CN105947440B - The processing method and production line of the top plate of container - Google Patents
The processing method and production line of the top plate of container Download PDFInfo
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- CN105947440B CN105947440B CN201510932872.6A CN201510932872A CN105947440B CN 105947440 B CN105947440 B CN 105947440B CN 201510932872 A CN201510932872 A CN 201510932872A CN 105947440 B CN105947440 B CN 105947440B
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- top plate
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- deburring
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Abstract
The invention discloses a kind of processing method and production line of the top plate of container, top plate includes at least two top plate units, and top plate unit is rectangular slab, and processing method comprises the following steps：By the length direction welding between at least two top plate units along top plate unit, whole top plate is formed；By the top plate die mould after welding；The periphery of top plate after die mould is subjected to outer deburring.According to the processing method of the top plate of the container of the present invention, two top plate units carry out deburring after welding, two top plate units can be avoided to carry out the technique of welding again after deburring and cause the deformation of top plate, can also avoid due to top plate after die mould caused by edge out-of-flatness, so as to avoid the outward appearance for influenceing follow-up operation and whole top plate, the accuracy of manufacture of the top plate of container is substantially increased.
Description
Technical field
The present invention relates to container field, more particularly to a kind of processing method and production line of the top plate of container.
Background technology
The top plate of existing container, typically formed by polylith corrugated steel transverse direction welding, as depicted in figs. 1 and 2, collection
The side of vanning 1 has side plate 2, and the top of container 1 has top plate 3, and top plate is formed by multiple steel plate butt weldings, is pushed up in production
, it is necessary to manufacture work by multiple uncoiling of steel plate → ball blast sanding → primer spray → deburring → rolling → welding etc. during plate
Skill, this manufacturing process are that deburring is carried out before steel plate rolls, i.e. deburring is completed in the part production phase, and then multiple flat boards are spelled
Weldering forms the top plate of container.But the reason such as contraction of steel plate during due to part making precision and welding, whole container
The appearance and size of top plate can not be guaranteed, and can not meet the required precision of increasingly stricter highly automated production, also,
Deburring is carried out to steel plate before part rolling, causes the single edges of plate of shaping easily because rolling operation causes the side of steel plate
Edge out-of-flatness, influence the outward appearance of follow-up welding operation and whole top plate.Accordingly, it is desirable to provide a kind of top plate of container adds
Work method and production line, to solve the above problems at least in part.
The content of the invention
A series of concept of reduced forms is introduced in Summary, this will enter in specific embodiment part
One step describes in detail.The Summary of the present invention is not meant to attempt to limit technical scheme claimed
Key feature and essential features, the protection domain for attempting to determine technical scheme claimed is not meant that more.
In order to solve the above problems at least in part, the invention discloses a kind of processing method of the top plate of container, its
Be characterised by, the top plate includes at least two top plate units, and the top plate unit is rectangular slab, the processing method include with
Lower step：
Step S105：Along the length direction welding of the top plate unit between at least two top plate unit, formed
The whole top plate；
Step S106：By the top plate die mould after welding；
Step S107：The periphery of the top plate after die mould is subjected to outer deburring.
Alternatively, step S104 is also included before step S105：Deburring in welding side progress to the top plate unit.
Alternatively, it is further comprising the steps of before step S104：Step S101：Uncoiling processing will be carried out into coiled steel plate, will be formed
The top plate unit；Step S102：Sanding processing is carried out to the top plate unit after uncoiling；Step S103：After sanding
The top plate unit carries out primer spray processing.
Alternatively, in step S107, the outer deburring uses laser annular cutting mode, and the corner of the top plate is cut
It is segmented into fillet.
Alternatively, in step S105, welding is carried out using laser between the top plate unit.
Alternatively, in step S106, the top plate is through die mould cecutiency ripple.
Present invention also offers a kind of production line of the top plate of container, the top plate includes at least two top plate units,
The top plate unit is rectangular slab；The production line includes successively：
Laser welder, it is between at least two top plate unit along the length direction welding of the top plate unit, shape
Into the whole top plate；
Forming press, it is by the top plate die mould cecutiency ripple after welding；
Outer trimmer, the periphery of the top plate after die mould is carried out outer deburring by it.
Alternatively, the production line also includes interior trimmer, and the interior trimmer is arranged on the upstream of the laser welder
And deburring in the welding side progress to the top plate unit.
Alternatively, the production line also includes successively：Uncoiler, it will carry out uncoiling processing into coiled steel plate, described in formation
Top plate unit；Sand shaker, it carries out sanding processing to the top plate unit after uncoiling；Paint spraying machine, it is to described in after sanding
Top plate unit carries out primer spray processing.
Alternatively, in addition to outer trimmer, the machine of dispatching workers to do on-site repairs is laser cutting machine, and the corner of the top plate is cut into
Fillet.
Based on above technical scheme, there is following beneficial effect relative to prior art by the present invention：
According to the processing method of the top plate of the container of the present invention, top plate includes at least two top plate units, top plate unit
For rectangular slab, processing method comprises the following steps：By the length direction welding between at least two top plate units along top plate unit,
Form whole top plate；By the top plate die mould after welding；The periphery of top plate after die mould is subjected to outer deburring.Two such top plate list
Member carries out deburring after welding, and two top plate units can be avoided to carry out the technique of welding again after deburring and cause the change of top plate
Shape, can also avoid due to top plate after die mould caused by edge out-of-flatness, so as to avoid influenceing follow-up operation and whole top
The outward appearance of plate, substantially increase the accuracy of manufacture of the top plate of container.
Brief description of the drawings
The drawings below of embodiment of the present invention is used to understand the present invention in this as the part of the present invention.Show in accompanying drawing
Embodiments of the present invention and its description are gone out, for explaining the principle of the present invention.In the accompanying drawings,
Fig. 1 is the lateral plan of existing container；
Fig. 2 is the top plan of existing container；
Fig. 3 is the flow chart according to the processing method of the top plate of the container of the preferred embodiment of the present invention；
Fig. 4 is another preferable structural representation of the top plate of the container in Fig. 3；And
Fig. 5 is the top plan according to the container of the present invention.
Description of reference numerals：
1st, the side plate of the container of 100 container 2
3rd, the uncoiler of top plate 4 of 13 containers
The paint spraying machine of 5 sand shaker 6
The laser welder of 7 forming press 8
9 outer trimmers 10 are into coiled steel plate
11st, the top plate unit corrugated plating of 11a, 11b top plate unit 12
The corner 15 of 14a, 14b, 14c, 14d top plate, 15a weld seams
Embodiment
In the following description, a large amount of concrete details are given to provide more thorough understanding of the invention.So
And it will be apparent to one skilled in the art that embodiment of the present invention can be without one or more of these thin
Save and be carried out.In other examples, in order to avoid obscuring with embodiment of the present invention, for well known in the art
Some technical characteristics are not described.
In order to thoroughly understand embodiment of the present invention, detailed structure will be proposed in following description.Obviously, it is of the invention
The execution of embodiment is not limited to the specific details that those skilled in the art is familiar with.
The present invention proposes a kind of processing method of the top plate of container, and top plate includes at least two top plate units, top plate list
Member is rectangular slab, and processing method sequentially includes：By the length direction welding between at least two top plate units along top plate unit, shape
Into whole top plate；By the top plate die mould after welding；The periphery of top plate after die mould is subjected to outer deburring.
The present invention also provides a kind of production line of the top plate of container, and specific flow is as shown in figure 3, uncoiler 4, sanding
Machine 5, paint spraying machine 6, laser welder 8 and outer trimmer 9 form the production line of the top plate 13 of the container of the present invention, including following step
Suddenly：
Step S101：Uncoiling processing will be carried out by uncoiler 4 into coiled steel plate 10, and produce top plate unit 11；
Step S102：Top plate unit 11 after uncoiling carries out sanding processing by sand shaker 5；
Step S103：Top plate unit 11 after sanding carries out primer spray processing by paint spraying machine 6；
Step S105：Pass through laser along the length direction of top plate unit between top plate unit 11 after at least two primer sprays
Welding machine 8 is welded into top plate 13；
Step S106：Top plate 13 after welding is passed through into the die mould of forming press 7.
Step S107：The periphery of top plate 13 after die mould is passed through into outer 9 outer deburring of trimmer.
Wherein, two top plate units 11 obtain a whole plate finished unit after welding, have two among whole plate finished unit
Weld seam between individual top plate unit 11, die mould is carried out to whole plate finished unit, i.e., top plate continuously pressed through by forming press
Roll the blind ripple of top surface so that top plate 13 is blind ripple.Further, laser welder 8 can by the way of laser welding welding two
Individual top plate unit 11, so can be by the requirement for entering heat and being preferably minimized of welding, and in heat affected area, metallographic excursion is small,
And the deformation of two top plate units 11 is minimum caused by heat transfer.
Further, as shown in figure 5, will to meet to set width dimensions in the both sides for trimming top plate 13 along its length
Ask, then meet that setting length dimension requirement is sheared again, so, weld seam 15 between two top plate units 11 is along container
Length direction extension.The setting length dimension can be with the length dimension phase required by the top of a TEU (Twenty-foot Equivalent Unit)
Match somebody with somebody, the width dimensions required by the top of the setting width dimensions and a TEU (Twenty-foot Equivalent Unit) match or close to one
The half of the width dimensions at the top of individual TEU (Twenty-foot Equivalent Unit), the i.e. top plate at the top of container 100 are only by two top plate lists
First 11 weldings form, and the setting length dimension at the top after welding further according to container 100 carries out deburring with setting width dimensions,
Thus, it is possible to avoiding two top plate units 11 from carrying out the technique of welding again after deburring causes the deformation of whole plate finished unit,
It can avoid causing edge out-of-flatness after carrying out die mould due to whole plate finished unit, substantially increase the manufacture of the top plate of container
Precision.
Further, trimmer 9 carries out annular cutting to top plate 13.Foregoing deburring is to trim top plate along its length
Then 13 both sides meet that setting length dimension requirement is sheared, and such as Fig. 4 institutes again to meet to set width dimensions requirement
Show, outer trimmer uses laser cutting machine (not shown), laser annular cutting is carried out to the periphery of top plate 13, according to the width of setting
Degree size trims the side of top plate 13 along its length, trims to the first corner 14a of top plate 13, is trimmed to fillet, then
Directly trim one end of top plate 13 in the width direction according to the length dimension of setting, trim to the second corner 14b of top plate 13, will
It is trimmed to fillet, trims the opposite side of top plate 13 along its length further according to the width dimensions of setting, trims to top plate 13
Third corner 14c, is trimmed to fillet, and the another of top plate 13 is directly trimmed in the width direction according to the length dimension of setting
End, trims to the fourth angle portion 14d of top plate 13, is trimmed to fillet.When top plate 13 is cut in deburring machine maintenance, the cutter of trimmer
And top plate 13 need not be left, according to setting length dimension and surrounding progress annular cutting of the width dimensions to top plate 13 is set,
So reduce manufacturing procedure, the injury to caused by operating personnel when also reducing trimmer feed and withdrawing.
Further, in addition to step S104, step S104 are located at before step S105, i.e., interior trimmer is arranged on laser
The upstream of welding machine, before two top plate unit weldings, interior trimmer (not shown) is to the top plate unit that is formed after uncoiling of steel plate
Deburring in 11 progress.Because the top plate 13 of container is at least welded by two top plate units 11, to two top plate units 11
Weld splicing edge carry out in deburring, preferable joining quality can be obtained.
Unless otherwise defined, technology used herein and scientific terminology and the those skilled in the art of the present invention
The implication being generally understood that is identical.Term used herein is intended merely to describe specifically to implement purpose, it is not intended that limitation is originally
Invention.Terms such as herein presented " settings " can both represent that a part was attached directly to another part, also may be used
To represent that a part is attached to another part by middleware.The feature that describes in one embodiment can be with herein
Individually or with further feature be applied to another embodiment in combination, unless this feature in another embodiment not
It is applicable or is otherwise noted.
The present invention is illustrated by above-mentioned embodiment, but it is to be understood that, above-mentioned embodiment is
For the purpose illustrated and illustrated, and it is not intended to limit the invention in the range of described embodiment.Art technology
Personnel are it is understood that can also make more kinds of variants and modifications according to the teachings of the present invention, these variants and modifications
All fall within scope of the present invention.
Claims (6)
1. a kind of processing method of the top plate of container, it is characterised in that the top plate includes at least two top plate units, described
Top plate unit is rectangular slab, and the processing method comprises the following steps：
Step S105：Along the length direction welding of the top plate unit between at least two top plate unit, formed whole
The top plate；
Step S106：By the top plate die mould after welding；
Step S107：The periphery of the top plate after die mould is subjected to outer deburring, the outer deburring is using the annular cutting side of laser
Formula, the corner of the top plate is cut into fillet；
Also include step S104 before step S105：Deburring in welding side progress to the top plate unit.
2. processing method according to claim 1, it is characterised in that further comprising the steps of before step S104：
Step S101：Uncoiling processing will be carried out into coiled steel plate, and form the top plate unit；
Step S102：Sanding processing is carried out to the top plate unit after uncoiling；
Step S103：Primer spray processing is carried out to the top plate unit after sanding.
3. according to the processing method described in any one in claim 1-2, it is characterised in that in step S105, the top plate
Welding is carried out using laser between unit.
4. processing method according to claim 3, it is characterised in that in step S106, the top plate is through die mould cecutiency ripple.
5. a kind of production line of the top plate of container, it is characterised in that the top plate includes at least two top plate units, the top
Slab element is rectangular slab；The production line includes successively：
Laser welder, it, along the length direction welding of the top plate unit, is formed whole between at least two top plate unit
The individual top plate；
Forming press, it is by the top plate die mould cecutiency ripple after welding；
Outer trimmer, the periphery of the top plate after die mould is carried out outer deburring by it, and the outer trimmer is laser；
Cutting machine, the corner of the top plate is cut into fillet,
The interior trimmer is arranged on the upstream of the laser welder and welding side to the top plate unit carry out in deburring.
6. production line according to claim 5, it is characterised in that the production line also includes successively：
Uncoiler, it will carry out uncoiling processing into coiled steel plate, and form the top plate unit；Sand shaker, it is to described in after uncoiling
Top plate unit carries out sanding processing；
Paint spraying machine, it carries out primer spray processing to the top plate unit after sanding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510932872.6A CN105947440B (en) | 2015-12-14 | 2015-12-14 | The processing method and production line of the top plate of container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510932872.6A CN105947440B (en) | 2015-12-14 | 2015-12-14 | The processing method and production line of the top plate of container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105947440A CN105947440A (en) | 2016-09-21 |
| CN105947440B true CN105947440B (en) | 2017-11-14 |
Family
ID=56917089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510932872.6A Active CN105947440B (en) | 2015-12-14 | 2015-12-14 | The processing method and production line of the top plate of container |
Country Status (1)
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| CN (1) | CN105947440B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5205428A (en) * | 1992-02-21 | 1993-04-27 | Rosby Corporation | Large cubic volume cargo container |
| CN100577334C (en) * | 2006-11-24 | 2010-01-06 | 中国国际海运集装箱(集团)股份有限公司 | Edge milling machine and method for processing board by using the edge milling machine |
| CN202239211U (en) * | 2011-09-22 | 2012-05-30 | 中国国际海运集装箱(集团)股份有限公司 | Container top board forming equipment |
| CN202765630U (en) * | 2012-09-14 | 2013-03-06 | 中国国际海运集装箱(集团)股份有限公司 | Container and top plate integral piece and side plate integral piece or front wall plate integral piece of container |
| US9546013B2 (en) * | 2013-02-11 | 2017-01-17 | Newterra Ltd. | Converted intermodal container for use as a water processing tank |
| CN105083804B (en) * | 2014-05-12 | 2019-10-15 | 广东新会中集特种运输设备有限公司 | Container splicing steel plate and its manufacturing method and container |
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2015
- 2015-12-14 CN CN201510932872.6A patent/CN105947440B/en active Active
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| CN105947440A (en) | 2016-09-21 |
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| PB01 | Publication | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20181126 Address after: 529000 Sha Jiao industrial area, Da Ao Town, Xinhui District, Jiangmen, Guangdong Patentee after: Guangdong Xinhui CIMC Special Transportation Equipment Co., Ltd. Address before: 529144 Zhongji Industrial Park, Da Ao Town, Xinhui District, Jiangmen, Guangdong Co-patentee before: Chinese International Marine Container (Group) Co., Ltd. Patentee before: Guangdong Xinhui CIMC Special Transportation Equipment Co., Ltd. |
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| TR01 | Transfer of patent right |