CN106002612A - Outer circle polishing device for aluminum alloy thin-wall water pipe - Google Patents
Outer circle polishing device for aluminum alloy thin-wall water pipe Download PDFInfo
- Publication number
- CN106002612A CN106002612A CN201610597501.1A CN201610597501A CN106002612A CN 106002612 A CN106002612 A CN 106002612A CN 201610597501 A CN201610597501 A CN 201610597501A CN 106002612 A CN106002612 A CN 106002612A
- Authority
- CN
- China
- Prior art keywords
- polishing
- water pipe
- alloy thin
- lathe bed
- aluminium alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B39/00—Burnishing machines or devices, i.e. requiring pressure members for compacting the surface zone; Accessories therefor
- B24B39/04—Burnishing machines or devices, i.e. requiring pressure members for compacting the surface zone; Accessories therefor designed for working external surfaces of revolution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/065—Steady rests
Abstract
The invention relates to an outer circle polishing device for an aluminum alloy thin-wall water pipe. Linear guide rails (2) and a rack (13) are arranged on a lathe bed (1), the linear guide rails are symmetrically arranged at the two sides of the rack, a polishing driving device (4) is fixed through a supporting plate (15) arranged at the bottom of the polishing driving device, the supporting plate is matched with the linear guide rails through a guide mechanism, the guide mechanism can slide on the linear guide rails, and a gear mechanism matched with the rack is arranged at the lower portion of the supporting plate; radial guide rails vertical to the linear guide rails are arranged on a base (3.1) of a polishing head (3), the base can slide on the supporting plate, and the polishing head is connected with a motor of the polishing driving device through a transmission gear. The outer circle polishing device is simple in structure and capable of polishing the aluminum alloy thin-wall water pipe, polishing the water pipe at any position in a horizontal reciprocating mode in the polishing process and ensuring the size accuracy of the product, can remove dust during polishing and greatly reduces concentration of aluminum alloy dust in air, which is beneficial for environmental protection and safety.
Description
Technical field
The present invention relates to a kind of burnishing device, a kind of aluminium alloy thin-walled water pipe excircle polishing device, belong to buffing machine skill
Art field.
Background technology
Aluminium alloy thin-walled water pipe: be arranged on fire fighting truck and stretch in large arm, follows the stretching motion of large arm, connects fire-fighting on ground
Bolt, delivers to water source on ground position and the height specified, is typically made up of 3-6 level, wall thickness 4-6mm.
Polishing: utilize mechanism, make workpiece surface roughness reduce, to obtain light, the processing method on voucher surface, be
Utilize the modification processing that surface of the work is carried out by polishing tool and abrasive grain or other polishing mediums.
Aluminum alloy material is relatively light, and density is the 1/3 of 45# steel, general length 4-10m of aluminium alloy thin-walled water pipe, wall thickness 4-6mm,
Owing to its length length, wall thickness are thin, lightweight, it is easy for deformation when its polished OD, and size, circularity cannot ensure system
One, after causing assembling, aluminium alloy water pipe leaks.
Currently used burnishing device has the disadvantage in that
Shortcoming one: owing to the planker of general horizontal lathe is to be driven by the leading screw of lathe, and the main shaft of leading screw and lathe links,
Namely the left and right length feed of planker is corresponding with the forward and reverse of main shaft, thus can not rotate in one direction at main shaft
Time, polisher carries out left and right and polishes the most freely excircle of workpiece, and utilizing general horizontal lathe to be polished method can only be suitable for
In short workpieces, for the thin-wall aluminum alloy water pipe of more than 10 meters long, operation inconvenience, machining accuracy is difficult to ensure that, it is impossible to be suitable for.
Shortcoming two: during lead screw transmission error, buff wheel vibrations are big, and buff wheel axially runs unstable, two top support, thin during polishing
Wall water pipe is easily bent, whipping, during polishing workpiece can unilateral stress, workpiece cannot uniform polish, it is impossible to ensure polishing precision.
Shortcoming three: in air, Al alloy powder dust concentration reaches 40g/m3Shi Yuhuo can explode, and this structure is without dust suction, dedusting dress
Put, as work exists potential safety hazard continuously.
Summary of the invention
The problem existed for above-mentioned prior art, the present invention provides a kind of aluminium alloy thin-walled water pipe excircle polishing device, structure letter
Single, thin-wall aluminum alloy water pipe can be polished, it is achieved in polishing process, the left and right of optional position back and forth polishes, it is ensured that product chi
Very little precision；The dedusting of edge polishing limit can be realized, be substantially reduced Al alloy powder dust concentration in air, beneficially Environmental Safety.
To achieve these goals, the present invention provides a kind of aluminium alloy thin-walled water pipe excircle polishing device, including lathe bed, polishing
Driving means, tailstock pushing-tight device, be provided with linear guides and tooth bar on lathe bed, and described linear guides is set to two pieces,
Being symmetricly set on the both sides of tooth bar, polishing driving means is fixed by being arranged on the gripper shoe bottom it, in the bottom of gripper shoe
Arranging guiding mechanism, described gripper shoe is suitable with linear guides by guiding mechanism, and guiding mechanism can linearly led
Slide on rail；The gear mechanism suitable with tooth bar is set in the bottom of described gripper shoe；
The submounts of rubbing head be provided with and linear guides vertical direction arrange radial guidance, described radial guidance with set
The radial guidance putting face on the supporting plate is suitable, and base can slide on the supporting plate, rubbing head by travelling gear with
The motor of polishing driving means connects；
Tailstock pushing-tight device is slidably connected with lathe bed by dovetail groove, and spindle assemblies is fixed on lathe bed, described spindle assemblies
Being made up of chuck and driving motor, chuck drives with the output shaft driving motor；
Cooling water tank and blood circulation are arranged on the side of lathe bed, and the opposite side at lathe bed is provided with wet type dust exhaust apparatus, described
Wet type dust exhaust apparatus be provided with drum shaft, described drum shaft by chain with polishing driving means motor gear be meshed
Gear shaft connect.
Guiding mechanism is guide slip shoe.
Also include that c-type centre frame, the bottom of described c-type centre frame are fixedly installed on lathe bed.
C-type centre frame is at least one.
Chuck is aluminum alloy material.
C-type centre frame is polyformaldehyde material.
Compared with prior art, the polishing driving means of the present invention is coordinated with lathe bed, by positive and negative by tooth bar and linear guides
Rotating motor drives, and can repeatedly polish the local of aluminium alloy thin-walled water pipe at an arbitrary position, arranges linear on lathe bed
Guide rail can ensure that polishing driving means operates steadily in the axial direction effectively, eliminates because of adding that polishing driving means vibrations produce
Work error, is further ensured that workpiece axiality；The setting of aluminium alloy chuck is possible to prevent aluminium alloy thin-walled water pipe to be supportted deformation, C
Type centre frame is possible to prevent the flexural deformation that aluminium alloy thin-walled water pipe produces when rotating, and makes workpiece stress equal in polishing process
Even, it is ensured that excircle dimension precision and circularity, use wet type dust exhaust apparatus to carry out dedusting while can be implemented in polishing, it is to avoid
Fried phenomenon because of the too high generation of dust concentration.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the right view of Fig. 1.
In figure: 1, lathe bed, 2, linear guides, 3, rubbing head, 3.1, base, 4, polishing driving means, 5, tailstock
Holding device, 6, c-type centre frame, 7, aluminium alloy thin-walled water pipe, 8, chuck, 9, spindle assemblies, 10, drive motor,
11, wet type dust exhaust apparatus, 11.1, drum shaft, 11.2, chain, 12, cooling water tank and blood circulation, 13, tooth bar,
14, guiding mechanism, 15, gripper shoe, 16, dovetail groove.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Figure 1 to Figure 3, a kind of aluminium alloy thin-walled water pipe excircle polishing device, including lathe bed 1, polishing driving means
4, tailstock pushing-tight device 5, are provided with linear guides 2 and tooth bar 13 on lathe bed 1, and described linear guides 2 is set to two
Part, is symmetricly set on the both sides of tooth bar 13, and polishing driving means 4 is fixed by being arranged on the gripper shoe 15 bottom it,
The bottom of gripper shoe 15 arranges guiding mechanism 14, and described gripper shoe 15 is suitable with linear guides 2 by guiding mechanism 14,
And guiding mechanism 14 can slide on linear guides 2；Arrange suitable with tooth bar 13 in the bottom of described gripper shoe 15
Gear mechanism；
The base 3.1 of rubbing head 3 is provided above with the radial guidance arranged with linear guides vertical direction, described radial guiding
Rail is suitable with the radial guidance being arranged on above gripper shoe, and base 3.1 can slide in gripper shoe 15, rubbing head 3
It is connected by the motor of travelling gear with polishing driving means 4；
Tailstock pushing-tight device 5 is slidably connected with lathe bed 1 by dovetail groove 16, and spindle assemblies 9 is fixed on lathe bed 1, described
Spindle assemblies 9 by chuck 8 and drive motor 10 to constitute, chuck 8 drives with the output shaft driving motor 10；
Cooling water tank and blood circulation 12 are arranged on the side of lathe bed 1, and the opposite side at lathe bed is provided with wet type dust exhaust apparatus 11,
Described wet type dust exhaust apparatus 11 is provided with drum shaft 11.1, and described drum shaft 11.1 is driven with polishing by chain 11.2
The gear shaft that the motor gear of device 4 is meshed connects.
Guiding mechanism 14 is guide slip shoe.
Further, owing to the setting of c-type centre frame is possible to prevent the flexural deformation of generation when rotating of aluminium alloy thin-walled water pipe,
Workpiece uniform force is made, it is ensured that excircle dimension precision and circularity in polishing process, so present invention additionally comprises c-type centre frame 6,
C-type centre frame 6 at least one, plays bottom and is fixedly installed on lathe bed 1.
C-type centre frame 6 is polyformaldehyde material, and chuck 8 is aluminum alloy material.
Work process: open device power supply (DPS), the motor rotation of polishing driving means 4, drive rubbing head 3 to start working,
Fagging 15 entirety smooth sliding on linear guides 2, drive rubbing head 3 to be arranged on chuck 8 and tailstock pushing-tight device 5 it
Between aluminium alloy thin-walled water pipe 7 carry out uniform polish, drive motor 10 to work, drive chuck 8 to rotate and i.e. drive aluminium alloy
Thin-walled water pipe 7 rotates.
The polishing driving means 4 of the present invention is coordinated with lathe bed 1 by tooth bar 13 and linear guides 2, is driven by clockwise and anticlockwise motor
Dynamic, at an arbitrary position the local of aluminium alloy thin-walled water pipe 7 can be polished repeatedly, lathe bed 1 arranges linear guides 2
Can effectively ensure that polishing driving means 4 operates steadily in the axial direction, eliminate because of adding that polishing driving means 4 vibrations produce
Work error, is further ensured that workpiece axiality；The setting of aluminium alloy chuck 8 is possible to prevent aluminium alloy thin-walled water pipe 7 rotating
Time produce flexural deformation, polishing process makes workpiece uniform force, it is ensured that excircle dimension precision and circularity, use wet type
Dust exhaust apparatus 11 carries out dedusting while can be implemented in polishing, it is to avoid because of the fried phenomenon of the too high generation of dust concentration.
Claims (6)
1. an aluminium alloy thin-walled water pipe excircle polishing device, holds out against including lathe bed (1), polishing driving means (4), tailstock
Device (5), it is characterised in that being provided with linear guides (2) and tooth bar (13) on lathe bed (1), described linearly leads
Rail (2) is set to two pieces, is symmetricly set on the both sides of tooth bar (13), and polishing driving means (4) is by being arranged on its end
The gripper shoe (15) in portion is fixed, and arranges guiding mechanism (14), described gripper shoe (15) in the bottom of gripper shoe (15)
Suitable with linear guides (2) by guiding mechanism (14), and guiding mechanism (14) can be on linear guides (2)
Slide；The gear mechanism suitable with tooth bar (13) is set in the bottom of described gripper shoe (15)；
The base (3.1) of rubbing head (3) is provided above with the radial guidance arranged with linear guides vertical direction, described
Radial guidance is with to be arranged on gripper shoe (15) radial guidance above suitable, and base (3.1) can be in gripper shoe (15)
Upper slip, rubbing head (3) is connected by the motor of travelling gear with polishing driving means (4)；
Tailstock pushing-tight device (5) is slidably connected with lathe bed (1) by dovetail groove (16), and spindle assemblies (9) is fixed on bed
On body (1), described spindle assemblies (9) is by chuck (8) and drives motor (10) to constitute, chuck (8) and driving
The output shaft of motor (10) drives；
Cooling water tank and blood circulation (12) are arranged on the side of lathe bed (1), and the opposite side at lathe bed is provided with wet type dust suction
Device (11), described wet type dust exhaust apparatus (11) is provided with drum shaft (11.1), and described drum shaft (11.1) leads to
Cross chain (11.2) to be connected with the gear shaft that is meshed of motor gear of polishing driving means (4).
One the most according to claim 1 aluminium alloy thin-walled water pipe excircle polishing device, it is characterised in that described leads
It is guide slip shoe to mechanism (14).
One the most according to claim 1 aluminium alloy thin-walled water pipe excircle polishing device, it is characterised in that also include C
Type centre frame (6), the bottom of described c-type centre frame (6) is fixedly installed on lathe bed (1).
One the most according to claim 3 aluminium alloy thin-walled water pipe excircle polishing device, it is characterised in that described C
Type centre frame (6) at least one.
One the most according to claim 1 and 2 aluminium alloy thin-walled water pipe excircle polishing device, it is characterised in that described
Chuck (8) be aluminum alloy material.
One the most according to claim 4 aluminium alloy thin-walled water pipe excircle polishing device, it is characterised in that described C
Type centre frame (6) is polyformaldehyde material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610597501.1A CN106002612A (en) | 2016-07-26 | 2016-07-26 | Outer circle polishing device for aluminum alloy thin-wall water pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610597501.1A CN106002612A (en) | 2016-07-26 | 2016-07-26 | Outer circle polishing device for aluminum alloy thin-wall water pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106002612A true CN106002612A (en) | 2016-10-12 |
Family
ID=57113917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610597501.1A Pending CN106002612A (en) | 2016-07-26 | 2016-07-26 | Outer circle polishing device for aluminum alloy thin-wall water pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106002612A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271361A (en) * | 2016-10-17 | 2017-01-04 | 常州信息职业技术学院 | A kind of cylinder longitudinal seam polisher of living |
| CN112720191A (en) * | 2020-12-21 | 2021-04-30 | 詹继勇 | Tracking type clamp for polishing thin-wall barrel part |
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|---|---|---|---|---|
| US671448A (en) * | 1898-03-12 | 1901-04-09 | Albert H Morton | Grinding-machine. |
| CN201645307U (en) * | 2010-01-04 | 2010-11-24 | 常州兆邦液压成套设备有限公司 | Over-length and overlarge-diameter hydraulic cylinder piston rod polisher |
| CN201900549U (en) * | 2010-10-15 | 2011-07-20 | 广州有色金属研究院 | Full automatic environmentally-friendly polishing machine tool for ultra-hard coating corrugated roller |
| CN203317180U (en) * | 2013-06-25 | 2013-12-04 | 嘉禾巨人机床有限公司 | Grinding machine for bottom surface of punching plate of punching machine |
| CN203527237U (en) * | 2013-10-31 | 2014-04-09 | 博凯机械(上海)有限公司 | Corrugated roller surface polishing machine |
| CN203738551U (en) * | 2014-01-24 | 2014-07-30 | 张玉胜 | Movable polishing machine |
| CN203945240U (en) * | 2014-07-21 | 2014-11-19 | 廖勇 | The inside and outside polishing mechanism of a kind of body |
| CN204195433U (en) * | 2014-10-28 | 2015-03-11 | 东莞市亚龙玻璃机械有限公司 | A kind of full-automatic horizontal four limit edge polisher |
| CN205043899U (en) * | 2015-10-22 | 2016-02-24 | 浙江机电职业技术学院 | Automatic remove acromere device |
| CN105414873A (en) * | 2015-12-31 | 2016-03-23 | 安徽皖电机械设备有限公司 | Large-scale riveting part steel pipe center rest |
| CN205325484U (en) * | 2016-01-15 | 2016-06-22 | 宁波元凯环保科技有限公司 | Aluminum products polishing dust administers device |
| CN205870263U (en) * | 2016-07-26 | 2017-01-11 | 江苏建筑职业技术学院 | Aluminum alloy thin wall water pipe outer circle polishing device |
-
2016
- 2016-07-26 CN CN201610597501.1A patent/CN106002612A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US671448A (en) * | 1898-03-12 | 1901-04-09 | Albert H Morton | Grinding-machine. |
| CN201645307U (en) * | 2010-01-04 | 2010-11-24 | 常州兆邦液压成套设备有限公司 | Over-length and overlarge-diameter hydraulic cylinder piston rod polisher |
| CN201900549U (en) * | 2010-10-15 | 2011-07-20 | 广州有色金属研究院 | Full automatic environmentally-friendly polishing machine tool for ultra-hard coating corrugated roller |
| CN203317180U (en) * | 2013-06-25 | 2013-12-04 | 嘉禾巨人机床有限公司 | Grinding machine for bottom surface of punching plate of punching machine |
| CN203527237U (en) * | 2013-10-31 | 2014-04-09 | 博凯机械(上海)有限公司 | Corrugated roller surface polishing machine |
| CN203738551U (en) * | 2014-01-24 | 2014-07-30 | 张玉胜 | Movable polishing machine |
| CN203945240U (en) * | 2014-07-21 | 2014-11-19 | 廖勇 | The inside and outside polishing mechanism of a kind of body |
| CN204195433U (en) * | 2014-10-28 | 2015-03-11 | 东莞市亚龙玻璃机械有限公司 | A kind of full-automatic horizontal four limit edge polisher |
| CN205043899U (en) * | 2015-10-22 | 2016-02-24 | 浙江机电职业技术学院 | Automatic remove acromere device |
| CN105414873A (en) * | 2015-12-31 | 2016-03-23 | 安徽皖电机械设备有限公司 | Large-scale riveting part steel pipe center rest |
| CN205325484U (en) * | 2016-01-15 | 2016-06-22 | 宁波元凯环保科技有限公司 | Aluminum products polishing dust administers device |
| CN205870263U (en) * | 2016-07-26 | 2017-01-11 | 江苏建筑职业技术学院 | Aluminum alloy thin wall water pipe outer circle polishing device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271361A (en) * | 2016-10-17 | 2017-01-04 | 常州信息职业技术学院 | A kind of cylinder longitudinal seam polisher of living |
| CN106271361B (en) * | 2016-10-17 | 2018-08-03 | 常州信息职业技术学院 | A kind of movable post body longitudinal seam sander |
| CN112720191A (en) * | 2020-12-21 | 2021-04-30 | 詹继勇 | Tracking type clamp for polishing thin-wall barrel part |
| CN112720191B (en) * | 2020-12-21 | 2022-09-02 | 南京驭逡通信科技有限公司 | Tracking type clamp for polishing thin-wall barrel part |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161012 |