CN106012302A - 一种阻燃柔软的服装用衬布的生产工艺 - Google Patents

一种阻燃柔软的服装用衬布的生产工艺 Download PDF

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CN106012302A
CN106012302A CN201610653434.0A CN201610653434A CN106012302A CN 106012302 A CN106012302 A CN 106012302A CN 201610653434 A CN201610653434 A CN 201610653434A CN 106012302 A CN106012302 A CN 106012302A
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lining cloth
flame
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parts
tencel
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刘建
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Nantong Jianghuai Interlining Co Ltd
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Abstract

本发明公开了一种阻燃柔软的服装用衬布的生产工艺，称取以下按照重量份数的原料：阻燃腈纶20‑70份、竹炭纤维10‑60份、天丝1‑15份、阻燃粘胶3‑35份，然后对阻燃腈纶、竹炭纤维与天丝分别进行拉伸、梭织、热轧粘合，从而得到半成品衬布；将半成品衬布浸泡在柔软剂酸溶液中，浸泡温度为35‑55℃，浸泡时间为30‑70min，烘干后将其放到涂布机上进行涂布，经切边计长然后进行卷绕即得。本发明制得的服装用衬布，手感柔软，可以同时满足衬布所要求的柔软性和舒适性，以及优异的阻燃效果，而且具有良好的透气性，吸湿性好；轻薄易洗易干，制作工艺简单，成本大大降低，物美价廉。

Description

一种阻燃柔软的服装用衬布的生产工艺
技术领域
本发明涉及衬布生产工艺，具体是一种阻燃柔软的服装用衬布的生产工艺。
背景技术
腈纶是常用纺织面料，柔软性和蓬松性能良好，但是由于其吸湿性和染色性能一般，通常会制成共聚物的合成纤维使用，从而增强其吸湿性和染色性能。随着人们对腈纶的使用越来越多，为了增加其阻燃性，可以通过化学方法添加不同官能团制备阻燃腈纶，现有技术的市售阻燃腈纶均具有良好的阻燃性。阻燃粘胶，又称阻燃纤维素或阻燃再生纤维素，一般是改性纤维素，加入磷或者有机硅，阻燃性能良好。阻燃面料一般只应用于衣服面料，市面上很少考虑采用阻燃布料作为衬布，但是如果要求衬布阻燃，则还需要考虑其柔软性和舒适性。
发明内容
本发明的目的在于提供一种阻燃柔软的服装用衬布的生产工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种阻燃柔软的服装用衬布的生产工艺，包括如下步骤：
1)拉伸：称取以下按照重量份数的原料：阻燃腈纶20-70份、竹炭纤维10-60份、天丝1-15份、阻燃粘胶3-35份，然后对阻燃腈纶、竹炭纤维与天丝分别进行拉伸；
2)梭织：将步骤1)拉伸好的阻燃腈纶、竹炭纤维与天丝进行梭织；
3)热轧粘合：对步骤2)织好的纤维网采用阻燃粘胶进行热轧粘合，从而得到半成品衬布；
4)处理：将半成品衬布浸泡在柔软剂酸溶液中，浸泡温度为35-55℃，浸泡时间为30-70min，然后烘干，烘干温度为100-150℃，烘干时间为20-50min；
5)涂布：烘干后将步骤4)得到的半成品衬布放到涂布机上进行涂布，制得衬布；
6)卷绕：将步骤5)涂布后的衬布，经切边计长然后进行卷绕。
作为本发明进一步的方案：步骤1)中，称取以下按照重量份数的原料：阻燃腈纶25-65份、竹炭纤维15-55份、天丝3-12份、阻燃粘胶5-30份。
作为本发明进一步的方案：步骤1)中，称取以下按照重量份数的原料：阻燃腈纶30-60份、竹炭纤维20-50份、天丝5-10份、阻燃粘胶8-25份。
作为本发明进一步的方案：步骤4)中，浸泡温度为40-50℃，浸泡时间为40-60min。
作为本发明进一步的方案：步骤4)中，烘干温度为125-150℃，烘干时间为30-40min。
作为本发明进一步的方案：步骤4)中，柔软剂酸溶液包括以下组分：酯基季铵盐20-40g/L、冰醋酸1-8g/L。
作为本发明进一步的方案：步骤4)中，柔软剂酸溶液包括以下组分：酯基季铵盐25-30g/L、冰醋酸3-5g/L。
与现有技术相比，本发明的有益效果是：
本发明制得的服装用衬布，手感柔软，可以同时满足衬布所要求的柔软性和舒适性，以及优异的阻燃效果，而且具有良好的透气性，吸湿性好；轻薄易洗易干，制作工艺简单，成本大大降低，物美价廉。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
本发明实施例中，一种阻燃柔软的服装用衬布的生产工艺，包括如下步骤：
1)拉伸：称取以下按照重量份数的原料：阻燃腈纶20份、竹炭纤维10份、天丝1份、阻燃粘胶3份，然后对阻燃腈纶、竹炭纤维与天丝分别进行拉伸。
2)梭织：将步骤1)拉伸好的阻燃腈纶、竹炭纤维与天丝进行梭织。
3)热轧粘合：对步骤2)织好的纤维网采用阻燃粘胶进行热轧粘合，从而得到半成品衬布。
4)处理：将半成品衬布浸泡在柔软剂酸溶液中，浸泡温度为35℃，浸泡时间为30min，然后烘干，烘干温度为100℃，烘干时间为50min。柔软剂酸溶液包括以下组分：酯基季铵盐20g/L、冰醋酸1g/L。
5)涂布：烘干后将步骤4)得到的半成品衬布放到涂布机上进行涂布，制得衬布。
6)卷绕：将步骤5)涂布后的衬布，经切边计长然后进行卷绕。
实施例2
本发明实施例中，一种阻燃柔软的服装用衬布的生产工艺，包括如下步骤：
1)拉伸：称取以下按照重量份数的原料：阻燃腈纶70份、竹炭纤维60份、天丝15份、阻燃粘胶35份，然后对阻燃腈纶、竹炭纤维与天丝分别进行拉伸。
2)梭织：将步骤1)拉伸好的阻燃腈纶、竹炭纤维与天丝进行梭织。
3)热轧粘合：对步骤2)织好的纤维网采用阻燃粘胶进行热轧粘合，从而得到半成品衬布。
4)处理：将半成品衬布浸泡在柔软剂酸溶液中，浸泡温度为55℃，浸泡时间为70min，然后烘干，烘干温度为150℃，烘干时间为20min。柔软剂酸溶液包括以下组分：酯基季铵盐40g/L、冰醋酸8g/L。
5)涂布：烘干后将步骤4)得到的半成品衬布放到涂布机上进行涂布，制得衬布。
6)卷绕：将步骤5)涂布后的衬布，经切边计长然后进行卷绕。
实施例3
本发明实施例中，一种阻燃柔软的服装用衬布的生产工艺，包括如下步骤：
1)拉伸：称取以下按照重量份数的原料：阻燃腈纶25份、竹炭纤维15份、天丝3份、阻燃粘胶5份，然后对阻燃腈纶、竹炭纤维与天丝分别进行拉伸。
2)梭织：将步骤1)拉伸好的阻燃腈纶、竹炭纤维与天丝进行梭织。
3)热轧粘合：对步骤2)织好的纤维网采用阻燃粘胶进行热轧粘合，从而得到半成品衬布。
4)处理：将半成品衬布浸泡在柔软剂酸溶液中，浸泡温度为40℃，浸泡时间为40min，然后烘干，烘干温度为125℃，烘干时间为40min。柔软剂酸溶液包括以下组分：酯基季铵盐25g/L、冰醋酸3g/L。
5)涂布：烘干后将步骤4)得到的半成品衬布放到涂布机上进行涂布，制得衬布。
6)卷绕：将步骤5)涂布后的衬布，经切边计长然后进行卷绕。
实施例4
本发明实施例中，一种阻燃柔软的服装用衬布的生产工艺，包括如下步骤：
1)拉伸：称取以下按照重量份数的原料：阻燃腈纶65份、竹炭纤维55份、天丝12份、阻燃粘胶30份，然后对阻燃腈纶、竹炭纤维与天丝分别进行拉伸。
2)梭织：将步骤1)拉伸好的阻燃腈纶、竹炭纤维与天丝进行梭织。
3)热轧粘合：对步骤2)织好的纤维网采用阻燃粘胶进行热轧粘合，从而得到半成品衬布。
4)处理：将半成品衬布浸泡在柔软剂酸溶液中，浸泡温度为50℃，浸泡时间为60min，然后烘干，烘干温度为150℃，烘干时间为30min。柔软剂酸溶液包括以下组分：酯基季铵盐30g/L、冰醋酸5g/L。
5)涂布：烘干后将步骤4)得到的半成品衬布放到涂布机上进行涂布，制得衬布。
6)卷绕：将步骤5)涂布后的衬布，经切边计长然后进行卷绕。
实施例5
本发明实施例中，一种阻燃柔软的服装用衬布的生产工艺，包括如下步骤：
1)拉伸：称取以下按照重量份数的原料：阻燃腈纶30份、竹炭纤维20份、天丝5份、阻燃粘胶8份，然后对阻燃腈纶、竹炭纤维与天丝分别进行拉伸。
2)梭织：将步骤1)拉伸好的阻燃腈纶、竹炭纤维与天丝进行梭织。
3)热轧粘合：对步骤2)织好的纤维网采用阻燃粘胶进行热轧粘合，从而得到半成品衬布。
4)处理：将半成品衬布浸泡在柔软剂酸溶液中，浸泡温度为45℃，浸泡时间为50min，然后烘干，烘干温度为130℃，烘干时间为35min。柔软剂酸溶液包括以下组分：酯基季铵盐25g/L、冰醋酸3g/L。
5)涂布：烘干后将步骤4)得到的半成品衬布放到涂布机上进行涂布，制得衬布。
6)卷绕：将步骤5)涂布后的衬布，经切边计长然后进行卷绕。
实施例6
本发明实施例中，一种阻燃柔软的服装用衬布的生产工艺，包括如下步骤：
1)拉伸：称取以下按照重量份数的原料：阻燃腈纶60份、竹炭纤维50份、天丝10份、阻燃粘胶25份，然后对阻燃腈纶、竹炭纤维与天丝分别进行拉伸。
2)梭织：将步骤1)拉伸好的阻燃腈纶、竹炭纤维与天丝进行梭织。
3)热轧粘合：对步骤2)织好的纤维网采用阻燃粘胶进行热轧粘合，从而得到半成品衬布。
4)处理：将半成品衬布浸泡在柔软剂酸溶液中，浸泡温度为50℃，浸泡时间为40min，然后烘干，烘干温度为150℃，烘干时间为30min。柔软剂酸溶液包括以下组分：酯基季铵盐30g/L、冰醋酸4g/L。
5)涂布：烘干后将步骤4)得到的半成品衬布放到涂布机上进行涂布，制得衬布。
6)卷绕：将步骤5)涂布后的衬布，经切边计长然后进行卷绕。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (7)

1.一种阻燃柔软的服装用衬布的生产工艺，其特征在于，包括如下步骤：
1)拉伸：称取以下按照重量份数的原料：阻燃腈纶20-70份、竹炭纤维10-60份、天丝1-15份、阻燃粘胶3-35份，然后对阻燃腈纶、竹炭纤维与天丝分别进行拉伸；
2)梭织：将步骤1)拉伸好的阻燃腈纶、竹炭纤维与天丝进行梭织；
3)热轧粘合：对步骤2)织好的纤维网采用阻燃粘胶进行热轧粘合，从而得到半成品衬布；
4)处理：将半成品衬布浸泡在柔软剂酸溶液中，浸泡温度为35-55℃，浸泡时间为30-70min，然后烘干，烘干温度为100-150℃，烘干时间为20-50min；
5)涂布：烘干后将步骤4)得到的半成品衬布放到涂布机上进行涂布，制得衬布；
6)卷绕：将步骤5)涂布后的衬布，经切边计长然后进行卷绕。
2.根据权利要求1所述的阻燃柔软的服装用衬布的生产工艺，其特征在于，步骤1)中，称取以下按照重量份数的原料：阻燃腈纶25-65份、竹炭纤维15-55份、天丝3-12份、阻燃粘胶5-30份。
3.根据权利要求2所述的阻燃柔软的服装用衬布的生产工艺，其特征在于，步骤1)中，称取以下按照重量份数的原料：阻燃腈纶30-60份、竹炭纤维20-50份、天丝5-10份、阻燃粘胶8-25份。
4.根据权利要求1所述的阻燃柔软的服装用衬布的生产工艺，其特征在于，步骤4)中，浸泡温度为40-50℃，浸泡时间为40-60min。
5.根据权利要求1所述的阻燃柔软的服装用衬布的生产工艺，其特征在于，步骤4)中，烘干温度为125-150℃，烘干时间为30-40min。
6.根据权利要求1所述的阻燃柔软的服装用衬布的生产工艺，其特征在于，步骤4)中，柔软剂酸溶液包括以下组分：酯基季铵盐20-40g/L、冰醋酸1-8g/L。
7.根据权利要求6所述的阻燃柔软的服装用衬布的生产工艺，其特征在于，步骤4)中，柔软剂酸溶液包括以下组分：酯基季铵盐25-30g/L、冰醋酸3-5g/L。
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