CN100563830C - The environmental friendliness manufacture method of catalyst - Google Patents

The environmental friendliness manufacture method of catalyst Download PDF

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CN100563830C
CN100563830C CNB2005100715081A CN200510071508A CN100563830C CN 100563830 C CN100563830 C CN 100563830C CN B2005100715081 A CNB2005100715081 A CN B2005100715081A CN 200510071508 A CN200510071508 A CN 200510071508A CN 100563830 C CN100563830 C CN 100563830C
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catalyst
carrier
precipitation
manufacture method
environmental friendliness
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CN1857777A (en
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罗孟飞
谢云龙
钟依均
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Zhejiang Normal University CJNU
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Abstract

The present invention relates to the environmental friendliness manufacture method of catalyst manufacture method technical field, particularly a kind of catalyst.The objective of the invention is in processes such as the drying of making catalyst, roasting, to emit the existing drawbacks of toxic gas contaminated environment such as nitrogen oxide thus because of using materials such as nitrate, a kind of environmental friendliness manufacture method of catalyst is provided at existing method for preparing catalyst.The environmental friendliness manufacture method of catalyst of the present invention is: with the active constituent predecessor water dissolving of certain proportioning, add the precipitating reagent co-precipitation, the filtration washing precipitation will precipitate and organic acid soln mixes, be impregnated on the carrier, drying, roasting make catalyst then.Can not produce nitrogen oxide in the Preparation of catalysts process of the present invention, have only water and carbon dioxide to discharge; The recyclable utilization of contained salt in the filtrate after precipitation is washed after filtration can not cause severe contamination to environment, has eco-friendly characteristics.

Description

The environmental friendliness manufacture method of catalyst
Technical field
The present invention relates to the environmental friendliness manufacture method of catalyst manufacture method technical field, particularly a kind of catalyst.
Background technology
All relate to using and discharging of organic volatile compound (VOCs) in the production process of industry such as petrochemical industry, plating, printing, coating, tire manufacturing.In addition, along with the increase of automobile quantity, the emission of automobile wastes amount also increases greatly.Waste gas such as these industrial waste gases and vehicle exhaust can cause serious environmental to pollute as the not treated atmosphere that directly enters.The key of the purified treatment of these waste gas is preparations of exhaust gas catalyst.Numerous by the disclosed catalyst amounts of Chinese patent literature at present, for example:
The patent No. be 90105061.X with molecular sieve and Al 2O 3Mixture is a carrier, is the catalyst for purification of nitrogen oxides of active component with iron, copper, alum and/or trace platinum element, uses this catalyst at 30000~80000 o'clock -1Under the air speed, NH 3/ NO xBe can efficiently purify in 0.9~1.2 o'clock, advantages such as that catalyst has is nontoxic, the ammonia consumption is low, the life-span is long.
The patent No. be 02136342.0 be used for catalyst for purifying exhaust gases from diesel engine and preparation method thereof, its carrier is spherical porous activated alumina, active constituent is made up of compounds such as containing K, La, Cu, Co, Fe, this catalyst can promote the oxidation-reduction reaction each other of particulate and nitrogen oxide in the diesel engine vent gas, thus catalysis when realizing particulate and nitrogen oxide.
Number of patent application be 02133123.5 by the honeycomb ceramic carrier skeleton of bulk with apply catalyst for catalytic combustion that is used for the organic waste-gas purification processing that coating on it and noble metal active component form and preparation method thereof, combine between its coating and honeycomb ceramic carrier skeleton firmly, difficult drop-off during use, noble metal supports with infusion process and has put forward its effective rate of utilization, this catalyst is used for organic waste-gas purification to be handled, and has resistance to elevated temperatures and thermal shock resistance preferably.
In addition, in the Speciality Petrochemicals production field, also be extensive use of various catalyst.
Materials such as nitrate in existing all kinds of Preparation of catalysts processes, have been used usually, in processes such as the drying of making catalyst, roasting, can emit a large amount of toxic gases such as nitrogen oxide, this will can cause severe contamination to environment, and this is existing method for preparing catalyst existing one big drawback.
Summary of the invention
The objective of the invention is in processes such as the drying of making catalyst, roasting, to emit the existing drawbacks of toxic gas contaminated environment such as nitrogen oxide thus because of using materials such as nitrate, a kind of environmental friendliness manufacture method of catalyst is provided at existing method for preparing catalyst.
The environmental friendliness manufacture method of catalyst of the present invention is: with the active constituent predecessor water dissolving of certain proportioning, add the precipitating reagent co-precipitation, the filtration washing precipitation will precipitate and organic acid soln mixes, be impregnated on the carrier, drying, roasting make catalyst then.
Wherein, carrier can be selected ceramic honeycomb carrier, soild oxide etc. for use.
The active constituent predecessor that is adopted can be selected more than one in the sulfate, nitrate, acetate, oxalates, bromide, chloride of Cr, Mn, Fe, Co, Ni, Cu, Pd, Pt, Au, Ag, Y, La, Ce, Pr, Nd, Sm for use.
The precipitating reagent that is adopted is more than one in sodium carbonate, potash, sodium acid carbonate, saleratus, NaOH, potassium hydroxide, ammonium carbonate, the carbonic hydroammonium.The amount of used precipitating reagent is 0.5~4 times of the total amount of substance of metal ion in the active constituent predecessor.
The organic acid that is adopted is more than one in citric acid, malic acid, tartaric acid, lactic acid and the oxalic acid.The total amount of substance of used organic acid is 0.5~4 times of the total amount of substance of metal ion in the active constituent predecessor.
The environmental friendliness preparation process of catalyst of the present invention is as follows:
(1) with the dissolving of catalyst activity component predecessor, adds precipitating reagent, filtration, washing precipitation;
(2) will precipitate and organic acid soln mixes, wherein, take out dipping back carrier, and ℃ place down in room temperature to 50 and dried in 0.5~24 hour carrier impregnation, again in 80~140 ℃ of dryings 0.5~24 hour, carrier behind the dry dipping;
(3) with 400~800 ℃ of roastings 0.5~8 hour in high temperature furnace of carrier behind the dipping of drying, promptly make catalyst.
Can not produce nitrogen oxide in the Preparation of catalysts process of the present invention, have only water and carbon dioxide to discharge; The recyclable utilization of contained salt in the filtrate after precipitation is washed after filtration can not cause severe contamination to environment, has eco-friendly characteristics.
The specific embodiment
Below by embodiment the environmental friendliness manufacture method of catalyst of the present invention is described further, but the present invention is not limited to these embodiment.
Embodiment 1
Take by weighing 0.74g Cu (NO 3) 23H 2Mn (the NO of O and 5.14g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 1.85g Na 2CO 3The aqueous solution carry out co-precipitation, filter, washing precipitation, precipitation is dissolved in the solution that contains the 3.65g citric acid, impregnated in again on the 29.48g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of the oxide of this catalyst activity component copper, manganese by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 8%.
Embodiment 2
Take by weighing 0.78g Cu (NO 3) 23H 2Mn (the NO of O and 5.28g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 3.82g Na 2CO 3The aqueous solution carry out co-precipitation, filter, washing precipitation, precipitation is dissolved in the solution that contains the 3.78g citric acid, impregnated in again on the 30.44g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of the oxide of this catalyst activity component copper, manganese by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 8%.
Embodiment 3
Take by weighing 0.73g Cu (NO 3) 23H 2Mn (the NO of O and 2.01g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 2.35g K 2CO 3The aqueous solution carry out co-precipitation, filter, washing precipitation, precipitation is dissolved in the solution that contains the 3.58g citric acid, impregnated in again on the 28.85g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of the oxide of this catalyst activity component copper, manganese by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 8%.
Embodiment 4
Take by weighing 0.73g Cu (NO 3) 23H 2Mn (the NO of O and 5.02g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 1.64g (NH 4) 2CO 3The aqueous solution carry out co-precipitation, filter, washing precipitation, precipitation is dissolved in the solution that contains the 3.58g citric acid, impregnated in again on the 28.89g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of the oxide of this catalyst activity component copper, manganese by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 8%.
Embodiment 5
Take by weighing 0.77g Cu (NO 3) 23H 2O, 0.32g AgNO 3Mn (NO with 3.91g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 1.68g Na 2CO 3The aqueous solution carry out co-precipitation, filter, washing precipitation, precipitation is dissolved in the solution that contains the 3.34g citric acid, impregnated in again on the 29.99g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of this catalyst activity component copper, manganese, silver by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 6%, Ag 2%.
Embodiment 6
Take by weighing 0.16g PdCl 2, be dissolved in the HCl aqueous solution and 0.73g Cu (NO 3) 23H 2Mn (the NO of O, 4.38g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 1.62g Na 2CO 3The aqueous solution carry out co-precipitation, filtration, washing precipitation, precipitation is put into the solution that contains the 2.04g malic acid, mix, impregnated in again on the 28.79g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of this catalyst activity component copper, manganese, palladium by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 7%, Pd 1%.
Embodiment 7
Take by weighing 0.21g H 2PtCl 6NH 2O, 0.76g Cu (NO 3) 23H 2Mn (the NO of O and 4.58g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 2.20g K 2CO 3The aqueous solution carry out co-precipitation, filtration, washing precipitation, precipitation is put into the solution that contains the 2.14g malic acid, mix, impregnated in again on the 30.11g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of this catalyst activity component copper, manganese, platinum by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 7%, Pt 1%.
Embodiment 8
Take by weighing 0.75g Cu (NO 3) 23H 2Mn (the NO of O and 4.51g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 2.17g K 2CO 3The aqueous solution carry out co-precipitation, filtration, washing precipitation, precipitation is dissolved in the solution that contains the 3.30g citric acid, add 0.14g KOH again, impregnated in then on the 29.65g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of this catalyst activity component copper, manganese, potassium by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 7%, K 1%.
Embodiment 9
Take by weighing 0.70g Cu (NO 3) 23H 2Mn (the NO of O and 4.82g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 1.74g Na 2CO 3The aqueous solution carry out co-precipitation, filter, washing precipitation, precipitation is dissolved in the solution that contains the 2.20g malic acid, impregnated in again on the 27.77g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of the oxide of this catalyst activity component copper, manganese by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 8%.
Embodiment 10
Take by weighing 0.76g Cu (NO 3) 23H 2Mn (the NO of O and 5.19g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 1.87g Na 2CO 3The aqueous solution carry out co-precipitation, filter, washing precipitation, precipitation is dissolved in contains in the tartaric solution of 2.64g, impregnated in again on the 29.85g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of the oxide of this catalyst activity component copper, manganese by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 8%.
Embodiment 11
Take by weighing 0.36g La 2O 3Be dissolved in salpeter solution and 0.97g Ce (NO 3) 36H 2Mn (the NO of O, 1.60g 50% 3) 2Solution mixes the back and adds the proper amount of deionized water dissolving, adds and contains 0.95g Na 2CO 3The aqueous solution carry out co-precipitation, filtration, washing precipitation, precipitation is put into the solution that contains the 1.88g citric acid, mix, impregnated in again on the 32.63g cordierite ceramic honeycomb carrier, under room temperature to 50 ℃, dry in the air to dry tack free, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2 times, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of this catalyst activity component is pressed La 0.5Ce 0.5MnO 3Meter accounts for 10% of carrier quality.
Embodiment 12
Take by weighing the Mn (NO of 3.33g 50% 3) 2Solution adds proper amount of deionized water, adds and contains 0.99g Na 2CO 3The aqueous solution carry out co-precipitation, filter, washing precipitation, precipitation is dissolved in the solution of 1.96g citric acid, impregnated in again on the 10.23g MgO carrier, at room temperature placed 12 hours, again in 90 ℃ of dryings 2 hours, catalyst is made in 600 ℃ of roastings 4 hours in Muffle furnace at last.The load capacity of this catalyst activity component accounts for 5% of carrier quality by metal Mn.
Comparative Examples 1
Take by weighing 2.30g Cu (NO 3) 23H 2Mn (the NO of O, 15.80g 50% 3) 2Solution and 11.27g citric acid mix the back and add the proper amount of deionized water dissolving, get precursor solution.The 30.27g cordierite honeycomb ceramic is immersed the absorption of precursor solution dipping, take out after 3~5 minutes, blow out residual solution in the honeycomb channel, this moment, precursor solution also had most of residue, cordierite honeycomb ceramic ℃ is dried in the air to dry tack free in room temperature to 50, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2~3 times, can be fully with the absorption of precursor solution dipping, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.The load capacity of the oxide of this catalyst activity component copper, manganese by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 8%.
Comparative Examples 5
Take by weighing 2.12g Cu (NO 3) 23H 2Mn (the NO of O, 10.91g 50% 3) 2Solution, 0.88g AgNO 3With the 9.34g citric acid, mix the back and add the proper amount of deionized water dissolving, get precursor solution.The 27.91g cordierite honeycomb ceramic is immersed the absorption of precursor solution dipping, take out after 3~5 minutes, blow out residual solution in the honeycomb channel, this moment, precursor solution also had most of residue, cordierite honeycomb ceramic ℃ is dried in the air to dry tack free in room temperature to 50, again in 120 ℃ of dryings 1 hour, 500 ℃ of roastings 1 hour in Muffle furnace then.Repeat said process 2~3 times, can be fully with the absorption of precursor solution dipping, catalyst is promptly made in 500 ℃ of roastings 4 hours in Muffle furnace for the last time.This catalyst activity component load capacity by the percentage that metal accounts for the carrier quality is: Cu 2%, Mn 6%, Ag 2%.
Comparative Examples 12
Take by weighing the Mn (NO of 3.43g 50% 3) 2Solution adds proper amount of deionized water, adds 10.54g MgO carrier again and floods, and places 12 hours under the room temperature, and again in 90 ℃ of dryings 2 hours, catalyst is made in 600 ℃ of roastings 4 hours in Muffle furnace at last.The load capacity of this catalyst activity component accounts for 5% of carrier quality by metal Mn.
Make prepared catalyst in the above embodiment of the present invention 1~embodiment 11 and Comparative Examples 1, the Comparative Examples 5 cylindrical, fill in the fixed-bed catalytic combustion reactor, with the catalytic combustion of toluene as probe reaction, carry out the exhaust-gas purifying performance evaluation, catalyst filling specification is diameter 20mm, long 40mm, through the air carrying band toluene reactor of flowing through, the aerial content of toluene (4 ± 0.2) gm -3, air speed 10000h -1The results are shown in Table 1.
Contrast is found by experiment, when the catalyst that the present invention makes (embodiment 1~embodiment 11) is used for the waste gas purification processing, has and the similar catalytic performance of the catalyst that makes with the roasting of nitrate direct impregnation (Comparative Examples 1, Comparative Examples 5).
Catalyst prepared in the embodiment of the invention 12 and the Comparative Examples 12 is respectively got 0.50g be used for acetonitrile and the synthetic acrylonitrile experiment of methyl alcohol selectivity, be reflected on the atmospheric fixed bed flow reactor and carry out CH 3CN: CH 3OH is that the reaction mixture of 1: 10 (mol ratio) is injected into via a high pressure constant flow pump in 150 ℃ the preheater, and the reaction mixture flow is 0.10mL/min, is that the nitrogen of 70mL/min dilutes catalyst amount 0.5g, tube inner diameter 8mm by flow again.The results are shown in Table 2.
Contrast is found by experiment, when the catalyst that the present invention makes (embodiment 12) is used for the synthetic acrylonitrile of acetonitrile and methyl alcohol selectivity, has and the similar catalytic performance of the catalyst that makes with the roasting of nitrate direct impregnation (Comparative Examples 12).
And the present invention prepares in the process of exhaust gas purifying catalyst does not have nitrogen oxide to emit, and has only water and carbon dioxide to emit, and the recyclable utilization of contained salt has eco-friendly characteristics in the filtrate.
The toluene catalytically combustion efficiency of table 1 catalyst
Figure C20051007150800091
The acetonitrile of table 2 catalyst and methyl alcohol selectivity are synthesized the acrylonitrile effect
Figure C20051007150800092

Claims (2)

1, a kind of environmental friendliness manufacture method of catalyst, it is characterized in that active constituent predecessor water dissolving with certain proportioning, add the precipitating reagent co-precipitation, the filtration washing precipitation, to precipitate and the organic acid soln mixing, be impregnated on the carrier, drying, roasting make catalyst then, and wherein: the carrier that is adopted is a ceramic honeycomb carrier; The active constituent predecessor that is adopted is more than one in sulfate, nitrate, acetate, oxalates, bromide and the chloride of Cr, Mn, Fe, Co, Ni, Cu, Pd, Pt, Au, Ag, Y, La, Ce, Pr, Nd and Sm; The precipitating reagent that is adopted is more than one in sodium carbonate, potash, sodium acid carbonate, saleratus, ammonium carbonate, the carbonic hydroammonium, and the amount of used precipitating reagent is 0.5~4 times of the total amount of substance of metal ion in the active constituent predecessor; The organic acid that is adopted is more than one in citric acid, malic acid, tartaric acid, lactic acid and the oxalic acid, and the total amount of substance of used organic acid is 0.5~4 times of the total amount of substance of metal ion in the active constituent predecessor.
2, the environmental friendliness manufacture method of catalyst according to claim 1 is characterized in that the production stage of environmental friendliness manufacture method of catalyst is as follows:
(1) with the dissolving of catalyst activity component predecessor, adds precipitating reagent, filtration, washing precipitation;
(2) will precipitate and organic acid soln mixes, wherein, take out dipping back carrier, and ℃ place down in room temperature to 50 and dried in 0.5~24 hour carrier impregnation, again in 80~140 ℃ of dryings 0.5~24 hour, carrier behind the dry dipping;
(3) with 400~800 ℃ of roastings 0.5~8 hour in high temperature furnace of carrier behind the dipping of drying, promptly make catalyst.
CNB2005100715081A 2005-04-30 2005-04-30 The environmental friendliness manufacture method of catalyst Expired - Fee Related CN100563830C (en)

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CN106914272A (en) * 2017-03-08 2017-07-04 湖南云平环保科技有限公司 Desulphurization denitration catalyst of CuMnCePt/ZSM 5 and preparation method thereof

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* Cited by examiner, † Cited by third party
Title
陶瓷蜂窝载体表面Ce-Zr-O固溶体涂层的表征. 钟依均等.浙江师范大学学报(自然科学版),第26卷第3期. 2003
陶瓷蜂窝载体表面Ce-Zr-O固溶体涂层的表征. 钟依均等.浙江师范大学学报(自然科学版),第26卷第3期. 2003 *

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