CN106022454B - A kind of sampling inspection data logger - Google Patents

A kind of sampling inspection data logger Download PDF

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Publication number
CN106022454B
CN106022454B CN201610295404.7A CN201610295404A CN106022454B CN 106022454 B CN106022454 B CN 106022454B CN 201610295404 A CN201610295404 A CN 201610295404A CN 106022454 B CN106022454 B CN 106022454B
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CN
China
Prior art keywords
branch pipe
vertical tube
general pipeline
sensor
sampling inspection
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Expired - Fee Related
Application number
CN201610295404.7A
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Chinese (zh)
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CN106022454A (en
Inventor
张肖邦
张惠邦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGBO ZHUANGHONGYI BEARING Co Ltd
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NINGBO ZHUANGHONGYI BEARING Co Ltd
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Priority to CN201610295404.7A priority Critical patent/CN106022454B/en
Publication of CN106022454A publication Critical patent/CN106022454A/en
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Expired - Fee Related legal-status Critical Current
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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M7/00Counting of objects carried by a conveyor
    • G06M7/02Counting of objects carried by a conveyor wherein objects ahead of the sensing element are separated to produce a distinct gap between successive objects
    • G06M7/04Counting of piece goods, e.g. of boxes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/20Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/22Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • Automatic Analysis And Handling Materials Therefor (AREA)

Abstract

The present invention relates to a kind of sampling inspection data logger, solve the problem of that the data record of existing sampling inspection, the especially multiple inspection projects of statistics can not complete data record and statistics in same checkout procedure.The present apparatus includes one group or multiple groups counting tube in bracket and bracket, and is fixed on the data processor of the record statistics of bracket seat board, shows the data display screen of data.Every group of counting tube includes a general pipeline and one or more vertical tubes set on the middle part general pipeline top, and one or more branch pipes on vertical tube, general pipeline and the equal front end height of each branch pipe, the setting of rear end low dip, and it is parallel to each other, heel row vertical tube is higher than front-seat vertical tube, and the branch pipe on heel row vertical tube, across the top of front-seat vertical tube, the front end of general pipeline and each branch pipe is mutually flush in same perpendicular, and each general pipeline and branch pipe are correspondingly provided with sensor for countering.The present invention is in practical application, put into corresponding general pipeline or branch pipe for sample survey, and by related counter inductor, automatic transmission inspection result information show that the various inspection result data of each inspection project are recorded, counted and shown.

Description

A kind of sampling inspection data logger
Technical field
The invention belongs to data from the sample survey to record field, be related to the workpiece classification note of a kind of pair of sampling inspection different quality state Number, statistic device more particularly to multiple inspection projects complete the device of record by same checking procedure.
Background technique
In trade in commodities and workpiece process, bulk article generally determined by the method for sampling inspection by the gross whether Qualification, i.e., by sampling product several inspection item-tests after, whether this batch of product of comprehensive descision qualified.Existing sampling inspection The record tested generally uses the method for artificial numeration or typing and statistics, multiple inspection projects, then must examine and remember one by one Record, the recording method of this sampling inspection have the following deficiencies:
Artificial numeration or typing and statistics occupy the working time of reviewer, and working efficiency is lower.
What entry was examined, it can only test and record item by item, it is complete by same checking procedure to cannot achieve entry At.
The CN201390027Y patent that Patent Office of the People's Republic of China's on March 27th, 2009 is announced, the entitled online automatic meter of sampling Counting apparatus.The device counts cylinder movement according in sampling process, records total sampling inspection quantity, but fails to pair Sampling inspection result carries out the book of final entry and statistics.
Summary of the invention
For the defect for overcoming existing sampling inspection data record method, the working efficiency of reviewer is improved, the present invention mentions Supplied it is a kind of automatic and can entry inspection data synchronous recording and statistics sampling inspection data logger.
A kind of sampling inspection data logger, it is characterised in that: including bracket, one group is arranged on bracket or multiple groups count Pipe, every group of counting tube include a general pipeline, and the front end general pipeline is high, rear end low dip is arranged, and the bottom end outer wall of general pipeline is equipped with general pipeline meter Number sensor.One or more vertical tubes are set up in the middle part of the general pipeline, each vertical tube is provided with one or more forward and up Inclined branch pipe, each branch pipe are correspondingly arranged on branch pipe sensor for countering, and sensor for countering is connect with data processor.
Preferably, the lower section of vertical tube outer wall corresponded at branch pipe mounting is arranged in the branch pipe sensor for countering.
Preferably, the branch pipe and supervisor are mutually parallel, and front end flushes on perpendicular.
Preferably, the side of the bracket is equipped with data processor, the other side is equipped with the display of inspection project and data Screen.
Preferably, the display screen of the inspection project and data corresponds respectively to general pipeline ranks and branch pipe ranks.
Preferably, the general pipeline sensor for countering and branch pipe sensor for countering and inspection project and data display screen It is connect respectively with same data processor.
Preferably, being communicated at the mounting of the general pipeline, vertical tube and branch pipe.
Preferably, being provided with multiple vertical tubes on the general pipeline, heel row is higher than front-seat vertical tube, the branch on heel row vertical tube Pipe is arranged forward across the top of front-seat vertical tube.
Preferably, the general pipeline, vertical tube are identical with the caliber of branch pipe or general pipeline caliber is greater than vertical tube caliber, erect Pipe caliber is greater than branch diameter.
Preferably, being equipped with the conveyer belt for conveying sample survey below the frame bottom general pipeline.
The data processor and data display screen are divided into bracket two sides, and data processor is set on seat board, and data are aobvious Display screen is set on strut.
Preferably, each general pipeline set is correspondingly arranged a data display screen, the branch pipe of the same position on front-seat vertical tube Set is correspondingly arranged a data display screen, and the branch pipe on heel row vertical tube is incorporated to front-seat corresponding data display screen.
The bracket includes that scaffold pole and general pipeline and vertical tube embrace clamping plate, embraces a clamping plate and is fixedly arranged on strut, strut with Seat board connection.
General pipeline numeration sensor and each branch pipe numeration sensor access data processor, each data display screen with Data processor connection.
The medicine have the advantages that integrated using multiple groups counting tube matrix form, all general pipeline correspond to a basis and examine Project, the branch pipe of identical row respectively corresponds other different inspection projects, during actual sampling inspection, if only One inspection project can select general pipeline to distinguish the numeration of the Different Results of inspection, if an inspection movement is it can be concluded that more The inspection result of a inspection project, effect of the invention then become apparent from, i.e., will examine workpiece and put into corresponding elementary item inspection knot The general pipeline or branch pipe of the counting group of fruit, data processor logic according to the set procedure, automatically record each inspection item of the sample Purpose check conclusion data, and shown on corresponding data display screen.
Detailed description of the invention
Fig. 1 is a kind of schematic perspective view of the invention.
Fig. 2 is the schematic perspective view of another angle of the invention.
Fig. 3 is the structural schematic diagram of unit count pipe of the invention.
Fig. 4 is the schematic diagram of another structure of unit count pipe of the invention.
In figure: 1- general pipeline, the first branch pipe of 2-, the second branch pipe of 3-, 4- third branch pipe, the front row 5- vertical tube, 6- heel row vertical tube, 7- Display screen, 8- data processor, 9- conveyer belt, 10- bracket fagging, 11- general pipeline's sensor for countering, 12- branch pipe sensor for countering, 12a- the first branch pipe sensor for countering, 12b- the second branch pipe sensor for countering, 12c- third branch pipe sensor for countering, 13 seat boards.
Specific embodiment
Below by specific embodiment and in conjunction with attached drawing, the present invention is further described.
Embodiment 1: a kind of three project sampling inspection data loggers, as shown in Figure 1, 2.The present apparatus includes bracket 10, branch 6 groups of counting tubes are set side by side in horizontal direction on frame 10.
Each group counting tube structure is identical, unit count pipe structure as shown in figure 3, one group of counting tube bottom be general pipeline 1, 1 front end general pipeline is high, the setting of rear end low dip.Front-seat vertical tube 5 and heel row vertical tube 6, front-seat vertical tube 5 have been set up in the middle part of general pipeline Positioned at the front side of heel row vertical tube 6, the height of heel row vertical tube 6 is higher than the height of front-seat vertical tube 5, on front-seat vertical tube 5 from top to bottom according to It is secondary to be provided with the first branch pipe 2 and the second branch pipe 3 stretched out forward and up, setting third branch is stretched out forward and up on heel row vertical tube 6 Pipe 4, third branch pipe 4 is from the top at 5 top of front-seat vertical tube across forward extending out.First branch pipe 2, the second branch pipe 3, third branch pipe 4 Front end flushed with the front end of general pipeline 1, the first branch pipe 2, the second branch pipe 3, the pipe shaft of third branch pipe 4 and general pipeline 1 are mutually put down Row.The pipe shaft of general pipeline 1 embraces folder support by what is connect with bracket 10.
General pipeline, each vertical tube, the caliber of each branch pipe are consistent, and are interconnected in junction.The rear end of general pipeline 1 is provided with general pipeline Sensor for countering 11, general pipeline sensor for countering 11 are located at the rear side of heel row vertical tube 6, guarantee that the sample launched from each branch pipe can also touch General pipeline sensor for countering is sent out to count.Each branch pipe is correspondingly arranged branch pipe sensor for countering 12, and branch pipe sensor for countering 12 is arranged In the outer wall for corresponding to the lower section at branch pipe and vertical tube mounting, vertical tube being arranged in, specifically, between the first branch pipe 2 and general pipeline 1 5 pipe shaft of front-seat vertical tube on the first branch pipe sensor for countering 12a of corresponding first branch pipe 2 is set;In the second branch pipe 3 and first Second branch pipe sensor for countering 12b of corresponding second branch pipe 3 is set on 5 pipe shaft of front-seat vertical tube between pipe 2;In third branch pipe 4 The third branch pipe sensor for countering 12c of corresponding third branch pipe 4 is set on 6 pipe shaft of heel row vertical tube between general pipeline 1.General pipeline is counted Sensor 11 and branch pipe sensor for countering 12 are connected to the data processor 8 being arranged on bracket seat board 13 by connecting line. Correspond to 1 ranks of general pipeline, 2 ranks of the first branch pipe, 3 ranks of the second branch pipe on bracket and is provided with display screen 7,4 institute of third branch pipe Corresponding inspection project is identical as the second branch pipe 3, and the record data merging for recording data and the second branch pipe 3 is cumulative.Carrier base Conveyer belt 9 is equipped on plate 13 between general pipeline 1, the gap between 9 face of conveyer belt and general pipeline 1 meets sample product loopback and passes through. Conveyer belt 9 conveys sample product from 1 rear end forward end of general pipeline, collects sample product again convenient for operator regular.
Second branch pipe 3 and the first branch pipe 2 are the inspection project representated by third branch pipe 4 and the second branch pipe 3 with level branch pipe It is identical, when sample product are put into from the second branch pipe 3, sample successively by second tube sensor 12b, first tube sensor 12a, General pipeline sensor for countering 11 incudes and count is incremented.When sample is put into from third branch pipe 4, sample is successively counted by third branch pipe Sensor 12c and total tube sensor 11 incude and count is incremented, and inspection project corresponding to the first branch pipe 2 also mutually should be opposite Count is incremented for quality state.When sample product are put into from the first branch pipe 2, sample is successively passed by first tube sensor 12a and general pipeline Sensor 11 incudes and count is incremented, and inspection project corresponding to the second branch pipe 3 also mutually should be opposite mass Count of Status and add 1.
By taking the inspection of bearing inner race inner hole as an example, the supervisor of 6 groups of counting tubes respectively corresponds 6 bearing bore diameter dimensional tolerance sections, It being followed successively by and is more than or equal to 0, -1, -2, -3, -4 and is less than or equal to -5, it is unqualified that the first branch pipe of branch pipe ranks 6 corresponds to circularity, It is unqualified that 6 branch pipes of second branch pipe of branch pipe ranks 6 and third branch pipe ranks correspond to taper.When sampling inspection, inspector In check bearing inner ring, same measurement movement it can be concluded that bearing inner race tolerance dimension, whether circularity and taper qualified.Such as Fruit circularity and taper are qualified, then plunge the sample into the supervisor of corresponding tolerance dimension, and data processor records corresponding tolerance dimension Add 1, meanwhile, respective record circularity qualification add 1 and taper qualification add 1;If circularity is unqualified and taper is qualified, sample is thrown Entering the first branch pipe of corresponding tolerance dimension counting tube group, data processor records corresponding tolerance dimension and adds 1, and circularity is unqualified to add 1, Taper qualification adds 1;If circularity is qualified, taper is unqualified, then plunges the sample into third branch pipe, and data processor record is corresponding public Difference size adds 1, and taper is unqualified to add 1, and circularity qualification adds 1;If circularity and taper are unqualified, second is plunged the sample into Pipe.Data processor records corresponding tolerance dimension and adds 1, and circularity is unqualified to add 1, and taper is unqualified to add 1,.Assuming that dimensional tolerance section More than or equal to 0 to scrap, light rain is equal to -5 to do over again.- 1, -2, -3, -4 be qualified product, then sampling inspection process can be with The inspection result of the dimensional tolerance of bearing inner race, circularity, taper three inspection projects, the i.e. qualification of hole size are obtained respectively Number, scraps number, number of doing over again, circularity acceptance number and number of non-compliances, taper acceptance number and number of non-compliances, thus calculated hole diameters size The qualification rate or disqualification rate of qualification rate, scrappage, rework rate and circularity and taper, obtain check conclusion accordingly.At data Reason device can also analyze the tolerance dimension dispersion degree and distribution curve of this batch of sample.Not only it had saved Check-Out Time but also had realized automatic Statistics and analysis, to improve the working efficiency of sampling inspection.
Embodiment 2: a kind of sampling inspection data logger, as shown in Figure 4.In the present embodiment, first counts branch pipe 2 with before Arrange the first branch pipe sensor for countering that setting corresponding first on 5 pipe shaft of front-seat vertical tube below at 5 mounting of vertical tube counts branch pipe 2 12a;The second branch pipe sensor for countering 12b that setting corresponding second on 3 pipe shaft of branch pipe counts branch pipe 3 is counted second;In third It counts and the third branch pipe sensor for countering 12c that corresponding third counts branch pipe 4 is set on 4 pipe shaft of branch pipe.Remaining structure and embodiment 1 It is identical.
Above-described embodiment is the description of the invention, not limitation of the present invention, and anyone skilled in the art are to this Obviously being altered or modified for invention, is included in the range of the claims in the present invention.

Claims (9)

1. a kind of sampling inspection data logger, it is characterised in that: including bracket, one group is arranged on bracket or multiple groups count Pipe, every group of counting tube include a general pipeline, and the front end general pipeline is high, rear end low dip is arranged, and the bottom end outer wall of general pipeline is equipped with general pipeline meter Number sensor, the middle part general pipeline set up one or more vertical tubes, and each vertical tube is provided with one or more forward and up Inclined branch pipe, each branch pipe are correspondingly arranged on branch pipe sensor for countering, and sensor for countering is connect with data processor;General pipeline Middle part set up front-seat vertical tube and heel row vertical tube, front-seat vertical tube is disposed with one stretched out forward and up from top to bottom A or multiple branch pipes stretch out on heel row vertical tube forward and up and are provided with third branch pipe, and third branch pipe is from upper at the top of front-seat vertical tube Side is across forward extending out;General pipeline, each vertical tube, each branch pipe are interconnected in junction, and general pipeline sensor for countering is located at heel row vertical tube Rear side, branch pipe sensor for countering is arranged in the lower section of corresponding branch pipe and vertical tube joint, the outer wall of vertical tube is arranged in.
2. a kind of sampling inspection data logger according to claim 1, it is characterised in that: the branch pipe sensor for countering The lower section of vertical tube outer wall corresponded at branch pipe mounting is set.
3. a kind of sampling inspection data logger according to claim 1, it is characterised in that: the branch pipe and supervisor is equal It is parallel to each other, and front end flushes on perpendicular.
4. a kind of sampling inspection data logger according to claim 1 or 2 or 3, it is characterised in that: the one of the bracket Side is equipped with data processor, and the other side is equipped with the display screen of inspection project and data.
5. a kind of sampling inspection data logger according to claim 4, it is characterised in that: the inspection project and data Display screen correspond respectively to general pipeline ranks and branch pipe ranks.
6. a kind of sampling inspection data logger according to claim 1 or 2 or 3, it is characterised in that: the general pipeline meter Number sensor and branch pipe sensor for countering and inspection project and data display screen are connect with same data processor respectively.
7. a kind of sampling inspection data logger according to claim 1 or 2 or 3, it is characterised in that: set on the general pipeline Multiple vertical tubes are equipped with, heel row is higher than front-seat vertical tube, and the branch pipe on heel row vertical tube is arranged forward across the top of front-seat vertical tube.
8. a kind of sampling inspection data logger according to claim 1 or 2 or 3, it is characterised in that: the general pipeline, Vertical tube is identical with the caliber of branch pipe or general pipeline caliber is greater than vertical tube caliber, and vertical tube caliber is greater than branch diameter.
9. a kind of sampling inspection data logger according to claim 1, it is characterised in that: under the frame bottom general pipeline Side is equipped with the conveyer belt for conveying sample survey.
CN201610295404.7A 2016-05-06 2016-05-06 A kind of sampling inspection data logger Expired - Fee Related CN106022454B (en)

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CN106022454B true CN106022454B (en) 2018-12-14

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5218868A (en) * 1990-02-27 1993-06-15 Nkk Corporation Signal processing method for magnetic-ultrasonic wall thickness measuring apparatus
CN201390027Y (en) * 2009-03-27 2010-01-27 南昌印钞厂 Automatic counting device for on-line sampling
CN102797760A (en) * 2012-08-29 2012-11-28 宁波惠友精工机械有限公司 Ball feeding device
CN203061449U (en) * 2013-01-30 2013-07-17 洛阳市洛凌轴承科技股份有限公司 Measurement instrument for bearing rings
CN203323843U (en) * 2013-05-15 2013-12-04 天津博欧特电力设备有限公司 Bolt weight sampling-inspection apparatus
CN204769596U (en) * 2015-06-12 2015-11-18 杭州铭赫科技有限公司 Work piece size automated inspection puts on by classification equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5218868A (en) * 1990-02-27 1993-06-15 Nkk Corporation Signal processing method for magnetic-ultrasonic wall thickness measuring apparatus
CN201390027Y (en) * 2009-03-27 2010-01-27 南昌印钞厂 Automatic counting device for on-line sampling
CN102797760A (en) * 2012-08-29 2012-11-28 宁波惠友精工机械有限公司 Ball feeding device
CN203061449U (en) * 2013-01-30 2013-07-17 洛阳市洛凌轴承科技股份有限公司 Measurement instrument for bearing rings
CN203323843U (en) * 2013-05-15 2013-12-04 天津博欧特电力设备有限公司 Bolt weight sampling-inspection apparatus
CN204769596U (en) * 2015-06-12 2015-11-18 杭州铭赫科技有限公司 Work piece size automated inspection puts on by classification equipment

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Granted publication date: 20181214