A kind of effective integrated potato processing unit
Technical field
The invention belongs to agricultural product preliminary working and field of deep, and in particular to a kind of effective integrated potato processing dress
It puts.
Background technology
Potato has become the third-largest cereal crops of China, more next due to the trophism of potato and the superiority of its plantation
More paid attention to by agriculture field.At present for the preliminary working of potato and deep processing be different enterprises or different equipment into
It is capable, wherein the transport repeated, storage result in the cost increase of final products so that the development of potato industry by
Certain restrictions.
Conventional potato harvesting apparatus can not realize complete automation at present, and the control of sliding plough needs manpower mostly
Control, for size difference potato screening also mostly by manpower, and being gradually increasing with human cost, potato final products
Cost namely rise very much.
Invention content
It is an object of the invention to propose a kind of effective integrated potato processing unit.
It is realized especially by following technological means:
A kind of effective integrated potato processing unit, including harvesting apparatus, cleaning device and deep processing unit.
The harvesting apparatus includes sliding plough, the locating wheel being fixedly connected with sliding plough, the sliding plough position of control and angle of inclination
Position adjusting rod, for control position adjusting rod adjusting rod control unit, connect with sliding plough back desilt transmission parts and
It handles the angled drive component being connect except seedling component, with except seedling knockdown export of transmission parts tail end connection, be arranged on inclination biography
The rice shoot collecting part of dynamic component side, the potato screening plant being connect with angled drive component termination and potato screening plant
The multiple classification potato transfer members for exporting connection, the classification potato collecting box and vehicle being connect with classification potato transfer member
Frame, traveling wheel and control device.
The cleaning device includes roller peeling component, positioned at the first conveyer belt of roller peeling knockdown export and positioned at the
The clean water cleaning component on one conveyer belt top.
The depth processing unit includes the stripping and slicing component being connect by the first conveyer belt with roller peeling component, by second
The tinning component being connect into mud component and by third conveyer belt with stripping and slicing component that conveyer belt is connect with stripping and slicing component.
The sliding plough is obliquely installed, and the angle with level ground is α, the potato and soil that will be embedded under soil by sliding plough
Soil around beans is oblique to be shoveled out and slides to plough back, and be sent to and desilt on transfer member.
The locating wheel is fixed by the bracket the front end for being arranged on sliding plough, is adjusted at any time in field surface scrolls by it
The height of sliding plough, so as to ensure that sliding plough embedded depth is consistent.
The transmission parts that desilt include metal drive belt and vibration component, and multiple bar shapeds are set on metal drive belt surface
Through-hole sets baffle at metal drive belt both ends, and the vibration component is arranged on metal drive belt both ends, for being driven in metal
It is shaken during V belt translation.
The two-layer cylinder for being capable of coaxial rotating including inside and outside except seedling component, is wherein provided with multiple metals in inner cylinder
Ball.
The angled drive component includes the conveyer belt being obliquely installed, and the transmission belt surface being obliquely installed is provided with more
A circular through hole;The conveyer belt side being obliquely installed is provided with air blower, is the opposite opposite side setting of air blower
There is baffle, the height of the baffle is higher than the height of conveyer belt being obliquely installed.
The rice shoot collecting part is set to the side lower part of angled drive component and baffle the same side, and can receive from
Angled drive component slide rice shoot and from baffle landing under rice shoot and mulch.
The potato screening plant includes multiple screening transfer plates of internal setting, so as to which various sizes of potato be carried out
Classification, is transmitted to by different classification potato transfer members in the different classification potato collecting boxs.
The vehicle frame is used to all parts being fixed on the effective integrated potato processing unit of walking.
The traveling wheel is used to move the effective integrated potato processing unit in field.
The control device is used to control the positioning walked, slide plough of the effective integrated potato processing unit, desilt
The transmission and vibrations of transmission parts, the rotation except seedling component, the transmission of angled drive component, the work of potato screening plant and
The transmission of classification potato transfer member and the work for potato collecting box of classifying.
For the roller peeling component for carrying out peeling operation to potato, the roller is divided into inner cylinder and outer barrel, inner cylinder energy
It reaches the axis common according to roller and rotates, inner cylindrical surface is porous surface, and porous edge is inwardly projecting.
For first conveyer belt for transmitting the potato after peeling, the clean water positioned at the first conveyer belt top is clear
It washes component and includes water storage pipeline and high pressure nozzle, it is clear to be carried out to the potato after peeling to spray clean water by high pressure nozzle
It washes.
The stripping and slicing component includes cutter and distance control device, can be controlled by cutter and distance control device cooperation
The size of institute's Potato cutting block processed.
Described to include shell and internal extrusion parts into mud component, the extrusion parts is porous pressure plare.
The tinning component is used to that canning operation will to be carried out into the mashed potatoes sent out in mud component.
Preferably, the angular range of the α is 10 ° ~ 45 °.
Preferably, the potato screening plant is internally provided with three screening transfer plates, three screening transmission plate surfaces
Multiple through-holes are respectively provided with, wherein it is maximum positioned at the aperture of the first screening transfer plate through-hole of topmost, positioned at the third of lowest part
The aperture for screening transfer plate through-hole is minimum, and the second screening transfer plate through-hole aperture positioned at middle part is placed in the middle, is passed by three screenings
Send through-hole screening of the plate in transmit process so that various sizes of potato is transmitted in different classification potato collecting boxs.
Second conveyer belt and third conveyer belt are respectively provided with sealing shell.
The stripping and slicing component and described it is both provided with sealing shell into mud component.
Effect of the invention is that:
1, by integrated harvest, preliminary working, deep processing setting so that potato products do not have to repeat transport and storehouse
Storage, so as to realize reduction to the cost of potato final products.
2, it is limited in real time and the position to sliding plough by locating wheel, since locating wheel is walked before it, when
After field position rises, sliding plough rises also with the rising of locating wheel, i.e., will not generate and bury too deep and increase sliding plough resistance
Power happens, and after field position declines, sliding plough declines also with the decline of locating wheel, will not generate buried it is shallow
And harvest happening less than potato.
3, by the processing transmission parts for setting vibrations so that wherein more broken soil is fallen by wherein through-hole, is not had
Broken soil due to vibrations can also form smaller or more broken soil and before except seedling component(Or fewer parts enters except seedling
In component)It falls, since through-hole therein is set as strip through-hole, i.e., will not lead to the delay of round potato.
By setting angled drive component, and circular through hole is set on angled drive component so that potato is interim
Be fixed on transmission parts and be passed up, and rice shoot or remaining soil can be slided from side, and by set air blower and
Corresponding baffle can cause the sundries such as remaining soil, rice shoot and mulch to be blown at baffle by air blower, then slide
Rice shoot collecting box is fallen on, so as to reach potato and rice shoot(Or a small amount of soil, mulch)Separation.
Potato is classified according to size by the potato screening plant for setting mechanization, various sizes of potato is used
In different purposes, and the screenings of lowest part further removes remaining rice shoot and soil, so as to further to potato
It is efficiently cleaned, good raw material is provided for next step manufacturing procedure.
Description of the drawings
Fig. 1 is the structure diagram of the effective integrated potato processing unit of the present invention.
Fig. 2 is potato washing device of the present invention and deep processing device structure diagram.
Fig. 3 is potato screening plant structure diagram of the present invention.
Wherein:1- positions adjusting rod, 2- slide plough, 3- locating wheels, and 4- desilts transmission parts, and 5- removes seedling component, and 6-, which is tilted, to be passed
Dynamic component, 7- rice shoot collecting parts, 8- potato screening plants, 9- classification potato transfer members, 10- potato collecting boxs, 11- walkings
Wheel, 12- vehicle frames, 13- adjusting rod control units, 14- control devices, 15- cleaning devices, 16- depth processing units, 17- rollers are gone
Skin zone's part, 18- high pressure nozzles, first, second, third conveyer belts of 19-, 20- stripping and slicing components, 21- is into mud component, 22- tinnings portion
Part, 61- air blowers, 62- baffles, 81- potato screening plant entrances, 82- first screen transfer plate, and 83- second screens transfer plate,
84- thirds screen transfer plate, and 85- screenings storage bins, 86- is big, and potato transmission exports, potato transmission outlet, the small soil of 88- in 87-
Beans transmission outlet.
Specific embodiment
Embodiment 1
A kind of effective integrated potato processing unit, including harvesting apparatus, cleaning device and deep processing unit.
The harvesting apparatus includes sliding plough, the locating wheel being fixedly connected with sliding plough, the sliding plough position of control and angle of inclination
Position adjusting rod, for control position adjusting rod adjusting rod control unit, connect with sliding plough back desilt transmission parts and
It handles the angled drive component being connect except seedling component, with except seedling knockdown export of transmission parts tail end connection, be arranged on inclination biography
The rice shoot collecting part of dynamic component side, the potato screening plant being connect with angled drive component termination and potato screening plant
The multiple classification potato transfer members for exporting connection, the classification potato collecting box and vehicle being connect with classification potato transfer member
Frame, traveling wheel and control device.
The cleaning device includes roller peeling component, positioned at the first conveyer belt of roller peeling knockdown export and positioned at the
The clean water cleaning component on one conveyer belt top.
The depth processing unit includes the stripping and slicing component being connect by the first conveyer belt with roller peeling component, by second
The tinning component being connect into mud component and by third conveyer belt with stripping and slicing component that conveyer belt is connect with stripping and slicing component.
The sliding plough is obliquely installed, and the angle with level ground is α, the potato and soil that will be embedded under soil by sliding plough
Soil around beans is oblique to be shoveled out and slides to plough back, and be sent to and desilt on transfer member.
The locating wheel is fixed by the bracket the front end for being arranged on sliding plough, is adjusted at any time in field surface scrolls by it
The height of sliding plough, so as to ensure that sliding plough embedded depth is consistent.
The transmission parts that desilt include metal drive belt and vibration component, and multiple bar shapeds are set on metal drive belt surface
Through-hole sets baffle at metal drive belt both ends, and the vibration component is arranged on metal drive belt both ends, for being driven in metal
It is shaken during V belt translation.
The two-layer cylinder for being capable of coaxial rotating including inside and outside except seedling component, is wherein provided with multiple metals in inner cylinder
Ball.
The angled drive component includes the conveyer belt being obliquely installed, and the transmission belt surface being obliquely installed is provided with more
A circular through hole;The conveyer belt side being obliquely installed is provided with air blower, is the opposite opposite side setting of air blower
There is baffle, the height of the baffle is higher than the height of conveyer belt being obliquely installed.
The rice shoot collecting part is set to the side lower part of angled drive component and baffle the same side, and can receive from
Angled drive component slide rice shoot and from baffle landing under rice shoot and mulch.
The potato screening plant is internally provided with three screening transfer plates, and three screening transmission plate surfaces are respectively provided with multiple
Through-hole, wherein maximum positioned at the aperture of the first screening transfer plate through-hole of topmost, the third positioned at lowest part screens transfer plate
The aperture of through-hole is minimum, and the second screening transfer plate through-hole aperture positioned at middle part is placed in the middle, is being transmitted by three screening transfer plates
Through-hole screening in the process so that various sizes of potato is transmitted in different classification potato collecting boxs.
The vehicle frame is used to all parts being fixed on the effective integrated potato processing unit of walking.
The traveling wheel is used to move the effective integrated potato processing unit in field.
The control device is used to control the positioning walked, slide plough of the effective integrated potato processing unit, desilt
The transmission and vibrations of transmission parts, the rotation except seedling component, the transmission of angled drive component, the work of potato screening plant and
The transmission of classification potato transfer member and the work for potato collecting box of classifying.
For the roller peeling component for carrying out peeling operation to potato, the roller is divided into inner cylinder and outer barrel, inner cylinder energy
It reaches the axis common according to roller and rotates, inner cylindrical surface is porous surface, and porous edge is inwardly projecting.
For first conveyer belt for transmitting the potato after peeling, the clean water positioned at the first conveyer belt top is clear
It washes component and includes water storage pipeline and high pressure nozzle, it is clear to be carried out to the potato after peeling to spray clean water by high pressure nozzle
It washes.
The stripping and slicing component includes cutter and distance control device, can be controlled by cutter and distance control device cooperation
The size of institute's Potato cutting block processed.
Described to include shell and internal extrusion parts into mud component, the extrusion parts is porous pressure plare.
The tinning component is used to that canning operation will to be carried out into the mashed potatoes sent out in mud component.
The angle of the α is 19 °.
Second conveyer belt and third conveyer belt are respectively provided with sealing shell.
The stripping and slicing component and described it is both provided with sealing shell into mud component.
Embodiment 2
A kind of effective integrated potato processing unit, including harvesting apparatus, cleaning device and deep processing unit.
The harvesting apparatus includes sliding plough, the locating wheel being fixedly connected with sliding plough, the sliding plough position of control and angle of inclination
Position adjusting rod, for control position adjusting rod adjusting rod control unit, connect with sliding plough back desilt transmission parts and
It handles the angled drive component being connect except seedling component, with except seedling knockdown export of transmission parts tail end connection, be arranged on inclination biography
The rice shoot collecting part of dynamic component side, the potato screening plant being connect with angled drive component termination and potato screening plant
The multiple classification potato transfer members for exporting connection, the classification potato collecting box and vehicle being connect with classification potato transfer member
Frame, traveling wheel and control device.
The cleaning device includes roller peeling component, positioned at the first conveyer belt of roller peeling knockdown export and positioned at the
The clean water cleaning component on one conveyer belt top.
The depth processing unit includes the stripping and slicing component being connect by the first conveyer belt with roller peeling component, by second
The tinning component being connect into mud component and by third conveyer belt with stripping and slicing component that conveyer belt is connect with stripping and slicing component.
The sliding plough is obliquely installed, and the angle with level ground is α, the potato and soil that will be embedded under soil by sliding plough
Soil around beans is oblique to be shoveled out and slides to plough back, and be sent to and desilt on transfer member.
The locating wheel is fixed by the bracket the front end for being arranged on sliding plough, is adjusted at any time in field surface scrolls by it
The height of sliding plough, so as to ensure that sliding plough embedded depth is consistent.
The transmission parts that desilt include metal drive belt and vibration component, and multiple bar shapeds are set on metal drive belt surface
Through-hole sets baffle at metal drive belt both ends, and the vibration component is arranged on metal drive belt both ends, for being driven in metal
It is shaken during V belt translation.
The two-layer cylinder for being capable of coaxial rotating including inside and outside except seedling component, is wherein provided with multiple metals in inner cylinder
Ball.
The angled drive component includes the conveyer belt being obliquely installed, and the transmission belt surface being obliquely installed is provided with more
A circular through hole;The conveyer belt side being obliquely installed is provided with air blower, is the opposite opposite side setting of air blower
There is baffle, the height of the baffle is higher than the height of conveyer belt being obliquely installed.
The rice shoot collecting part is set to the side lower part of angled drive component and baffle the same side, and can receive from
Angled drive component slide rice shoot and from baffle landing under rice shoot and mulch.
The potato screening plant is internally provided with three screening transfer plates, and three screening transmission plate surfaces are respectively provided with multiple
Through-hole, wherein maximum positioned at the aperture of the first screening transfer plate through-hole of topmost, the third positioned at lowest part screens transfer plate
The aperture of through-hole is minimum, and the second screening transfer plate through-hole aperture positioned at middle part is placed in the middle, is being transmitted by three screening transfer plates
Through-hole screening in the process so that various sizes of potato is transmitted in different classification potato collecting boxs.
The vehicle frame is used to all parts being fixed on the effective integrated potato processing unit of walking.
The traveling wheel is used to move the effective integrated potato processing unit in field.
The control device is used to control the positioning walked, slide plough of the effective integrated potato processing unit, desilt
The transmission and vibrations of transmission parts, the rotation except seedling component, the transmission of angled drive component, the work of potato screening plant and
The transmission of classification potato transfer member and the work for potato collecting box of classifying.
For the roller peeling component for carrying out peeling operation to potato, the roller is divided into inner cylinder and outer barrel, inner cylinder energy
It reaches the axis common according to roller and rotates, inner cylindrical surface is porous surface, and porous edge is inwardly projecting.
For first conveyer belt for transmitting the potato after peeling, the clean water positioned at the first conveyer belt top is clear
It washes component and includes water storage pipeline and high pressure nozzle, it is clear to be carried out to the potato after peeling to spray clean water by high pressure nozzle
It washes.
The stripping and slicing component includes cutter and distance control device, can be controlled by cutter and distance control device cooperation
The size of institute's Potato cutting block processed.
Described to include shell and internal extrusion parts into mud component, the extrusion parts is porous pressure plare.
The tinning component is used to that canning operation will to be carried out into the mashed potatoes sent out in mud component.
The angle of the α is 31 °.
Second conveyer belt and third conveyer belt are respectively provided with sealing shell.
The stripping and slicing component and described it is both provided with sealing shell into mud component.