CN105965669A - Automated precast concrete member molding device and using method thereof - Google Patents
Automated precast concrete member molding device and using method thereof Download PDFInfo
- Publication number
- CN105965669A CN105965669A CN201610553542.0A CN201610553542A CN105965669A CN 105965669 A CN105965669 A CN 105965669A CN 201610553542 A CN201610553542 A CN 201610553542A CN 105965669 A CN105965669 A CN 105965669A
- Authority
- CN
- China
- Prior art keywords
- precast concrete
- mould
- hydraulic
- seaming chuck
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
Abstract
The invention discloses an automated precast concrete member molding device and a using method thereof. The device comprises a PLC control system, a molding mechanism, a material distributing mechanism and a system hydraulic station; the molding mechanism comprises a molding rack, a lifting turning device, a vibration bench, a mold, an upper pressing head, a high-frequency vibration motor, a transferring tray, a chain scraper conveyor and a locking device; the material distributing mechanism comprises a material distributing rack, a storage bin, a material distributing trolley, a hydraulic discharging door, a hydraulic cylinder driving link mechanism and a walking guiding device; the system hydraulic station is connected with the hydraulic discharging door, the hydraulic cylinder driving link mechanism, the chain scraper conveyor and the upper pressing head separately. The using method comprises the five steps of procedure setting and early-stage preparing, production preparing, precast concrete member molding, precast concrete member demolding and repeated operating. The automated precast concrete member molding device achieves full-automated production of large precast concrete members and is convenient to operate, easy to achieve, compact in structure and high in space utilization rate.
Description
Technical field
The present invention relates to the pre-formed field of cement products, particularly relate to a kind of precast concrete automatic forming device and using method thereof.
Background technology
At present, the concrete prefabricated element goods of nearly all producer use wet therapy forming process, also resting on mould will be with component goods together maintenance, component goods reach the ability demoulding after initial set, so need substantial amounts of mould could meet requirement, and production process is complicated, causes labor intensity big and production efficiency is low, product quality is low, and existing concrete prefabricated element moulding process considerably increases production cost and reduces production efficiency and the quality of product.
In the Patents the most applied for, patent " compression molding device of a kind of novel large Concrete brick " (application number: 201510293041.9, publication date: 2015-09-30), disclose the compression molding device of a kind of semi-automatic Concrete brick, but its made brick structure is simple, and multiple telecontrol equipment drives source fuzzy, on the other hand, owing to using method not carried out disclosure, operation and equipment realize all difficulties, and owing to there is no integrated control system, it is impossible to realize full-automation and produce, it is desired nonetheless to manually assist a ruler in governing a country；Patent " a kind of small-size concrete prefabricated components numerical control former and using method thereof " (application number: 201510268668.9, publication date: 2015-09-09), disclose a kind of full automatic small-size concrete prefabricated components numerical control former and using method thereof, but it is not spatial design, but ground tiling design, not only floor space is the biggest, and its actual working area is the least, can only manufacture small-sized concrete prefabricated element, structure is the compactest, causes the significant wastage in space.
Summary of the invention
For solving drawbacks described above present in prior art, it is desirable to provide a kind of achieve large-sized concrete prefabricated components full-automation produce, convenient to operate, be easily achieved, precast concrete automatic forming device that compact conformation, space availability ratio are high and using method thereof.
To achieve these goals, the present invention is by the following technical solutions: a kind of precast concrete automatic forming device, including PLC control system, shaping mechanism, material-feeding mechanism and system Hydraulic Station, it is characterized in that: described shaping mechanism includes forming frame, the lifting turning device being arranged on forming frame, the shaking table being arranged on lifting turning device, it is fixed by screws in the mould above shaking table, the seaming chuck mated with mould, the dither motor being arranged on seaming chuck, the transferring pallet adapted with mold profile size, the chain scraper conveyor supporting with transferring pallet and setting are on the table for fixing the locking device of transferring pallet；Described material-feeding mechanism includes cloth frame, storage feed bin, distributing trolley, is arranged on the hydraulic stripper door above distributing trolley, wherein, described distributing trolley is provided with its Driven by Hydraulic Cylinder linkage moved of control, is additionally provided with walking guider below；System Hydraulic Station is connected with hydraulic stripper door, Driven by Hydraulic Cylinder linkage, chain scraper conveyor and seaming chuck respectively by PLC control system.
Above-mentioned precast concrete automatic forming device, wherein: this precast concrete automatic forming bottom of device is provided with the self-service running gear of at least four.
Above-mentioned precast concrete automatic forming device, wherein: forming frame uses rigid connection with cloth frame.
The using method of above-mentioned precast concrete automatic forming device, comprises the following steps:
1) program setting and early-stage preparations
1. in PLC control system, set program；
2. the concrete materials pre-assigned by standard method is loaded storage feed bin；
2) Operational preparation
1. under the driving of system Hydraulic Station, hydraulic stripper door is opened, and in storage feed bin, the concrete materials of storage flows into distributing trolley, and when concrete materials is appropriate, hydraulic stripper door is closed；
2. the distributing trolley carrying appropriate concrete materials is moved downward to above mould effect and the leading of guider of walking of Driven by Hydraulic Cylinder linkage, concrete materials freely falling body, falling into mould, the dither motor on shaking table synchronizes to start working；
3) precast concrete molding
1. 2) finish after, shaking table carries out sustained vibration operation, and seaming chuck synchronizes to proceed by pressing action；
2. after 1. step finishes, seaming chuck closes with mould, and the dither motor now arranged on seaming chuck starts vibration service；
3. after one section of Preset Time, precast concrete molding completes, seaming chuck homing, and the dither motor that shaking table and seaming chuck are arranged stops vibration service；
4) the precast concrete demoulding
1. 3) finish after, transferring pallet moves to above mould under chain scraper conveyor effect, and transferring pallet and mould are fixed by locking device locking；
2., after 1. step finishes, lifting turning device (2) overturns 180 ° after beginning to ramp up；
3. after 2. step finishes, shaking table starts vibration service, deviates to precast concrete, falls into transferring pallet；
4. locking device unlocks, and transferring pallet moves to target storage region under chain scraper conveyor effect；
5) 2 are repeated) ~ 4), can automatically be repeatedly performed molding and the demoulding of concrete prefabricated element.
Compared with prior art, the invention have the advantages that all reasonable in design, clear process, all parts participating in producing are suffered from detailed description, therefore the present invention easily realizes；Using method has been carried out the most detailed disclosure, and step understands, theoretical rigorous, therefore the operation of the present invention is the simplest；Because being integrated with PLC control system, and this PLC control system achieves the combined operation of all mechanical actions also by system Hydraulic Station and electrical equipment, achieve full-automatic production completely and clearly, it is no longer necessary to manually assist a ruler in governing a country, save substantial amounts of manual labor's intensity, and improve efficiency and the quality of production；Having carried out space structure design scientifically and rationally, the occupation area of equipment not only making realization is little, and real work district is big, can manufacture large and medium-sized concrete prefabricated element, compact conformation easily, and space availability ratio is high.
Accompanying drawing explanation
Fig. 1 is the front view of the present invention；
Fig. 2 is the top view of the present invention.
In figure: shaping mechanism 1, lifting turning device 2, forming frame 3, seaming chuck 4, cloth frame 5, storage feed bin 6, hydraulic stripper door 7, distributing trolley 8, Driven by Hydraulic Cylinder linkage 9, material-feeding mechanism 10, system Hydraulic Station 11, walking guider 12, shaking table 13, mould 14, self-service running gear 15.
Detailed description of the invention
Embodiment 1:
A kind of precast concrete automatic forming device, including PLC control system, shaping mechanism 1, material-feeding mechanism 10 and system Hydraulic Station 11, wherein: described shaping mechanism 1 includes forming frame 3, the lifting turning device 2 being arranged on forming frame 3, the shaking table 13 being arranged on lifting turning device 2, it is fixed by screws in the mould 14 above shaking table 13, the seaming chuck 4 mated with mould 14, it is arranged on the dither motor on seaming chuck 4, the transferring pallet adapted with mould 14 overall size, the chain scraper conveyor supporting with transferring pallet and being arranged on workbench 13 for fixing the locking device of transferring pallet；Described material-feeding mechanism 10 includes cloth frame 5, storage feed bin 6, distributing trolley 8, is arranged on the hydraulic stripper door 7 above distributing trolley 8, wherein, it is provided with its Driven by Hydraulic Cylinder linkage 9 moved of control on described distributing trolley 8, is additionally provided with walking guider 12 below；System Hydraulic Station 11 is connected with hydraulic stripper door 7, Driven by Hydraulic Cylinder linkage 9, chain scraper conveyor and seaming chuck 4 respectively by PLC control system；This precast concrete automatic forming bottom of device is additionally provided with four self-service running gears 15；Forming frame 3 and cloth frame 5 use rigid connection..
The using method of above-mentioned precast concrete automatic forming device, comprises the following steps:
1) program setting and early-stage preparations
1. in PLC control system, set program；
2. the concrete materials pre-assigned by standard method is loaded storage feed bin 6；
2) Operational preparation
1. under the driving of system Hydraulic Station 11, hydraulic stripper door 7 is opened, and in storage feed bin 6, the concrete materials of storage flows into distributing trolley 8, and when concrete materials is appropriate, hydraulic stripper door 7 is closed；
2. the distributing trolley 8 carrying appropriate concrete materials is moved downward to above mould 14 effect and the leading of guider 12 of walking of Driven by Hydraulic Cylinder linkage 9, concrete materials freely falling body, falling into mould 14, the dither motor on shaking table synchronizes to start working；
3) precast concrete molding
1. 2) finish after, shaking table 13 carries out sustained vibration operation, and seaming chuck 4 synchronizes to proceed by pressing action；
2. after 1. step finishes, seaming chuck 4 closes with mould 14, and the dither motor now arranged on seaming chuck 4 starts vibration service；
3. after one section of Preset Time, precast concrete molding completes, seaming chuck 4 homing, and the dither motor that shaking table 13 and seaming chuck 4 are arranged stops vibration service；
4) the precast concrete demoulding
1. after finishing 3, transferring pallet moves under chain scraper conveyor effect above mould 14, and transferring pallet and mould 14 are fixed by locking device locking；
2., after 1. step finishes, lifting turning device 2 overturns 180 ° after beginning to ramp up；
3. after 2. step finishes, shaking table 13 starts vibration service, deviates to precast concrete, falls into transferring pallet；
4. locking device unlocks, and transferring pallet moves to target storage region under chain scraper conveyor effect；
5) 2 are repeated) ~ 4), can automatically be repeatedly performed molding and the demoulding of concrete prefabricated element.
Described above to the disclosed embodiments, only for making professional and technical personnel in the field be capable of or using the present invention.Multiple amendment to these embodiments will be apparent from for those skilled in the art, and generic principles defined herein can realize without departing from the spirit or scope of the present invention in other embodiments.Therefore, the present invention is not intended to be limited to the embodiments shown herein, and is to fit to the widest scope consistent with principles disclosed herein and features of novelty.
Claims (4)
1. a precast concrete automatic forming device, including PLC control system, shaping mechanism (1), material-feeding mechanism (10) and system Hydraulic Station (11), it is characterized in that: described shaping mechanism (1) includes forming frame (3), the lifting turning device (2) being arranged on forming frame (3), the shaking table (13) being arranged on lifting turning device (2), it is fixed by screws in the mould (14) of shaking table (13) top, the seaming chuck (4) mated with mould (14), it is arranged on the dither motor on seaming chuck (4), the transferring pallet adapted with mould (14) overall size, the chain scraper conveyor supporting with transferring pallet and be arranged on the upper locking device for fixing transferring pallet of workbench (13)；Described material-feeding mechanism (10) includes cloth frame (5), storage feed bin (6), distributing trolley (8), is arranged on the hydraulic stripper door (7) above distributing trolley (8), wherein, it is provided with its Driven by Hydraulic Cylinder linkage (9) moved of control on described distributing trolley (8), is additionally provided with walking guider (12) below；System Hydraulic Station (11) is connected with hydraulic stripper door (7), Driven by Hydraulic Cylinder linkage (9), chain scraper conveyor and seaming chuck (4) respectively by PLC control system.
Precast concrete automatic forming device the most according to claim 1, it is characterised in that: this precast concrete automatic forming bottom of device is provided with the self-service running gear of at least four (15).
Precast concrete automatic forming device the most according to claim 2, it is characterised in that: forming frame (3) uses rigid connection with cloth frame (5).
4. according to the using method of precast concrete automatic forming device described in any of the above-described claim, it is characterised in that comprise the following steps:
1) program setting and early-stage preparations
1. in PLC control system, set program；
2. the concrete materials pre-assigned by standard method is loaded storage feed bin (6)；
2) Operational preparation
1. under the driving of system Hydraulic Station (11), hydraulic stripper door (7) is opened, in storage feed bin (6), the concrete materials of storage flows into distributing trolley (8), and when concrete materials is appropriate, hydraulic stripper door (7) is closed；
2. the distributing trolley (8) carrying appropriate concrete materials is moved downward to mould (14) top effect and the leading of walking guider (12) of Driven by Hydraulic Cylinder linkage (9), concrete materials freely falling body, falling into mould (14), the dither motor on shaking table synchronizes to start working；
3) precast concrete molding
1. 2) finish after, shaking table (13) carries out sustained vibration operation, and seaming chuck (4) synchronizes to proceed by pressing action；
2. after 1. step finishes, seaming chuck (4) closes with mould (14), and now the upper dither motor arranged of seaming chuck (4) starts vibration service；
3. after one section of Preset Time, precast concrete molding completes, seaming chuck (4) homing, and shaking table (13) and the upper dither motor arranged of seaming chuck (4) stop vibration service；
4) the precast concrete demoulding
1. 3) finish after, transferring pallet moves to mould (14) top, locking device locking under chain scraper conveyor effect, transferring pallet and mould (14) is fixed；
2., after 1. step finishes, lifting turning device (2) overturns 180 ° after beginning to ramp up；
3. after 2. step finishes, shaking table (13) starts vibration service, deviates to precast concrete, falls into transferring pallet；
4. locking device unlocks, and transferring pallet moves to target storage region under chain scraper conveyor effect；
5) 2 are repeated) ~ 4), can automatically be repeatedly performed molding and the demoulding of concrete prefabricated element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610553542.0A CN105965669A (en) | 2016-07-14 | 2016-07-14 | Automated precast concrete member molding device and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610553542.0A CN105965669A (en) | 2016-07-14 | 2016-07-14 | Automated precast concrete member molding device and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105965669A true CN105965669A (en) | 2016-09-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610553542.0A Pending CN105965669A (en) | 2016-07-14 | 2016-07-14 | Automated precast concrete member molding device and using method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108556129A (en) * | 2018-03-16 | 2018-09-21 | 中建八局第建设有限公司 | A kind of cement block casts vehicle automatically |
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| GB2077957B (en) * | 1980-06-14 | 1984-06-13 | Giles & Sons Ltd John | Press apparatus |
| US5395228A (en) * | 1994-02-07 | 1995-03-07 | Columbia Machine, Inc. | Apparatus for forming concrete products |
| CN200963871Y (en) * | 2006-11-06 | 2007-10-24 | 刘向阳 | Multifunctional automatic hydraulic pressure baking-free brick forming machine |
| CN201287374Y (en) * | 2008-11-27 | 2009-08-12 | 江登 | Multifunctional bidirectional pressurization vibration brick-making machine |
| CN201833464U (en) * | 2010-10-15 | 2011-05-18 | 山东美林卫浴有限公司 | Lifting type mould overturning device |
| CN102689350A (en) * | 2011-03-24 | 2012-09-26 | 吉林久盛机械加工有限公司 | Rapid quantitative material feeding and distributing device for automatic molding machine of building block |
| CN104149186A (en) * | 2014-08-18 | 2014-11-19 | 济南建源机械制造有限公司 | Automatic component overturning demolding machine |
| CN204736294U (en) * | 2015-06-28 | 2015-11-04 | 洪文彬 | Novel block forming machine |
| CN206066652U (en) * | 2016-07-14 | 2017-04-05 | 青岛德山机械有限公司 | A kind of precast concrete automatic forming device |
-
2016
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2077957B (en) * | 1980-06-14 | 1984-06-13 | Giles & Sons Ltd John | Press apparatus |
| US5395228A (en) * | 1994-02-07 | 1995-03-07 | Columbia Machine, Inc. | Apparatus for forming concrete products |
| CN200963871Y (en) * | 2006-11-06 | 2007-10-24 | 刘向阳 | Multifunctional automatic hydraulic pressure baking-free brick forming machine |
| CN201287374Y (en) * | 2008-11-27 | 2009-08-12 | 江登 | Multifunctional bidirectional pressurization vibration brick-making machine |
| CN201833464U (en) * | 2010-10-15 | 2011-05-18 | 山东美林卫浴有限公司 | Lifting type mould overturning device |
| CN102689350A (en) * | 2011-03-24 | 2012-09-26 | 吉林久盛机械加工有限公司 | Rapid quantitative material feeding and distributing device for automatic molding machine of building block |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108556129A (en) * | 2018-03-16 | 2018-09-21 | 中建八局第建设有限公司 | A kind of cement block casts vehicle automatically |
| CN108556129B (en) * | 2018-03-16 | 2023-08-08 | 中建八局第一建设有限公司 | Automatic casting vehicle for cement precast block |
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Application publication date: 20160928 |
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