CN106003275A

CN106003275A - Automatic production device and method for manufacturing wood-based proximate matter with shrub as raw materials

Info

Publication number: CN106003275A
Application number: CN201610519287.8A
Authority: CN
Inventors: 李茂林
Original assignee: Tianjin Hualin Shaliu Tech Co Ltd; Tianjin Hualin Shaliu Technology Co Ltd
Current assignee: Ordos Hualin Salix Technology Co. Ltd.
Priority date: 2016-07-01
Filing date: 2016-07-01
Publication date: 2016-10-12
Anticipated expiration: 2036-07-01
Also published as: WO2018001378A1; CN106003275B; DE112017003317T5

Abstract

The invention relates to the technical field of wood engineering structure material production and discloses an automatic production device and method for manufacturing wood-based proximate matter with shrub as raw materials. The automatic production device comprises a laying and installing device, a rotating device, a pressing device, a heat treatment device and a control device; shrub bars subjected to defibering, gum dipping and drying treatment are placed on the laying and installing device; the rotating device is located below one side of the laying and installing device; the shrub bars are laid and installed on a laying and installing trolley of the rotating device through the laying and installing device; the pressing device is located at one end of the rotating device; and the heat treatment device is located on one side of the pressing device and performs heat treatment on the proximate matter blank pressed by the pressing device. According to the automatic production device for manufacturing the wood-based proximate matter with the shrub as the raw materials, due to the laying and installing device, the rotating device, the pressing device, the heat treatment device and other devices, the shrub bars subjected to the defibering, gum dipping and drying early-stage treatment are sequentially subjected to laying and installing, pressing and heat treatment, then the wood-based proximate matter is formed, the production efficiency is improved, and industrial production and application of the wood-based proximate matter can be achieved easily.

Description

A kind of automatic producing device and method manufacturing wood fundamental mode material with shrub for raw material

Technical field

The present invention relates to the production technical field of wooden structural timber, particularly relating to a kind of is former with shrub Material manufactures automatic producing device and the method for wood fundamental mode material.

Background technology

Wood fundamental mode material, it is common that with the timber of arbor class as primary raw material, timber adds a certain amount of after discongesting Resin, through a kind of wood fundamental mode material that mat formation assembly and hot pressing (or mold pressing) are made.

Shrub plant contains the higher wood fiber, aboundresources, produces as wood fundamental mode material with shrub branch Primary raw material, it is possible to well alleviate the situation of natural timber resource scarcity, owing to lacking with shrub at present Manufacture the production Apparatus and method for of wood fundamental mode material for raw material, govern shrub plant as wood fundamental mode material raw material Extensive application.

Summary of the invention

It is an object of the invention to provide a kind of with shrub for raw material manufacture wood fundamental mode material automatic producing device and Method, by discongesting shrub branch, after impregnation, the early stage of drying process, enters by mating formation, quantitative group The automatic producing device that base, compacting, heat treatment, form removal combine, makes wood fundamental mode by shrub raw material Material, improves production efficiency, is advantageously implemented industrialized production and the application of wood fundamental mode material.

For reaching this purpose, the present invention by the following technical solutions:

A kind of automatic producing device manufacturing wood fundamental mode material with shrub for raw material, it is characterised in that include mating formation Device, slewing equipment, pressure setting, annealing device and control device, wherein:

Laying device, it is placed with through discongesting, brush wood after impregnation, dried, for by described Brush wood rolls cutting and mats formation；

Described slewing equipment is positioned at laying device one side-lower, rolls the described brush wood after cutting through dress of mating formation Put mating formation on dolly to slewing equipment of mating formation；

Described pressure setting is located at turn around one end of device, described in the brush wood in dolly of mating formation be transported to institute State at pressure setting, pressure setting suppress；

Described annealing device is positioned at the side of pressure setting, and the sectional material blank after suppressing repressed device enters Row heat treatment；

Control device, be connected to described laying device, slewing equipment, pressure setting and heat treatment dress Put.

As preferably, described laying device includes the feedstock transportation mechanism being sequentially connected with along direction of mating formation, rolls Mechanism, raw material cutting machine structure and swing are mated formation mechanism, wherein:

Feedstock transportation mechanism is located at turn around above the side of device, it places described brush wood and carries described Brush wood is to rolling body；

Rolling body includes some groups of rolling wheels setting up and down, the described brush wood of feedstock transportation mechanism conveying After rolling wheel setting up and down rolls, it is placed in swing through raw material cutting machine structure mat formation in mechanism；

Raw material cutting machine structure includes along being perpendicular to the saw blade that described brush wood conveying direction moves back and forth, described saw Sheet brush wood after cutting rolls；

Swing mechanism of mating formation swings up and down setting, which is provided with swing conveyer belt, through the described stone roller of saw blade cutting Brush wood after pressure is delivered to, by described swing conveyer belt, dolly of mating formation.

As preferably, described slewing equipment includes rotary conveyer structure, described in mat formation dolly be placed in revolution conveying In mechanism and be driven by mobile.

As preferably, described rotary conveyer structure includes the rollgang mechanism that first row interconnects, wherein The rollgang mechanism of one end is positioned at below laying device, and the rollgang mechanism of the other end is connected to compacting dress Put, between the Liang Ge rollgang mechanism of pressure setting, be provided with the first side steering, described first break-in Mechanism's other end connects the rollgang mechanism having secondary series to interconnect, and the rollgang mechanism of secondary series is remote Connecting from one end of the first side steering and have the second side steering, the described second side steering other end connects position Rollgang mechanism below laying device.

As preferably, described rotary conveyer structure also includes Weighing mechanism and the 3rd side steering, described Three side steerings are connected to one of them rollgang mechanism of the first side steering and first row, weigher Structure is arranged between the rollgang mechanism and the 3rd side steering of laying device side.

As preferably, described pressure setting includes precompressed mechanism and compacting clamping mechanism, the institute interconnected State precompressed mechanism and be located at turn around one end of device, for the brush wood mated formation in dolly is tentatively suppressed also It is delivered to suppress in clamping mechanism；Described compacting clamping mechanism is positioned at the side of precompressed mechanism, for tentatively Brush wood after compacting carries out main compacting.

As preferably, described precompressed mechanism includes sending mold mechanism, former pushing mechanism, U-shaped switching mechanism, precompressed side Pushing mechanism, cope match-plate pattern conveying mechanism, wherein:

Described send mold mechanism to be provided with some moulds, and carry described mould to former pushing mechanism；

Described former pushing mechanism is connected to U-shaped switching mechanism, for the mould sending mold mechanism to carry is pushed to U In type switching mechanism；

Described U-shaped switching mechanism is arranged on one end of described compacting clamping mechanism, is used for driving described mould to erect Straight or flip horizontal；And the mould in U-shaped switching mechanism is pushed to suppress the mould of clamping mechanism by former pushing mechanism Intracavity；

Described precompressed side push mechanism is positioned at the side of U-shaped switching mechanism and is arranged on slewing equipment sensing compacting lock One end of mold mechanism, dolly of mating formation is delivered at described precompressed side push mechanism through slewing equipment, described precompressed side The brush wood mated formation in dolly is tentatively suppressed by pushing mechanism, and after the side frame mentioning dolly of mating formation, will The brush wood of preliminary compacting pushes in the described mould in described U-shaped switching mechanism；

Described cope match-plate pattern conveying mechanism is positioned at the side of described U-shaped switching mechanism, for U-shaped switching mechanism Described mould conveying cope match-plate pattern.

As preferably, described compacting clamping mechanism includes the briquetting machine being positioned at U-shaped switching mechanism one end, position In briquetting machine and be placed in the clamping mechanism of described mould side, it is positioned at briquetting machine and is placed in described mould Pin mechanism is worn in the side of tool opposite side, and is positioned at the briquetting machine anti-pin that rises away from one end of U-shaped switching mechanism Placement mechanism, the described anti-pin placement mechanism that rises is connected to described annealing device by discharging roller-way mechanism.

As preferably, described annealing device includes the heat treatment rollgang being positioned at discharging roller-way mechanism one end And it being positioned at the heat treatment kiln on described heat treatment rollgang, the mould in described compacting clamping mechanism is through warm Process in rollgang is delivered to heat treatment kiln and carry out heat treatment, form described wood fundamental mode material；

Preferably, it is additionally provided with manipulator mechanism between described discharging roller-way mechanism and heat treatment rollgang, institute State manipulator mechanism to be placed on heat treatment rollgang by the mould in discharging roller-way mechanism.

As preferably, also including the finished product piling apparatus being connected to described control device, described finished product piles up dress Setting in the side of described heat treatment kiln, after placing thermally treated kiln heat treatment equipped with described wood fundamental mode The mould of material；

Preferably, also include being positioned at finished product piling apparatus side and being connected to the form removal dress of described control device Putting, the mould equipped with described wood fundamental mode material that finished product piling apparatus is carried by described removing device is dismantled.

Preferably, also including the revolution roller-conveying device being connected to described control device, described revolution carries Roller bed device is connected to removing device and is transmitted back in situ by the described mould of dismounting.

The present invention also provides for a kind of production method manufacturing wood fundamental mode material with shrub for raw material, comprises the following steps:

By laying device the brush wood through discongesting, after impregnation, dried rolled and mat formation and cut Cut；

By slewing equipment, the brush wood after laying device is mated formation is carried；

The brush wood carried slewing equipment by pressure setting is suppressed；

By annealing device, the sectional material blank after compacting is carried out heat treatment, form described wood fundamental mode material.

As preferably, described by slewing equipment, the brush wood after laying device is mated formation is carried out bull ladle Include:

Place the brush wood after mating formation by dolly of mating formation, and driven by rotary conveyer structure dolly of mating formation to move Move to pressure setting.

As preferably, the described brush wood carried slewing equipment by pressure setting is carried out compacting and includes:

The brush wood carried described slewing equipment by precompressed mechanism is tentatively suppressed；

By compacting clamping mechanism, the brush wood after preliminary compacting is carried out main compacting.

As preferably, also include:

By removing device, the mould equipped with described wood fundamental mode material is carried out form removal；

By revolution roller-conveying device, the mould after dismounting and cope match-plate pattern are transmitted back in situ.

Beneficial effects of the present invention: by laying device, slewing equipment, pressure setting, annealing device etc. Equipment, mats formation to the brush wood through discongesting, after impregnation, the early stage of drying process, suppress and hot successively Define wood fundamental mode material after process, improve production efficiency, be advantageously implemented the industrialized production of wood fundamental mode material And application.

Accompanying drawing explanation

Fig. 1 is the integrally-built top view of automatic producing device of the present invention；

Fig. 2 is the structural representation of the laying device of automatic producing device of the present invention；

Fig. 3 is enlarged diagram at the A of Fig. 2 of the present invention；

Fig. 4 is the structural representation that the laying device of automatic producing device of the present invention is provided with artificial loading mechanism Figure；

Fig. 5 is the structural representation of the artificial loading mechanism of the laying device of automatic producing device of the present invention；

Fig. 6 is the structural representation of the dolly of mating formation of slewing equipment of the present invention；

Fig. 7 is the structural representation of the rotary conveyer structure of slewing equipment of the present invention；

Fig. 8 is the structural representation of the rollgang mechanism of slewing equipment of the present invention；

Fig. 9 is enlarged diagram at the B of Fig. 7 of the present invention；

Figure 10 is the structural representation of the Weighing mechanism of slewing equipment of the present invention；

Figure 11 is the structural representation of the pressure setting of automatic producing device of the present invention；

Figure 12 is the structural representation sending mold mechanism of precompressed mechanism of the present invention；

Figure 13 is the structural representation of the former pushing mechanism of precompressed mechanism of the present invention；

Figure 14 is enlarged diagram at the C of Figure 13 of the present invention；

Figure 15 is the structural representation of the U-shaped switching mechanism of precompressed mechanism of the present invention；

Figure 16 is the structural representation of the precompressed side push mechanism of precompressed mechanism of the present invention；

Figure 17 is the structural representation of the cope match-plate pattern conveying mechanism of precompressed mechanism of the present invention；

Figure 18 is the compacting clamping mechanism (the not shown anti-pin placement mechanism that rises) of automatic producing device of the present invention Structural representation；

Figure 19 is that the present invention suppresses the side of clamping mechanism and wears the structural representation of pin mechanism；

Figure 20 is enlarged diagram at the D of Figure 19 of the present invention；

Figure 21 is the structural representation that the present invention suppresses the anti-pin placement mechanism that rises of clamping mechanism；

Figure 22 is that the present invention suppresses clamping mechanism anti-and rises the knot that pin placement mechanism is connected with discharging roller-way mechanism Structure schematic diagram；

Figure 23 is the structural representation of the annealing device of automatic producing device of the present invention；

Figure 24 is the structural representation of the manipulator mechanism of annealing device of the present invention；

Figure 25 is the partial structurtes schematic diagram of manipulator mechanism of the present invention；

Figure 26 is heat treatment rollgang and the structural representation of heat treatment kiln of annealing device of the present invention；

Figure 27 is the structural representation of the finished product piling apparatus of automatic producing device of the present invention；

Figure 28-29 is the structural representation of the removing device of automatic producing device of the present invention；

Figure 30 is the structural representation that the present invention turns round the revolution rollgang of roller-conveying device；

Figure 31 is the structural representation of the turnover conveyer device of automatic producing device of the present invention；

Figure 32 is the schematic flow sheet of the production method of wood fundamental mode material of the present invention.

In figure:

1, laying device；

1-1, feedstock transportation mechanism；

1-1-1, the first reducing motor；1-1-2, feedstock transportation roller；1-1-3, feedstock transportation band； 1-1-4, connecting plate；

1-2, rolling body；

1-2-1, rolling wheel；1-2-2, roll support；

1-3, raw material cutting machine structure；

1-3-1, saw blade；1-3-2, cutting support；1-3-3, cutting cylinder；1-3-4, framework； 1-3-5, motor；1-3-6, belt；1-3-7, line slideway；

1-4, swing and mat formation mechanism；

1-4-1, swing conveyer belt；1-4-2, side connecting plate；1-4-3, swing frame；1-4-4, swing gas Cylinder；

1-5, artificial loading mechanism；

1-5-1, bracing frame；Conveyer belt placed by 1-5-2, raw material；1-5-3, material toggling roller；1-5-4, backgauge Roller；1-5-5, retainer carriage；1-5-6, retainer conveyer belt；1-5-7, striker plate；1-5-8, driving Motor；

2, slewing equipment；

2-1, dolly of mating formation；2-1-1, base plate；2-1-2, side frame；

2-2, rotary conveyer structure；

2-2-1, rollgang mechanism；2-2-2, the first side steering；2-2-3, the second side steering； 2-2-4, Weighing mechanism；2-2-5, the 3rd side steering；

2-2-1-1, roller-way support body；2-2-1-2, roller-way reducing motor；2-2-1-3, conveying roller； 2-2-2-1, conveyor module；2-2-2-2, break-in conveyor module；2-2-4-1, weighing bracket； 2-2-4-2, weigher；2-2-4-3, spiral lift；2-2-4-4, the second reducing motor； 2-2-4-5, conveying roller of weighing；2-2-2-1-1, conveying roller group；2-2-2-1-2, break-in roller group； 2-2-2-1-3, propelling movement cylinder；2-2-2-2-1, break-in conveying roller；

3, pressure setting；3-1, precompressed mechanism；3-2, compacting clamping mechanism；

3-1-1, send mold mechanism；3-1-1-1, base；3-1-1-2, the 3rd reducing motor；3-1-1-3、 Promote plate；3-1-1-4, send die road；3-1-1-5, Universal caster；3-1-1-6, directive wheel；

3-1-2, former pushing mechanism；3-1-2-1, push away mould bases；3-1-2-2, the first line slideway；3-1-2-3、 Push pedal；3-1-2-4, cut somebody's hair；3-1-2-5, connecting rod；3-1-2-6, the 4th reducing motor；

3-1-3, U-shaped switching mechanism；3-1-3-1, turnover bracket；3-1-3-2, rotary shaft；3-1-3-3、 U-shaped frame；3-1-3-4, oil cylinder；3-1-3-5, die cavity side plate；3-1-3-6, lower air cylinder；3-1-3-7、 Mould block；3-1-3-8, rotation clasp；

3-1-4, precompressed side push mechanism；3-1-4-1, precompressed side push away support；3-1-4-2, preloaded module； 3-1-4-3, dolly side frame hoisting module；3-1-4-4, side push away module；3-1-4-2-1, prefabricating oil cylinder； 3-1-4-2-2, precompressed pressure head；3-1-4-2-3, the first lead；3-1-4-3-1, lift cylinder； 3-1-4-3-2, hoist hook；3-1-4-4-1, level frame；3-1-4-4-2, side push oil cylinder；3-1-4-4-3、 Side push plate；

3-1-5, cope match-plate pattern conveying mechanism；3-1-5-0, cope match-plate pattern；3-1-5-1, cope match-plate pattern transfer gantry； 3-1-5-2, cope match-plate pattern absorption carriage；3-1-5-3, the second line slideway；3-1-5-4, tooth bar；3-1-5-5、 Link；3-1-5-6, cope match-plate pattern absorption carriage cylinder；3-1-5-7, cope match-plate pattern pressure head；3-1-5-8, electricity Magnet；3-1-5-9, servomotor；3-1-5-a, upper mold sheet frame；3-1-5-b, the 5th reducing motor；

3-2-1, briquetting machine；3-2-1-1, compacting bearing；3-2-1-2, compacting slide block；3-2-1-3、 Pressure head；

3-2-2, clamping mechanism；3-2-2-1, mould left pressing plate oil cylinder；3-2-2-2, mould left pressing plate； 3-2-2-3, voussoir ejection cylinder；3-2-2-4, voussoir；3-2-2-5, upper ejection cylinder；3-2-2-6、 Knock-pin；

Pin mechanism is worn in 3-2-3, side；Pin bearing is worn in 3-2-3-1, side；3-2-3-2, working face；3-2-3-3、 Placing trough；Pin is worn in 3-2-3-4, side；Pin push pedal is worn in 3-2-3-5, side；3-2-3-6, push rod；3-2-3-7、 Wear pin oil cylinder；3-2-3-8, cylinder bracket；3-2-3-9, the 3rd line slideway；3-2-3-a, slide block；3-2-3-b、 Pin case；3-2-3-c, rolling bearing；3-2-3-d, the 6th reducing motor；3-2-3-e, Timing Belt；

3-2-4, the anti-pin placement mechanism that rises；3-2-4-1, the anti-pin bearing that rises；3-2-4-2, mould support carry Roller-way；3-2-4-3, the anti-pin that rises place oil cylinder；3-2-4-4, placement pressing plate；3-2-4-5, electric magnet；3-2-4-6、 Second lead；3-2-4-7, the 4th line slideway；3-2-4-8, the anti-pin framework that rises；3-2-4-9, location Oil cylinder；3-2-4-a, locating piece；3-2-4-b, the anti-pin that rises；

3-2-5, mould；

3-2-6, discharging roller-way mechanism；3-2-6-1, discharging roller-way；3-2-6-2, the 7th reducing motor；

4, annealing device；4-1, heat treatment rollgang；4-2, heat treatment kiln；4-3, machinery mobile phone Structure；

4-3-1, support beam；4-3-2, gripper shoe；4-3-3, the first servomotor；4-3-4, spiral liter Fall machine；4-3-5, connection seat；4-3-6, manipulator cylinder；4-3-7, mechanical hand；4-3-8, lock pin gas Cylinder；4-3-9, the 5th line slideway；4-3-a, the second servomotor；4-3-b, lifting guide pillar；

5, finished product piling apparatus；5-1, roller bed frame；5-2, finished product pile up rollgang；5-3, dance roller Road；5-4, mould ejection plate；5-2-1, finished product pile up conveying roller；

6, removing device；6-0, U-shaped mould；6-1, the first support body；6-2, the second support body；6-3, mould Tool places roller-way；6-4, wood a tree, used in making timber for boats roller-way；6-5, lower ejection cylinder；6-6, cylinder rack；6-7, form removal oil Cylinder；6-8, support hook plate；6-9, the 3rd lead；6-0-a, propelling movement oil cylinder；6-0-b, wood a tree, used in making timber for boats；

7, revolution roller-conveying device；7-1, revolution rollgang；

8, turnover conveyer device；8-1, turnover conveying base；8-2, the 8th reducing motor；8-3, turnover Conveying roller；

9, cope match-plate pattern piles up conveyer device；

10, conveyer device piled up by U-shaped mould.

Detailed description of the invention

Further illustrate technical scheme below in conjunction with the accompanying drawings and by detailed description of the invention.

As it is shown in figure 1, the present invention provides a kind of production automatically being raw material manufacture wood fundamental mode material with shrub to set Standby, it is mainly used in brush wood is produced as wood fundamental mode material, to improve the application of shrub plant, concrete, This automatic producing device includes laying device 1, slewing equipment 2, pressure setting 3, annealing device 4, becomes Product piling apparatus 5, removing device 6, revolution roller-conveying device 7, turnover conveyer device 8, upper mold sheetpile Long-pending conveyer device 9, U-shaped mould pile up conveyer device 10 and the control device electrically connected with above-mentioned each parts (can be electric control system, not shown in figure), below to the above-mentioned all parts of the present invention and each Annexation and operation principle between parts are illustrated elaboration, specific as follows:

1), laying device 1

Be placed with through discongesting on laying device 1, brush wood after impregnation, dried, for by this shrub Bar rolls to be mated formation and cuts, concrete, and laying device 1 is main by feedstock transportation mechanism 1-1, rolling body 1-2, raw material cutting machine structure 1-3 and swing are mated formation the composition such as mechanism 1-4, wherein:

As in figure 2 it is shown, feedstock transportation mechanism 1-1 is located at turn around above the side of device 2, it includes first Reducing motor 1-1-1, multiple feedstock transportation roller 1-1-2, and be sheathed on feedstock transportation roller 1-1-2 former Material conveyer belt 1-1-3, wherein to be positioned at the raw material of end defeated for the outfan drive connection of the first reducing motor 1-1-1 Send roller 1-1-2, be provided with connecting plate 1-1-4 in the both sides of feedstock transportation band 1-1-3.By the first reducing motor 1-1-1 drives connected feedstock transportation roller 1-1-2 to rotate, and by the rotation of feedstock transportation roller 1-1-2 Drive feedstock transportation band 1-1-3 to move, by artificial or plant equipment by scattered through discongesting, impregnation, dry Brush wood after dry process is placed on feedstock transportation band 1-1-3, will be filled by this feedstock transportation band 1-1-3 Batten is delivered at rolling body 1-2, and in the present embodiment, the moisture content of this brush wood preferred is 10%.

Rolling body 1-2 includes rolling support 1-2-2, as it is shown on figure 3, the first reducing motor 1-1-1 is arranged Roll on support 1-2-2 at this, be provided with some groups of rolling wheels setting up and down on support 1-2-2 rolling 1-2-1, this rolling wheel 1-2-1 are connected to the first reducing motor 1-1-1 and by the first reducing motor by chain 1-1-1 drives rotation, and the brush wood carried through feedstock transportation band 1-1-3 sequentially passes through rolling wheel setting up and down 1-2-1 forms the brush wood (brush wood after i.e. rolling in the present embodiment) of lath-shaped, this plate subsequently after rolling The brush wood of strip is placed in swing through raw material cutting machine structure 1-3 and mats formation on mechanism 1-4, the present embodiment In, above-mentioned rolling wheel 1-2-1 is preferably arranged to three groups.

Raw material cutting machine structure 1-3 includes the cutting support 1-3-2 being connected to roll support 1-2-2, in this cutting Support 1-3-2 is provided with the cutting cylinder 1-3-3 being connected to control device, the output of this cutting cylinder 1-3-3 End drive connection has one relative to cutting support 1-3-2 moveable framework 1-3-4, specifically at cutting support 1-3-2 is provided with the line slideway 1-3-7 being perpendicular to brush wood conveying direction, framework 1-3-4 linearly guide rail Sliding and arrange, be provided with motor 1-3-5 on framework 1-3-4, the outfan of this motor 1-3-5 passes through belt 1-3-6 connects saw blade 1-3-1.Preset when the brush wood of lath-shaped is transported to swing on the mechanism 1-4 that mats formation After length (in the present embodiment, preset length is 2600mm), band 1-1-3 is out of service, now for feedstock transportation Saw blade 1-3-1 rotates under the effect of motor 1-3-5 and belt 1-3-6, simultaneously cutting cylinder 1-3-3 Promote framework 1-3-4 and motor 1-3-5 thereon, saw blade 1-3-1 together along being perpendicular to brush wood conveying side To movement, and by saw blade 1-3-1, the brush wood of this lath-shaped is cut into the brush wood of preset length, After cutting, cutting cylinder 1-3-3 drives framework 1-3-4 and motor 1-3-5 thereon, belt 1-3-6 and saw blade 1-3-1 returns back in situ, to treat cutting next time.

The swing mechanism 1-4 that mats formation swings up and down setting, and it includes that one end is rotatably connected on cutting support 1-3-2 The swing conveyer belt 1-4-1 of middle lower position, this swing conveyer belt 1-4-1 pass through the first reducing motor 1-1-1 and running roller realize mobile (principle is with feedstock transportation band 1-1-3), are swinging conveyer belt 1-4-1's Both sides are provided with side connecting plate 1-4-2, are hinged with swing frame 1-4-3 on the side connecting plate 1-4-2 of both sides, should Swing frame 1-4-3 is connected to the outfan of oscillating cylinder 1-4-4, and the cylinder block of oscillating cylinder 1-4-4 is hinged In the upper end of cutting support 1-3-2, the dolly 2-1 that mats formation of slewing equipment 2 is positioned at swing conveyer belt 1-4-1 Underface.When the brush wood of saw blade 1-3-1 cutting plate strip is complete, the shrub of the lath-shaped of well cutting Bar is just placed on swing conveyer belt 1-4-1, while above-mentioned saw blade 1-3-1 homing, swings gas Cylinder 1-4-4 drives swing conveyer belt 1-4-1 one end to drop to setting position by swing frame 1-4-3, with Drive swing conveyer belt 1-4-1 to move by the first reducing motor 1-1-1 afterwards, drive well cutting thereon The brush wood of lath-shaped moves and progressively disengages swing conveyer belt 1-4-1, and lath-shaped during disengaging The top of brush wood just falls at the top of the dolly 2-1 that mats formation.

It should be noted that it is little to be transported to the brush wood of lath-shaped to mat formation at above-mentioned swing conveyer belt 1-4-1 While car 2-1, aforesaid rolling body 1-2 completes rolling of new brush wood, now oscillating cylinder 1-4-4 drives and swings conveyer belt 1-4-1 rising reset, the brush wood of loading plate strip, carries out lath-shaped subsequently The cutting of brush wood and the conveying of brush wood of lath-shaped of well cutting next time.The most above-mentioned laying The dolly 2-1 that mats formation having the brush wood of a laminate strip the most back and forth runs, until being paved with lath-shaped in it Brush wood.The newest dolly 2-1 that mats formation moves to swing the lower section of conveyer belt 1-4-1, circulates above-mentioned mistake Journey pavement process, it is achieved mating formation continuously efficiently in pavement process.

In the present embodiment, it is preferred that above-mentioned laying device 1 also includes some being positioned at feedstock transportation mechanism 1 one The artificial loading mechanism 1-5 of side or both sides, as shown in FIG. 4 and 5, this artificial loading mechanism 1-5 includes Bracing frame 1-5-1, is provided with raw material on bracing frame 1-5-1 and places conveyer belt 1-5-2, the bundled shrub untied Bar is placed on raw material and places on conveyer belt 1-5-2；Place at raw material and depend on along conveying direction on conveyer belt 1-5-2 The secondary material toggling roller 1-5-3 and backgauge roller 1-5-4 that is provided with, the brush wood meeting on conveyer belt 1-5-2 placed by raw material By material toggling roller 1-5-3 plug one by one to backgauge roller 1-5-4 front end area, brush wood is placed defeated by raw material subsequently Send band 1-5-2 to drive sparse and one floor run, be rolled combing through backgauge roller 1-5-4 the most again.

Place at raw material and be provided with the telescopic retainer being arranged on bracing frame 1-5-1 below conveyer belt 1-5-2 Carriage 1-5-5, concrete, this retainer carriage 1-5-5 is stretched on bracing frame 1-5-1 by air cylinder driven Mobile.Retainer carriage 1-5-5 is provided with retainer conveyer belt 1-5-6, retainer carriage 1-5-5 away from Raw material is placed one end of conveyer belt 1-5-2 and is provided with rotating striker plate 1-5-7, and this striker plate 1-5-7 is by gas Cylinder drives and rotates, and for limiting the stop of brush wood and lifting restrictions, retainer carriage 1-5-5 stretches out Time, retainer conveyer belt 1-5-6 and striker plate 1-5-7 thereon is positioned at the top of feedstock transportation band 1-1-3. In the present embodiment, above-mentioned material toggling roller 1-5-3 and backgauge roller 1-5-4 is driven by driving motor 1-5-8 and rotates, Raw material is placed conveyer belt 1-5-2 and retainer conveyer belt 1-5-6 and is driven by motor mobile respectively.

Below the work process of the above-mentioned artificial loading mechanism 1-5 of the present invention is illustrated:

First, by artificial or plant equipment, the bundled brush wood untied is placed on raw material and places conveyer belt The leading section of 1-5-2, drives raw material to place conveyer belt 1-5-2 by motor and moves, and brush wood is put along with raw material Put conveyer belt 1-5-2 to travel forward, through material toggling roller 1-5-3 plug one by one to backgauge roller 1-5-4 front end region The raw material in territory is placed on conveyer belt 1-5-2, and brush wood is placed on conveyer belt 1-5-2 sparse and single at raw material Layer runs, then after backgauge roller 1-5-4 is rolled combing filling, places conveyer belt 1-5-2 by raw material and carry Under Dong, brush wood drops on retainer conveyer belt 1-5-6 one by one, and with retainer conveyer belt 1-5-6 Travelling forward, finally stopped by striker plate 1-5-7, along with the stop of striker plate 1-5-7, retainer is defeated Send and one layer of intensive brush wood on band 1-5-6, can be formed, reach set length after (this length is less than or equal to The width of feedstock transportation band 1-1-3), striker plate 1-5-7 is rotated by air cylinder driven and carries relative to retainer Band 1-5-6 opens, and retainer conveyer belt 1-5-6 returns under the driving of cylinder, at retainer conveyer belt 1-5-6 Fall back process in, brush wood thereon uniformly falls on the feedstock transportation band 1-1-3 of one fixed width, and What mechanism was straggly is installed with 4 artificial feeders, straggly is arranged in feedstock transportation band 1-1-3 by it Transport in the vertical direction of feedstock transportation band 1-1-3 on traffic direction and by retainer conveyer belt 1-5-6 OK, make brush wood uniformly and continuous print falls on the feedstock transportation band 1-1-3 of one fixed width.Afterwards by the One reducing motor 1-1-1 drives feedstock transportation band 1-1-3 to be delivered at rolling body 1-2 by brush wood.

2), slewing equipment 2

Slewing equipment 2 includes the above-mentioned dolly 2-1 and rotary conveyer structure 2-2 that mats formation, and mat formation dolly 2-1 It is placed on rotary conveyer structure 2-2 and is driven by mobile, wherein:

2.1) mat formation dolly 2-1

As shown in Figure 6, the above-mentioned dolly 2-1 that mats formation includes that base plate 2-1-2 and symmetry are inserted into base plate 2-1-2 Both sides and dismountable side frame 2-1-2, fall at the top of the brush wood of above-mentioned lath-shaped and mat formation dolly 2-1's Time at top, the dolly 2-1 that mats formation runs under the drive of rotary conveyer structure 2-2 in the opposite direction, and The speed of service is identical with the second cosmic velocity of the brush wood of above-mentioned lath-shaped, this ensure that brush wood can be complete Fall into the dolly 2-1 that mats formation.In the present embodiment, the number of the dolly 2-1 that mats formation is multiple and a length of 2600mm。

2.2) rotary conveyer structure 2-2

Some rollgang mechanism 2-2-1, first break-in is included with reference to Fig. 7, rotary conveyer structure 2-2 Mechanism 2-2-2, the second side steering 2-2-3, a Weighing mechanism 2-2-4 and the 3rd side steering 2-2-5, above-mentioned rollgang mechanism 2-2-1, the first side steering 2-2-2, the second side steering 2-2-3, Weighing mechanism 2-2-4 and the 3rd side steering 2-2-5 are interconnected to form one and are similar to rectangle Revolving structure, the dolly 2-1 that mats formation is placed on above-mentioned slewing equipment 2 and runs thereon.

The most some rollgang mechanism 2-2-1 are divided into two row and arrange, and specially first row and secondary series sets Putting, the rollgang mechanism 2-2-1 being positioned at first row one end is arranged on the lower section of laying device 1, specifically Being arranged on the underface swinging the mechanism 1-4 that mats formation, the rollgang mechanism 2-2-1 of the other end is then connected to pressure Device 3 processed.It is positioned at the roller conveyor structure 2-2-1 at secondary series two ends respectively by the first side steering 2-2-2 And second side steering 2-2-3 be connected to the rollgang mechanism 2-2-1 of first row.

As shown in Figure 8, above-mentioned rollgang mechanism 2-2-1 includes roller-way support body 2-2-1-1, is positioned at roller bed frame Roller-way reducing motor 2-2-1-2 in body 2-2-1-1, is provided with along roller-way in the upper end of roller-way support body 2-2-1-1 The some conveying roller 2-2-1-3, Qi Zhongyi that support body 2-2-1-1 length direction interval is arranged and connected by chain Individual conveying roller 2-2-1-3 is connected to roller-way reducing motor 2-2-1-2 by chain.

The first side steering 2-2-2 dolly 2-1 that is mainly used in mating formation is when pressure setting 3 empty wagons returns, right The dolly 2-1 that mats formation carries out break-in, and this first side steering 2-2-2 is relative to the rollgang mechanism of first row 2-2-1 is vertically arranged and one end of the first side steering 2-2-2 is positioned at first row near two of pressure setting 3 Between rollgang mechanism 2-2-1, constitute pipeline with the rollgang mechanism 2-2-1 of first row, another End is connected to the rollgang mechanism 2-2-1 of secondary series and constitutes another pipeline with it, and mat formation dolly 2-1 The change of traffic direction can be realized, with reference to Fig. 9, this first side steering by the first side steering 2-2-2 2-2-2 includes at the conveyor module 2-2-2-1 at two ends and between two conveyor module 2-2-2-1 Break-in conveyor module 2-2-2-2, conveyor module 2-2-2-1 be provided be positioned at two ends and with rollgang mechanism Some conveying roller groups 2-2-2-1-1 that the conveying roller 2-2-1-3 setting direction of 2-2-1 is identical, and it is positioned at two Between individual conveying roller group 2-2-2-1-1 and the break-in roller group vertical with conveying roller group 2-2-2-1-1 traffic direction 2-2-2-1-2, wherein conveying roller group 2-2-2-1-1 is driven by the reducing motor on conveyor module 2-2-2-1, Break-in roller group 2-2-2-1-2 is then relative to conveying roller group 2-2-2-1-1 liftable, specifically by break-in roller group 2-2-2-1-2 is arranged on a support body, and above-mentioned support body connects spiral lift (not shown), passes through Driven by motor spiral lift can realize support body and the lifting of break-in roller group 2-2-2-1-2 thereon, this reality Executing in example, spiral lift is prior art, therefore repeats no more its structure, such as, can be logical turbine snail Linkage, it is also possible to be other mechanisms being capable of lifting.It should be noted that above-mentioned break-in roller group 2-2-2-1-2 is when the dolly 2-1 that mats formation need not break-in, and it is less than conveying roller group 2-2-2-1-1, Jin Erbao The operation of the dolly 2-1 that mats formation will not be caused interference by card break-in roller group 2-2-2-1-2.Above-mentioned conveyor module 2-2-2-1 is connected to the rollgang mechanism 2-2-1 of first row and secondary series, is wherein connected to first On the conveyor module 2-2-2-1 of the rollgang mechanism 2-2-1 of row away from second row rollgangs mechanism 2-2-1 and the side parallel with the rollgang mechanism 2-2-1 conveying direction of secondary series are provided with sensing break-in conveying The propelling movement cylinder 2-2-2-1-3 of module 2-2-2-2, is connected to rollgang mechanism 2-2-1 defeated of secondary series The side sending module 2-2-2-1 is provided with the propelling movement cylinder of the rollgang mechanism 2-2-1 pointing to secondary series 2-2-2-1-3, above-mentioned propelling movement cylinder 2-2-2-1-3 make its break-in for propelling movement dolly 2 of mating formation and are placed in defeated Send on roller-way mechanism 2-2-1.

Break-in conveyor module 2-2-2-2 includes some break-ins arranged in the same direction with break-in roller group 2-2-2-1-2 Conveying roller 2-2-2-2-1, this break-in conveying roller 2-2-2-2-1 are realized turning by chain drive by reducing motor Dynamic, for the driving to the dolly 2-1 that mats formation.The dolly 2-1 that mats formation of the present embodiment is when needs break-in, first First pass through the spiral lifting on the conveyor module 2-2-2-1 of the rollgang mechanism 2-2-1 being connected to first row Break-in roller group 2-2-2-1-2 is risen by machine, is pushed to break-in by propelling movement cylinder 2-2-2-1-3 subsequently On the break-in conveying roller 2-2-2-2-1 of conveyor module 2-2-2-2, it drive and run to another conveying mould On block 2-2-2-1, pushed away by the propelling movement cylinder 2-2-2-1-3 on another conveyor module 2-2-2-1 the most again Deliver to, on the rollgang mechanism 2-2-1 of secondary series, complete whole break-in process.

Second side steering 2-2-3 is arranged on the rollgang mechanism 2-2-1 of secondary series away from the first break-in machine One end of structure 2-2-2, it is for becoming the dolly 2-1 that mats formation on the rollgang mechanism 2-2-1 of secondary series To and drive it to run to the lower section of laying device 1, this second side steering 2-2-3 includes conveyor module And break-in conveyor module, conveyor module is connected to the rollgang mechanism 2-2-1 of secondary series, and break-in carries Module is connected to the rollgang mechanism 2-2-1 being positioned at below laying device 1, this second side steering 2-2-3 Conveyor module and the conveyor module 2-2-2-1 of structure and the first side steering 2-2-2 of break-in conveyor module And the structure of break-in conveyor module 2-2-2-2 is the most identical, does not repeats them here.

By the first side steering 2-2-2 and the second side steering 2-2-3, it is possible to realize mating formation dolly 2 Circular flow uses, and is conducive to improving production efficiency.

3rd side steering 2-2-5 one end is connected to the first side steering 2-2-2, and the other end is connected to weigher Structure 2-2-4, it includes that two ends are defeated with what the first side steering 2-2-2 and Weighing mechanism 2-2-4 was connected respectively Send module, and be positioned at conveyor module the same side and interconnective two break-in conveyor modules, above-mentioned two Break-in conveyor module is arranged away from the rollgang mechanism 2-2-1 of first row, the 3rd side steering 2-2-5's The structure of conveyor module and break-in conveyor module and the conveyor module 2-2-2-1 of the first side steering 2-2-2 And the structure of break-in conveyor module 2-2-2-2 is the most identical, does not repeats them here.

With reference to Figure 10, Weighing mechanism 2-2-4 be arranged on first row a rollgang mechanism 2-2-1 and Between 3rd side steering 2-2-5, it includes weighing bracket 2-2-4-1, is positioned in weighing bracket 2-2-4-1 Between the weigher 2-2-4-2 at position, below weigher 2-2-4-2, be provided with spiral lift 2-2-4-3, should Spiral lift 2-2-4-3 is driven by the second reducing motor 2-2-4-4, this second reducing motor 2-2-4-4 Connect to have also by chain and be located on weighing bracket 2-2-4-1 and be positioned at weighing of weigher 2-2-4-2 both sides Conveying roller 2-2-4-5, the setting direction of the conveying roller 2-2-4-5 that weighs and first row rollgang mechanism 2-2-1 Conveying direction consistent, continue to run with for the drive dolly 2-1 that mats formation.

The present embodiment is paved with the brush wood of lath-shaped at the dolly 2-1 that mats formation and runs at Weighing mechanism 2-2-4 After, weigher 2-2-4-2 is driven by spiral lift 2-2-4-3 and rises and dolly 2-1 jack-up of mating formation, The weight of the brush wood of lath-shaped in this dolly 2-1 that mats formation is carried out Weighing, after weighing, will paving Dress dolly 2-1 puts down, and is driven the dolly 2-1 that mats formation to continue to the 3rd by the second reducing motor 2-2-4-4 Side steering 2-2-5 runs, and when the brush wood recording lath-shaped does not meets weight demands, mat formation dolly 2-1 When running to the 3rd side steering 2-2-5, can be by the propelling movement on the conveyor module of the 3rd side steering 2-2-5 It is first-class pending that cylinder is pushed into its break-in conveyor module；When the brush wood recording lath-shaped meets weight demands Time, the dolly 2-1 that mats formation runs the most always to pressure setting 3 and carries out subsequent processing.

3), pressure setting 3

With reference to Figure 11, pressure setting 3 includes precompressed mechanism 3-1 and the compacting clamping mechanism 3-2 interconnected, Wherein precompressed mechanism 3-1 is located at turn around one end of device 2, for entering the brush wood mated formation in dolly 2-1 Row is tentatively suppressed and is delivered to suppress in clamping mechanism 3-2；Compacting clamping mechanism 3-2 is positioned at precompressed mechanism 3-1 Side, for the brush wood after preliminary compacting is carried out main compacting.

Separately below to the structure of the above-mentioned precompressed mechanism 3-1 of the present embodiment and compacting clamping mechanism 3-2 in addition Illustrate:

3.1) precompressed mechanism 3-1

Refer to 11, this precompressed mechanism 3-1 includes sending mold mechanism 3-1-1, former pushing mechanism 3-1-2, U-shaped turns over Rotation mechanism 3-1-3, precompressed side push mechanism 3-1-4, cope match-plate pattern conveying mechanism 3-1-5, wherein:

Sending mold mechanism 3-1-1 to be provided with some moulds, as shown in figure 12, this send mold mechanism 3-1-1 to include the end Seat 3-1-1-1, is positioned at the 3rd reducing motor 3-1-1-2 in base 3-1-1-1 centre position and is subtracted by the 3rd The promotion plate 3-1-1-3 that speed motor 3-1-1-2 drives, mould is positioned at promotion plate 3-1-1-3 away from the 3rd deceleration The side of motor 3-1-1-2, this promotion plate 3-1-1-3 can under the effect of the 3rd reducing motor 3-1-1-2 Mobile, on base 3-1-1-1, particularly it is provided with guide rail and sprocket wheel, the 3rd reducing motor 3-1-1-2 It is connected to sprocket wheel by chain, promotes plate 3-1-1-3 to be installed on chain and along slide.At base The both sides of 3-1-1-1 are provided with send die road 3-1-1-4, and mould is placed on and send on die road 3-1-1-4.The end If seat 3-1-1-1 is sending 3-1-1-4 one end away from the 3rd reducing motor 3-1-1-2 in die road to be vertically provided with The Universal caster 3-1-1-5 of dry array arrangement, and the row's directive wheel being positioned on base 3-1-1-1 3-1-1-6.Plate 3-1-1-3 is promoted to push away by sending the 3rd reducing motor 3-1-1-2 of mold mechanism 3-1-1 to drive Moving mold is mobile at Universal caster 3-1-1-5, after mould moves to Universal caster 3-1-1-5, its Side is sticked on directive wheel 3-1-1-6, is pushed to U-shaped switching mechanism by former pushing mechanism 3-1-2 subsequently At 3-1-3.

Former pushing mechanism 3-1-2 is positioned at the top of Universal caster 3-1-1-5, and one end is provided with U-shaped tipper Structure 3-1-3, as shown in Figure 13 and Figure 14, this former pushing mechanism 3-1-2 includes pushing away mould bases 3-1-2-1, on State some Universal caster 3-1-1-5 to be positioned at and push away below mould bases 3-1-2-1, push away above mould bases 3-1-2-1 two Side is provided with the first line slideway 3-1-2-2, and this first line slideway 3-1-2-2 is provided with and can be moved along it Push pedal 3-1-2-3 and the 3-1-2-4 that cuts somebody's hair, wherein push pedal 3-1-2-3 is positioned at the first line slideway 3-1-2-2 Away from one end of U-shaped switching mechanism 3-1-3, the 3-1-2-4 that cuts somebody's hair is positioned at the first line slideway 3-1-2-2's Centre position, and the lower section of the 3-1-2-4 that cuts somebody's hair is connected with push pedal 3-1-2-3 by connecting rod 3-1-2-5, This connecting rod 3-1-2-5 is positioned at the one end of the 3-1-2-4 that cuts somebody's hair and is provided with mushroom head, sets on push pedal 3-1-2-3 Having the 4th reducing motor 3-1-2-6, it drives push pedal 3-1-2-3 to move along the first line slideway 3-1-2-2. Sending mold mechanism 3-1-1 to be delivered to by mould after Universal caster 3-1-1-5 goes out above-mentioned, mould is located just at Push pedal 3-1-2-3 and cut somebody's hair between 3-1-2-4 and be positioned at the lower section of connecting rod 3-1-2-5, subtracts by the 4th Speed motor 3-1-2-6 drives push pedal 3-1-2-3 to move, and mould can be pushed into U by push pedal 3-1-2-3 lower end At type switching mechanism 3-1-3, push pedal 3-1-2-3 is driven to reply by the 4th reducing motor 3-1-2-6 the most again In situ.

U-shaped switching mechanism 3-1-3 is positioned at the side of former pushing mechanism 3-1-2, is specifically positioned at and pushes away mould bases 3-1-2-1 Lower section and be disposed adjacent with sending mold mechanism 3-1-1, its be positioned at compacting clamping mechanism 3-2 one end.Specifically Include turnover bracket 3-1-3-1, at turnover bracket 3-1-3-1 with reference to Figure 15, this U-shaped switching mechanism 3-1-3 It is provided with the U-shaped frame 3-1-3-3 being rotationally connected with it, specifically arranges in the side of turnover bracket 3-1-3-1 Rotary shaft 3-1-3-2, U-shaped frame 3-1-3-3 is rotationally connected with turnover bracket by this rotary shaft 3-1-3-2 3-1-3-1, is provided with the side of rotary shaft 3-1-3-2 at turnover bracket 3-1-3-1 and is additionally provided with one and is obliquely installed Oil cylinder 3-1-3-4, the oil cylinder seat of this oil cylinder 3-1-3-4 is hinged on bottom turnover bracket 3-1-3-1, its output End is then hinged on U-shaped frame 3-1-3-3, by driving oil cylinder 3-1-3-4 to stretch out, and U-shaped frame 3-1-3-3 quilt Oil cylinder 3-1-3-4 drives the vertical state that is in, and drives oil cylinder 3-1-3-4 to retract, the most U-shaped frame 3-1-3-3 Driven by oil cylinder 3-1-3-4 and be in level.

Connect to have in U-shaped frame 3-1-3-3 and rotate therewith and die cavity side plate slidable against 3-1-3-5, the mould pushed through former pushing mechanism 3-1-2 is placed between two die cavity side plate 3-1-3-5, two Between individual die cavity side plate 3-1-3-5, the one end near former pushing mechanism 3-1-2 is installed with a pressure down being vertically arranged Cylinder 3-1-3-6, this lower air cylinder 3-1-3-6 outfan connects has mould block 3-1-3-7, in cavity side Plate 3-1-3-5 arranges one end of lower air cylinder 3-1-3-6 and is additionally provided with rotation clasp 3-1-3-8, at U-shaped frame When 3-1-3-3 is in vertical state, the connecting rod of this rotation clasp 3-1-3-8 and former pushing mechanism 3-1-2 The mushroom head of 3-1-2-5 is interlocked.

Precompressed side push mechanism 3-1-4 is arranged on slewing equipment 2 and points to one end of compacting clamping mechanism 3-2, paving Dress dolly 2-1 after the rotary conveyer structure 2-2 of slewing equipment 2 is delivered at precompressed side push mechanism 3-1-4, The brush wood mated formation in dolly 2-1 is tentatively suppressed by this precompressed side push mechanism 3-1-4, and in preliminary pressure Mention the side frame 2-1-2 of the dolly 2-1 that mats formation after system, the brush wood raw material tentatively suppressed is pushed U-shaped tipper In mould in structure 3-1-3.Concrete, can refer to Figure 16, precompressed side push mechanism 3-1-4 includes precompressed side Push away support 3-1-4-1, be positioned at precompressed side and push away preloaded module 3-1-4-2 above support 3-1-4-1 and dolly side Frame hoisting module 3-1-4-3, and be positioned at precompressed side and push away the side of side below support 3-1-4-1 and push away module 3-1-4-4, rotary conveyer structure 2-2 are positioned at the rollgang mechanism 2-2-1 of end and are connected to precompressed side and push away The dolly 2-1 that mats formation thereon is also delivered to precompressed side and pushes away below support 3-1-4-1 by frame 3-1-4-1.

Above-mentioned preloaded module 3-1-4-2 includes that being installed in precompressed side pushes away the pre-force feed of support 3-1-4-1 upper end Cylinder 3-1-4-2-1, this prefabricating oil cylinder 3-1-4-2-1 outfan connects precompressed pressure head 3-1-4-2-2, precompressed Pressure head 3-1-4-2-2 is positioned at the surface of the dolly 2-1 that mats formation and its precompressed area and mats formation dolly 2-1's Brush wood area is identical, is installed with and pushes away support 3-1-4-1 through precompressed side on precompressed pressure head 3-1-4-2-2 Top and can relative to precompressed side push away support 3-1-4-1 slide the first lead 3-1-4-2-3, pass through precompressed Oil cylinder 3-1-4-2-1 and the first lead 3-1-4-2-3, it is possible to make precompressed pressure head 3-1-4-2-2 to paving Brush wood in dress dolly 2-1 is the most tentatively suppressed.

Dolly side frame hoisting module 3-1-4-3 includes that being installed in precompressed side pushes away the two of support 3-1-4-1 upper end Individual lift cylinder 3-1-4-3-1 and the hoist hook being connected with lift cylinder 3-1-4-3-1 outfan 3-1-4-3-2, above-mentioned two hoist hook 3-1-4-3-2 are positioned at precompressed pressure head 3-1-4-2-2 both sides, and it is used for The side frame 2-1-2 of the both sides of the dolly 2-1 that mats formation is promoted and transfers, at the side frame by the dolly 2-1 that mats formation When 2-1-2 promotes, U-shaped switching mechanism 3-1-3 is in flip horizontal state, and its interior mould openings points to paving Dress dolly 2-1.

Side pushes away module 3-1-4-4 and includes that being fixed in precompressed side pushes away the level frame of support 3-1-4-1 side 3-1-4-4-1, is installed with side push oil cylinder 3-1-4-4-2 on level frame 3-1-4-4-1, this side push oil cylinder The outfan of 3-1-4-4-2 points to precompressed side and pushes away support 3-1-4-1 setting and be connected with side push plate 3-1-4-4-3, this side push plate 3-1-4-4-3 will be for mating formation little in dolly side frame hoisting module 3-1-4-3 After the side frame 2-1-2 of car 2-1 promotes, the brush wood side mated formation in dolly 2-1 is pushed into U-shaped switching mechanism In mould in 3-1-3.

Cope match-plate pattern conveying mechanism 3-1-5 is positioned at the side of U-shaped switching mechanism 3-1-3 and is partially disposed in U-shaped turning over The top of rotation mechanism 3-1-3, for the mould conveying cope match-plate pattern 3-1-5-0 in U-shaped switching mechanism 3-1-3, As shown in figure 17, this cope match-plate pattern conveying mechanism 3-1-5 includes being positioned at the upper of U-shaped switching mechanism 3-1-3 side Template transfer gantry 3-1-5-1, at this cope match-plate pattern transfer gantry 3-1-5-1 near U-shaped switching mechanism 3-1-3 Side be additionally provided with cope match-plate pattern absorption carriage 3-1-5-2, this cope match-plate pattern absorption carriage 3-1-5-2 both sides set Having the second line slideway 3-1-5-3, the other end of this second line slideway 3-1-5-3 is placed in U-shaped switching mechanism 3-1-3 upper end, the side being positioned at the second line slideway 3-1-5-3 is additionally provided with tooth bar 3-1-5-4, straight second Line guide rail 3-1-5-3 is provided with the link 3-1-5-5 slid along, and is provided with on this link 3-1-5-5 Cope match-plate pattern absorption carriage cylinder 3-1-5-6, the outfan of this cope match-plate pattern absorption carriage cylinder 3-1-5-6 connects to be had Cope match-plate pattern pressure head 3-1-5-7, is provided with some electric magnet 3-1-5-8 in this cope match-plate pattern pressure head 3-1-5-7, passes through Electric magnet 3-1-5-8 can make cope match-plate pattern pressure head 3-1-5-7 adsorb cope match-plate pattern 3-1-5-0.At link 3-1-5-5 is provided with servomotor 3-1-5-9, and the outfan of servomotor 3-1-5-9 is connected with and tooth bar 3-1-5-4 meshed gears, by servomotor 3-1-5-9 enable to link 3-1-5-5 and its on Cope match-plate pattern absorption carriage cylinder 3-1-5-6, cope match-plate pattern pressure head 3-1-5-7 and cope match-plate pattern 3-1-5-0 along the Two line slideway 3-1-5-3 move, and are finally moved to above U-shaped switching mechanism 3-1-3 locate.

It is provided with the conveying that some sensings U-shaped switching mechanism 3-1-3 is arranged at cope match-plate pattern transfer gantry 3-1-5-1 Roller, slides on conveying roller and is provided with upper mold sheet frame 3-1-5-a, be placed with some upper molds in it in a superimposed manner Plate 3-1-5-0, this upper mold sheet frame 3-1-5-a pass through the 5th reducing motor 3-1-5-b and chain at conveying roller Upper slip, and slide into the lower section of cope match-plate pattern pressure head 3-1-5-7, by cope match-plate pattern pressure head 3-1-5-7 on this Cope match-plate pattern 3-1-5-0 in pattern plate bolster 3-1-5-a adsorbs.

Below the work process of the above-mentioned precompressed mechanism 3 of the present embodiment is illustrated:

Mold mechanism 3-1-1 is sent to drive promotion plate 3-1-1-3 under the effect of its 3rd reducing motor 3-1-1-2 Transporting mould is sending on die road 3-1-1-4 to Universal caster 3-1-1-5 at movement (i.e. to former pushing mechanism Move at 3-1-2 station), after mould moves to Universal caster 3-1-1-5, its side is sticked and is guiding On wheel 3-1-1-6.After mould is transported at Universal caster 3-1-1-5, the of former pushing mechanism 3-1-2 Four reducing motor 3-1-2-6 drive push pedal 3-1-2-3 by mould at Universal caster 3-1-1-5 and directive wheel It is pushed under the effect of 3-1-1-6 in U-shaped switching mechanism 3-1-3.When mould is completely into U-shaped switching mechanism After 3-1-3, the push pedal 3-1-2-3 of former pushing mechanism 3-1-2 moves back under the driving of the 4th reducing motor 3-1-2-6 Return.The promotion plate 3-1-1-3 sending mold mechanism 3-1-1 transports second mould and prepares next cycle of operation. The U-shaped frame 3-1-3-3 of the most U-shaped switching mechanism 3-1-3 retraction by oil cylinder 3-1-3-4, around rotation Rotating shaft 3-1-3-2 is turned into level.

In at the same time, the dolly 2-1 that mats formation runs at precompressed side push mechanism 3-1-4, preloaded module 3-1-4-2 Prefabricating oil cylinder 3-1-4-2-1 drive precompressed pressure head 3-1-4-2-2 leading at the first lead 3-1-4-2-3 Under effect, the descending brush wood to mating formation in dolly 2-1 is tentatively suppressed.At precompressed pressure head 3-1-4-2-2 After brush wood is pressed into setting position, the side frame 2-1-2 of the dolly 2-1 that mats formation is by dolly side frame hoisting module The hoist hook 3-1-4-3-2 that the lift cylinder 3-1-4-3-1 of 3-1-4-3 drives promotes.

After the side frame 2-1-2 of the dolly 2-1 that mats formation is thus lifted to setting position, side pushes away module 3-1-4-4 Side push oil cylinder 3-1-4-4-2 drives side push plate 3-1-4-4-3 to advance, and by the guide effect of lead Brush wood semi-finished product after tentatively compacting are pushed in U-shaped frame 3-1-3-3, then side push oil cylinder 3-1-4-4-2 drives side push plate 3-1-4-4-3 to return, and prefabricating oil cylinder 3-1-4-2-1 drives precompressed pressure head 3-1-4-2-2 is retracted into initial position.

After side push plate 3-1-4-4-3 returns to initial position, lift cylinder 3-1-4-3-1 drives lifting The side frame 2-1-2 of the dolly 2-1 that mats formation is dropped back into and is inserted into the base plate of dolly 2-1 of mating formation by hook 3-1-4-3-2 On 2-1-1.Then the empty dolly 2-1 that mats formation is retracted into revolution dress under the effect of rollgang mechanism 2-2-1 Put on 2, slewing equipment 2 runs prepare to roll the recycling mated formation.

After above-mentioned prefabricating oil cylinder 3-1-4-2-1 returns to initial position, U-shaped switching mechanism 3-1-3's is U-shaped Frame 3-1-3-3 is driven to vertical state, the rotation of U-shaped switching mechanism 3-1-3 by stretching out of oil cylinder 3-1-3-4 Turn clasp 3-1-3-8 to be affiliated on the mushroom head of the connecting rod 3-1-2-5 end of former pushing mechanism 3-1-2；With Time cope match-plate pattern conveying mechanism 3-1-5 cope match-plate pattern absorption carriage cylinder 3-1-5-6 decline, its connect upper mold Upper mold in the electric magnet 3-1-5-8 energising absorption upper mold sheet frame 3-1-5-a installed in plate pressure head 3-1-5-7 Plate 3-1-5-0, then cope match-plate pattern absorption carriage cylinder 3-1-5-6 rises to specific bit and postpones, by servo electricity Machine 3-1-5-9 drives the engagement of wheel and rack 3-1-5-4 to make link 3-1-5-5 lead along the second straight line Rail 3-1-5-3 runs to the surface after U-shaped switching mechanism 3-1-3 resets, the conveying of cope match-plate pattern absorption subsequently Oil cylinder 3-1-5-6 drops to above the mould in U-shaped frame 3-1-3-3, by electric magnet 3-1-5-8 power-off, On brush wood semi-finished product after the preliminary compacting that cope match-plate pattern 3-1-5-0 is placed in U-shaped frame 3-1-3-3. When not having cope match-plate pattern 3-1-5-0 in upper mold sheet frame 3-1-5-a, upper mold sheet frame 3-1-5-a is subtracting the 5th Run laterally under the effect of speed motor 3-1-5-b and chain, manually hang cope match-plate pattern 3-1-5-0, After cope match-plate pattern 3-1-5-0 hangs, upper mold sheet frame 3-1-5-a the 5th reducing motor 3-1-5-b with And run the underface to cope match-plate pattern pressure head 3-1-5-7 under the effect of chain to inner side, in case circulate next time Work.

Lower air cylinder 3-1-3-6 after cope match-plate pattern 3-1-5-0 is placed on mould, in U-shaped frame 3-1-3-3 Driving mould block 3-1-3-7 descending, then former pushing mechanism 3-1-2 is the 4th reducing motor 3-1-2-6's Effect is lower promotes push pedal 3-1-2-3 to move, and at Universal caster 3-1-1-5 and is led by second above-mentioned mould It is pushed in U-shaped switching mechanism 3-1-3 under the effect of wheel 3-1-1-6；Push pedal 3-1-2-3 passes through simultaneously Connecting rod 3-1-2-5 promotes the 3-1-2-4 that cuts somebody's hair move along the first line slideway 3-1-2-2 and promote mould The outside of tool block 3-1-3-7, and after the inner side of mould block 3-1-3-7 promotes the preliminary compacting of loading First mould of brush wood semi-finished product be inconjunction with die cavity side plate 3-1-3-5 and push compacting clamping mechanism together In the die cavity of 3-2.

3.2) compacting clamping mechanism 3-2

It is connected to the U-shaped switching mechanism 3-1-3 of precompressed mechanism 3-1 with reference to Figure 11, compacting clamping mechanism 3-2, After the mould of the brush wood semi-finished product after the preliminary compacting of loading is transported to suppress in clamping mechanism 3-2, by it It is also locked by compacting after pressing, and concrete, above-mentioned compacting clamping mechanism 3-2 is mainly by press Pin mechanism 3-2-3, the anti-pin placement mechanism 3-2-4 and going out of rising are worn in structure 3-2-1, clamping mechanism 3-2-2, side Material roller road mechanism 3-2-6 forms.

As shown in figure 18, mould (the label 3-2-5 shown in Figure 18) is positioned at briquetting machine 3-2-1, The lock being placed in mould 3-2-5 side (the specially left side shown in Figure 18) it is additionally provided with in briquetting machine 3-2-1 Mold mechanism 3-2-2, and the side being placed in mould 3-2-5 opposite side (the specially right side shown in Figure 18) wears Pin mechanism 3-2-3, briquetting machine 3-2-1 are provided with anti-pin placement of rising away from one end of U-shaped switching mechanism 3-1-3 Mechanism 3-2-4, the anti-pin placement mechanism 3-2-4 that rises are connected to annealing device by discharging roller-way mechanism 3-2-6 4 (with reference to Figure 11).

Wherein briquetting machine 3-2-1 includes suppressing bearing 3-2-1-1, die cavity side plate 3-1-3-5 and mould 3-2-5 is placed in compacting bearing 3-2-1-1, is provided with compacting slide block 3-2-1-2 on compacting bearing 3-2-1-1, Described compacting slide block 3-2-1-2 by driving means (the such as power source such as cylinder, oil cylinder) drive can on move down Dynamic, its lower end is connected with pressure head 3-2-1-3, described pressure head 3-2-1-3 and is positioned at the surface of mould 3-2-5, For the brush wood semi-finished product in mould 3-2-5 are suppressed.

Clamping mechanism 3-2-2 includes the mould left pressing plate oil cylinder 3-2-2-1 being positioned on compacting bearing 3-2-1-1, Its outfan connects has mould left pressing plate 3-2-2-2, mould left pressing plate oil cylinder 3-2-2-1 to stretch out left for mould pressure Plate 3-2-2-2 is against on the left surface of die cavity side plate 3-1-3-5, and locking die cavity fixes mould 3-2-5.At mould The voussoir ejection cylinder being positioned on compacting bearing 3-2-1-1 vertically it is provided with below tool left pressing plate oil cylinder 3-2-2-1 3-2-2-3, its outfan connects voussoir 3-2-2-4, is stretched out wedge by voussoir ejection cylinder 3-2-2-3 Block 3-2-2-4 rises to, on the left of mould left pressing plate 3-2-2-2, be fixed by mould left pressing plate 3-2-2-2, enter Mould 3-2-5 is locked by one step.Clamping mechanism 3-2-2 also includes being positioned on compacting bearing 3-2-1-1 Upper ejection cylinder 3-2-2-5, its outfan connect have knock-pin 3-2-2-6, this knock-pin 3-2-2-6 position Top in voussoir 3-2-2-4.

As shown in figure 19, side is worn pin mechanism 3-2-3 and is included being positioned at the side of compacting bearing 3-2-1-1 and wear pin and prop up Seat 3-2-3-1, this side wears pin bearing 3-2-3-1 and is provided with working face 3-2-3-2, and at this working face Equidistantly run through on 3-2-3-2 is provided with multiple placing trough 3-2-3-3, places in placing trough 3-2-3-3 There is side to wear pin 3-2-3-4, be arranged over side in the side of working face 3-2-3-2 and wear pin push pedal 3-2-3-5, This side is worn the lower end of pin push pedal 3-2-3-5 and is provided with push rod 3-2-3-6, and side is provided with wears pin oil cylinder 3-2-3-7, The oil cylinder seat wearing pin oil cylinder 3-2-3-7 is installed on cylinder bracket 3-2-3-8, this cylinder bracket 3-2-3-8 Then it is fixed on compacting bearing 3-2-1-1.Wearing pin oil cylinder 3-2-3-7 by driving, it drives push rod 3-2-3-6 Side is worn in the pinned hole that pin 3-2-3-4 pushes mould.

Side is worn pin mechanism 3-2-3 and is also included that being positioned at side wears the 3rd line slideway on pin bearing 3-2-3-1 3-2-3-9, as shown in Figure 19 and 20, is provided with, on the 3rd line slideway 3-2-3-9, the cunning slid along Block 3-2-3-a, slide block 3-2-3-a side is connected with pin case 3-2-3-b, and the bottom of pin case 3-2-3-b is provided with Side is worn pin and is placed mouth, wears pin 3-2-3-4, at pin case 3-2-3-b for setting side in placing trough 3-2-3-3 Bottom be provided with rolling bearing 3-2-3-c.Wear in side on pin bearing 3-2-3-1 and be positioned at the 3rd line slideway One end of 3-2-3-9 is provided with the 6th reducing motor 3-2-3-d, and its drive connection has Timing Belt 3-2-3-e, sliding The lower surface of block 3-2-3-a is fixed on Timing Belt 3-2-3-e, is driven by the 6th reducing motor 3-2-3-d Dynamic Timing Belt 3-2-3-e moves, and then drives slide block 3-2-3-a thereon and pin case 3-2-3-b along the Three line slideway 3-2-3-9 move on working face 3-2-3-2, and mobile to placing trough 3-2-3-3 During top, in placing trough 3-2-3-3, setting side wears pin 3-2-3-4.

With reference to Figure 21 and Figure 22, the anti-pin placement mechanism 3-2-4 that rises includes the anti-pin bearing 3-2-4-1 that rises, and this is prevented Pin bearing 3-2-4-1 lower end of rising is provided with placement mould the mould support rollgang 3-2-4-2 of delivery mold, This mould support rollgang 3-2-4-2 realizes support and the conveying of mould by reducing motor and chain. Be installed with anti-the rise pin vertical in the upper end of the anti-pin bearing 3-2-4-1 that rises places oil cylinder 3-2-4-3, its outfan Connecting and have placement pressing plate 3-2-4-4, the lower section being positioned at placement pressing plate 3-2-4-4 is provided with some spaced sets Electric magnet 3-2-4-5, is used for adsorbing the anti-pin 3-2-4-b that rises, in the spacing of this electric magnet 3-2-4-5 and mould The spacing of the anti-pin putting hole that rises consistent.If being installed with dry-charged plates at placement pressing plate 3-2-4-4 upper surface to wear Cross the second lead 3-2-4-6 of the anti-pin bearing 3-2-4-1 that rises, for the guiding placing pressing plate 3-2-4-4 And support.

Preferably, it is additionally provided with the 4th line slideway 3-2-4-7 in the left and right sides of the anti-pin bearing 3-2-4-1 that rises, On it, slip is provided with the anti-pin framework 3-2-4-8 that rises, and this anti-pin framework 3-2-4-8 that rises is driven by reducing motor.

It is further preferred that at mould support rollgang 3-2-4-2 away from one end of briquetting machine 3-2-1 The most vertical is provided with positional cylinder 3-2-4-9, and its outfan is connected with locating piece 3-2-4-a.

Include discharging roller-way 3-2-6-1 with reference to Figure 22, discharging roller-way mechanism 3-2-6, and be positioned at discharge roller The 7th reducing motor 3-2-6-2 on road 3-2-6-1, it is driven on discharging roller-way 3-2-6-1 by chain Discharge roller rotate, and then make mould thereon move.

The work process that the present embodiment is suppressed clamping mechanism 3-2 below is illustrated:

After mould and die cavity side plate 3-1-3-5 are pushed into briquetting machine 3-2-1 together, clamping mechanism The mould left pressing plate oil cylinder 3-2-2-1 of 3-2-2 drives mould left pressing plate 3-2-2-2 to advance, and mould 3-2-5 is solid Fixed, then voussoir ejection cylinder 3-2-2-3 promotes voussoir 3-2-2-4 to rise by mould 3-2-5 further admittedly Fixed.

Compacting slide block 3-2-1-2 band dynamic head 3-2-1-3 fast downlink subsequently, pressure head 3-2-1-3 goes downwards to Specific bit postpone start to pressurize descending.After pressure head 3-2-1-3 is depressed into setting position, U-shaped switching mechanism Lower air cylinder 3-1-3-6 in 3-1-3 drives mould block 3-1-3-7 to return rising, above-mentioned former pushing mechanism 3-1-2 starts to return by the 4th reducing motor 3-1-2-6, by the turn buckle of U-shaped switching mechanism 3-1-3 The mating band dynamic model chamber side plate 3-1-3-5 of hook 3-1-3-8 and connecting rod 3-1-2-5 returns to initial position, Prepare next U-shaped upset and tentatively suppress circulation work.

After pressure head 3-2-1-3 is pressed down to setting position, wears pin oil cylinder 3-2-3-7 and promote side to wear pin push pedal 3-2-3-5 advances, and side is worn pin push pedal 3-2-3-5 and by push rod 3-2-3-6, side worn pin 3-2-3-4 and push mould In the pinned hole of tool, after completing, wear pin oil cylinder 3-2-3-7 and drive relevant apparatus to return.

Go up subsequently ejection cylinder 3-2-2-5 descending and drive knock-pin 3-2-2-6 end clash into voussoir 3-2-2-4, voussoir ejection cylinder 3-2-2-3 returns and drives voussoir 3-2-2-4 descending simultaneously, then mould Left pressing plate oil cylinder 3-2-2-1 driven mold left pressing plate 3-2-2-2 returns.

Go up the up backhaul of ejection cylinder 3-2-2-5 afterwards, suppress slide block 3-2-1-2 pressure release backhaul, to backhaul Stop.In the process, the mould dress of each work the most U-shaped switching mechanism 3-1-3 of precompressed mechanism 3-1 The loading of the brush wood after load, preliminary compacting, preliminary compacting and the placement repetitive cycling of cope match-plate pattern are complete Become.Pin case 3-2-3-b setting side in placing trough 3-2-3-3 wears pin 3-2-3-4 simultaneously, and wears pin in side After 3-2-3-4 places, it is back in situ, be worn side subsequently under the drive of the 6th reducing motor 3-2-3-d Pin 3-2-3-4 put in pin case 3-2-3-b with circulation carry out side next time wear pin 3-2-3-4 place work.

After pin 3-2-3-4 placement is worn in above-mentioned side, the former pushing mechanism 3-1-2 of preamble can start to U-shaped Pushing the 3rd mould in switching mechanism 3-1-3, second mould then can be by first mould ejection compacting Mechanism 3-2-1, and push up to the mould support rollgang 3-2-4-2 of the anti-pin placement mechanism 3-2-4 that rises, and Locating piece 3-2-4-a is driven to stop spacing by first mould by positional cylinder 3-2-4-9 thereon.

When first mould is placed into the mould support rollgang 3-2-4-2 of the anti-pin placement mechanism 3-2-4 that rises On, mould support rollgang 3-2-4-2 first mould is quickly transported briquetting machine 3-2-1.Simultaneously After the regular hour, second mould is in former pushing mechanism 3-1-2 is pushed into briquetting machine 3-2-1 Appointment position, suppress circulation work the most next time.

First mold impingement to can be out of service after the locating piece 3-2-4-a on positional cylinder 3-2-4-9, Placing oil cylinder 3-2-4-3 by the anti-pin that rises afterwards drives placement pressing plate 3-2-4-4 at the second lead 3-2-4-6 Effect under descending, and then drive to place and adsorbing below pressing plate 3-2-4-4 anti-rise pin 3-2-4-b's Electric magnet 3-2-4-5 is descending, power-off after placing that pressing plate 3-2-4-4 is descending and putting in place, the anti-pin 3-2-4-b quilt that rises It is placed on mould.Then the anti-pin that rises is placed oil cylinder 3-2-4-3 and is driven placement pressing plate 3-2-4-4 rising, on Rise after putting in place, be placed with the anti-pin framework 3-2-4-8 that rises of the anti-pin 3-2-4-b that rises and be driven to inner side and run to Placing the underface of pressing plate 3-2-4-4, then the anti-pin that rises is placed oil cylinder 3-2-4-3 and is driven placement pressing plate 3-2-4-4 is the most descending, place pressing plate 3-2-4-4 is descending put in place after electric magnet 3-2-4-5 thereon energising inhale The attached anti-pin 3-2-4-b that rises, then the anti-pin placement oil cylinder 3-2-4-3 that rises drives placement pressing plate 3-2-4-4 again to go up Rising, the anti-pin 3-2-4-b that rises adsorbed waits the placement of the anti-pin that rises next time.Place pressing plate 3-2-4-4 Rising after putting in place, the anti-pin framework 3-2-4-8 that rises is driven to outside and runs to manually put at pin, carries out artificial On the anti-pin framework 3-2-4-8 that rises, place the anti-pin 3-2-4-b that rises, wait that the work of the anti-pin that rises of absorption next time follows Ring.

After placing the anti-pin 3-2-4-b that rises and the anti-pin that rises is placed after oil cylinder 3-2-4-3 rises and put in place, Positional cylinder 3-2-4-9 returns, and the mould containing the sectional material blank (i.e. brush wood after compacting) after compacting leads to Cross mould support rollgang 3-2-4-2 to run on discharging rollgang 3-2-6.

4), annealing device 4

As shown in figure 23, annealing device 4 mainly by heat treatment rollgang 4-1, heat treatment kiln 4-2 with And manipulator mechanism 4-3 composition.

Above-mentioned heat treatment rollgang 4-1 is positioned at one end of discharging roller-way mechanism 3-2-6, heat treatment kiln 4-2 Be positioned on heat treatment rollgang 4-1, discharging roller-way mechanism 3-2-6 and heat treatment rollgang 4-1 it Between be provided with above-mentioned manipulator mechanism 4-3, heat treatment rollgang 4-1 is partially disposed in heat treatment kiln 4-2, By manipulator mechanism 4-3, the mould containing the sectional material blank after compacting on discharging roller-way mechanism 3-2-6 is put Put on heat treatment rollgang 4-1, and be delivered to heat treatment kiln 4-2 by heat treatment rollgang 4-1 Inside carry out heat treatment, to form final wooden fundamental mode material.

Support beam 4-3-1 is included, this support beam 4-3-1 with reference to Figure 24 and Figure 25, above-mentioned manipulator mechanism 4-3 Being positioned at the top of discharging roller-way mechanism 3-2-6, its upper end is provided with gripper shoe 4-3-2, gripper shoe 4-3-2 sets Having the first servomotor 4-3-3, this first servomotor 4-3-3 drive connection has and sets through gripper shoe 4-3-2 The spiral lift 4-3-4 put, the outfan of spiral lift 4-3-4 is provided with connection seat 4-3-5, this connection Seat 4-3-5 is positioned at below gripper shoe 4-3-2, and which is provided with and slide through the lifting of gripper shoe 4-3-2 and lead Post 4-3-b, is provided with manipulator cylinder 4-3-6 connecting on seat 4-3-5, and this manipulator cylinder 4-3-6's is defeated Go out to hold connection to have mechanical hand 4-3-7, and when this manipulator cylinder 4-3-6 stretches out, at mechanical hand 4-3-7 In open configuration, mould is captured.Being provided with lock pin cylinder 4-3-8 connecting on seat 4-3-5, its outfan is stretched When going out, the open configuration of mechanical hand 4-3-7 is locked.

Preferably, being additionally provided with the 5th line slideway 4-3-9 in support beam 4-3-1, gripper shoe 4-3-2 is along being somebody's turn to do 5th line slideway 4-3-9 is slidably, concrete, is provided with the second servomotor in gripper shoe 4-3-2 4-3-a, its outfan passes gripper shoe 4-3-2, and drives gripper shoe 4-3-2 edge by pinion and rack 5th line slideway 4-3-9 slides.

Include some conveying rollers with reference to Figure 26, heat treatment rollgang 4-1 and drive subtracting of conveying roller rotation Speed motor and chain, it runs through heat treatment kiln 4-2 and arranges.Heat treatment kiln 4-2 is relative to heat treatment conveying roller Road 4-1 closes setting.

Below the work process of the above-mentioned annealing device 4 of the present invention is illustrated:

After the mould of the sectional material blank containing compacting runs to the end of discharging rollgang 3-2-6, mechanical hand Mechanism 4-3 is positioned at the surface of discharging rollgang 3-2-6, drives spiral shell by the first servomotor 4-3-3 Rotation elevator 4-3-4 declines and driving mechanical hands 4-3-7 drops to appointment position, then mechanical hand 4-3-7 Opening under the driving of manipulator cylinder 4-3-6, lock pin cylinder 4-3-8 advance subsequently promotes pin locking machine Tool hands 4-3-7, drives spiral lift 4-3-4 to rise and driving mechanical hands by the first servomotor 4-3-3 Mould containing compacting sectional material blank is risen to specify position by 4-3-7, and mechanical hand 4-3-7 watches by second subsequently Take motor 4-3-a and pinion and rack and move to heat treatment rollgang along the 5th line slideway 4-3-9 Being put on heat treatment rollgang 4-1 above 4-1 and by this mould, lock pin cylinder 4-3-8 returns and removes subsequently Pin pin, manipulator cylinder 4-3-6 returns and makes mechanical hand 4-3-7 close and decontrol above-mentioned mould, leads to afterwards Crossing the first servomotor 4-3-3 drives spiral lift 4-3-4 rising driving mechanical hands 4-3-7 to rise to Specify position, be more just moved horizontally at discharging rollgang 3-2-6 by the second servomotor 4-3-a Top, prepares the mould of a set of sectional material blank containing compacting under lifting.

After above-mentioned mould is put into heat treatment rollgang 4-1 and quantity reaches to five, heat treatment kiln 4-2 Door open, subsequently heat-treated rollgang 4-1 runs rapidly and is transported in heat treatment kiln 4-2 by mould, When its mould is completely in heat treatment kiln 4-2, being closed by door, heat treatment rollgang 4-1 is with 0.1m/min Speed advance, the mould of the sectional material blank containing compacting through the first section of 150 DEG C of temperature of heat treatment kiln 4-2, The most again through the interlude of 130 DEG C of temperature, finally by the latter end natural cooling of heat treatment kiln 4-2, at this During the sectional material blank in mould carried out gluing and compacting Stress Release, form the present embodiment final Wood fundamental mode material, and transfer out heat treatment kiln 4-2 by heat treatment rollgang 4-1.

5), finished product piling apparatus 5

Finished product piling apparatus 5 is positioned at the side of above-mentioned heat treatment kiln 4-2, is used for placing and pile up thermally treated The mould equipped with above-mentioned wood fundamental mode material after kiln 4-2 heat treatment.

Can refer to Figure 27, this finished product piling apparatus 5 include roller bed frame 5-1, finished product pile up rollgang 5-2, Rise and fall roller 5-3 and mould ejection plate 5-4, wherein:

Roller bed frame 5-1 both sides are provided with finished product and pile up rollgang 5-2, and this finished product is piled up rollgang 5-2 and included In column and equally spaced setting some finished products pile up conveying roller 5-2-1, above-mentioned two row finished products pile up conveying The identical end of roller-way 5-2 be equipped with some can the rise and fall roller 5-3 of vertical lifting, above-mentioned rise and fall roller 5-3 piles up between conveying roller 5-2-1 at two adjacent finished products, and each rise and fall roller 5-3 is provided with some The rotating direction that the rotating direction of roller and roller piles up conveying roller 5-2-1 with finished product is perpendicular.The present embodiment In, the roller rotating direction of rise and fall roller 5-3 is identical, i.e. with the conveying direction of heat treatment rollgang 4-1 The mould containing presswork of thermally treated rollgang 4-1 conveying can be transported on rise and fall roller 5-3. The one end arranging rise and fall roller 5-3 at finished product accumulation rollgang 5-2 is additionally provided with a mould ejection plate 5-4, and it is sliding Move and be arranged on line slideway and drive mould to push away by the way of reducing motor drives chain or rack-and-pinion Plate 5-4 moves.

Concrete, after the mould containing presswork is by heat treatment kiln 4-2, the liter of finished product piling apparatus 5 Fall roller-way 5-3 rises jack-up, and after accepting five moulds containing presswork, its rise and fall roller 5-3 falls, And making mould be placed on finished product accumulation rollgang 5-2, finished product piling apparatus 5 is by its reducing motor subsequently Drive mould ejection plate 5-4 to promote the mould containing presswork, pile up conveying roller 5-2-1 through finished product and be pushed to week Turn on conveyer device 8.

6), removing device 6

Removing device 6 is for dismantling the mould containing presswork, and it is positioned at two revolution rollgangs Between device 7；Concrete, as shown in Figure 28 and Figure 29, this removing device 6 includes the first support body 6-1 And the second support body 6-2, wherein the first support body 6-1 is positioned at the lower section of the second support body 6-2, at the first support body 6-1 is provided with mould and places roller-way 6-3 and be positioned at the wooden a tree, used in making timber for boats roller-way 6-4 of mould placement roller-way 6-3 side, Placing at mould and be provided with some lower ejection cylinder 6-5 below roller-way 6-3, its outfan may pass through mould and places roller Road 6-3 and through U-shaped mould 6-0 (in the present embodiment mould 3-2-5 mainly by U-shaped mould 6-0 and on Template 3-1-5-0 is constituted) the wooden a tree, used in making timber for boats 6-0-b (the most final presswork) in mould pushes up by hole on base plate Go out U-shaped mould 6-0.Being provided with moveable cylinder rack 6-6 on the second support body 6-2, this cylinder rack 6-6 can Realize mobile by the propelling movement oil cylinder 6-0-a being fixed on the second support body 6-2, the movement of this cylinder rack 6-6 Direction is perpendicular with the conveying direction of U-shaped mould 6-0, is provided with form removal oil cylinder 6-7 in cylinder rack 6-6, its Outfan is connected with support hook plate 6-8, this support hook plate 6-8 upper end and is fixedly provided with and slides through cylinder rack 6-6 The 3rd lead 6-9.

When the U-shaped mould 6-0 equipped with wood a tree, used in making timber for boats 6-0-b (i.e. presswork) runs to immediately below removing device 6 Mould place after roller-way 6-3, lower ejection cylinder 6-5 outfan through the bottom outlet of U-shaped mould 6-0 by wood A tree, used in making timber for boats 6-0-b jack-up, supports hook plate 6-8 simultaneously and comes downwards to wood a tree, used in making timber for boats 6-0-b under the driving of form removal oil cylinder 6-7 And at the plan-position between U-shaped mould 6-0, then push oil cylinder 6-0-a and promote cylinder rack 6-6 to roll Advancing, after support hook plate 6-8 is forwarded to the subjacent of wood a tree, used in making timber for boats 6-0-b, form removal oil cylinder 6-7 drives and props up Stay hook plate 6-8 rises, and makes support hook plate 6-8 hook wood a tree, used in making timber for boats 6-0-b and is up to specify position, then pushes Oil cylinder 6-0-a again promotes cylinder rack 6-6 and drives support hook plate 6-8 and wood a tree, used in making timber for boats 6-0-b to proceed to wood a tree, used in making timber for boats The surface of roller-way 6-4, oil cylinder 6-7 is descending in form removal, is transported to by wood a tree, used in making timber for boats 6-0-b on wood a tree, used in making timber for boats roller-way 6-4, Then descend ejection cylinder 6-5 to be retracted in situ, push oil cylinder 6-0-a subsequently and be retracted in situ.Wood a tree, used in making timber for boats afterwards 6-0-b slides along wood a tree, used in making timber for boats roller-way 6-4, is then passed through fork truck fortune and cuts to length saw and to carry out next step at equipment and add Work.

U-shaped mould 6-0 then places roller-way 6-3 by mould and runs to turn round on roller-conveying device 7, by it It is delivered to U-shaped mould pile up on conveyer device 10, uses for the precompressed mechanism 3-1 needing pressure setting 3.

7), revolution roller-conveying device 7

With reference to Figure 30, revolution roller-conveying device 7 is perpendicular to have enough to meet the need conveyer device 8 and arranges, and it includes some Duan Huizhuan rollgang 7-1, each revolution rollgang 7-1 all include conveying roller and reducing motor, logical Crossing reducing motor drives conveying roller to rotate so that mould moves on revolution rollgang 7-1.It may be noted that It is also to need to be provided with rise and fall roller being connected to have enough to meet the need on the revolution rollgang 7-1 of conveyer device 8, be used for Accept the mould of turnover conveyer device 8 conveying.Concrete is being connected to have enough to meet the need the revolution conveying of conveyer device 8 During roller-way 7-1 work, first it is that its rise and fall roller rises the mould undertaking containing presswork, lifts subsequently Roller-way drops to turn round on rollgang 7-1, then carries out side and wears pin, the dismounting of anti-rise pin, cope match-plate pattern. Wherein cope match-plate pattern is driven by revolution rollgang 7-1 and is transported on cope match-plate pattern accumulation conveyer device 9.Complete After above-mentioned dismounting turn round rollgang 7-1 by the mould containing presswork under the driving of its conveying roller to form removal The direction of device 6 is run.

8), turnover conveyer device 8

With reference to Figure 31, this turnover conveyer device 8 includes turnover conveying base 8-1, at turnover conveying base 8-1 Side is provided with the 8th reducing motor 8-2, is provided with two row conveying roller 8-3 on turnover conveying base 8-1, It is connected to the 8th reducing motor 8-2 by chain.By having enough to meet the need the 8th reducing motor 8-2 of conveyer device 8 Drive conveying roller 8-3 to be carried to revolution roller-conveying device 7 by the mould containing presswork.

In the present embodiment, cope match-plate pattern pile up conveyer device 9 and U-shaped mould pile up conveyer device 10 be positioned to Revolution roller-conveying device 7 is near one end of pressure setting 3, and cope match-plate pattern piles up conveyer device 9 and U Mould is piled up conveyer device 10 and is provided with conveying roller and reducing motor, drives conveying by reducing motor Roller rotates, so that cope match-plate pattern and U-shaped mould can move to desired location.

It should be noted that the control device in the present embodiment uses electric control system, this electrical control system The functional part (such as cylinder, motor etc.) that is all connected in above-mentioned all parts of system, be used for controlling above-mentioned respectively The keying of functional part.

The present invention also provides for a kind of with the production method that shrub is the wooden fundamental mode material of raw material manufacture, as shown in figure 32, Comprise the steps:

S10: by laying device the brush wood through discongesting, after impregnation, dried rolled and mat formation also Cutting.

I.e. carry out through discongesting by the feedstock transportation mechanism 1-1 of laying device 1, after impregnation, dried The conveying of brush wood, is rolled the brush wood forming lath-shaped subsequently by rolling body 1-2 to brush wood, By raw material cutting machine structure 1-3, the brush wood of lath-shaped is cut subsequently, and finally mated formation mechanism by swing Brush wood after cutting is transported to mat formation on dolly 2-1 by 1-4.

S20: the brush wood after laying device is mated formation is carried by slewing equipment.

After the brush wood after cutting in step slo is transported to mat formation on dolly 2-1, by slewing equipment 2 Rotary conveyer structure 2-2 carry equipped with the dolly 2-1 that mats formation of brush wood after cutting, be delivered to At pressure setting 3.

S30: the brush wood carried slewing equipment by pressure setting is suppressed；

Tentatively suppressed and main compacting by the pressure setting 3 brush wood to mating formation in dolly 2-1.Tool Body, be that the brush wood carried slewing equipment 2 by precompressed mechanism 3-1 is tentatively suppressed, by pressure Lockmaking mold mechanism 3-2 carries out main compacting to the brush wood after preliminary compacting, forms sectional material blank.

S40: the sectional material blank after compacting is carried out heat treatment by annealing device, forms described wood fundamental mode Material.

The mould that will be equipped with the sectional material blank after compacting transports to heat treatment kiln 4-2 of annealing device 4, Carry out multistage heat treatment, in heat treatment kiln 4-2, the sectional material blank in mould is carried out gluing and compacting should Power discharges, and forms final wooden fundamental mode material finished product.

In the present embodiment, after at above-mentioned wood, fundamental mode material finished product formed, also include by removing device 6 to equipped with The mould of described wood fundamental mode material carries out form removal, subsequently by revolution roller-conveying device 7 to the mould after dismounting And cope match-plate pattern is transmitted back in situ.

Illustrating in the automatic life manufacturing wood fundamental mode material with shrub for raw material of the present invention of above steps Product equipment is described, the most no longer the concrete steps of the method is repeated here.

The present invention is by above-mentioned automatic producing device and the producer manufacturing wood fundamental mode material with shrub for raw material Method, the most successively to through discongesting, impregnation, dried shrub raw material, carry out mating formation, suppress and heat Define wood fundamental mode material after process, improve the production efficiency of wood fundamental mode material, be advantageously implemented wood fundamental mode material Industrialized production and application.

Obviously, the above embodiment of the present invention is only used to understand explanation example of the present invention, and also Non-is the restriction to embodiments of the present invention.For those of ordinary skill in the field, as utilized All kinds of strip wood materials all can use this to automatically generate Apparatus and method for and manufacture wood fundamental mode material, in described above On the basis of can also make other changes in different forms.Here without also cannot be to all of reality The mode of executing gives exhaustive.All made within the spirit and principles in the present invention any amendment, equivalent and Improve, within should be included in the protection domain of the claims in the present invention.

Claims

1. the automatic producing device manufacturing wood fundamental mode material with shrub for raw material, it is characterised in that include Laying device (1), slewing equipment (2), pressure setting (3), annealing device (4) and control device, Wherein:

Laying device (1), it is placed with through discongesting, brush wood after impregnation, dried, for will Described brush wood rolls cutting and mats formation；

Described slewing equipment (2) is positioned at laying device (1) side-lower, rolls the described shrub after cutting Bar is mated formation to the dolly of mating formation (2-1) of slewing equipment (2) through laying device (1)；

Described pressure setting (3) is located at turn around one end of device (2), described in mat formation in dolly (2-1) Brush wood is transported to described pressure setting (3) place, pressure setting (3) suppress；

Described annealing device (4) is positioned at the side of pressure setting (3), suppresses repressed device (3) After sectional material blank carry out heat treatment；

Control device, be connected to described laying device (1), slewing equipment (2), pressure setting (3) And annealing device (4).

Automatic producing device the most according to claim 1, it is characterised in that described laying device (1) Cut including the feedstock transportation mechanism (1-1) being sequentially connected with along direction of mating formation, rolling body (1-2), raw material Cutting mill structure (1-3) and swinging is mated formation mechanism (1-4), wherein:

Feedstock transportation mechanism (1-1) is located at turn around above the side of device (2), and it places described shrub Bar also carries described brush wood to rolling body (1-2)；

Rolling body (1-2) includes some groups of rolling wheels setting up and down (1-2-1), feedstock transportation mechanism (1-1) the described brush wood carried cuts through raw material after rolling wheel (1-2-1) setting up and down rolls Mechanism (1-3) is placed in swing and mats formation in mechanism (1-4)；

Raw material cutting machine structure (1-3) includes along being perpendicular to the saw blade that described brush wood conveying direction moves back and forth (1-3-1), the described saw blade (1-3-1) brush wood after cutting rolls；

Swing mechanism (1-4) of mating formation swings up and down setting, which is provided with swing conveyer belt (1-4-1), warp Saw blade (1-3-1) cut described in roll after brush wood carried by described swing conveyer belt (1-4-1) To dolly of mating formation (2-1).

Automatic producing device the most according to claim 1, it is characterised in that described slewing equipment (2) Including rotary conveyer structure (2-2), described in dolly (2-1) of mating formation be placed on rotary conveyer structure (2-2) And it is driven by mobile.

Automatic producing device the most according to claim 3, it is characterised in that described rotary conveyer Structure (2-2) includes the rollgang mechanism (2-2-1) that first row interconnects, the wherein conveying roller of one end Road mechanism (2-2-1) is positioned at laying device (1) lower section, and the rollgang mechanism (2-2-1) of the other end is even It is connected to pressure setting (3), sets between Liang Ge rollgang mechanism (2-2-1) of pressure setting (3) Having the first side steering (2-2-2), described first side steering (2-2-2) other end connects secondary series The rollgang mechanism (2-2-1) interconnected, the rollgang mechanism (2-2-1) of secondary series is away from the One end of one side steering (2-2-2) connects the second side steering (2-2-3), described second break-in machine Structure (2-2-3) other end connects the rollgang mechanism (2-2-1) being positioned at laying device (1) lower section.

Automatic producing device the most according to claim 4, it is characterised in that described rotary conveyer Structure (2-2) also includes Weighing mechanism (2-2-4) and the 3rd side steering (2-2-5), and the described 3rd becomes One of them conveying roller of the first side steering (2-2-2) and first row it is connected to mechanism (2-2-5) Road mechanism (2-2-1), Weighing mechanism (2-2-4) is arranged at the conveying roller being positioned at laying device (1) side Between road mechanism (2-2-1) and the 3rd side steering (2-2-5).

Automatic producing device the most according to claim 1, it is characterised in that described pressure setting (3) Including the precompressed mechanism (3-1) interconnected and compacting clamping mechanism (3-2), described precompressed mechanism (3-1) It is located at turn around one end of device (2), for the brush wood in dolly of mating formation (2-1) is tentatively suppressed And be delivered to suppress in clamping mechanism (3-2)；Described compacting clamping mechanism (3-2) is positioned at precompressed mechanism (3-1) Side, for the brush wood after preliminary compacting is carried out main compacting.

Automatic producing device the most according to claim 6, it is characterised in that described precompressed mechanism (3-1) include sending mold mechanism (3-1-1), former pushing mechanism (3-1-2), U-shaped switching mechanism (3-1-3), Precompressed side push mechanism (3-1-4), cope match-plate pattern conveying mechanism (3-1-5), wherein:

Described send mold mechanism (3-1-1) to be provided with some moulds, and carry described mould to former pushing mechanism (3-1-2)；

Described former pushing mechanism (3-1-2) is connected to U-shaped switching mechanism (3-1-3), for sending mold mechanism (3-1-1) mould carried pushes in U-shaped switching mechanism (3-1-3)；

Described U-shaped switching mechanism (3-1-3) is arranged on one end of described compacting clamping mechanism (3-2), uses Vertically or horizontally overturn in driving described mould；And the mould in U-shaped switching mechanism (3-1-1) is by module driving machine Structure (3-1-2) pushes in the die cavity of compacting clamping mechanism (3-2)；

Described precompressed side push mechanism (3-1-4) is positioned at the side of U-shaped switching mechanism (3-1-3) and is arranged on Slewing equipment (2) points to one end of compacting clamping mechanism (3-2), and dolly of mating formation (2-1) is through slewing equipment (2) being delivered to described precompressed side push mechanism (3-1-4) place, described precompressed side push mechanism (3-1-4) is to paving Brush wood in dress dolly (2-1) is tentatively suppressed, and is mentioning the side frame of dolly of mating formation (2-1) (2-1-2), after, pushed by the brush wood tentatively suppressed in described U-shaped switching mechanism (3-1-3) is described In mould；

Described cope match-plate pattern conveying mechanism (3-1-5) is positioned at the side of described U-shaped switching mechanism (3-1-3), For carrying cope match-plate pattern to the described mould of U-shaped switching mechanism (3-1-3).

Automatic producing device the most according to claim 7, it is characterised in that described compacting Mould locking machine Structure (3-2) includes the briquetting machine (3-2-1) being positioned at U-shaped switching mechanism (3-1-3) one end, is positioned at pressure In mechanism processed (3-2-1) and be placed in the clamping mechanism (3-2-2) of described mould side, it is positioned at briquetting machine (3-2-1) in and be placed in the side of described mould opposite side and wear pin mechanism (3-2-3), and it is positioned at briquetting machine (3-2-1) away from the anti-pin placement mechanism (3-2-4) that rises of one end of U-shaped switching mechanism (3-1-3), institute State the anti-pin placement mechanism (3-2-4) that rises and be connected to described heat treatment dress by discharging roller-way mechanism (3-2-6) Put (4).

Automatic producing device the most according to claim 8, it is characterised in that described annealing device (4) include being positioned at the heat treatment rollgang (4-1) of discharging roller-way mechanism (3-2-6) one end and being positioned at Heat treatment kiln (4-2) on described heat treatment rollgang (4-1), described compacting clamping mechanism (3-2) The interior thermally treated rollgang of mould (4-1) carries out heat treatment, shape in being delivered to heat treatment kiln (4-2) Become described wood fundamental mode material；

Preferably, also set between described discharging roller-way mechanism (3-2-6) and heat treatment rollgang (4-1) Having manipulator mechanism (4-3), described manipulator mechanism (4-3) is by discharging roller-way mechanism (3-2-6) Mould is placed on heat treatment rollgang (4-1).

Automatic producing device the most according to claim 9, it is characterised in that also include being connected to institute Stating the finished product piling apparatus (5) controlling device, described finished product piling apparatus (5) is positioned at described heat treatment kiln (4-2) side, be used for after placing thermally treated kiln (4-2) heat treatment equipped with described wood fundamental mode material Mould；

Preferably, also include being positioned at finished product piling apparatus (5) side and being connected to the form removal of described control device Device (6), described removing device (6) finished product piling apparatus (5) is carried equipped with described wood fundamental mode material Mould dismantle.

Preferably, the revolution roller-conveying device (7) being connected to described control device, described revolution are also included Roller-conveying device (7) is connected to removing device (6) and is transmitted back in situ by the described mould of dismounting.

11. 1 kinds of production methods manufacturing wood fundamental mode material with shrub for raw material, it is characterised in that include following Step:

By laying device (1) brush wood through discongesting, after impregnation, dried rolled and mat formation also Cutting；

By slewing equipment (2), the brush wood after laying device (1) is mated formation is carried；

The brush wood carried slewing equipment (2) by pressure setting (3) is suppressed；

By annealing device (4), the sectional material blank after compacting is carried out heat treatment, form described wood fundamental mode Material.

12. production methods according to claim 11, it is characterised in that described in pass through slewing equipment (2) brush wood after laying device (1) is mated formation is carried out conveying to include:

The brush wood after mating formation is placed by dolly of mating formation (2-1), and by rotary conveyer structure (2-2) Driving mats formation dolly (2-1) movement to pressure setting (3) place.

13. production methods according to claim 12, it is characterised in that described in pass through pressure setting (3) brush wood carrying slewing equipment (2) carries out compacting and includes:

The brush wood carried described slewing equipment (2) by precompressed mechanism (3-1) is tentatively suppressed；

By compacting clamping mechanism (3-2), the brush wood after preliminary compacting is carried out main compacting.

14. production methods according to claim 13, it is characterised in that also include:

By removing device (6), the mould equipped with described wood fundamental mode material is carried out form removal；

By revolution roller-conveying device (7), the mould after dismounting and cope match-plate pattern are transmitted back in situ.