CN204487393U - A kind of full automatic high efficiency sandblasting deburring equipment - Google Patents
A kind of full automatic high efficiency sandblasting deburring equipment Download PDFInfo
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- CN204487393U CN204487393U CN201420858415.8U CN201420858415U CN204487393U CN 204487393 U CN204487393 U CN 204487393U CN 201420858415 U CN201420858415 U CN 201420858415U CN 204487393 U CN204487393 U CN 204487393U
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Abstract
The utility model discloses a kind of full automatic high efficiency sandblasting deburring equipment, comprise frame, described frame is provided with: for providing by the feeding system of sandblasting product, do blasting treatment to remove the sand blasting system of overlap on product to described product, and provide the sand that supplies in sand source to return sand system to described sand blasting system.This automation degree of equipment is high, Stability Analysis of Structures is compact, easy and simple to handle, production efficiency is high, can be used for the burr removing outer rim in product, be applicable to frame profile relative complex, product that appearance requirement is higher, solve that artificial removal's Flash In Injection Molded Plastic Parts labour intensity is large, production efficiency is low, can not meet the technical problem of presentation quality high-precision requirement.
Description
Technical field
The utility model relates to a kind of deburring device, especially a kind of moulding full automatic high efficiency deburring equipment based on automatic high speed sandblasting principle.
Background technology
In moulding is produced, moulding easily produces flash and overlap on deciliter position of mould.In general, it is impossible that plastic absolutely not produces overlap, therefore the first operation after the moulding demoulding is exactly wipe overlap off by hand, the labour intensity of workman is comparatively large, production efficiency is lower, also directly affect the presentation quality of plastic product, this manual mode removing overlap can not meet the more and more higher demand of appearance requirement.Therefore, market in urgent need one can full automatic high efficiency deburring equipment, to meet the more and more higher demand of Injection Molding Products appearance requirement.
Utility model content
The utility model object is: for the problems referred to above, a kind of full automatic high efficiency sandblasting deburring equipment is provided, this automation degree of equipment is high, Stability Analysis of Structures is compact, easy and simple to handle, production efficiency is high, can be used for the burr removing outer rim in product, be applicable to frame profile relative complex, product that appearance requirement is higher, solve that artificial removal's Flash In Injection Molded Plastic Parts labour intensity is large, production efficiency is low, can not meet the technical problem of presentation quality high-precision requirement.
The technical solution of the utility model is: a kind of full automatic high efficiency sandblasting deburring equipment, comprises frame, described frame is provided with:
For providing by the feeding system of sandblasting product,
Blasting treatment is done to remove the sand blasting system of overlap on product to described product, and
The sand that supplies in sand source is provided to return sand system to described sand blasting system.
The utility model, on the basis of technique scheme, also comprises following preferred version:
Described sand blasting system is made up of seal chamber, overhead door cylinder, the overhead door, ion wind gun and the gas blow pipe that are connected with described overhead door cylinder-driven, X-Y motion module, the sand-blasting gun be loaded on described X-Y motion module, spray gun fixed support, two rotating bases, the sand blasting jig be located on described rotating base, the sand blasting jig rotating servo motor be connected with described two rotating bases by Timing Belt and funnel.
Described X-Y motion module is made up of X-axis module, Y-axis module and the dust-proof guide rail of precision.
Described sand blasting jig is made up of jig base and tool cover plate two parts, and described jig base positions by being connected locating hole with tool cover plate.
Described frame is provided with the Pagoda-shaped table top be positioned at below described sand blasting jig.
Described confession sand returns sand system and comprises mechanical type sand recovering mechanism and sand-blasting machine auxiliary confession sand system, described mechanical type sand recovering mechanism is arranged on bottom described sand blasting system in order to return sand, described sand-blasting machine assists the framework for sand system to adopt panel beating to be welded, and inside is provided with to reduce the Sound-proof material that board runs noise.
Described feeding system comprises sand blasting jig rollway, tool picks and places workbench, turnover module, accurate dust-proof guide rail, sand blasting jig, product turnover slide unit, cylinder feeding clip mechanism, precompressed mechanism, six-joint robot, the feed mechanism be located on this six-joint robot, operating surface protection grating, sand blasting jig and the alignment pin matched with described sand blasting jig.
For being provided with sand blasting system described in four groups in described frame.
Described sand blasting system and confession sand return in sand system and are provided with Destaticizing device.
Described frame is also provided with protective cover, touch-screen, electrical control cubicles and control button, and the bottom of described frame is provided with pin cup and castor.
The utility model has the advantages that: this automation degree of equipment is high, compact conformation, efficiency are high, can be used for the burr removing outer rim in frame, be applicable to the product of frame profile relative complex, only need operating personnel to complete feeding, discharge function when system is normally run, greatly reduce operating personnel's number and reduce the technical requirement to operating personnel.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further described:
Fig. 1 is the utility model full-automatic sandblasting deburring device structure schematic diagram;
Fig. 2 is the structural representation treating sandblasting product;
Fig. 3 is sand-blasting machine homework department separation structure schematic diagram;
Fig. 4 is sand blasting system structural representation;
Fig. 5 is sand blasting system partial structurtes schematic diagrames;
Fig. 6 is six-joint robot structural representation;
Fig. 7 is one of sand blasting jig structural representation;
Fig. 8 is the structural representation of six-joint robot feed mechanism;
Fig. 9 is six-joint robot material loading demonstration schematic diagram;
Figure 10 is the A portion enlarged drawing of Fig. 9;
Figure 11 is mechanical type sand recovering mechanism schematic diagram;
Figure 12 is sand blasting jig structural representation two;
Wherein: 1-sand blasting system, 2-returns sand system for sand, 3-feeding system, 4-seal chamber, 5-overhead door cylinder, 6-overhead door, 7-sand-blasting gun, 8-ion wind gun and gas blow pipe, 9-X-Y motion module, 10-sand blasting jig, 11-spray gun fixed support, 12-rotating base, 13-inside casing, 14-product turnover slide unit, 15-cylinder feeding clip mechanism, 16-feed mechanism, 17-operating surface protection grating, 18-workbench, 19-Pagoda-shaped table top, 20-jig base, 21-connects locating hole, 22-tool cover plate, 23-tool picks and places workbench, 24-six-joint robot, 25-sand blasting jig rollway, 26-funnel, 27-housing, 28-robot contiguous block, 29-gripping cylinder, 30-mechanical type sand recovering mechanism, 31-sand blasting jig rotating servo motor, 32-X axle module, 33-Y axle module, the accurate dust-proof guide rail of 34-, 35-Timing Belt, 36-passes in and out module, 37-manipulator fixture, 38-precompressed mechanism, 39-alignment pin, 42-frame, 43-protective cover, 44-touch-screen, 45-control button, 46-product, 47-pin cup, 48-castor, 49-electrical control cubicles.
Detailed description of the invention
Embodiment: Fig. 1 to Figure 12 illustrates a specific embodiment of this full automatic high efficiency sandblasting of the utility model deburring equipment, this equipment comprises a frame 42, this frame 42 is provided with: for providing by the feeding system 3 of sandblasting product 46, do blasting treatment to remove the sand blasting system 1 of overlap on product to described product 46, and provide the sand that supplies in sand source to return sand system 2 to described sand blasting system 1.In this example, for being provided with four described sand blasting systems 1 in described frame 1.Described sand blasting system 1 has four groups, and often group can be that two products 46 carry out sandblasting deburring process simultaneously, and whole sandblasting link once can be eight products 46 and carries out sandblasting deburring process.
In the present embodiment, described sand blasting system 1 is made up of seal chamber 4, overhead door cylinder 5, overhead door 6, ion wind gun and the gas blow pipe 8 be in transmission connection with described overhead door cylinder 5, X-Y motion module 9, the sand-blasting gun 7 be loaded on described X-Y motion module 9, spray gun fixed support 11, two rotating bases 12, the sand blasting jig 10 be located on described rotating base 12, the sand blasting jig rotating servo motor 31 be connected with described two rotating bases 12 by Timing Belt 35 and funnel 26.
During work, Timing Belt 35 is driven to drive two rotating base 12 synchronous rotaries of same group by sand blasting jig rotating servo motor 31.
Described X-Y motion module 9 is made up of the dust-proof guide rail 34 of X-axis module 32, Y-axis module 33 and precision.During work, this X-Y motion module 9 can drive the sand-blasting gun 7 that it is installed to move along X-axis and Y direction, and the front and back position of sand-blasting gun 7 and angle can according to sandblasting effect free adjustment.Sand blasting jig 10 is arranged on rotating base 12, and during work, sand blasting jig 10 rotates under the drive of rotating base 12, to coordinate spray gun 7 to move, and the track of analog equipment 46 inside casing 13 and housing 27.
Described sand blasting jig 10 is made up of jig base 20 and tool cover plate 22 two parts, and during practical application, product 46 is between jig base 20 and tool cover plate 22, and jig base 20 positions by being connected locating hole 21 with tool cover plate 22.
Described frame 42 is provided with the Pagoda-shaped table top 19 be positioned at below described sand blasting jig 10, long-pending sand can be avoided.
After sandblasting terminates, adopt ion wind gun and gas blow pipe 8 to blow, the residual sand grains on sand blasting jig 10 is blown away, relative clean when sand blasting jig 10 and product 46 blanking can be ensured.
In the present embodiment, described confession sand returns sand system 2 and comprises mechanical type sand recovering mechanism 30 and sand-blasting machine auxiliary confession sand system 41, described mechanical type sand recovering mechanism 30 is arranged on bottom described sand blasting system 1 in order to return sand, described sand-blasting machine assists the framework for sand system 41 to adopt panel beating to be welded, sand-blasting machine is auxiliary is provided with Sound-proof material for sand system 41 inside, runs noise to reduce equipment.
In the present embodiment, described feeding system 3 comprises sand blasting jig rollway 25, tool picks and places workbench 23, turnover module 36, accurate dust-proof guide rail 34, sand blasting jig 10, product turnover slide unit 14, cylinder feeding clip mechanism 15, precompressed mechanism 38, six-joint robot 24, the feed mechanism 16 be located on this six-joint robot, operating surface protection grating 17 and the alignment pin 39 that matches with sand blasting jig 10.With alignment pin 39, its position is positioned when sand blasting jig 10 is placed, conveniently pick and place.Operating surface protection grating 17 can guarantee processing safety.
After described robot 24 places sand blasting jig 10, drive overhead door 6 automatically to shut by overhead door cylinder 5, automatically perform product deburring action, the seal chamber 4 in sand blasting system 1 is in sealing state, cavity adopts sheet metal component, to avoid sand grains to the wearing and tearing of cavity.
In described feeding system 3, the paw place picking and placeing the six-joint robot 24 of sand blasting jig is provided with robot contiguous block 28, adopts gripping cylinder 29 and cylinder feeding clip mechanism 15 gripping sand blasting jig 10 thereof.
Described sand blasting system 1 and confession sand return in sand system 2 and are provided with Destaticizing device, so can eliminate the destruction of electrostatic to product 46 and circuit board etc., also can ignite by effectively anti-locking system.
Described frame 42 is also provided with protective cover 43, touch-screen 44, electrical control cubicles 49 and control button 45, the bottom of described frame 42 is provided with pin cup 47 and castor 48.
Described control button 45 at least comprises start button, SR and scram button.
Described electrical control cubicles arranges sealing system, enters electrical control cubicles 49 damage electric-control system to prevent sand grains.
Again shown in composition graphs 1 ~ Figure 12, first the using method of this for the present embodiment full automatic high efficiency sandblasting deburring equipment and operating procedure are simply described below:
Step 1: manually product 46 is positioned in sand blasting jig 10, and sand blasting jig 10 is positioned on sand blasting jig rollway 25;
Step 2: press controller buttons 45 and make device start, under the drive of feeding system 3, sand blasting jig 10 inwardly slides into;
Step 3: blasting treatment is carried out in certain position that sand blasting jig picks and places to sand blasting system 1 region in 1 ~ No. 4 ordinal position from sand blasting jig rollway 25 by six-joint robot 24; Return sand system 2 for sand and provide sand source to sand blasting system 1;
Step 4: after sandblasting terminates, sand blasting jig 10 is fetched in sand blasting jig rollway 25 by six-joint robot 24;
Step 5: under the drive of feeding system 3, after sand blasting jig 10 outwards skids off, the product 46 after manually sandblasting being completed is taken away, and carries out next do action.
Certainly, above-described embodiment, only for technical conceive of the present utility model and feature are described, its object is to people can be understood content of the present utility model and implement according to this, can not limit protection domain of the present utility model with this.All equivalent transformations of doing according to the Spirit Essence of the utility model main technical schemes or modification, all should be encompassed within protection domain of the present utility model.
Claims (9)
1. a full automatic high efficiency sandblasting deburring equipment, comprises frame (42), it is characterized in that described frame (42) is provided with:
For providing by the feeding system of sandblasting product (46) (3),
Blasting treatment is done to remove the sand blasting system (1) of overlap on product to described product (46), and
The sand that supplies in sand source is provided to return sand system (2) to described sand blasting system (1).
2. full automatic high efficiency sandblasting deburring equipment according to claim 1, it is characterized in that: described sand blasting system (1) is by seal chamber (4), overhead door cylinder (5), the overhead door (6) be in transmission connection with described overhead door cylinder (5), ion wind gun and gas blow pipe (8), X-Y motion module (9), be loaded on the sand-blasting gun (7) on described X-Y motion module (9), spray gun fixed support (11), two rotating bases (12), be located at the sand blasting jig (10) on described rotating base (12), by the sand blasting jig rotating servo motor (31) that Timing Belt (35) is connected with described two rotating bases (12), and funnel (26) composition.
3. full automatic high efficiency sandblasting deburring equipment according to claim 2, is characterized in that: described X-Y motion module (9) is made up of X-axis module (32), Y-axis module (33) and the dust-proof guide rail of precision (34).
4. full automatic high efficiency sandblasting deburring equipment according to claim 2, it is characterized in that: described sand blasting jig (10) is made up of jig base (20) and tool cover plate (22) two parts, described jig base (20) positions by being connected locating hole (21) with tool cover plate (22).
5. full automatic high efficiency sandblasting deburring equipment according to claim 1, it is characterized in that: described confession sand returns sand system (2) and comprises mechanical type sand recovering mechanism (30) and sand-blasting machine auxiliary confession sand system (41), described mechanical type sand recovering mechanism (30) is arranged on described sand blasting system (1) bottom in order to return sand, the auxiliary framework for sand system (41) of described sand-blasting machine adopts panel beating to be welded, and inside is provided with to reduce the Sound-proof material that board runs noise.
6. full automatic high efficiency sandblasting deburring equipment according to claim 2, it is characterized in that: described feeding system (3) comprises sand blasting jig rollway (25), tool picks and places workbench (23), turnover module (36), accurate dust-proof guide rail (34), sand blasting jig (10), product turnover slide unit (14), cylinder feeding clip mechanism (15), precompressed mechanism (38), six-joint robot (24), be located at the feed mechanism (16) on this six-joint robot, operating surface protection grating (17), sand blasting jig (10), and the alignment pin (39) to match with described sand blasting jig (10).
7. full automatic high efficiency sandblasting deburring equipment according to claim 1, is characterized in that: described frame (42) is upper for being provided with sand blasting system (1) described in four groups.
8. full automatic high efficiency sandblasting deburring equipment according to claim 1, is characterized in that: described sand blasting system (1) and confession sand return in sand system (2) and is provided with Destaticizing device.
9. full automatic high efficiency sandblasting deburring equipment according to claim 1; it is characterized in that: described frame (42) is also provided with protective cover (43), touch-screen (44), electrical control cubicles (49) and control button (45), the bottom of described frame (42) is provided with pin cup (47) and castor (48).
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CN201420858415.8U CN204487393U (en) | 2014-12-30 | 2014-12-30 | A kind of full automatic high efficiency sandblasting deburring equipment |
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CN201420858415.8U CN204487393U (en) | 2014-12-30 | 2014-12-30 | A kind of full automatic high efficiency sandblasting deburring equipment |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104440585A (en) * | 2014-12-30 | 2015-03-25 | 苏州逸美德自动化科技有限公司 | Full-automatic efficient sand-blasting and deburring equipment |
CN107498474A (en) * | 2017-10-19 | 2017-12-22 | 德清德凯电子有限公司 | A kind of dust suppression abrasive blast equipment of miniature workpiece |
CN111318969A (en) * | 2020-04-22 | 2020-06-23 | 东莞吉川机械科技股份有限公司 | Automatic sand blasting equipment of spray gun rotation type |
-
2014
- 2014-12-30 CN CN201420858415.8U patent/CN204487393U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104440585A (en) * | 2014-12-30 | 2015-03-25 | 苏州逸美德自动化科技有限公司 | Full-automatic efficient sand-blasting and deburring equipment |
CN104440585B (en) * | 2014-12-30 | 2017-02-22 | 苏州逸美德科技有限公司 | Full-automatic efficient sand-blasting and deburring equipment |
CN107498474A (en) * | 2017-10-19 | 2017-12-22 | 德清德凯电子有限公司 | A kind of dust suppression abrasive blast equipment of miniature workpiece |
CN111318969A (en) * | 2020-04-22 | 2020-06-23 | 东莞吉川机械科技股份有限公司 | Automatic sand blasting equipment of spray gun rotation type |
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Address after: 215123 room D205-D208, No. 99, Ai Road, Suzhou Industrial Park, Jiangsu Patentee after: SUZHOU YIMEIDE TECHNOLOGY CO., LTD. Address before: 215123 room D205-D208, No. 99, Ai Road, Suzhou Industrial Park, Jiangsu Patentee before: Suzhou Yimeide Automatic Technology Co., Ltd. |