CN110877396A - Gantry type full-automatic pure static pressure brick making machine - Google Patents
Gantry type full-automatic pure static pressure brick making machine Download PDFInfo
- Publication number
- CN110877396A CN110877396A CN201911091657.2A CN201911091657A CN110877396A CN 110877396 A CN110877396 A CN 110877396A CN 201911091657 A CN201911091657 A CN 201911091657A CN 110877396 A CN110877396 A CN 110877396A
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- CN
- China
- Prior art keywords
- gantry
- main frame
- die
- making machine
- brick making
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a gantry type full-automatic pure static pressure brick making machine, which comprises a gantry main frame consisting of a beam and a stand column; an auxiliary frame is arranged behind the gantry main frame; a hopper is arranged in the auxiliary frame; a conveying belt and a distributing device are arranged below the hopper; a plate feeding device is arranged behind the distributing device; a dough kneading device is arranged in front of the gantry main frame; a die consisting of a die pressing head and a die sleeve is arranged in the gantry main frame; a demoulding top is arranged on the upper surface of the gantry beam; two balance shafts which are vertically distributed are arranged in the upright post of the gantry main frame; guide posts which are vertically connected are respectively arranged at four corners of the die; the top of the guide post is connected with the balance shaft through an isosceles triangle bracket. The automatic feeding and discharging device is reasonable in structure, automatic demoulding and feeding are carried out after pressing, and the technical problems of poor automation effect, inconvenience in demoulding and inconvenience in feeding of the fabric of the brick making machine in the prior art are effectively solved.
Description
Technical Field
The invention belongs to the technical field of brick making machines, and particularly relates to a gantry type full-automatic pure static pressure brick making machine.
Background
The pure static pressure brick making machine drives a mould pressure head to press a brick making blank from a mould sleeve through a hydraulic system, and then the brick making blank is demoulded and output.
In the prior art, a hydraulic brick making machine drives a die pressure head to press a brick making blank from a die sleeve through a hydraulic system, and then the brick making blank is demoulded and output. In the use, manual material that adds to need the manual work to add the layer board, automatic effect is relatively poor. The green brick is easy to adhere to the die, and the die is damaged after being demoulded, so that the technical problem of inconvenient demoulding is solved. The mould pressure head that hydraulic oil top drove takes place slight vibrations along with machinery, can cause slight aversion, causes wearing and tearing to accelerate after being connected with the mould cover, and at the drawing of patterns in-process, each carries a cover pull rod stroke inconsistent, leads to the atress inhomogeneous, influences the drawing of patterns, and it is very inconvenient to use.
Some pavement bricks, dutch bricks and the like need to be subjected to surface sliding and coloring treatment, and at present, the coloring and surface finishing treatment is mainly carried out, so that the bricks are damaged due to surface finishing, the force for surface finishing is small, the bricks are easy to delaminate and fall off, and the use is very inconvenient.
Disclosure of Invention
In order to solve the technical problems of poor automation effect, inconvenient demoulding and inconvenient fabric of the brick making machine in the prior art, the invention provides a gantry type full-automatic pure static pressure brick making machine to overcome the defects in the prior art.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a gantry full-automatic pure static pressure brick making machine comprises a gantry main frame consisting of a beam and a column; an auxiliary frame is arranged behind the gantry main frame; a hopper is arranged in the auxiliary frame; a conveying belt and a distributing device are arranged below the hopper; a plate feeding device is arranged behind the distributing device; a dough kneading device is arranged in front of the gantry main frame; a die consisting of a die pressing head and a die sleeve is arranged in the gantry main frame; a pressing top is arranged on the die; a demoulding top is arranged on the upper surface of the gantry beam; two balance shafts which are vertically distributed are arranged in the upright post of the gantry main frame; the balance shaft is connected with the demoulding top through a cross brace; guide posts which are vertically connected are respectively arranged at four corners of the die; a positioning slip ring connected with the guide pillar is arranged on the upright post of the gantry main frame; the top of the guide post is connected with the balance shaft through an isosceles triangle bracket.
Further, threaded heads are arranged between the balance shaft and a cross brace on the demoulding top, between the balance shaft and a triangular bracket, and between the guide pillar and the triangular bracket, and are fixed and adjusted through screwing bolts; the balance shafts, the triangular supports and the guide columns on the two sides of the demolding top are symmetrically distributed.
Further, the guide post is connected with the positioning slip ring in a sliding mode; and each guide post is at least provided with two positioning slip rings.
Further, a supporting plate box is arranged on the plate feeder; and a hydraulic oil pushing top is arranged behind the plate conveying device.
Further, the surface fabric ware includes the face feed bin and promotes the oil top, and the bottom of face feed bin is equipped with opening and baffle, and the bottom of face feed bin is relative with the last border of mould cover.
Furthermore, the die pressing head and the die sleeve can be detached and replaced with different models.
The automatic feeding and discharging device is reasonable in structure, automatic demoulding and feeding are carried out after pressing, and the technical problems of poor automation effect, inconvenience in demoulding and inconvenience in feeding of the fabric of the brick making machine in the prior art are effectively solved.
Drawings
FIG. 1 is a front view of the present invention in a schematic configuration;
fig. 2 is a schematic perspective view of the present invention.
In the figure 1, a gantry main frame; 2. a hopper; 3. a secondary rack; 4. a conveyor belt; 5. a distributing device; 6. a plate feeder; 7. a dough machine; 8. pressing the top; 9. demolding and jacking; 10. a balance shaft; 11. a mold; 12. and (6) a guide pillar.
Detailed Description
Example 1: according to the figures 1 and 2, the gantry type full-automatic pure static pressure brick making machine comprises a gantry main frame 1 consisting of a cross beam and a stand column; an auxiliary frame 3 is arranged behind the gantry main frame; a hopper 2 is arranged in the auxiliary frame; a conveying belt 4 and a distributing device 5 are arranged below the hopper; a plate feeder 6 is arranged behind the distributing device; a dough mixer 7 is arranged in front of the gantry main frame; a die 11 consisting of a die pressing head and a die sleeve is arranged in the gantry main frame; a pressing top 8 is arranged on the die; a demoulding top 9 is arranged on the upper surface of the gantry beam; two balance shafts 10 which are vertically distributed are arranged in the upright post of the gantry main frame; the balance shaft is connected with the demoulding top through a cross brace; guide posts 12 which are vertically connected are respectively arranged at four corners of the die; a positioning slip ring connected with the guide pillar is arranged on the upright post of the gantry main frame; the top of the guide post is connected with the balance shaft through an isosceles triangle bracket.
Threaded heads are arranged between the balance shaft and the cross brace on the demoulding top, between the balance shaft and the triangular bracket, and between the guide pillar and the triangular bracket, and are fixed and adjusted through screwing bolts; the balance shafts, the triangular supports and the guide columns on the two sides of the demolding top are symmetrically distributed.
The guide post is connected on the positioning slip ring in a sliding way; and each guide post is at least provided with two positioning slip rings.
A supporting plate box is arranged on the plate conveying device; and a hydraulic oil pushing top is arranged behind the plate conveying device.
The surface fabric ware includes the face feed bin and promotes the oily top, and the bottom of face feed bin is equipped with opening and baffle, and the bottom of face feed bin is relative with the last border of mould cover.
The material of stirring is carried in hopper 2 through the conveyer belt, the material in the hopper falls on conveyer belt 3 through hopper below opening, the conveyer belt rotates and carries the material in the feed bin of distributing device 5, the stirring tooth in the feed bin rotates, distributing device oil top pushes away the work feed ware and moves forward to the mould cover top simultaneously, the material in the feed bin falls in the die cavity of mould, plate feeder 6 has sent the layer board that has prepared in advance to the pressure-bearing mound of mould cover below before this, at this moment, suppress top 9 downstream, press 2MM in the mould cover slightly, the suppression top lifts up, the surface fabric machine moves forward to the mould cover top under the promotion of oil top, the even cloth of surface fabric in the surface fabric machine storehouse is to the mould die cavity, the surface fabric machine returns, the suppression top falls the product suppression shaping once more.
After the pressing forming, the demoulding top drives the balance shafts at the two ends to move upwards through the cross arm, and the balance shafts drive the guide pillars to move upwards, so that the mould sleeve is driven to move upwards, and the demoulding of the brick is realized. The conveying frame is arranged below the fabric device, after demolding is completed, the first supporting plate with the cement product placed on the second supporting plate is pushed to the conveying frame, the conveying frame outputs the supporting plate with the cement product placed on the second supporting plate, and the whole brick is conveyed away for maintenance manually or by using a special trolley. Thereby completing the one-dragon type automatic production procedure of objective and efficient production and maintenance of the procedures of feeding, pressing, demoulding, pushing the supporting plate, carrying the finished product and maintaining and the like.
The die pressing head and the die sleeve can be detached and replaced with different models.
The automatic plate feeding and discharging device is matched with a hydraulic system, a reversing valve, an operation platform, a hopper, a raw material pusher, a finished product pushing device, an automatic plate feeding and discharging device and the like, and automatic control of production can be easily realized by using a PLC control system. The hydraulic system energy accumulator is assembled, the production efficiency can be improved, and diversified products can be produced by replacing the die.
It is obvious that the embodiments described in the above documents are some, not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Claims (6)
1. A gantry full-automatic pure static pressure brick making machine comprises a gantry main frame consisting of a beam and a column; it is characterized in that an auxiliary frame is arranged behind the gantry main frame; a hopper is arranged in the auxiliary frame; a conveying belt and a distributing device are arranged below the hopper; a plate feeding device is arranged behind the distributing device; a dough kneading device is arranged in front of the gantry main frame; a die consisting of a die pressing head and a die sleeve is arranged in the gantry main frame; a pressing top is arranged on the die; a demoulding top is arranged on the upper surface of the gantry beam; two balance shafts which are vertically distributed are arranged in the upright post of the gantry main frame; the balance shaft is connected with the demoulding top through a cross brace; guide posts which are vertically connected are respectively arranged at four corners of the die; a positioning slip ring connected with the guide pillar is arranged on the upright post of the gantry main frame; the top of the guide post is connected with the balance shaft through an isosceles triangle bracket.
2. The gantry type full-automatic pure static pressure brick making machine according to claim 1, which is characterized in that: threaded heads are arranged between the balance shaft and the cross brace on the demoulding top, between the balance shaft and the triangular bracket, and between the guide pillar and the triangular bracket, and are fixed and adjusted through screwing bolts; the balance shafts, the triangular supports and the guide columns on the two sides of the demolding top are symmetrically distributed.
3. The gantry type full-automatic pure static pressure brick making machine according to claim 1, which is characterized in that: the guide post is connected on the positioning slip ring in a sliding way; and each guide post is at least provided with two positioning slip rings.
4. The gantry type full-automatic pure static pressure brick making machine according to claim 3, which is characterized in that: a supporting plate box is arranged on the plate conveying device; and a hydraulic oil pushing top is arranged behind the plate conveying device.
5. The gantry type full-automatic pure static pressure brick making machine according to claim 1, which is characterized in that: the surface fabric ware includes the face feed bin and promotes the oily top, and the bottom of face feed bin is equipped with opening and baffle, and the bottom of face feed bin is relative with the last border of mould cover.
6. The gantry type full-automatic pure static pressure brick making machine according to claim 1, which is characterized in that: the die pressing head and the die sleeve can be detached and replaced with different models.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911091657.2A CN110877396A (en) | 2019-11-10 | 2019-11-10 | Gantry type full-automatic pure static pressure brick making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911091657.2A CN110877396A (en) | 2019-11-10 | 2019-11-10 | Gantry type full-automatic pure static pressure brick making machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110877396A true CN110877396A (en) | 2020-03-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911091657.2A Pending CN110877396A (en) | 2019-11-10 | 2019-11-10 | Gantry type full-automatic pure static pressure brick making machine |
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| Country | Link |
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| CN (1) | CN110877396A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111483042A (en) * | 2020-05-25 | 2020-08-04 | 金双 | Assembled PC prefab pours forming die |
| CN111571796A (en) * | 2020-05-20 | 2020-08-25 | 邱永生 | Brick pressing equipment with high automation degree |
| CN115302627A (en) * | 2022-06-30 | 2022-11-08 | 浙江玖隆新材料科技有限公司 | Forming device and production process of stone-like fine-surface water permeable brick |
-
2019
- 2019-11-10 CN CN201911091657.2A patent/CN110877396A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111571796A (en) * | 2020-05-20 | 2020-08-25 | 邱永生 | Brick pressing equipment with high automation degree |
| CN111483042A (en) * | 2020-05-25 | 2020-08-04 | 金双 | Assembled PC prefab pours forming die |
| CN115302627A (en) * | 2022-06-30 | 2022-11-08 | 浙江玖隆新材料科技有限公司 | Forming device and production process of stone-like fine-surface water permeable brick |
| CN115302627B (en) * | 2022-06-30 | 2024-05-03 | 浙江玖隆新材料科技有限公司 | Stone-like fine-surface water permeable brick forming device and production process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200313 |
|
| WD01 | Invention patent application deemed withdrawn after publication |