, one end of the fixed steel wire rope (6) is connected to the top of the fixed frame (5), and the other end is fixed to the The outer lower part of the frame is fixed on the ground obliquely; the two sets of fixed frames (5) are connected by a suspension cable (3); the suspension cable (3) is provided with a pulley mechanism (12), and one end of the lifting wire rope (4) passes through it The pulleys on one set of fixed frames (5) are tilted downward and fixed on the ground, and the other end is connected with the hoist (1) after going around the pulley mechanism (12) and the steering wheels on the other set of fixed frames (5). Then return to be connected with suspension hook (11) after going around corresponding steering wheel and pulley mechanism (12). 2.根据权利要求1所述的一种安装基夫赛特炉用的悬索式起重装置,其特征在于:所述的滑轮机构(12)包括有滑轮座(7)、侧拉环(8)、顶轮(9)、滑轮组(10),其中,顶轮(9)位于滑轮座(7)上部,滑轮座(7)通过顶轮(9)安装在悬索(3)上,滑轮座(7)两侧设有侧拉环(8),滑轮座(7)板面上设有滑轮组(10)。 2. A suspension-type lifting device for installing a Kifset furnace according to claim 1, characterized in that: the pulley mechanism (12) includes a pulley seat (7), a side pull ring (8 ), the top wheel (9), the pulley block (10), wherein the top wheel (9) is located at the top of the pulley seat (7), and the pulley seat (7) is installed on the suspension cable (3) through the top wheel (9), and the pulley seat (7) Side pull rings (8) are arranged on both sides, and a pulley block (10) is arranged on the plate surface of the pulley seat (7). 3.根据权利要求1所述的一种安装基夫赛特炉用的悬索式起重装置,其特征在于:起重钢丝绳(4)绕过吊钩(11)上的滑轮后固定在滑轮机构(12)上。 3. A suspension-type lifting device for installing a Kifset furnace according to claim 1, characterized in that: the lifting wire rope (4) is fixed on the pulley mechanism after bypassing the pulley on the hook (11) (12) ON.
CN201420653165.4U 2014-11-05 2014-11-05 A kind of suspension hoisting device installing base husband Saite stove Expired - Lifetime CN204224123U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108217474A (en) * 2017-12-29 2018-06-29 中铁大桥局集团第八工程有限公司 Cable crane system and hoisting method
CN108516482A (en) * 2018-06-22 2018-09-11 中国五冶集团有限公司 A kind of hoist rope internal force relief features

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108217474A (en) * 2017-12-29 2018-06-29 中铁大桥局集团第八工程有限公司 Cable crane system and hoisting method
CN108217474B (en) * 2017-12-29 2019-05-28 中铁大桥局集团第八工程有限公司 Cable crane system and hoisting method
CN108516482A (en) * 2018-06-22 2018-09-11 中国五冶集团有限公司 A kind of hoist rope internal force relief features

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Granted publication date: 20150325