CN105935147A - Enframing and material preparation method for nicotine homogenizing - Google Patents
Enframing and material preparation method for nicotine homogenizing Download PDFInfo
- Publication number
- CN105935147A CN105935147A CN201610447929.8A CN201610447929A CN105935147A CN 105935147 A CN105935147 A CN 105935147A CN 201610447929 A CN201610447929 A CN 201610447929A CN 105935147 A CN105935147 A CN 105935147A
- Authority
- CN
- China
- Prior art keywords
- nicotine
- frames
- homogenizes
- nicotiana tabacum
- frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/16—Classifying or aligning leaves
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/08—Blending tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
Abstract
The invention discloses an enframing and material preparation method for nicotine homogenizing. The enframing and material preparation method comprises the steps of classified enframing, data acquisition, graded piling and uniform material preparation. By the adoption of the enframing and material preparation method for nicotine homogenizing, the weight of a tobacco frame can be obtained in real time, the chemical components and moisture in tobaccos in the tobacco frame can be automatically calculated and recorded, a nicotine CV value can be effectively controlled to be 3% or below, and the quality homogeneity of finished tobacco products can be ensured.
Description
Technical field
The invention belongs to the technical field that homogenizes, particularly relate to the stock method that frames up that a kind of nicotine homogenizes.
Background technology
Beating and double roasting is the important step in tobacco leaf production, plays basic effect, the most each middle cigarette in production of cigarettes
Corporate boss wants development priority brand, and the demand that homogenizes redrying processing improves day by day, to the individual demand strengthening raw material guarantee
Stronger.Therefore, carrying out homogenizes produces has become adaptation industry development, improve beating and double roasting technology and management level, increasing
The key point of strong enterprise competitiveness.Industry code requirements industrial undertaking module processing grade proportioning and every process technology index
On the basis of, strictly control finished product sheet cigarette nicotine coefficient of variation CV value is controlled within 5% and moisture content of finished products coefficient of variation CV value is controlled
System within 2.5%, it is achieved between same module year, processing batch between and batch internal sheet smoke product nicotine composition uniformity,
Judging parameter is relatively stable, the fluctuation of unable index Coordination Equilibrium, moisture effectively controls, and industrial group typically requires that nicotine makes a variation
Coefficient controls below 3%, but existing enterprise typically uses proportioning of being association of activity and inertia to carry out selecting Nicotiana tabacum L. to make its nicotine homogenize,
Not only cost of labor is high, inefficiency, difficult quality guarantee, and nicotine coefficient of variation CV reached has exceeded 3% is not inconsistent
Close requirement, it is impossible to realize beating and double roasting and homogenize processing.
Summary of the invention
It is an object of the invention to: for overcoming the deficiencies in the prior art, it is provided that a kind of cost of labor is low, controls the nicotine coefficient of variation
CV value < the stock method that frames up homogenized of 3%.
For achieving the above object, the technical scheme is that
What a kind of nicotine homogenized frame up stock method, frame up including classification, data acquisition, separate storage to quality, uniformly get the raw materials ready.Institute
The classification stated frames up and refers to the Nicotiana tabacum L. of primary dcreening operation artificial on the streamline that homogenizes, with radio frequency identification device, according to container basket face
Color is classified automatically, is collected by Nicotiana tabacum L. in the bulk container frame of corresponding color, and color is 6 kinds, point 6 grades；Described data
Collection is to be obtained cigarette frame weight in real time by framing system of weighing, and automatically calculates and record the chemical composition of Nicotiana tabacum L., moisture in cigarette frame；
Described separate storage to quality refers to each single grade Nicotiana tabacum L. levels of sub division again, and each levels of sub division is pressed A, B, C tri-and arranged and stack；Described
Uniformly getting the raw materials ready and refer to A in each region, the nicotine average that B, C tri-arranges is consistent, high level matches with low level in the same intervals zonule of each row,
Between zonule, nicotine value is close.
Get the raw materials ready and carried out discharging, used the mode of horizontally-arranged tandem discharging of getting the raw materials ready, the most precisely feed intake according to commercial formulations, pass through
Premix cabinet carries out uniform mixture to each grade Nicotiana tabacum L., directly takes into repeatedly homogenizing according to tiling.
Further, and described nicotine coefficient of variation CV value < 3%, moisture coefficient of variation CV value < 2.5%.
The beneficial effects of the present invention is: use the stock method that frames up that homogenizes of the present invention, it is ensured that finished product quality of tobacco
Uniformity, nicotine value effectively controls to have met production related request within 3%；Automatic intelligent element improves product
Quality and work efficiency, reduce cost of labor, and meanwhile, framing system of weighing can obtain cigarette frame weight in real time, automatically calculates
With the chemical composition of Nicotiana tabacum L., moisture in record cigarette frame, instruct the nicotine value of trim Material Staging Area Nicotiana tabacum L., be effectively ensured and homogenized
Frame up the accuracy got the raw materials ready.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in further detail.
Embodiment 1:
Raw material: the former cigarette Nicotiana tabacum L. of two grades after proportioning selects leaf, C2F " 2000 load, C3F " 4000 load
1) classification frames up
Nicotiana tabacum L. is put selects Ye Taihou, leaf personnel will be selected to sort Nicotiana tabacum L. on request, by correspondence grade through manual grading skill
Nicotiana tabacum L. is put in corresponding color plastic crate.One plastic crate having six kinds of colors.
2) automatically identify
Being positioned at annular selects the plastic crate on leaf platform to enter " automatic decision plastic crate empty full state " module, photoelectric sensor come
The appearance of sensing plastic crate, and signal is issued device for visual identification, start device for visual identification and start working.The merit of this module
Can be used for judging the state of plastic crate, and by judged result, make the selection of correspondence.If being in full frame-shaped state, by horizontal sliding
Plastic crate is pushed on little frame belt by device；If being in empty frame shape state, then remain on circular orbit, until plastic crate
Fill Nicotiana tabacum L..Grade " C2F " and " C3F " full frame Nicotiana tabacum L., under the promotion of mechanical hand, enter on little frame belt.
3) on-line checking
These plastic crates are sent at transfer by little frame belt, transfer plastic crate is selected 90 ° of directions so that
The placing direction of Nicotiana tabacum L. is vertical with the direction of advance of plastic crate, and plastic crate enters detection belt, and plastic crate is delivered to closely by detection belt
Infrared gear position, after instrument scans, completes tobacco leaf cigarette base number and the on-line checking of moisture of this frame, cigarette frame cigarette
The chemical score information record of leaf is at data query system.
4) automatic decision
Plastic crate, after near infrared detection, continues to advance on belt, arrives " automatic decision plastic crate color " module.By
This module reads the relevant information on the IC-card of each plastic crate, it is judged that the color of plastic crate.According to the classification results of color,
The moving direction of plastic crate is determined by the classification belt that frames up.
5) separate storage to quality
Plastic crate through classification frame up belt be sent to correspondence position, by manually pouring the Nicotiana tabacum L. of plastic crate into corresponding color
In opium frame, and sky basket is put into back on basket belt.Obtained opium frame weight by " framing system of weighing " in real time, automatically count
Calculate opium frame chemical composition, moisture.The upper limit weight of opium frame is 500kg, namely when the Nicotiana tabacum L. cumulative weight in opium frame arrives
After reaching 500kg (weighbridge is weighed), the cigarette frame filled is moved to Material Staging Area, changes new empty cigarette frame.The two grade
Nicotiana tabacum L. after plastic crate pours opium frame into, the numbering of each opium frame asks for an interview form 1 and form 2 with corresponding nicotine value
Shown in.
The nicotine Value Data of table 1C3F
The nicotine Value Data of table 2C2F
6) after choosing, Nicotiana tabacum L. is uniformly got the raw materials ready: when cigarette is frameed shift to Material Staging Area, need the tobacco leaf grading to Material Staging Area to stack, uniformly
Get the raw materials ready.Requirement of getting the raw materials ready is: each single grade Nicotiana tabacum L. is according to customer requirement levels of sub division again.Each levels of sub division presses A, B, C
Three row are uniformly stacked.Utilization homogenizes system, it is achieved A in each region, and the nicotine average of B, C row is consistent.Identical of each row
High level matches with low level in zonule, between zonule, nicotine value is close.
7) precisely feed intake: Nicotiana tabacum L. discharging uses longitudinal discharging pattern, i.e. one vertical setting of types, a vertical setting of types carry out discharging, so
Can the uniformity of each unit tobacco leaf cigarette base number that feeds intake of effective guarantee.
Claims (7)
1. the stock method that frames up that nicotine homogenizes, it is characterized in that including classification frame up, data acquisition, separate storage to quality, uniformly get the raw materials ready.
The stock method that frames up that a kind of nicotine the most according to claim 1 homogenizes, it is characterized in that: described classification frames up and refers to, by the Nicotiana tabacum L. of primary dcreening operation artificial on the streamline that homogenizes, according to container basket color classification, be collected by Nicotiana tabacum L. in the bulk container frame of corresponding color, color is 6 kinds, point 6 grades.
The stock method that frames up that a kind of nicotine the most according to claim 1 homogenizes, it is characterized in that: described data acquisition is to be obtained cigarette frame weight in real time by framing system of weighing, automatically calculate and record the chemical composition of Nicotiana tabacum L., moisture in cigarette frame, instruct trim Material Staging Area nicotine value.
The stock method that frames up that a kind of nicotine the most according to claim 1 homogenizes, it is characterised in that: described separate storage to quality refers to each single grade Nicotiana tabacum L. levels of sub division again, and each levels of sub division is pressed A, B, C tri-and arranged and stack.
The stock method that frames up that a kind of nicotine the most according to claim 1 homogenizes, it is characterised in that: described uniformly getting the raw materials ready refers to A in each region, and the nicotine average that B, C tri-arranges is consistent, and high level matches with low level in the same intervals zonule of each row, between zonule, nicotine value is close.
The stock method that frames up that a kind of nicotine the most according to claim 2 homogenizes, it is characterised in that: described color classification uses radio frequency identification device to realize.
7. the stock method that frames up homogenized according to a kind of nicotine of claim 1～7, it is characterised in that: control nicotine coefficient of variation CV value < 3%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610447929.8A CN105935147A (en) | 2016-06-21 | 2016-06-21 | Enframing and material preparation method for nicotine homogenizing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610447929.8A CN105935147A (en) | 2016-06-21 | 2016-06-21 | Enframing and material preparation method for nicotine homogenizing |
Publications (1)
| Publication Number | Publication Date |
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| CN105935147A true CN105935147A (en) | 2016-09-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201610447929.8A Pending CN105935147A (en) | 2016-06-21 | 2016-06-21 | Enframing and material preparation method for nicotine homogenizing |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106643523A (en) * | 2016-12-29 | 2017-05-10 | 贵州烟叶复烤有限责任公司湄潭复烤厂 | Tobacco refined selection method and tobacco refined selection system |
| CN107897995A (en) * | 2017-03-23 | 2018-04-13 | 上海创和亿电子科技发展有限公司 | A kind of segmentation split based on former cigarette formula module is homogenized regulation and control method |
| CN108208903A (en) * | 2016-12-22 | 2018-06-29 | 贵州中烟工业有限责任公司 | A kind of tobacco leaf homogenizes processing method |
| CN108433167A (en) * | 2018-04-20 | 2018-08-24 | 中国烟草总公司郑州烟草研究院 | A kind of cigar coating tobacco leaf method for sorting |
| CN108576909A (en) * | 2018-07-09 | 2018-09-28 | 红塔烟草(集团)有限责任公司 | Nicotine control method in a kind of beating and double roasting production process |
| CN110679994A (en) * | 2019-11-19 | 2020-01-14 | 湖北中烟工业有限责任公司 | Cigar core tobacco leaf classified fermentation method |
| CN111109635A (en) * | 2020-01-21 | 2020-05-08 | 河南中烟工业有限责任公司 | Threshing and redrying processing method for on-line automatic regulation and control module blending and threshing homogenization level |
| CN112716023A (en) * | 2020-12-11 | 2021-04-30 | 红塔烟草(集团)有限责任公司 | Method for homogenizing formula feeding of threshing and redrying elevated warehouse |
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| CN104799426A (en) * | 2015-02-17 | 2015-07-29 | 福建省龙岩金叶复烤有限责任公司 | Tobacco box batch feeding method |
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Patent Citations (5)
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| CN101584495A (en) * | 2008-05-20 | 2009-11-25 | 姜清治 | Method for grading scattered tobacco leaves on conveyor belt and production line |
| DE202012000861U1 (en) * | 2012-01-27 | 2012-05-16 | Biosyntec Sa | (Semi-) automatic selection system for heavy metal containing tobacco leaves |
| CN102707013A (en) * | 2012-05-24 | 2012-10-03 | 安徽中烟工业有限责任公司 | Method for evaluating processing and charging uniformity of burley tobacco |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108208903A (en) * | 2016-12-22 | 2018-06-29 | 贵州中烟工业有限责任公司 | A kind of tobacco leaf homogenizes processing method |
| CN106643523A (en) * | 2016-12-29 | 2017-05-10 | 贵州烟叶复烤有限责任公司湄潭复烤厂 | Tobacco refined selection method and tobacco refined selection system |
| CN107897995A (en) * | 2017-03-23 | 2018-04-13 | 上海创和亿电子科技发展有限公司 | A kind of segmentation split based on former cigarette formula module is homogenized regulation and control method |
| CN108433167A (en) * | 2018-04-20 | 2018-08-24 | 中国烟草总公司郑州烟草研究院 | A kind of cigar coating tobacco leaf method for sorting |
| CN108576909A (en) * | 2018-07-09 | 2018-09-28 | 红塔烟草(集团)有限责任公司 | Nicotine control method in a kind of beating and double roasting production process |
| CN108576909B (en) * | 2018-07-09 | 2021-07-27 | 红塔烟草(集团)有限责任公司 | Nicotine control method in threshing and redrying production process |
| CN110679994A (en) * | 2019-11-19 | 2020-01-14 | 湖北中烟工业有限责任公司 | Cigar core tobacco leaf classified fermentation method |
| CN110679994B (en) * | 2019-11-19 | 2021-10-01 | 湖北中烟工业有限责任公司 | Cigar core tobacco leaf classified fermentation method |
| CN111109635A (en) * | 2020-01-21 | 2020-05-08 | 河南中烟工业有限责任公司 | Threshing and redrying processing method for on-line automatic regulation and control module blending and threshing homogenization level |
| CN112716023A (en) * | 2020-12-11 | 2021-04-30 | 红塔烟草(集团)有限责任公司 | Method for homogenizing formula feeding of threshing and redrying elevated warehouse |
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Application publication date: 20160914 |
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