CN115302627B - Stone-like fine-surface water permeable brick forming device and production process - Google Patents
Stone-like fine-surface water permeable brick forming device and production process Download PDFInfo
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- CN115302627B CN115302627B CN202210958472.2A CN202210958472A CN115302627B CN 115302627 B CN115302627 B CN 115302627B CN 202210958472 A CN202210958472 A CN 202210958472A CN 115302627 B CN115302627 B CN 115302627B
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- water permeable
- permeable brick
- frame
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- 239000011449 brick Substances 0.000 title claims abstract description 84
- 239000002352 surface water Substances 0.000 title claims description 9
- 238000004519 manufacturing process Methods 0.000 title abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 102
- 239000002994 raw material Substances 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000005498 polishing Methods 0.000 claims description 45
- 238000003825 pressing Methods 0.000 claims description 43
- 238000004140 cleaning Methods 0.000 claims description 29
- 239000011347 resin Substances 0.000 claims description 14
- 229920005989 resin Polymers 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 7
- 239000004576 sand Substances 0.000 claims description 7
- 239000000654 additive Substances 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 2
- 241000220317 Rosa Species 0.000 claims 4
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 10
- 238000005266 casting Methods 0.000 abstract description 9
- 230000001629 suppression Effects 0.000 abstract description 6
- 238000000748 compression moulding Methods 0.000 abstract description 3
- 238000001914 filtration Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 239000012466 permeate Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 229920002120 photoresistant polymer Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000000754 repressing effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/26—Extrusion dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/14—Supply means incorporated in, or mounted on, mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The application provides a stone-like fine-faced water permeable brick forming device and a production process, which belong to the technical field of water permeable brick production, and the stone-like fine-faced water permeable brick forming device comprises: frame, feed subassembly and suppression subassembly, the feed subassembly is including rotating spiral and feed vat, the feed vat with frame fixed connection, rotate the spiral with the inside rotation of feed vat is connected, the suppression subassembly includes rolling disc, casting die and stripping module, rolling disc upper portion is close to the feed vat bottom, casting die upper portion with frame fixed connection, casting die bottom is located inside the logical groove, stripping module upper portion with frame fixed connection, the stripper bottom is located inside the logical groove. In the whole use process, the compression molding of the water permeable brick raw materials is realized, the setting of demolding is realized, and then special demolding equipment is reduced, so that the production efficiency of the water permeable brick is improved.
Description
Technical Field
The application relates to the technical field of water permeable brick production, in particular to a stone-like fine-surface water permeable brick forming device and a production process.
Background
And (3) water seepage bricks: the brick is also called a water permeable brick, a Holland brick and the like, belongs to green environment-friendly novel building materials, and is mainly formed by adopting environment-friendly materials such as cement, sand, slag, fly ash and the like as main materials at high pressure, but not sintered at high temperature; the whole brick is formed by one-time compression, and cannot be pressed in layers, so that the homogeneous brick which is consistent up and down and not layered is formed. The surface has no cracking and delamination phenomenon; the wear resistance is good, no surface falling off occurs after extrusion, and the high-strength steel plate is suitable for higher load use environments; good water permeability and strong anti-skid function; natural and durable color. The service life is long; smooth appearance, clear corners and regular lines; the freezing resistance and the salt and alkali resistance are high; the anti-cracking and anti-breaking strength is higher than that of similar products, and the driving is safe; the maintenance cost is low, the replacement is easy, and the pipeline under the road surface is convenient to embed; the color and shape are various, and the color and shape are reflected with the surrounding environment, and the color and shape are natural and beautiful.
At present, in the production process of the water permeable bricks, a forming device is often required to be used for manufacturing and forming the mixed raw materials, and a plurality of forming devices are often used for arranging forming dies to be separated and independent, then the water permeable bricks after compression forming are demoulded, and auxiliary operation is often required to be performed by using a demoulding device, so that the investment of equipment is increased, and the production efficiency of the water permeable bricks is reduced.
Disclosure of Invention
The present application aims to solve at least one of the technical problems existing in the prior art. Therefore, the application provides the stone-like fine-surface water permeable brick forming device, which can realize that after the water permeable brick is pressed and formed, the water permeable brick is demoulded later, so that special demoulding equipment is not required to be added, and finally the production efficiency of the water permeable brick is improved.
According to the embodiment of the application, the stone-like fine-surface water permeable brick forming device comprises: frame, feed assembly and suppression subassembly, the feed assembly is including rotating spiral and feed vat, the feed vat with frame fixed connection, rotate the spiral with feed vat inside rotates to be connected, the suppression subassembly includes rolling disc, casting die and stripping element, the rolling disc is spaced apart to be equipped with logical groove, the rolling disc with frame upper portion rotates to be connected, rolling disc upper portion is close to the feed vat bottom, casting die upper portion with frame fixed connection, casting die bottom is located logical inslot portion, stripping element upper portion with frame fixed connection, the stripping element bottom is located logical inslot portion.
According to the stone-like fine-surface water permeable brick forming device, raw materials are conveyed into the feed bucket after being mixed, raw materials in the feed bucket are conveyed to the bottom of the feed bucket through the rotating screw, the feed bucket conveys the raw materials into the through groove formed in the rotating disc, the rotating disc rotates to enable one through groove filled with the raw materials to rotate below the pressing piece, the output end of the pressing piece presses the raw materials in the through groove downwards, the raw materials are conveyed into the through groove under the matched use of the feed bucket and the rotating screw, when one through groove is pressed, the rotating disc rotates, the pressed brick is rotated to the lower side of the demoulding piece, the output end of the demoulding piece is used for demoulding the brick in the through groove, meanwhile, the other through groove filled with the raw materials is rotated to the lower side of the pressing piece, and then under the rotation of the rotating disc, the demoulding of the water permeable brick is achieved.
In addition, the stone-like fine-surface water permeable brick forming device provided by the embodiment of the application has the following additional technical characteristics:
According to some embodiments of the application, the frame is provided with a conveyor below one of the through slots.
According to some embodiments of the application, the frame is provided with a supporting plate, and the upper surface of the supporting plate is rotatably connected with one side of the bottom of the rotating disc.
According to some embodiments of the application, a first motor is arranged at the upper part of the rotating screw, the first motor is fixedly connected with the upper part of the feed barrel, and the output end of the first motor is fixedly connected with one side of the rotating screw.
According to some embodiments of the application, a material nozzle is arranged at the bottom of the material feeding barrel, and the material nozzle is arranged corresponding to the through groove.
According to some embodiments of the application, a second motor is arranged at the bottom of the rotating disc, an output end of the second motor is fixedly connected with the bottom of the rotating disc, and the second motor is fixedly connected with the frame.
According to some embodiments of the application, the pressing piece comprises a first telescopic piece and a pressing head, the pressing head is inserted into one through groove in a sliding mode, the upper portion of the first telescopic piece is fixedly connected with the frame, and the output end of the first telescopic piece is fixedly connected with the upper portion of the pressing head.
According to some embodiments of the application, the pressure head comprises a sleeve, a spring and a pressure plate, wherein the sleeve is connected to the outside of the pressure plate in a sliding manner, the spring is sleeved outside one side of the pressure plate, one side of the spring abuts against one side of the sleeve, the other side of the spring abuts against one side of the pressure plate, and the pressure plate is inserted into one through groove in a sliding manner.
According to some embodiments of the application, the demolding piece comprises a second telescopic piece and a pushing head, wherein the end part of the second telescopic piece is fixedly connected with the rack, the output end of the second telescopic piece is fixedly connected with the upper part of the pushing head, and the pushing head is slidably inserted into one through groove.
Resin raw materials are put into raw materials of the water permeable bricks, so that the mixed raw materials of the water permeable bricks have adhesiveness, and in the process of compression molding, the raw materials are adhered to the surface of a die for pressing the water permeable bricks, and a frequently used water permeable brick molding device is inconvenient to clean the inner surface of the die, so that the surface of the water permeable bricks subjected to compression molding again is not smooth enough, and the production quality of the water permeable bricks is reduced;
According to some embodiments of the application, the device further comprises a glue removing assembly, wherein the glue removing assembly comprises a lifting piece, a rotating piece, a lifting rod and a polishing piece, one side of the lifting piece is in sliding connection with the frame, the bottom of the lifting piece is in sliding connection with the polishing piece, the rotating piece is fixedly connected with one side of the lifting piece, the rotating end of the rotating piece is in rotating connection with one end of the lifting rod, the other end of the lifting rod is in rotating connection with the upper part of the polishing piece, and the periphery of the polishing piece is attached to the inner wall of the through groove;
The lifting end of lifting piece drives the lifting of rotating piece and polishing piece, when a logical groove rotates the below of polishing piece, the lifting end of lifting piece will rotate the piece and polish the head and descend the processing, will polish the head and descend to the inside of a logical groove, the lifting movement of lifting lever is driven to the rotation end of rotating piece, the other end of lifting lever drives the bistrique at the inside elevating movement of a logical inslot, implement and polish the inner wall of a logical inslot portion, polish the remaining raw materials of logical inslot wall, in the in-process of whole use, realized polishing logical inslot wall, accomplished getting rid of the raw materials residue of a logical inslot wall, the smoothness on brick surface that permeates water when having guaranteed the repressing brick that permeates water, the production quality of brick that permeates water has been promoted.
According to some embodiments of the application, the lifting member comprises a third telescopic member and a lifting frame, the middle part of the third telescopic member is fixedly connected with the frame, the output end of the third telescopic member is fixedly connected with the lifting frame, the lifting frame is slidably connected with the frame, the rotating member is fixedly connected with one side of the lifting frame, and the polishing member is slidably connected with the inner side of the bottom of the lifting frame.
According to some embodiments of the application, the rotating member comprises a third motor and a rotary table, the third motor is fixedly connected with one side of the lifting frame, the output end of the third motor is fixedly connected with the rotary table, and the rotary table is rotatably connected with one end of the lifting rod.
According to some embodiments of the application, the polishing piece comprises a lifting block and a polishing head, the lifting block is in sliding connection with the inner side of the lifting frame, the lifting block is in rotary connection with one end of the lifting rod, the polishing head is fixedly connected with the bottom of the lifting block, and the periphery of the polishing head is in sliding fit with the inner wall of the through groove.
When the water permeable brick is produced, resin in the raw materials is easy to adhere to the inner wall of the die, and the resin and the raw materials adhered to the inner wall of the die are difficult to clean due to certain adhesion, and the resin and the raw materials adhered to the inner wall of the die can be piled up over time, so that the surface of the water permeable brick is uneven when the water permeable brick is produced again, and the production quality of the water permeable brick is reduced;
According to some embodiments of the application, the polishing head comprises a frame, a lifting block, a polishing head, a frame, a first water pump, a second water pump, a first water pump output end and a second water pump, wherein the cleaning assembly comprises a carrying barrel, the first water pump, the filtering box and the second water pump;
The cleaning liquid is injected into the interior of the carrying barrel, the cleaning liquid in the carrying barrel is conveyed to the interior of the first water pump by the input end of the first water pump, the cleaning liquid is conveyed to the interior of the filter box by the output end of the first water pump, the cleaning liquid after filtration is conveyed to the cavity interior of the polishing head through the second water pump, the cleaning liquid is conveyed to the interior of the through groove through the cavity, the lifting of the lifting rod is driven by the lifting rod to drive the polishing head to lift, polishing is carried out on the interior of the through groove, polishing cleaning of the interior of the through groove is realized, the cleaning liquid after polishing cleaning enters the interior of the carrying barrel under the action of gravity, is conveyed to the interior of the filter box through the first water pump for filtration, and then is conveyed to the interior of the cavity through the second water pump for recycling, polishing and cleaning of the interior of the through groove are realized, residual resin and raw materials in the through groove can be removed through the whole use process, the accumulation of the resin and raw materials is reduced, and the production quality of the water permeable bricks produced again is ensured.
According to some embodiments of the application, a filter element is arranged inside the filter box, and the filter element is inserted into the upper part of the filter box.
According to some embodiments of the application, the second water pump output end is provided with a pipeline, the frame is provided with a vertical rod, the vertical rod is fixedly connected with one side of the pipeline, and the other end of the pipeline is communicated with the cavity.
According to a second aspect of the application, the process for producing the stone-like fine-faced water permeable brick comprises the following steps of:
S1, mixing and stirring coated white sand, coated black sand, resin, curing agent and additive according to a proportion, and conveying the mixed raw materials into a feed barrel;
s2, conveying raw materials into the through groove through rotating the propeller in the feed barrel;
s3, the pressing end of the pressing piece presses down and forms the raw materials in the through groove;
s4, rotating the rotating disc, rotating the pressed raw material to the lower part of the demoulding piece, pushing out the formed brick from the inside of the through groove by the output end of the demoulding piece, and carrying out demoulding treatment;
s5, conveying the demoulded bricks to a drying or drying area for drying treatment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present application and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of a stone-like fine-faced water permeable brick forming device according to an embodiment of the present application at a first view angle;
FIG. 2 is a schematic view of a portion of a feed assembly according to an embodiment of the present application;
FIG. 3 is a partial block diagram of a rotatable disk according to an embodiment of the present application;
FIG. 4 is a schematic view of a portion of the structure of a hold down and stripping module according to an embodiment of the present application;
FIG. 5 is a schematic view of a portion of a photoresist remover according to an embodiment of the present application;
FIG. 6 is a schematic view of a portion of a structure of a rotor according to an embodiment of the present application;
FIG. 7 is a schematic view of a portion of the structure of the area A in FIG. 6 according to an embodiment of the present application;
fig. 8 is a schematic view of a portion of a cleaning assembly according to an embodiment of the present application.
In the figure: 100-frames; 110-conveyor; 120-stay plates; 130-vertical rods; 200-a feed assembly; 210-turning the helix; 211-a first motor; 220-a feed barrel; 221-material nozzle; 300-pressing assembly; 310-rotating a disc; 311-through grooves; 312-a second motor; 320-pressing down; 321-a first telescoping member; 322-press head; 3221-a sleeve; 3222-a spring; 3223-a platen; 330-stripping module; 331-a second telescoping member; 332-pushing head; 400-a photoresist removing assembly; 410-lifting member; 411-third telescoping member; 412-lifting frame; 420-rotating member; 421-third motor; 422-a turntable; 430-a lifting lever; 440-grinding piece; 441-lifting blocks; 442-grinding head; 443-cavity; 500-cleaning the assembly; 510-carrying barrels; 520-a first water pump; 530-a filter box; 531-filter element; 540-a second water pump; 541-piping.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, based on the embodiments of the application, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the application.
A stone-like fine-faced water permeable brick molding device according to an embodiment of the present application is described below with reference to the accompanying drawings.
As shown in fig. 1 to 8, a stone-like fine-faced water permeable brick molding apparatus according to an embodiment of the present application includes a frame 100, a feeding assembly 200, and a pressing assembly 300.
Wherein, the feed subassembly 200 includes rotating screw 210 and feed bucket 220, feed bucket 220 and frame 100 fixed connection adopts the bolted connection mode, convenient to detach and installation, rotating screw 210 and the inside rotation of feed bucket 220 are connected, the suppression subassembly 300 includes rolling disc 310, lower casting die 320 and drawing of patterns piece 330, rolling disc 310 interval is equipped with logical groove 311, rolling disc 310 and frame 100 upper portion rotate and are connected, rolling disc 310 upper portion is close to feed bucket 220 bottom, lower casting die 320 upper portion and frame 100 fixed connection, the mode of bolted connection is adopted, convenient to detach and install, lower casting die 320 bottom is located logical inslot 311, the mode of sliding grafting is in logical inslot 311 is adopted, break away from logical inslot 311 after the suppression is accomplished, drawing of patterns piece 330 upper portion and frame 100 fixed connection, the mode of bolted connection is adopted, convenient to detach and install, drawing of patterns piece 330 bottom is located logical inslot 311.
The working process of the stone-like fine-faced water permeable brick forming device according to a specific embodiment of the present application is described below with reference to the accompanying drawings;
firstly, the mixed raw materials are conveyed into the feed barrel 220, the output end of the first motor 211 drives the rotary screw 210 to rotate, and the raw materials are conveyed to the bottom of the feed barrel 220;
Then, the bottom of the feed barrel 220 conveys the raw materials into the through groove 311, the bottom of one through groove 311 is sealed by the supporting plate 120, the output end of the second motor 312 drives the rotating disc 310 to rotate, and the rotating disc 310 rotates the through groove 311 filled with the raw materials below the pressure head 322;
Then, the output end of the first expansion piece 321 pushes the pressure head 322 to press and shape the raw material in the through groove 311; and pushes the pushing head 332 to move downwards at the output end of the second telescopic member 331, so that the pressed water permeable bricks are pushed out from the inside of the through groove 311 to the upper part of the conveyor 110, and output is performed.
Therefore, in the whole using process, the water permeable brick is pressed and formed, the setting of demolding is realized, the special demolding equipment is reduced, and the production efficiency of the water permeable brick is improved.
In addition, the stone-like fine-surface water permeable brick forming device provided by the embodiment of the application has the following additional technical characteristics:
According to some embodiments of the present application, as shown in fig. 1, a conveyor 110 is disposed below one of the through slots 311 of the frame 100, so as to implement receiving of the demoulded water permeable bricks, and facilitate guiding out of the molded water permeable bricks.
According to some embodiments of the present application, as shown in fig. 3, the frame 100 is provided with a supporting plate 120, and it should be noted that the supporting plate 120 is rotatably connected to a general area at the bottom of the rotating disc 310, and an upper surface of the supporting plate 120 is rotatably connected to one side of the bottom of the rotating disc 310.
According to some embodiments of the present application, as shown in fig. 2, a first motor 211 is disposed at an upper portion of the rotary screw 210, the first motor 211 is fixedly connected to an upper portion of the feed barrel 220, a bolt connection manner is adopted, so that the disassembly and the assembly are convenient, and an output end of the first motor 211 is fixedly connected to one side of the rotary screw 210, and a bolt connection manner is adopted, so that the disassembly and the assembly are convenient.
According to some embodiments of the present application, as shown in fig. 2, a nozzle 221 is disposed at the bottom of the feed bucket 220, and the nozzle 221 is disposed corresponding to the through slot 311, so as to facilitate the raw material to be delivered into the through slot 311.
According to some embodiments of the present application, as shown in fig. 3, a second motor 312 is disposed at the bottom of the rotating disc 310, an output end of the second motor 312 is fixedly connected to the bottom of the rotating disc 310, and a bolt connection manner is adopted, so that the disassembly and the installation are convenient, and the second motor 312 is fixedly connected to the frame 100.
According to some embodiments of the present application, as shown in fig. 4, the pressing piece 320 includes a first expansion piece 321 and a pressing head 322, the pressing head 322 is slidably inserted into a through groove 311, the upper portion of the first expansion piece 321 is fixedly connected with the frame 100, and a bolt connection manner is adopted, so that the disassembly and the installation are convenient, and the output end of the first expansion piece 321 is fixedly connected with the upper portion of the pressing head 322.
According to some embodiments of the present application, as shown in fig. 4, the pressing head 322 includes a sleeve 3221, a spring 3222 and a pressing plate 3223, wherein the sleeve 3221 is slidably connected to the outside of the pressing plate 3223, the spring 3222 is sleeved outside one side of the pressing plate 3223, one side of the spring 3222 is abutted against one side of the sleeve 3221, the other side of the spring 3222 is abutted against one side of the pressing plate 3223, and the pressing plate 3223 is slidably inserted into one through groove 311, so as to facilitate press forming of raw materials in the through groove 311.
According to some embodiments of the present application, as shown in fig. 4, the demolding unit 330 includes a second telescopic member 331 and a push head 332, an end of the second telescopic member 331 is fixedly connected to the frame 100, an output end of the second telescopic member 331 is fixedly connected to an upper portion of the push head 332, and a bolt connection manner is adopted, so that the demolding unit is convenient to detach and install, and the push head 332 is slidably inserted into a through slot 311.
Resin raw materials are put into raw materials of the water permeable bricks, so that the mixed raw materials of the water permeable bricks are adhesive, raw materials are adhered to the surface of a die for pressing the water permeable bricks in the process of press forming, and a frequently used water permeable brick forming device is inconvenient to clean the inner surface of the die, so that the surface of the water permeable bricks subjected to press forming again is not smooth enough, and the production quality of the water permeable bricks is reduced.
According to some embodiments of the present application, as shown in fig. 5 to 6, the glue removing assembly 400 further comprises a glue removing assembly 400, wherein the glue removing assembly 400 comprises a lifting member 410, a rotating member 420, a lifting rod 430 and a polishing member 440, one side of the lifting member 410 is slidably connected with the frame 100, the bottom of the lifting member 410 is slidably connected with the polishing member 440, the rotating member 420 is fixedly connected with one side of the lifting member 410, a bolt connection mode is adopted, the disassembly and the installation are convenient, the rotating end of the rotating member 420 is rotatably connected with one end of the lifting rod 430, the other end of the lifting rod 430 is rotatably connected with the upper portion of the polishing member 440, and the circumference side of the polishing member 440 is attached to the inner wall of the through groove 311.
The output end of the third telescopic member 411 drives the lifting frame 412 to lift, the lifting frame 412 drives the rotating member 420 and the polishing member 440 to lift, when one through groove 311 rotates to the lower side of the polishing member 440, the output end of the third telescopic member 411 pushes the lifting frame 412 to descend, the lifting frame 412 descends the rotating member 420 and the polishing head 442, the polishing head 442 descends to the inside of one through groove 311, the output end of the third motor 421 drives the rotary table 422 to rotate, the rotary table 422 drives the lifting rod 430 to lift, the other end of the lifting rod 430 drives the lifting block 441 to lift, the lifting block 441 drives the polishing head 442 to lift in the inside of one through groove 311, the inner wall of the inside of one through groove 311 is polished, raw materials remained in the inner wall of the through groove 311 are polished, the inner wall of the through groove 311 is polished in the whole using process, the raw material residues on the inner wall of the inside of the through groove 311 are removed, the surface smoothness of the water permeable brick is ensured when the water permeable brick is pressed again, and the production quality of the water permeable brick is improved.
According to some embodiments of the present application, as shown in fig. 5, the lifting member 410 includes a third telescopic member 411 and a lifting frame 412, the middle part of the third telescopic member 411 is fixedly connected with the frame 100, the output end of the third telescopic member 411 is fixedly connected with the lifting frame 412, a bolt connection mode is adopted to facilitate disassembly and assembly, the lifting frame 412 is slidably connected with the frame 100, the rotating member 420 is fixedly connected with one side of the lifting frame 412, a bolt connection mode is adopted to facilitate disassembly and assembly, and the polishing member 440 is slidably connected with the inner side of the bottom of the lifting frame 412.
According to some embodiments of the present application, as shown in fig. 6, the rotating member 420 includes a third motor 421 and a turntable 422, the third motor 421 is fixedly connected to one side of the lifting frame 412, an output end of the third motor 421 is fixedly connected to the turntable 422, and a bolt connection manner is adopted, so that the disassembly and the installation are convenient, and the turntable 422 is rotatably connected to one end of the lifting rod 430.
According to some embodiments of the present application, as shown in fig. 6, the polishing member 440 includes a lifting block 441 and a polishing head 442, the lifting block 441 is slidably connected to the inner side of the lifting frame 412, the lifting block 441 is rotatably connected to one end of the lifting rod 430, the polishing head 442 is fixedly connected to the bottom of the lifting block 441, and a bolt connection manner is adopted, so that the polishing head 442 is convenient to detach and install, and the periphery of the polishing head 442 is slidably attached to the inner wall of the through groove 311.
When the water permeable brick is produced, resin in the raw materials is easy to adhere to the inner wall of the die, and the resin and the raw materials adhered to the inner wall of the die are difficult to clean due to certain adhesion, and the resin and the raw materials adhered to the inner wall of the die can be piled up over time, so that the surface of the water permeable brick is uneven when the water permeable brick is produced again, and the production quality of the water permeable brick is reduced.
According to some embodiments of the present application, as shown in fig. 7-8, the cleaning assembly 500 further includes a cleaning assembly 500, where the cleaning assembly 500 includes a receiving barrel 510, a first water pump 520, a filtering tank 530, and a second water pump 540, a cavity 443 is formed inside the lifting block 441 and the polishing head 442, the receiving barrel 510 is located below a through slot 311 and is fixedly connected to the frame 100, the first water pump 520, the filtering tank 530, and the second water pump 540 are fixedly connected to the frame 100, and are in a bolt connection manner, so as to facilitate disassembly and installation, an input end of the first water pump 520 is communicated with the interior of the receiving barrel 510, an output end of the first water pump 520 is communicated with an upper portion of the filtering tank 530, a bottom of the filtering tank 530 is communicated with an input end of the second water pump 540, and an output end of the second water pump 540 is communicated with the cavity 443.
The cleaning solution is injected into the carrying barrel 510, the input end of the first water pump 520 conveys the cleaning solution in the carrying barrel 510 into the first water pump 520, the output end of the first water pump 520 conveys the cleaning solution into the filter box 530, the cleaning solution is filtered through the filter element 531 arranged in the filter box 530, the filtered cleaning solution is conveyed into the pipeline 541 through the second water pump 540, the pipeline 541 conveys the cleaning solution into the cavity 443 formed in the polishing head 442, the cleaning solution is conveyed into the through groove 311 through the cavity 443, the rotating disc 422 is driven by the output end of the third motor 421, the lifting of the lifting rod 430 is driven by the lifting rod 430, the polishing of the inside of the through groove 311 is realized, the cleaning solution after polishing and cleaning enters the inside of the carrying barrel 510 under the action of gravity, the cleaning solution is conveyed into the filter box 530 through the first water pump 520, the cleaning solution is conveyed into the cavity 443 through the second water pump 540, the recycling of the cleaning solution is realized, the through groove 311 is polished, the inner wall of the through groove 311 is cleaned, the resin is removed, the raw material is deposited and the raw material is removed, and the raw material is saved.
According to some embodiments of the present application, as shown in fig. 8, a filter element 531 is disposed inside the filter box 530, and the filter element 531 is inserted into an upper portion of the filter box 530.
According to some embodiments of the present application, as shown in fig. 8, the output end of the second water pump 540 is provided with a pipe 541, the frame 100 is provided with a vertical rod 130, the vertical rod 130 is fixedly connected to one side of the pipe 541, and a bolt connection manner is adopted, so that the disassembly and the installation are convenient, and the other end of the pipe 541 is communicated with the cavity 443.
According to a second aspect of the application, the process for producing the stone-like fine-faced water permeable brick comprises the following steps of:
s1, mixing and stirring the coated white sand, the coated black sand, the resin, the curing agent and the additive according to a proportion, and conveying the mixed raw materials into a feed barrel 220;
S2, conveying raw materials into the through groove 311 after rotating the propeller 210 in the feed barrel 220;
s3, the pressing end of the pressing piece 320 presses down the raw materials positioned in the through groove 311 to form;
S4, rotating the rotating disc 310, rotating the pressed raw materials to the lower part of the demoulding piece 330, pushing out the formed bricks from the inside of the through groove 311 by the output end of the demoulding piece 330, and carrying out demoulding treatment;
s5, conveying the demoulded bricks to a drying or drying area for drying treatment.
Further, the first telescopic member 321, the second telescopic member 331 and the third telescopic member 411 are all electric push rods, electric cylinders, hydraulic cylinders or air cylinders.
Other constructions and operations of a stone-like fine-faced water permeable brick forming device according to embodiments of the present application are known to those of ordinary skill in the art and will not be described in detail herein.
In the several embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other manners. The device embodiments described above are merely illustrative.
The foregoing is merely illustrative embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily think about variations or substitutions within the technical scope of the present application, and the application should be covered. Therefore, the protection scope of the application is subject to the protection scope of the claims.
Claims (9)
1. A stone-like fine-surface water permeable brick forming device is characterized by comprising
A frame (100);
The feeding assembly (200), the feeding assembly (200) comprises a rotary screw (210) and a feeding barrel (220), the feeding barrel (220) is fixedly connected with the frame (100), and the rotary screw (210) is rotationally connected with the inside of the feeding barrel (220);
The pressing assembly (300), the pressing assembly (300) comprises a rotating disc (310), a pressing piece (320) and a demolding piece (330), through grooves (311) are formed in the rotating disc (310) at intervals, the rotating disc (310) is rotationally connected with the upper portion of the machine frame (100), the upper portion of the rotating disc (310) is close to the bottom of the feed barrel (220), the upper portion of the pressing piece (320) is fixedly connected with the machine frame (100), the bottom of the pressing piece (320) is located inside the through grooves (311), the upper portion of the demolding piece (330) is fixedly connected with the machine frame (100), and the bottom of the demolding piece (330) is located inside the through grooves (311).
The demolding piece (330) comprises a second telescopic piece (331) and a pushing head (332), the end part of the second telescopic piece (331) is fixedly connected with the rack (100), the output end of the second telescopic piece (331) is fixedly connected with the upper part of the pushing head (332), and the pushing head (332) is in sliding insertion connection with the inside of one through groove (311);
The glue removing assembly (400), the glue removing assembly (400) comprises a lifting piece (410), a rotating piece (420), a lifting rod (430) and a polishing piece (440), one side of the lifting piece (410) is in sliding connection with the frame (100), the bottom of the lifting piece (410) is in sliding connection with the polishing piece (440), the rotating piece (420) is fixedly connected with one side of the lifting piece (410), the rotating end of the rotating piece (420) is in rotating connection with one end of the lifting rod (430), the other end of the lifting rod (430) is in rotating connection with the upper portion of the polishing piece (440), the periphery of the polishing piece (440) is attached to the inner wall of the through groove (311), and the polishing piece (440) comprises a lifting block (441) and a polishing head (442);
The cleaning assembly (500), cleaning assembly (500) is including accepting bucket (510), first water pump (520), rose box (530) and second water pump (540), elevating block (441) with cavity (443) have been seted up to head (442) inside, accept bucket (510) be located one logical groove (311) below with frame (100) fixed connection, first water pump (520) rose box (530) with second water pump (540) all with frame (100) fixed connection, first water pump (520) input with accept bucket (510) inside intercommunication, first water pump (520) output with rose box (530) upper portion intercommunication, rose box (530) bottom with second water pump (540) input intercommunication, second water pump (540) output with cavity (443) intercommunication.
2. The stone-like fine-faced water permeable brick forming device according to claim 1, characterized in that the frame (100) is provided with a conveyor (110) below one of the through slots (311).
3. The stone-like fine-faced water permeable brick molding device according to claim 1, wherein the frame (100) is provided with a supporting plate (120), and the upper surface of the supporting plate (120) is rotatably connected with one side of the bottom of the rotating disc (310).
4. The stone-like fine water permeable brick molding device according to claim 1, wherein a first motor (211) is arranged on the upper portion of the rotary screw (210), the first motor (211) is fixedly connected with the upper portion of the feed barrel (220), and an output end of the first motor (211) is fixedly connected with one side of the rotary screw (210).
5. The stone-like fine-faced water permeable brick forming device according to claim 1, wherein a material nozzle (221) is arranged at the bottom of the material supply barrel (220), and the material nozzle (221) is arranged corresponding to the through groove (311).
6. The stone-like fine water permeable brick molding device according to claim 1, wherein a second motor (312) is arranged at the bottom of the rotating disc (310), an output end of the second motor (312) is fixedly connected with the bottom of the rotating disc (310), and the second motor (312) is fixedly connected with the frame (100).
7. The stone-like fine-faced water permeable brick forming device according to claim 1, wherein the pressing piece (320) comprises a first telescopic piece (321) and a pressing head (322), the pressing head (322) is slidably inserted into one through groove (311), the upper portion of the first telescopic piece (321) is fixedly connected with the frame (100), and the output end of the first telescopic piece (321) is fixedly connected with the upper portion of the pressing head (322).
8. The stone-like fine water permeable brick molding device according to claim 7, wherein the pressing head (322) comprises a sleeve (3221), a spring (3222) and a pressing plate (3223), the sleeve (3221) is slidably connected to the outside of the pressing plate (3223), the spring (3222) is sleeved outside one side of the pressing plate (3223), one side of the spring (3222) is abutted to one side of the sleeve (3221), the other side of the spring (3222) is abutted to one side of the pressing plate (3223), and the pressing plate (3223) is slidably inserted into one through groove (311).
9. A process for producing stone-like fine-faced water permeable bricks, which is characterized by comprising a stone-like fine-faced water permeable brick forming device according to any one of claims 1 to 8, and the following steps:
S1, mixing and stirring coated white sand, coated black sand, resin, curing agent and additive according to a proportion, and conveying the mixed raw materials into a feed barrel (220);
S2, conveying raw materials into a through groove (311) through a rotating screw (210) in the feed barrel (220);
S3, the pressing end of the pressing piece (320) presses down and forms the raw materials positioned in the through groove (311);
s4, rotating the rotating disc (310), rotating the pressed raw material to the lower part of the demoulding piece (330), pushing out the formed brick from the inside of the through groove (311) by the output end of the demoulding piece (330), and carrying out demoulding treatment;
S5, conveying the demoulded bricks to a drying area for drying treatment.
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| CN202210776952 | 2022-06-30 | ||
| CN2022107769527 | 2022-06-30 |
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| CN115302627B true CN115302627B (en) | 2024-05-03 |
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| CN115302627A (en) | 2022-11-08 |
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