CN106000420B - One removing N2O and NOxCatalyst and preparation method thereof - Google Patents

One removing N2O and NOxCatalyst and preparation method thereof Download PDF

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CN106000420B
CN106000420B CN201610389583.0A CN201610389583A CN106000420B CN 106000420 B CN106000420 B CN 106000420B CN 201610389583 A CN201610389583 A CN 201610389583A CN 106000420 B CN106000420 B CN 106000420B
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catalyst
noble metal
drying
hydroxide
salt
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CN106000420A (en
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雷军
刘华伟
王先厚
孔渝华
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HUASHUO TECHNOLOGY Co Ltd
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HUASHUO TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/10Capture or disposal of greenhouse gases of nitrous oxide (N2O)

Abstract

The present invention relates to one to remove N2O and NOxCatalyst and preparation method thereof.By mass percentage, noble metal accounts for 0.1%~5%, transition metal oxide and accounts for 3%~15% in finished catalyst, and alkali metal hydroxide accounts for 0.5%~1%, and surplus is alumina support.The present invention is by the way that noble metal, transition metal oxide and three component of alkali metal hydroxide to be used cooperatively, the catalysis characteristics using noble metal, transition metal oxide can be cooperateed with, the presence of alkali metal hydroxide will lead to ammonia and be obstructed in the absorption of precious metal surface simultaneously, and then influence the oxidation and noble metal denitration activity of ammonia, thus reach and oxidation of the noble metal to ammonia is inhibited by the addition of alkali metal hydroxide, with the catalytic denitration activity for inhibiting noble metal, realizes and N is preferably catalytically decomposed simultaneously under the conditions of lower temperature (200~600 DEG C)2The purpose of O and denitration.

Description

One removing N2O and NOxCatalyst and preparation method thereof
Technical field
The present invention relates to N2O and NOxRemoving sulfuldioxide field, more particularly to one kind remove N simultaneously2O and NOxCatalyst and Preparation method.What it can be used as generating in the production processes such as nitric acid, fatty acid, caprolactam, acrylonitrile, oxalic acid Arrcostab contains N2O and NOx(NOxRefer to and is free of N2The nitrogen oxides of O) exhaust gas treatment catalyst.
Background technique
It is useless that the production processes such as nitric acid, fatty acid, caprolactam, acrylonitrile, oxalic acid Arrcostab would generally generate nitrogen oxides Gas mainly includes N2O、NO、NO2、N2O3、N2O4, wherein N2O is a kind of colourless pleasantly sweet gas, has anesthetic effect, also known as Laughing gas has greenhouse effects concurrently and acts on depletion of the ozone layer, N2O causes the potentiality ratio CO of global warming2310 times are higher by, at present N in atmosphere2The concentration of O is about 310nmol/mol, and with the increase of annual 0.2~0.3% or so speed, development trend pair Human residential environment constitutes one of the gas of clear stipulaties limit row in very big threat and Kyodo Protocol book.
NOxIt can directly be detrimental to health, cause lung damage, Central nervous system impacts, while in air Photochemical fog can be generated, this toxic smog greatly endangers health, destroys ecological environment.
NOxRemoving mainly selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR), SNCR reaction temperature Spend higher, denitration precision is not high, therefore generally uses SCR, and reducing agent is typically chosen NH3、H2, methane, CO etc., SCR catalyst has The three categories such as noble metal systems, transition metal oxide system and molecular sieve system, since noble metal has certain oxidation to ammonia Effect, so gradually being abandoned after the eighties in last century using at present mainly using transition metal oxide system catalyst.
N2The removing of O is difficult point, can not be removed completely using common method of denitration, and research is concentrated mainly on N at present2O is adopted N is decomposed into catalyst appropriate2And CO2, catalyst has noble metal systems, transition metal oxide system and molecular sieve The three categories such as system.
Generally directed to N2O and NOxRemoving, it is contemplated that according to N2O and NOxHeterogeneity different catalysts are respectively adopted It removes respectively, such as N2O is using catalytic decomposition catalyst, NOxUsing denitrating catalyst by adding reducing agent selective catalysis also Original, but technique is more complex, and equipment and material investment are big.
Summary of the invention:
The technical problems to be solved by the invention are directed to deficiency set forth above, according to N2O and NOxChemical property, provide A kind of one removing N2O and NOxCatalyst and preparation method thereof.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
One removing N2O and NOxCatalyst, it is characterised in that: by mass percentage, noble metal in finished catalyst It accounts for 0.1%~5%, transition metal oxide and accounts for 3%~15%, alkali metal hydroxide accounts for 0.5%~1%, and surplus is oxidation Alumina supporter.
According to the above scheme, noble metal is one of palladium, platinum, rhodium, ruthenium or more, and transition metal oxide is five oxidations two Vanadium, copper oxide, cobalt black, any two kinds or more in zinc oxide.
According to the above scheme, the alkali metal hydroxide is the group of one or both of sodium hydroxide, potassium hydroxide It closes.
One removing N2O and NOxCatalyst preparation method, it is characterised in that: preparation step is as follows:
(1) it impregnates: by the corresponding salt of transition metal oxide wiring solution-forming in proportion, on equivalent impregnation to alumina support (equivalent meaning are as follows: the adsorbable amount of solution of amount of solution and alumina support of preparation is equal);
(2) dry: the alumina support after dipping is dried after drying in the shade;
(3) roast: the semi-finished product after drying make transition metal salt be decomposed into corresponding metal oxide by roasting;
(4) double-steeping: after the semi-finished product natural cooling after roasting, by precious metal salt wiring solution-forming, equivalent impregnation is arrived On the carrier of step (3);
(5) noble metal: your gold being impregnated on carrier made by liquid-phase reduction processing for the carrier after dipping noble metal Belong to the noble metal that salt is reduced to zero-valent state;
(6) secondary drying: the semi-finished product drying after liquid-phase reduction;
(7) it impregnates three times: by alkali metal hydroxide wiring solution-forming, on the carrier of equivalent impregnation to step (6);
(8) dry three times: the semi-finished product drying of step (7) removes N to get one2O and NOxCatalyst.
According to the above scheme, in step (1) by the corresponding salt of transition metal oxide in proportion wiring solution-forming when, according to salt Ammonium hydroxide or acetic acid is added as cosolvent in physico-chemical property.
According to the above scheme, when in step (4) by precious metal salt wiring solution-forming, salt is added according to the physico-chemical property of precious metal salt Sour cosolvent.
According to the above scheme, the drying in step (2) or step (6) or step (8) is hot-air drying, drying temperature 110 ~130 DEG C.
According to the above scheme, the maturing temperature of step (3) is 350~550 DEG C.
According to the above scheme, reducing agent used in the liquid-phase reduction in step (5) is formaldehyde, ascorbic acid, sodium hypophosphite, boron One of hydrofining.
One removing N2O and NOxCatalyst removing contain N2O and NOxUnstripped gas in application, which is characterized in that contain N2O and NOxUnstripped gas addition ammonia after, by loading the bed of above-mentioned catalyst, carried out in gas under the conditions of 200~600 DEG C N2O and NOxRemoving.
The main chemical reactions equation occurred in subtractive process are as follows:
2N2O==2N2+O2 (1)
4NO+4NH3+O2==4N2+6H2O (2)
2NO2+4NH3+O2==3N2+6H2O (3)
The catalyst can be used to be catalytically decomposed simultaneously containing N on a kind of catalyst bed2O and NOxGaseous mixture in it is mixed Close the N in gas2The O and ammonia removal NO therein for utilizing additionx, N in gaseous mixture2The volume percent content 0.1~50% of O, NOxVolume percent content 0.1~20%, N2O and NOxRemoval efficiency is all larger than 95%.
Compared to the prior art, the present invention has following innovative point:
(1) noble metal and transition metal oxide all have N2O catalytic decomposition and denitration function, but transition metal oxide N is catalytically decomposed2O uses 700 DEG C of temperature or more, has certain oxidation to ammonia additionally, due to noble metal, so last century 80 Gradually abandoned after age using.And the present invention is by by three component of noble metal, transition metal oxide and alkali metal hydroxide It is used cooperatively, the catalysis characteristics using noble metal, transition metal oxide, while the presence meeting of alkali metal hydroxide can be cooperateed with Cause ammonia to be obstructed in the absorption of precious metal surface, and then influence the oxidation and noble metal denitration activity of ammonia, thus reaches and pass through alkali The addition of metal hydroxides inhibits oxidation of the noble metal to ammonia, and inhibits the catalytic denitration activity of noble metal, realizes lower N is preferably catalytically decomposed under the conditions of temperature (200~600 DEG C) simultaneously2The purpose of O and denitration;
(2) present invention obtains transition metal oxide, then carried noble metal by first carrying transition metal salt, drying roasting Salt, and only can restore noble metal using liquid-phase reduction rather than conventional gas-phase reduction and guarantee that transition metal is not reduced, finally Carrying alkali metal hydroxide has finally been prepared using noble metal, transition metal oxide as active component, alkali metal hydrogen-oxygen Compound makees the catalyst of auxiliary agent, which can realize every kind of noble metal, transition metal oxide and alkali metal hydroxide group Point well loaded, and in entire technique guarantee each component stability.It has been restored if Mo-Co catalyst variation will lead to Noble metal is oxidized failure, alkali metal hydroxide in roasting process and reacts mistake in roasting process with alumina catalyst support Effect.As the present invention in catalyst preparation using liquid-phase reduction and unconventional vapour phase reduction can only restore noble metal, avoid adopting Transition metal oxide is also restored simultaneously with vapour phase reduction, it is thus caused to lose denitration function.Final load alkali of the present invention Metal hydroxides also can avoid reacting the problems such as failing during roasting loads other components with alumina catalyst support.
Detailed description of the invention
Fig. 1 is that catalyst of the present invention removing contains N2O and NOxSynthesis tail gas process schematic representation.
Specific embodiment
The present invention is further illustrated with example below:
Embodiment 1:
Catalyst is produced by following preparation processes
(1) impregnate: by 10 grams of ammonium metavanadates and 5 grams of cobalt oxalates be added to 60 milliliters of volume ratios be 1:10 ammonia spirit in, Completely, solution even is impregnated on 100 grams of alumina supports for dissolution.
(2) dry: the alumina support after dipping is dried after drying in the shade by 120 DEG C of hot-airs.
(3) roast: the semi-finished product after drying decompose salt sufficiently by 550 DEG C of roastings.
(4) after the semi-finished product natural cooling after roasting, 1.6 grams of palladium chlorides double-steeping: are dissolved into 60 milliliters of volumes Than in 1:10 hydrochloric acid solution, completely, solution even is impregnated on the carrier of step (3) for dissolution.
(5) noble metal: the carrier after dipping noble metal makees reducing agent with potassium borohydride to be made by liquid-phase reduction processing The precious metal salt being impregnated on carrier is reduced to the palladium of zero-valent state.
(6) semi-finished product in step (5) are by 120 DEG C of hot-air drying.
(7) it impregnates three times: 0.9 gram of sodium hydroxide is dissolved into wiring solution-forming in 60 milliliters of water, equivalent impregnation to step (6) on carrier.
(8) dry three times: the semi-finished product of step (7) are by 120 DEG C of hot-air drying.
A kind of one removing N is made by above 8 step2O and NOxCatalyst 1.
Embodiment 2:
Catalyst is produced by following preparation processes
(1) impregnate: it is that 1:10 acetic acid is molten that 14 gram of one water acetic acid copper and 8 grams of zinc acetate dihydrates, which are added to 60 milliliters of volume ratios, In liquid, completely, solution even is impregnated on 100 grams of alumina supports for dissolution.
(2) dry: the alumina support after dipping is dried after drying in the shade by 120 DEG C of hot-airs.
(3) roast: the semi-finished product after drying decompose salt sufficiently by 450 DEG C of roastings.
(4) after the semi-finished product natural cooling after roasting, 5.2 grams of chloroplatinic acids double-steeping: are dissolved into 60 milliliters of volumes Than in 1:10 hydrochloric acid solution, completely, solution even is impregnated on the carrier of step (3) for dissolution.
(5) noble metal: the carrier after dipping noble metal is made reducing agent with sodium hypophosphite and is handled by liquid-phase reduction The precious metal salt being impregnated on carrier is set to be reduced to the palladium of zero-valent state.
(6) semi-finished product in step (5) are by 120 DEG C of hot-air drying.
(7) it impregnates three times: 0.7 gram of sodium hydroxide is dissolved into wiring solution-forming in 60 milliliters of water, equivalent impregnation to step (6) on carrier.
(8) dry three times: the semi-finished product of step (7) are by 120 DEG C of hot-air drying.
A kind of one removing N is made by above 8 step2O and NOxCatalyst 2.
Embodiment 3:
Catalyst is produced by following preparation processes
(1) impregnate: by 6 grams of ammonium metavanadates and 3.5 grams of copper acetates be added to 60 milliliters of volume ratios be 1:10 ammonia spirit in, Completely, solution even is impregnated on 100 grams of alumina supports for dissolution.
(2) dry: the alumina support after dipping is dried after drying in the shade by 120 DEG C of hot-airs.
(3) roast: the semi-finished product after drying decompose salt sufficiently by 550 DEG C of roastings.
(4) after the semi-finished product natural cooling after roasting, 13.7 grams of rhodium nitrates double-steeping: are dissolved into 60 milliliters of water In, completely, solution even is impregnated on the carrier of step (3) for dissolution.
(5) noble metal: the carrier after dipping noble metal makees reducing agent with ascorbic acid to be made by liquid-phase reduction processing The precious metal salt being impregnated on carrier is reduced to the palladium of zero-valent state.
(6) semi-finished product in step (5) are by 120 DEG C of hot-air drying.
(7) it impregnates three times: 1 gram of potassium hydroxide is dissolved into wiring solution-forming in 60 milliliters of water, equivalent impregnation to step (6) Carrier on.
(8) dry three times: the semi-finished product of step (7) are by 120 DEG C of hot-air drying.
A kind of one removing N is made by above 8 step2O and NOxCatalyst 3.
Embodiment 4:
Catalyst is produced by following preparation processes
(1) impregnate: by 11 grams of copper acetates and 6 grams of cobalt oxalates be added to 60 milliliters of volume ratios be 1:10 ammonia spirit in, it is molten Completely, solution even is impregnated on 100 grams of alumina supports solution.
(2) dry: the alumina support after dipping is dried after drying in the shade by 120 DEG C of hot-airs.
(3) roast: the semi-finished product after drying decompose salt sufficiently by 450 DEG C of roastings.
(4) after the semi-finished product natural cooling after roasting, 1.5 grams of ruthenium hydrochloride ammoniums double-steeping: are dissolved into 60 milliliters of water In, completely, solution even is impregnated on the carrier of step (3) for dissolution.
(5) noble metal: the carrier after dipping noble metal makees reducing agent with formaldehyde to be made to impregnate by liquid-phase reduction processing Precious metal salt on to carrier is reduced to the palladium of zero-valent state.
(6) semi-finished product in step (5) are by 120 DEG C of hot-air drying.
(7) it impregnates three times: 0.8 gram of potassium hydroxide is dissolved into wiring solution-forming in 60 milliliters of water, equivalent impregnation to step (6) on carrier.
(8) secondary drying: the semi-finished product of step (7) are by 120 DEG C of hot-air drying.
A kind of one removing N is made by above 8 step2O and NOxCatalyst 4.
Above-mentioned catalyst is used to contain N containing typical2O and NOxSynthesis tail gas processing:
(1) percent by volume group becomes N2O 0.2%, NO 0.14%, NO20.04%, O21.5%, N297%, H2O 1.27% typical nitric acid tail gas 30000Nm3/ h, filling into flow is 59.4Nm3The NH of/h3With a small amount of air, it is uniformly mixed, passes through The heater that goes into operation is warming up to 250 DEG C, into being filled with 3m3The reactor bed of the extraordinary catalyst of this patent description, will react Device exit gas and the heat exchange of entrance cold air, gradually close the heater that goes into operation, adjusted heat exchanger tolerance to adjust reactor temperature Degree is 350 DEG C, is discharged after reactor outlet gas and the heat exchange of entrance cold air to exhaust tube, as shown in Figure 1.
4 samples of above-mentioned preparation are in N2O 0.2%, NO 0.14%, NO20.04%, O21.5%, N297%, H2O Evaluation result such as table 1 in 1.27% typical nitric acid tail gas:
Table 1
(2) percent by volume group becomes N2O 37.9%, NO 0.3%, N247.8%, O24.4%, CO29.5% allusion quotation Type adipic acid tail gas 50000Nm3/ h, filling into flow is 165Nm3The NH of/h3It with a small amount of air, is uniformly mixed, passes through the heating that goes into operation Device is warming up to 450 DEG C, into being filled with 10m3The reactor bed of the extraordinary catalyst of this patent description, by reactor outlet gas Body and the heat exchange of entrance cold air, gradually close and go into operation heater, adjust heat exchanger tolerance to adjust temperature of reactor be 550 DEG C, it is discharged after reactor outlet gas and the heat exchange of entrance cold air to exhaust tube.
4 samples of above-mentioned preparation are in N2O 37.9%, NO 0.3%, N247.8%, O24.4%, CO29.5% allusion quotation Evaluation result such as table 2 in type adipic acid tail gas:
Table 2
(3) percent by volume group becomes N2O 4%, NO 17.1%, N244.3%, O22.4%, CO 21.1%, CO2 0.8%, CH45.2%, the typical dimethyl oxalate synthesis tail gas 4500Nm of 5.1% methanol3/ h, filling into flow is 846Nm3/h NH3With a small amount of air, it is uniformly mixed, is warming up to 350 DEG C by the heater that goes into operation, into being filled with 0.3m3This patent description The reactor bed of extraordinary catalyst exchanges heat reactor outlet gas and entrance cold air, gradually closes the heater that goes into operation, and adjusts Saved heat exchanger tolerance adjust temperature of reactor be 450 DEG C, reactor outlet gas and entrance cold air heat exchange after to exhaust Cylinder discharge.
4 samples of above-mentioned preparation are in N2O 4%, NO 17.1%, N244.3%, O22.4%, CO 21.1%, CO2 0.8%, CH45.2%, evaluation result such as table 3 in the typical dimethyl oxalate synthesis tail gas of 5.1% methanol:
Table 3

Claims (8)

1. one removing N2O and NOxCatalyst, it is characterised in that: by mass percentage, noble metal accounts in finished catalyst 0.1% ~ 5%, transition metal oxide accounts for 3% ~ 15%, and alkali metal hydroxide accounts for 0.5% ~ 1%, and surplus is alumina support;It is described Noble metal be one of palladium, platinum, rhodium, ruthenium or more, transition metal oxide is vanadic anhydride, copper oxide, an oxidation Any two kinds or more in cobalt, zinc oxide;The alkali metal hydroxide be one of sodium hydroxide, potassium hydroxide or Two kinds of combination, the NOxRefer to and is free of N2The nitrogen oxides of O.
2. one removing N described in claim 12O and NOxCatalyst preparation method, it is characterised in that: preparation step is such as Under:
(1) it impregnates: by the corresponding salt of transition metal oxide wiring solution-forming in proportion, on equivalent impregnation to alumina support;
(2) dry: the alumina support after dipping is dried after drying in the shade;
(3) roast: the semi-finished product after drying make transition metal salt be decomposed into corresponding metal oxide by roasting;
(4) double-steeping: after the semi-finished product natural cooling after roasting, by precious metal salt wiring solution-forming, equivalent impregnation to step (3) on carrier;
(5) noble metal: the carrier after dipping noble metal makes the precious metal salt being impregnated on carrier by liquid-phase reduction processing It is reduced to the noble metal of zero-valent state;
(6) secondary drying: the semi-finished product drying after liquid-phase reduction;
(7) it impregnates three times: by alkali metal hydroxide wiring solution-forming, on the carrier of equivalent impregnation to step (6);
(8) dry three times: the semi-finished product drying of step (7) removes N to get one2O and NOxCatalyst.
3. one removing N according to claim 22O and NOxCatalyst preparation method, it is characterised in that: step (1) It is middle using the corresponding salt of transition metal oxide in proportion wiring solution-forming when according to the physico-chemical property of salt be added ammonium hydroxide or acetic acid as Cosolvent;Hydrochloric acid cosolvent will be added according to the physico-chemical property of precious metal salt when precious metal salt wiring solution-forming in step (4).
4. one removing N according to claim 22O and NOxCatalyst preparation method, it is characterised in that: step (2) Or the drying in step (6) or step (8) is that hot-air is dried, 110 ~ 130 DEG C of drying temperature.
5. one removing N according to claim 22O and NOxCatalyst preparation method, it is characterised in that: step (3) Maturing temperature be 350 ~ 550 DEG C.
6. one removing N according to claim 22O and NOxCatalyst preparation method, it is characterised in that: step (5) In liquid-phase reduction used in reducing agent be one of formaldehyde, ascorbic acid, sodium hypophosphite, potassium borohydride.
7. one removing N described in claim 12O and NOxCatalyst removing contain N2O and NOxUnstripped gas in application, It is characterized by: containing N2O and NOxUnstripped gas addition ammonia after, by loading the bed of above-mentioned catalyst, in 200 ~ 600 DEG C of conditions N in lower carry out gas2O and NOxRemoving.
8. application according to claim 7, it is characterised in that: contain N2O and NOxGaseous mixture in gaseous mixture in N2O's Volumn concentration 0.1 ~ 50%, NOxVolumn concentration 0.1 ~ 20%.
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CN110856815B (en) * 2018-08-23 2022-03-15 中国石油化工股份有限公司 Gas adsorbent and preparation method and application thereof

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