CN106078168A - A kind of six station vinyl cover assembly machine and operational approach thereof - Google Patents
A kind of six station vinyl cover assembly machine and operational approach thereof Download PDFInfo
- Publication number
- CN106078168A CN106078168A CN201610612045.3A CN201610612045A CN106078168A CN 106078168 A CN106078168 A CN 106078168A CN 201610612045 A CN201610612045 A CN 201610612045A CN 106078168 A CN106078168 A CN 106078168A
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- vinyl cover
- cylinder
- station
- assembled
- work top
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
Abstract
The present invention relates to a kind of six station vinyl cover assembly machine and operational approach thereof, including: lower machine frame；It is fixedly installed on the work top above described lower machine frame；Being fixedly installed displacement cylinder at described work top lower surface, be bumped into guide rail at described work top upper surface, described guide rail is fixedly installed transition base plate, described displacement cylinder is used for driving described transition base plate；Location closing device and pre-determined bit angle base it is provided with on described transition base plate；The lower ejection device being arranged on described work top；It is arranged on the electric control box on described lower ejection device, is used for controlling described assembly machine；And it is arranged on the safety protection component that described work top is peripheral.The present invention can with production line with the use of, it is possible to being suitable for unit process operation, vinyl cover to be assembled and parts thereof are put into machine, vinyl cover and parts thereof can be assembled by this machine automatically, and production and processing efficiency is high, and product is not damaged during assembling.
Description
Technical field
The invention mainly relates to the technical field of vinyl cover assembly equipment, particularly to a kind of six station vinyl cover assembly machines
And operational approach.
Background technology
At present, at vinyl cover with the production and processing process flow of vinyl cover parts assembling, need vinyl cover zero
Part precise positioning the work assembled, owing to the structure of vinyl cover parts is at the particularity of fit on, in the prior art, be
Suppress and manually shaken the assembly work of these vinyl cover parts by simple cylinder.Vinyl cover and parts thereof are had by it
Bigger damage, the operating time is long, and labor intensity is big, and efficiency of assembling is low, produces in the logistics of streamline and causes bottle neck.
Summary of the invention
The present invention is directed to the problems referred to above, it is therefore intended that provide a kind of six station vinyl cover assembly machine and operational approach thereof.
The purpose of the present invention can be realized by following technical proposals:
The present invention relates to a kind of six station vinyl cover assembly machines, it is characterised in that including:
Lower machine frame；
It is fixedly installed on the work top above described lower machine frame；
It is fixedly installed displacement cylinder at described work top lower surface, is bumped into guide rail at described work top upper surface, described
Being fixedly installed transition base plate on guide rail, described displacement cylinder is used for driving described transition base plate；
Location closing device and pre-determined bit angle base it is provided with on described transition base plate；
The lower ejection device being arranged on described work top；
It is arranged on the electric control box on described lower ejection device, is used for controlling described assembly machine；And
It is arranged on the safety protection component that described work top is peripheral.
Further, described location closing device is provided with six stations in one row, every station is provided with a loading
Chamber and two and half smooth blocks, described loading chamber is used for positioning placement vinyl cover parts to be assembled, and described half smooth block is with described
Loading chamber is corresponding, and described half smooth block is connected fixing with the base guide rail in described loading chamber, the horizontal stroke of described location closing device
The cylinder for matched moulds die sinking it is provided with to two ends；It is provided with corresponding with described loading chamber, side by side on described transition base plate
Six described pre-determined bit angle bases, described pre-determined bit angle base is used for placing vinyl cover to be assembled.
Further, described lower ejection device include four cylindrical support column, top board, cylinder, linear bearing, sliding panel and
Loading frock, described four cylindrical support column are arranged at closing device corner, described location, are fixed on shown work top
On, described four cylindrical support column tops are provided with described top board, and on described top board, place placed in the middle is provided with inverted described gas
Cylinder, described four cylindrical support column are provided with described sliding panel, and described sliding panel corner is provided with described linear bearing, institute
State linear bearing and insert slip, described sliding panel upper surface and described cylinder warp using described four cylindrical support column as guide rail
Universal joint connects between two parties, and described sliding panel lower surface is provided with loading frock described in six tubulars, sets inside described loading frock
It is equipped with the electric magnet for fixing described vinyl cover, described loading frock and described location closing device and pre-determined bit angle base
One_to_one corresponding respectively.
Further, described electric control box is arranged on the upper surface of top board, and inside arranges electrical equipment, described electric-controlled
The panel of case processed is provided with computer contact screen and on and off switch.
Further, described safety protection component includes four quadrate support framves, safty shield and safe light curtain sensing
Device, described four quadrate support framves are fixed on described work top, are used for installing described safty shield, described security protection
The left side of cover and the right side cover transparent plastic sheet, and the front and back of described safty shield is on described four quadrate support framves
Being fixedly installed safety light curtain sensor, described safety light curtain sensor is divided into two groups, and correspondence controls feeding work district respectively and goes out
Material working area, when being used for preventing machine operation, operative employee's maloperation causes personal injury.
Further, described work top upper surface bedding rustless steel table top.
The present invention also provides for the operational approach of a kind of six station vinyl cover assembly machines, specifically comprises the following steps that
(1) power supply on operation electric control box panel, gas source switch, open machine；
(2) this assembly machine is opposite two people operation, and one side is artificial is placed in six pre-determined bit angle bases by vinyl cover to be assembled
On, press ganged switch, on panel, display lamp lights, and represents ready, and another side is manually by vinyl cover parts to be assembled
Location is placed in six loading intracavity of location closing device, presses ganged switch starting device；
(3) top board air cylinder driven sliding panel is descending, the corresponding vinyl cover to be assembled that will be placed on six pre-determined bit angle bases
Enter loading frock, fix vinyl cover to be assembled by loading frock electric magnet, then carried and up holding；
(4) now, location closing device cylinder and displacement cylinder synchronization action, the action of location closing device cylinder is by vinyl cover
The outer round clamping system of parts reduces adaptive with vinyl cover assembling position, and the action of displacement cylinder is by loading chamber vinyl cover parts
Vinyl cover to be assembled with loading frock is concentric corresponding, and vinyl cover outside diameter is reduced by location closing device 3 cylinder action；
(5) being about under loading frock keep in vinyl cover parts enter vinyl cover to be assembled, location closing device cylinder resets,
Vinyl cover outside diameter reduces and tips upside down on installation position, and the electric magnet of loading frock simultaneously is closed and up, and assembling completed moulds
Material lid stays loading intracavity, and displacement cylinder action resets；
(6) manually take out the vinyl cover assembled, put it into the processing of streamline Dai Xia road.
The artificial operational approach participated in is favourable, because the most at present, vinyl cover assembly equipment was applied in reality
In journey, frequent produced problem is exactly the situations such as the lid often occurred comes off, empty dress.And solve the advantageous manner of this problem
Being exactly artificial participation, often artificial participation of prior art is in finishing operation, and so liquid splash or stream often occurs
Go out in access arrangement, thus reduce the life-span of equipment.Therefore, the present invention supports artificial ginseng in lid is combined operation with part exactly
With, this is favourable for solving the defect of prior art.
It addition, the six of setting in a row stations are convenient for manual operation.
Described six station vinyl cover assembly machines use touch screen/PLC computer variable controller programming Control sequence of movement, root
Corresponding action parameter is set according to matching requirements.
Compared to the prior art the present invention, has an advantage in that, the present invention and production line with the use of, it is possible to be suitable for single
Machine operations, puts into machine by vinyl cover to be assembled and parts thereof, and vinyl cover and parts thereof can be entered by this machine automatically
Luggage is joined, and production and processing efficiency is high, to not damaged during Product Assembly.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of one embodiment of the invention.
Fig. 2 is the another kind of structural representation of one embodiment of the invention.
In figure, part numbers is as follows:
1 is work top；2 is transition base plate；3 is location closing device；4 is pre-determined bit angle base；5 is support column；6 is top
Plate；7 is cylinder；8 is sliding panel；9 is loading frock；10 is electric control box；11 is safty shield；12 pass for safe light curtain
Sensor.
Detailed description of the invention
Describe the detailed description of the invention of the present invention below in conjunction with accompanying drawing in detail, make those skilled in the art become apparent from geography
How solution puts into practice the present invention.Although describing the present invention in conjunction with its preferred embodiment, but these embodiments being simply
Illustrate rather than limit the scope of the present invention.
As shown in Figure 1 and Figure 2, the one six station vinyl cover assembly machine that the present embodiment provides, including:
Lower machine frame；
It is fixedly installed on the work top 1 above described lower machine frame；
It is fixedly installed displacement cylinder at described work top 1 lower surface, is bumped into guide rail at described work top 1 upper surface, institute
Stating and be fixedly installed transition base plate 2 on guide rail, described displacement cylinder is used for driving described transition base plate 2；
Location closing device 3 and pre-determined bit angle base 4 it is provided with on described transition base plate 2；
It is arranged on the lower ejection device on described work top 1；
It is arranged on the electric control box 10 on described lower ejection device, is used for controlling described assembly machine；And
It is arranged on the safety protection component of described work top 1 periphery.
Further, described location closing device 3 is provided with six stations in one row, every station is provided with a loading
Chamber and two and half smooth blocks, described loading chamber is used for positioning placement vinyl cover parts to be assembled, and described half smooth block is with described
Loading chamber is corresponding, and described half smooth block is connected fixing with the base guide rail in described loading chamber, the horizontal stroke of described location closing device 3
The cylinder for matched moulds die sinking it is provided with to two ends；It is provided with corresponding with described loading chamber, side by side on described transition base plate 2
Six described pre-determined bit angle bases 4, described pre-determined bit angle base 4 is used for placing vinyl cover to be assembled.
Further, described lower ejection device includes four cylindrical support column 5, top board 6, cylinder 7, linear bearing, slip
Plate 8 and loading frock 9, described four cylindrical support column 5 are arranged at described location closing device 3 four jiaos, be fixed on shown in
On work top 1, described four cylindrical support column 5 tops are provided with described top board 6, and on described top board 6, place placed in the middle is provided with
Inverted described cylinder 7, described four cylindrical support column 5 are provided with described sliding panel 8, described sliding panel 8 four jiaos setting
Having described linear bearing, described linear bearing inserts using described four cylindrical support column 5 as guide rail and slides, described sliding panel
8 upper surfaces are connected through universal joint between two parties with described cylinder 7, and described sliding panel 8 lower surface is provided with loading work described in six tubulars
Filling 9, described loading frock 9 is internally provided with the electric magnet for fixing described vinyl cover, described loading frock 9 and described location
Closing device 3 and pre-determined bit angle base 4 one_to_one corresponding respectively.
Further, described electric control box 10 is arranged on the upper surface of top board 6, and inside arranges electrical equipment, described electricity
The panel of gas control chamber 10 is provided with computer contact screen and on and off switch.
Further, described safety protection component includes that four quadrate support framves, safty shield 11 and safe light curtain pass
Sensor 12, described four quadrate support framves are fixed on described work top 1, are used for installing described safty shield 11, described
The left side of safty shield 11 and the right side cover transparent plastic sheet, and the front and back of described safty shield 11 is at described four
Being fixedly installed safety light curtain sensor 12 on quadrate support frame, described safety light curtain sensor 12 is divided into two groups, and correspondence is controlled respectively
Feeding work district processed and discharging working area, when being used for preventing machine operation, operative employee's maloperation causes personal injury.
Further, described work top 1 upper surface bedding rustless steel table top.
The present invention also provides for the operational approach of a kind of six station vinyl cover assembly machines, it is characterised in that specifically comprise the following steps that
(1) power supply on operation electric control box 10 panel, gas source switch, open machine；
(2) this assembly machine is opposite two people operation, and one side is artificial is placed in six pre-determined bit angle bases 4 by vinyl cover to be assembled
On, press ganged switch, on panel, display lamp lights, and represents ready, and another side is manually by vinyl cover parts to be assembled
Location is placed in six loading intracavity of location closing device 3, presses ganged switch starting device；
(3) top board 6 cylinder 7 drives sliding panel 8 descending, corresponding to be assembled moulds be placed on six pre-determined bit angle bases 4
Material lid enters loading frock 9, fixes vinyl cover to be assembled by loading frock 9 electric magnet, has then carried and up holding；
(4) now, location closing device 3 cylinder and displacement cylinder synchronization action, the action of location closing device 3 cylinder is by plastics
The outer round clamping system of lid parts reduces adaptive with vinyl cover assembling position, and the action of displacement cylinder is by loading chamber vinyl cover zero
Part vinyl cover to be assembled with loading frock 9 is concentric corresponding, and vinyl cover outside diameter is reduced by location closing device 3 cylinder action；
(5) loading frock is about to for 9 times keep in vinyl cover parts enter vinyl cover to be assembled, and location closing device 3 cylinder is multiple
Position, vinyl cover outside diameter reduces and tips upside down on installation position, and loading frock simultaneously 9 electric magnet is closed and up, assembling is completed
Vinyl cover stay loading intracavity, displacement cylinder action resets；
(6) manually take out the vinyl cover assembled, put it into the processing of streamline Dai Xia road.
Specifically, assembly machine of the present invention uses touch screen/PLC computer variable controller programming Control sequence of movement, can basis
Matching requirements set corresponding action parameter.
It should be noted that operate compared to a station or the multistation of prior art, the essential features of the present invention
Including this content of six stations, and it is true that the emphasis that the technical characteristic of six stations is for we to be protected.Because at us
In concrete application process, compared to the design of other multistation, it is contemplated that the speed of operation of participant and production efficiency
Largest optimization value, the design of six stations is optimal.It is to say, in the production process manually participated, more than six works
The design of position be to increase operator operation burden and relatively, less than the design of six stations then for being unfavorable for production cost
And the requirement of throughput rate.
In addition, it is necessary to the requirement chosen and assemble of all parts of the present invention of explanation is all necessary, technical side
Each technical characteristic in case is to influence each other, indivisible, immediately can separately talk about, and this does not the most represent and combines
Reaching beneficial effects of the present invention is exactly readily, the most such even for those skilled in the art.
It should be pointed out that, for the present invention through absolutely proving, also can have the embodiment of multiple conversion and remodeling,
It is not limited to the specific embodiment of above-mentioned embodiment.Above-described embodiment is as just the explanation of the present invention rather than to this
The restriction of invention.In a word, protection scope of the present invention should include that those are the most apparent
Conversion or replacement and remodeling.
Claims (8)
1. a station vinyl cover assembly machine, it is characterised in that including:
Lower machine frame；
It is fixedly installed on the work top (1) above described lower machine frame；
It is fixedly installed displacement cylinder at described work top (1) lower surface, is bumped at described work top (1) upper surface and leads
Rail, described guide rail is fixedly installed transition base plate (2), and described displacement cylinder is used for driving described transition base plate (2)；
Location closing device (3) and pre-determined bit angle base (4) it is provided with on described transition base plate (2)；
It is arranged on the lower ejection device on described work top (1)；
The electric control box (10) being arranged on described lower ejection device, is used for controlling described assembly machine；And
It is arranged on the safety protection component that described work top (1) is peripheral.
Six station vinyl cover assembly machines the most according to claim 1, it is characterised in that on described location closing device (3)
Being provided with six stations in one row, every station is provided with a loading chamber and two and half smooth blocks, described loading chamber is used for positioning
Placing vinyl cover parts to be assembled, described half smooth block is corresponding with described loading chamber, described half smooth block and described loading chamber
Base fixing with guide rail series connection, the transverse ends of described location closing device (3) is provided with the cylinder for matched moulds die sinking；Institute
State and on transition base plate (2), be provided with six described pre-determined bit angle base (4) corresponding with described loading chamber, side by side, described
Pre-determined bit angle base (4) is used for placing vinyl cover to be assembled.
Six station vinyl cover assembly machines the most according to claim 1, it is characterised in that described lower ejection device includes four circles
Pillar support post (5), top board (6), cylinder (7), linear bearing, sliding panel (8) and loading frock (9), described four cylinders
Support column (5) is arranged at closing device (3) corner, described location, is fixed on shown work top (1), described four cylinders
Shape support column (5) top is provided with described top board (6), and the upper place placed in the middle of described top board (6) is provided with inverted described cylinder (7),
Being provided with described sliding panel (8) on described four cylindrical support column (5), described sliding panel (8) corner is provided with described straight line
Bearing, described linear bearing inserts using described four cylindrical support column (5) as guide rail and slides, the upper table of described sliding panel (8)
Face is connected through universal joint between two parties with described cylinder (7), and described sliding panel (8) lower surface is provided with loading frock described in six tubulars
(9), described loading frock (9) is internally provided with the electric magnet for fixing described vinyl cover, and described loading frock (9) is with described
Location closing device (3) and pre-determined bit angle base (4) one_to_one corresponding respectively.
Six station vinyl cover assembly machines the most according to claim 1, it is characterised in that described electric control box (10) is arranged
At the upper surface of top board (6), inside arranges electrical equipment, the panel of described electric control box (10) be provided with computer contact screen and
On and off switch.
Six station vinyl cover assembly machines the most according to claim 1, it is characterised in that described safety protection component includes four
Root quadrate support frame, safty shield (11) and safety light curtain sensor (12), described four quadrate support framves are fixed on described
On work top (1), it is used for installing described safty shield (11), the left side of described safty shield (11) and the right side and covers thoroughly
Bright plastic plate, the front and back of described safty shield (11) is fixedly installed safe light curtain on described four quadrate support framves
Sensor (12), described safety light curtain sensor (12) is divided into two groups, and correspondence controls feeding work district and discharging working area respectively,
During for preventing machine operation, operative employee's maloperation causes personal injury.
Six station vinyl cover assembly machines the most according to claim 1, it is characterised in that described work top (1) upper surface
Bedding rustless steel table top.
Six station vinyl cover assembly machines the most according to claim 1, it is characterised in that described six station vinyl cover assembly machines
Use touch screen/PLC computer variable controller programming Control sequence of movement, set corresponding action parameter according to matching requirements.
8. the operational approach of six station vinyl cover assembly machines according to claim 1, it is characterised in that concrete steps
As follows:
(1) power supply on operation electric control box (10) panel, gas source switch, open machine；
(2) this assembly machine is opposite two people operation, and one side is artificial is placed in six pre-determined bit angle bases by vinyl cover to be assembled
(4) on, pressing ganged switch, on panel, display lamp lights, and represents ready, and another side is manually by vinyl cover to be assembled zero
Part location is placed in six loading intracavity of location closing device (3), presses ganged switch starting device；
(3) top board (6) cylinder (7) drives sliding panel (8) descending, and correspondence will be placed on six pre-determined bit angle base (4)
Vinyl cover to be assembled enters loading frock (9), fixes vinyl cover to be assembled by loading frock (9) electric magnet, has then carried also
Up holding；
(4) now, location closing device (3) cylinder and displacement cylinder synchronization action, the action of location closing device (3) cylinder will
The outer round clamping system of vinyl cover parts reduces adaptive with vinyl cover assembling position, and the action of displacement cylinder is by loading chamber vinyl cover
Parts are concentric corresponding with loading frock (9) vinyl cover to be assembled, and location closing device (3) cylinder action is by straight for vinyl cover cylindrical
Footpath reduces；
(5) it is about under loading frock (9) keep in vinyl cover parts enter vinyl cover to be assembled, positions closing device (3) gas
Cylinder resets, and vinyl cover outside diameter reduces and tips upside down on installation position, and loading frock simultaneously (9) electric magnet is closed and up, will dress
The vinyl cover joined stays loading intracavity, and displacement cylinder action resets；
(6) manually take out the vinyl cover assembled, put it into the processing of streamline Dai Xia road.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610612045.3A CN106078168B (en) | 2016-07-31 | 2016-07-31 | A kind of six station vinyl cover assembly machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610612045.3A CN106078168B (en) | 2016-07-31 | 2016-07-31 | A kind of six station vinyl cover assembly machines |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106078168A true CN106078168A (en) | 2016-11-09 |
| CN106078168B CN106078168B (en) | 2018-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610612045.3A Active CN106078168B (en) | 2016-07-31 | 2016-07-31 | A kind of six station vinyl cover assembly machines |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02145220A (en) * | 1988-11-24 | 1990-06-04 | Matsushita Electric Ind Co Ltd | Insertion device for part |
| CN205254480U (en) * | 2015-12-07 | 2016-05-25 | 陈中明 | Automatic kludge of zooming |
| CN105598671A (en) * | 2016-02-29 | 2016-05-25 | 天津远达滤清器股份有限公司 | Air filter assembly equipment |
| CN205290314U (en) * | 2016-01-19 | 2016-06-08 | 苏州弘毅辉自动化设备有限公司 | A device that is used for protective sheath to lead circle pushing away dress |
| CN205968100U (en) * | 2016-07-31 | 2017-02-22 | 上海吉谊汽车配件有限公司 | Six station plastics lid assembly machine |
-
2016
- 2016-07-31 CN CN201610612045.3A patent/CN106078168B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02145220A (en) * | 1988-11-24 | 1990-06-04 | Matsushita Electric Ind Co Ltd | Insertion device for part |
| CN205254480U (en) * | 2015-12-07 | 2016-05-25 | 陈中明 | Automatic kludge of zooming |
| CN205290314U (en) * | 2016-01-19 | 2016-06-08 | 苏州弘毅辉自动化设备有限公司 | A device that is used for protective sheath to lead circle pushing away dress |
| CN105598671A (en) * | 2016-02-29 | 2016-05-25 | 天津远达滤清器股份有限公司 | Air filter assembly equipment |
| CN205968100U (en) * | 2016-07-31 | 2017-02-22 | 上海吉谊汽车配件有限公司 | Six station plastics lid assembly machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106078168B (en) | 2018-03-02 |
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