CN105970440A - 一种功能面料的制备方法 - Google Patents
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Abstract
本发明属于纺织技术领域,具体涉及一种功能面料的制备方法,包括制备步骤如下:1)混合纤维的制备;2)经纱和纬纱的制备;3)面料的制备。本发明的技术优点在于:本发明制得的功能面料中优选了粘胶纤维、羊毛纤维等功能纤维,改善了面料的内在性能,使得最终生产出来的面料能够兼具棉的柔软细腻、麻的滑爽、吸湿排汗、抗菌卫生等特性,增加面料的舒适性。本发明所制得的面料具有较好的抑菌性能,保护皮肤,抗菌功能母液制备工艺也简单,且具有良好的存储稳定性。本发明制备工艺简单,面料结构稳定,松紧适度,抗起毛起球性能好。
Description
技术领域
本发明属于纺织技术领域,具体涉及一种功能面料的制备方法。
背景技术
随着人们生活水平的不断提高,消费者对于服装面料的选择已经不止局限在款式和花色上,更多的考虑到面料的舒适性、环保性和功能性。由于人体汗液里除含水分、盐分外,还含有乳酸及尿素。在多汗条件下,细菌大量繁殖并分解角质蛋白,再加上汗液中的尿素、乳酸,这样就会发出一种臭味。棉麻面料具有天然的吸水性,已被广泛用作服装等纺织品面料,普通棉麻面料生产的日用纺织品如服装、鞋垫等通过其吸水特性可以吸收人体汗液,但却无法解决汗液中细菌繁殖导致会有臭味的问题。
发明内容
本发明的目的在于提供一种功能面料的制备方法,该功能面料可以吸收汗液并抑制汗液中细菌生长成活。
实现本发明目而采用的技术方案为:一种功能面料的制备方法,包括制备步骤如下:
1)混合纤维的制备
将粘胶纤维和羊毛纤维按质量比2:1置于丙酮中进行超声震荡处理,洗涤后脱水烘干,制得混合纤维;
2)经纱和纬纱的制备
将混合纤维与大麻纤维按质量比1:2混匀并捻成混合纱线,即制得经纱;将混合纤维与棉纤维按质量比1:2混匀并捻成混合纱线,即制得纬纱;
3)面料的制备
采用剑杆织机进行织造,经纱及纬纱按照预设比例送入,织造速度为160~200r/min,开口时间为300~320°。
优选的,步骤2)中所述的大麻纤维进行预处理,处理步骤为:将大麻纤维置于果胶酶溶液中常温浸泡;然后将处理后的大麻纤维继续浸入到壳聚糖水溶液中浸泡,脱水、烘干。其中,所述的果胶酶溶液的浓度为10~50g/L,浸泡时间为15~30分钟;所述的壳聚糖水溶液浓度为10~20g/L,浸泡时间为1~3小时。
进一步优选的,步骤2)中所述的棉纤维进行预处理,处理步骤为:将棉纤维进行沸水煮15~30分钟,然后置于浓度为5~20g/L碱性木聚糖酶溶液进行浸渍0.5~2小时。
更优选的,步骤1)中所述的羊毛纤维经过抗菌处理,处理步骤为:将羊毛纤维置于清洗容器中,加入丙酮搅拌后晾干;将晾干后的羊毛纤维置于烧杯中,加入抗菌功能母液,避光条件下浸泡3~6小时;将抗菌处理后的羊毛纤维置于洗涤容器中,加入去离子水,搅拌洗涤5~15分钟后晾干、备用。
更进一步优选的,所述的抗菌功能母液按质量百分含量计,纳米银复合颗粒0.1~20%、水溶性硅烷偶联剂0.01~0.1%、余量为水。其中,所述的纳米银复合颗粒为纳米银负载SiO2颗粒,所述的纳米银负载SiO2颗粒由如下方法制得:将纳米SiO2粉末分散于羟甲基纤维素水溶液中,形成纳米SiO2分散液;避光条件下将纳米SiO2分散液滴加至AgNO3溶液中,调整溶液的pH值为7~9,反应3~6小时,离心分离,用去离子水洗涤再干燥,即制得纳米银负载SiO2颗粒。
本发明的技术优点在于:
1)本发明制得的功能面料中优选了粘胶纤维、羊毛纤维等功能纤维,改善了面料的内在性能,使得最终生产出来的面料能够兼具棉的柔软细腻、麻的滑爽、吸湿排汗、抗菌卫生等特性,增加面料的舒适性。
2)本发明所制得的面料具有较好的抑菌性能,保护皮肤,抗菌功能母液制备工艺也简单,且具有良好的存储稳定性。
3)本发明制备工艺简单,面料结构稳定,松紧适度,抗起毛起球性能好。
具体实施方式
下面结合实施例对本发明作进一步的描述。
实施例
本发明一种功能面料的制备方法,包括制备步骤:1)混合纤维的制备,具体是将粘胶纤维和羊毛纤维按质量比2:1置于丙酮中进行超声震荡处理,洗涤后脱水烘干,制得混合纤维;2)经纱和纬纱的制备,具体是将混合纤维与大麻纤维按质量比1:2混匀并捻成50S经纱待用;将混合纤维与棉纤维按质量比1:2混匀并捻成60S纬纱待用;3)面料的制备,采用剑杆织机进行织造,经纱及纬纱按照预设比例送入,织造速度为160~200r/min,开口时间为300~320°。
在经纱和纬纱的制备过程中,为了提高面料的染色效果,对大麻纤维、棉纤维经生物酶改性处理,大麻纤维进行预处理的步骤为:将大麻纤维置于果胶酶溶液中常温浸泡;然后将处理后的大麻纤维继续浸入到壳聚糖水溶液中浸泡,脱水、烘干。其中,所述的果胶酶溶液的浓度为10~50g/L,浸泡时间为15~30分钟;所述的壳聚糖水溶液浓度为10~20g/L,浸泡时间为1~3小时。棉纤维进行预处理的步骤为:将棉纤维进行沸水煮15~30分钟,然后置于浓度为5~20g/L碱性木聚糖酶溶液进行浸渍0.5~2小时。所述的经纱和纬纱可以进一步进行碱处理,处理步骤为:将经纱和纬纱分别浸入浓度为1~5g/L的碱溶液中,在温度80~90℃下保温15~30分钟,最后用清水清洗1~2次。
在混合纤维的制备过程中,步骤1)中所述的羊毛纤维经过抗菌处理,处理步骤为:将羊毛纤维置于清洗容器中,加入丙酮搅拌后晾干;将晾干后的羊毛纤维置于烧杯中,加入抗菌功能母液,避光条件下浸泡3~6小时;将抗菌处理后的羊毛纤维置于洗涤容器中,加入去离子水,搅拌洗涤5~15分钟后晾干、备用。
该抗菌功能母液按质量百分含量计,纳米银复合颗粒0.1~20%、水溶性硅烷偶联剂0.01~0.1%、余量为水。其中,所述的纳米银复合颗粒为纳米银负载SiO2颗粒,所述的纳米银负载SiO2颗粒由如下方法制得:将纳米SiO2粉末分散于羟甲基纤维素水溶液中,形成纳米SiO2分散液;避光条件下将纳米SiO2分散液滴加至AgNO3溶液中,调整溶液的pH值为7~9,反应3~6小时,离心分离,用去离子水洗涤再干燥,即制得纳米银负载SiO2颗粒。
其中,所述的水溶性硅烷偶联剂,其化学结构式为:
式中Me为-CH3,X为-OCH2CH3或-OCH3,Y为-CH=CH2,Z为-OH,分子量为0.5~1.0万。
表1为本产品面料水洗10次、30次、50次后抑菌率测试表。
表1
Claims (7)
1.一种功能面料的制备方法,其特征在于:包括制备步骤如下:
1)混合纤维的制备
将粘胶纤维和羊毛纤维按质量比2:1置于丙酮中进行超声震荡处理,洗涤后脱水烘干,制得混合纤维;
2)经纱和纬纱的制备
将混合纤维与大麻纤维按质量比1:2混匀并捻成混合纱线,即制得经纱;将混合纤维与棉纤维按质量比1:2混匀并捻成混合纱线,即制得纬纱;
3)面料的制备
采用剑杆织机进行织造,经纱及纬纱按照预设比例送入,织造速度为160~200r/min,开口时间为300~320°。
2.根据权利要求1所述的一种功能面料的制备方法,其特征在于:步骤2)中所述的大麻纤维进行预处理,处理步骤为:将大麻纤维置于果胶酶溶液中常温浸泡;然后将处理后的大麻纤维继续浸入到壳聚糖水溶液中浸泡,脱水、烘干。
3.根据权利要求2所述的一种功能面料的制备方法,其特征在于:所述的果胶酶溶液的浓度为10~50g/L,浸泡时间为15~30分钟;所述的壳聚糖水溶液浓度为10~20g/L,浸泡时间为1~3小时。
4.根据权利要求1所述的一种功能面料的制备方法,其特征在于:步骤2)中所述的棉纤维进行预处理,处理步骤为:将棉纤维进行沸水煮15~30分钟,然后置于浓度为5~20g/L碱性木聚糖酶溶液进行浸渍0.5~2小时。
5.根据权利要求1所述的一种功能面料的制备方法,其特征在于:步骤1)中所述的羊毛纤维经过抗菌处理,处理步骤为:将羊毛纤维置于清洗容器中,加入丙酮搅拌后晾干;将晾干后的羊毛纤维置于烧杯中,加入抗菌功能母液,避光条件下浸泡3~6小时;将抗菌处理后的羊毛纤维置于洗涤容器中,加入去离子水,搅拌洗涤5~15分钟后晾干、备用。
6.根据权利要求5所述的一种功能面料的制备方法,其特征在于:所述的抗菌功能母液按质量百分含量计,纳米银复合颗粒0.1~20%、水溶性硅烷偶联剂0.01~0.1%、余量为水。
7.根据权利要求6所述的一种功能面料的制备方法,其特征在于:所述的纳米银复合颗粒为纳米银负载SiO2颗粒,所述的纳米银负载SiO2颗粒由如下方法制得:将纳米SiO2粉末分散于羟甲基纤维素水溶液中,形成纳米SiO2分散液;避光条件下将纳米SiO2分散液滴加至AgNO3溶液中,调整溶液的pH值为7~9,反应3~6小时,离心分离,用去离子水洗涤再干燥,即制得纳米银负载SiO2颗粒。
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