CN101875175A - Technology for processing reinforcement beam of automobile - Google Patents
Technology for processing reinforcement beam of automobile Download PDFInfo
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- CN101875175A CN101875175A CN 200910050233 CN200910050233A CN101875175A CN 101875175 A CN101875175 A CN 101875175A CN 200910050233 CN200910050233 CN 200910050233 CN 200910050233 A CN200910050233 A CN 200910050233A CN 101875175 A CN101875175 A CN 101875175A
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- roller conveyor
- reinforcing beam
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Abstract
The invention discloses technology for processing a reinforcement beam of an automobile, and relates to machining technology. Through a metal material receiving coil opener, a perforating machine, a rolling system, a laser welder and an automatic cutting system, a metal material serving as a raw material is processed into a finished product by one working procedure without manual operation. The technology has the advantages of reducing the manual operation step, simplifying and automating working procedures, improving work efficiency and reducing production cost.
Description
Technical field
The present invention relates to a kind of machining equipment, be specifically related to a kind of technology that is used for processing automobile reinforcing beam.
Background technology
Along with the progressively raising of people's living standard, automobile is out of reach unlike the past, now family to have the situation of automobile be very general, so the demand to automobile increases on the market, thereby causes the workload of automobile production producer to strengthen.How each step in the automobile production process can be realized all that automation has just become when next important problems.
Now in the auto-producing process, the processing method of vehicle beam generally is, by manually metal material being cut into certain-length earlier, roll forming again, welds again.Operation is comparatively complicated, and because all need artificial intervention in the process, so can cause speed of production slow, shortcomings such as production cost height.
Need a kind of equipment in the vehicle beam processing, the processing technology of vehicle beam is simplified, thereby improve speed of production, reduce production costs.
Summary of the invention
Technical problem to be solved by this invention is not high for overcoming in the vehicle beam process automaticity, operation is complicated, cause production efficiency low, shortcomings such as production cost height the invention provides a kind of technology that is used for processing automobile reinforcing beam, can directly carry out laser weld after through the roll forming operation, processing technology to vehicle beam is simplified, and the process full-automation, thus enhance productivity, reduce production costs.
Technical problem to be solved by this invention can be achieved through the following technical solutions:
A kind of technology that is used for processing automobile reinforcing beam is characterized in that: the concrete steps of process are as follows,
The first step, metal material is placed on the metal material that is used to receive and launches metal material receives uncoiler, then metal material is launched;
Second step, will receive the metal material that launches the uncoiler from metal material and pass the puncher that is used for positional punch on metal material, puncher is operated in and makes locating hole on the metal material;
The 3rd step, metal material pass the roll extrusion system that is used for the metal material roll forming after puncher comes out, with the metal material roll forming;
The 4th the step, the metal material after the roll forming is passed laser-beam welding machine, be used for the metal material slit after the roll forming is welded;
The 5th step, metal material is passed the automatic cutting system that is used for the metal material after the cutting machine-shaping, cutting system is cut out the metal material after the processing automatically, forms finished product;
The 6th step, the corner of finished product is polished smooth;
The 7th step, product inspection.
Above-mentioned a kind of technology that is used for processing automobile reinforcing beam is characterized in that: described reception uncoiler comprises uncoiler and plate press device.
Above-mentioned a kind of technology that is used for processing automobile reinforcing beam, it is characterized in that: the below of described puncher is provided with roller conveyor.
Above-mentioned a kind of technology that is used for processing automobile reinforcing beam is characterized in that: described roll extrusion system comprises roller press and roller conveyor, and roller conveyor is arranged at the below of rolling roller.
Above-mentioned a kind of technology that is used for processing automobile reinforcing beam, it is characterized in that: described roller press comprises a plurality of rolling rollers, the adjacent successively setting of rolling roller, the outer rafter face of rolling roller begins to narrow down gradually to last roller from first roller.
Above-mentioned a kind of technology that is used for processing automobile reinforcing beam, it is characterized in that: described laser-beam welding machine comprises laser welding system and roller conveyor, roller conveyor is arranged at the laser-beam welding machine below.
Above-mentioned a kind of technology that is used for processing automobile reinforcing beam is characterized in that: described automatic cutting system comprises cutter and roller conveyor, and roller conveyor is arranged at the cutter below.
The invention has the beneficial effects as follows: reduce manually-operated step, operation is oversimplified, automation has improved operating efficiency, has reduced production cost.
Description of drawings
Fig. 1 is a structural principle schematic diagram of the present invention.
Fig. 2 receives the structural representation of uncoiler for metal material.
Fig. 3 is the structural representation of puncher.
Fig. 4 is the structural representation of roll extrusion system.
Fig. 5 is the structural representation of laser-beam welding machine.
Fig. 6 is the structural representation of automatic cutting system.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
Referring to Fig. 1, a kind of technology that is used for processing automobile reinforcing beam, comprise the metal material that is used to receive and launches metal material receive uncoiler 100, be used for positional punch on metal material puncher 200, be used for the roll extrusion system 300 of metal material roll forming, be used for the laser-beam welding machine 400 that the metal material slit after the roll forming is welded and be used for the automatic cutting system 500 of the metal material after the cutting machine-shaping.
Referring to Fig. 2, metal material receives uncoiler 100 and comprises uncoiler 110 and plate press device 120, metal material 600 is placed on the uncoiler 110, and uncoiler 110 can clockwise and be rotated counterclockwise, thereby can reach metal material 600 is furled the effect of going out with uncoiling.Again because the metal material 600 that uncoiling is come out from uncoiler 110 is strips, and crooked phenomenon can appear in metal material 600 under such strip shape, thereby can cause in the process of uncoiling metal material 600 because of crooked out-of-flatness and produce collision or collide ground and upspring with ground, not only can produce wearing and tearing to metal material 600, and the staff around when metal material 600 flicks ground, may hurting in addition.So on uncoiler 110, be connected with a plate press device 120, plate press device comprises a connecting rod and a pressing plate bar, one of connecting rod is connected on the uncoiler 110, the other end of connecting rod is connected on the pressing plate bar, the pressing plate bar is pressed on the metal material 600 that comes out from uncoiler 110, prevents metal material 600 because crooked uneven and produce collision with ground and bounce.
Referring to Fig. 3, when being received by metal material, metal material 600 enters puncher 200 after the uncoiler uncoiling is come out, the below of puncher 200 is provided with roller conveyor 220, the operation that is used for transmitting metal material 600 is passed through, above puncher 200, be provided with punching 210, punching 210 is detachable replacings, the number of punching head can change according to the needs of producing, the shape of punching head also can be changed difform punching head according to the needs of producing, and punches first-class such as circle punching head, square punching head, rhombus.
Referring to Fig. 4, roll extrusion system 300 comprises roller press 310 and roller conveyor 320, and roller conveyor 320 is arranged at the below of rolling roller 311, and the operation that is used for transmitting metal material 600 is passed through.Roller press 310 comprises a plurality of rolling rollers 311, the adjacent successively setting of rolling roller 311, and the outer rafter face of rolling roller 311 narrows down successively gradually from first rolling roller 311 beginning to last rolling rollers 311.Metal material 600 is through entering roll extrusion system 300 after puncher 200 perforation processing, owing to narrow down gradually successively from first rolling roller 311 beginning to last rolling rollers 311, so the metal material of being pushed down by rolling roller 311 600 also can bend the change shape along with rolling roller 311 outer narrowing down gradually of rafter face, until becoming the last required shape that processes.
Referring to Fig. 5, laser-beam welding machine 400 comprises laser welding system 410 and roller conveyor 420, and roller conveyor 420 is arranged at laser-beam welding machine 410 belows, and the operation that is used to transmit metal material 600 is passed through.Metal material 600 is owing to be finished form just after roll extrusion system 300 comes out, and laser-beam welding machine 400 welds the slit on the metal material 600 of moulding exactly.When metal material 600 after roll extrusion system 300 comes out, laser is sent in the slit of laser welding system 410 on the metal material 600 of moulding, thereby the slit is welded.
Referring to Fig. 6, automatically cutting system 500 comprises cutter 510 and roller conveyor 520, and roller conveyor 520 is arranged at cutter 510 belows, and the operation that is used to transmit metal material 600 is passed through.Metal material 600 has been a finished product after through former procedure processing, but because metal material 600 is continuously, so need automatic cutting system 500 that metal material 600 is cut into the length that production needs.Enter automatic cutting system 500 after the welding of metal material 600 through laser-beam welding machine 400, automatically cutting system 500 sends to instruct according to the position in hole on the identification metal material 600 and makes cutter 510 move downward cut-out metal material 600, gets finished product to the end.
Concrete steps are as follows:
The first step, metal material 600 is placed on the metal material that is used to receive and launches metal material 600 receives uncoiler 100, then metal material 600 is launched;
Second step, will receive the uncoiler 100 metal material 600 that launches from metal material and pass the puncher 200 that is used for positional punch on metal material 600, puncher 200 is operated on the metal material 600 and makes locating hole;
The 3rd step, metal material 600 pass the roll extrusion system 300 that is used for metal material 600 rolls forming after puncher 200 comes out, with metal material 600 rolls forming;
The 4th the step, the metal material after the roll forming 600 is passed laser-beam welding machine 400, be used for 600 slits of the metal material after the roll forming are welded;
The 5th step, metal material 600 is passed the automatic cutting system 500 that is used for the metal material 600 after the cutting machine-shaping, cutting system is cut out the metal material 600 after the processing automatically, forms finished product;
The 6th step, the corner of finished product is polished smooth;
The 7th step, product inspection.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (7)
1. technology that is used for processing automobile reinforcing beam, it is characterized in that: the concrete steps of process are as follows,
The first step, metal material is placed on the metal material that is used to receive and launches metal material receives uncoiler, then metal material is launched;
Second step, will receive the metal material that launches the uncoiler from metal material and pass the puncher that is used for positional punch on metal material, puncher is operated in and makes locating hole on the metal material;
The 3rd step, metal material pass the roll extrusion system that is used for the metal material roll forming after puncher comes out, with the metal material roll forming;
The 4th the step, the metal material after the roll forming is passed laser-beam welding machine, be used for the metal material slit after the roll forming is welded;
The 5th step, metal material is passed the automatic cutting system that is used for the metal material after the cutting machine-shaping, cutting system is cut out the metal material after the processing automatically, forms finished product;
The 6th step, the corner of finished product is polished smooth;
The 7th step, product inspection.
2. a kind of technology that is used for processing automobile reinforcing beam according to claim 1 is characterized in that: described reception uncoiler comprises uncoiler and plate press device.
3. a kind of technology that is used for processing automobile reinforcing beam according to claim 1, it is characterized in that: the below of described puncher is provided with roller conveyor.
4. a kind of technology that is used for processing automobile reinforcing beam according to claim 1 is characterized in that: described roll extrusion system comprises roller press and roller conveyor, and roller conveyor is arranged at the below of rolling roller.
5. a kind of technology that is used for processing automobile reinforcing beam according to claim 4, it is characterized in that: described roller press comprises a plurality of rolling rollers, the adjacent successively setting of rolling roller, the outer rafter face of rolling roller begins to narrow down gradually to last roller from first roller.
6. a kind of technology that is used for processing automobile reinforcing beam according to claim 1, it is characterized in that: described laser-beam welding machine comprises laser welding system and roller conveyor, roller conveyor is arranged at the laser-beam welding machine below.
7. a kind of technology that is used for processing automobile reinforcing beam according to claim 1 is characterized in that: described automatic cutting system comprises cutter and roller conveyor, and roller conveyor is arranged at the cutter below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910050233 CN101875175A (en) | 2009-04-29 | 2009-04-29 | Technology for processing reinforcement beam of automobile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910050233 CN101875175A (en) | 2009-04-29 | 2009-04-29 | Technology for processing reinforcement beam of automobile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101875175A true CN101875175A (en) | 2010-11-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200910050233 Pending CN101875175A (en) | 2009-04-29 | 2009-04-29 | Technology for processing reinforcement beam of automobile |
Country Status (1)
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| CN (1) | CN101875175A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102785697A (en) * | 2012-08-31 | 2012-11-21 | 中国重汽集团济南动力有限公司 | High-strength hot-rolling automobile longitudinal beam material and longitudinal beam manufacturing method |
| CN112372246A (en) * | 2020-11-03 | 2021-02-19 | 河源市兴达源模具有限公司 | Method and device for machining automobile reinforcing plate |
-
2009
- 2009-04-29 CN CN 200910050233 patent/CN101875175A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102785697A (en) * | 2012-08-31 | 2012-11-21 | 中国重汽集团济南动力有限公司 | High-strength hot-rolling automobile longitudinal beam material and longitudinal beam manufacturing method |
| CN102785697B (en) * | 2012-08-31 | 2015-04-22 | 中国重汽集团济南动力有限公司 | High-strength hot-rolling automobile longitudinal beam material and longitudinal beam manufacturing method |
| CN112372246A (en) * | 2020-11-03 | 2021-02-19 | 河源市兴达源模具有限公司 | Method and device for machining automobile reinforcing plate |
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Application publication date: 20101103 |