CN101744065A - Pu-erh tea (cooked) fermentation processing system - Google Patents
Pu-erh tea (cooked) fermentation processing system Download PDFInfo
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- CN101744065A CN101744065A CN201010106514A CN201010106514A CN101744065A CN 101744065 A CN101744065 A CN 101744065A CN 201010106514 A CN201010106514 A CN 201010106514A CN 201010106514 A CN201010106514 A CN 201010106514A CN 101744065 A CN101744065 A CN 101744065A
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Abstract
The invention discloses a Pu-erh tea (cooked) fermentation processing system, which relates to production in tea industry and mainly is used in fermentation processing technology of tea (cooked). According to the processing sequence of Pu-erh tea (cooked), the Pu-erh tea (cooked) fermentation processing system orderly comprises a uniform stacking system, a flow control system, a humidification system, a cabinet-type storage fermentation system, a temperature/humidity detection system, a delivery system and an automatic control system, wherein the uniform stacking system adopts a storage box type cabinet; the flow control system is composed of a dip stool and an electronic scale; the humidification system is composed of a moisture meter and a humidifier; the cabinet-type fermentation system has a plurality of groups of storage box type cabinets; an automatic temperature/humidity measuring device is respectively arranged in each fermentation cabinet in the cabinet-type fermentation system; parameters detected by the temperature/humidity detection system are transmitted to the automatic control system; and according to the parameters provided by the temperature/humidity detection system, the automatic control system sends a command to automatically start the equipment, so as to turn the tea stacked in the cabinet-type storage fermentation system. The fermentation processing system of the invention ensures that the tea is always in the detection state in the whole course of fermentation, thereby realizing the technical process of tea cooling by stack turning.
Description
Technical field
The present invention relates to the processing of tealeaves industry production, be mainly used in the fermentation processing operation technique of tealeaves (ripe tea).
Technical background
All the time, it is traditional artificial wet water pile-fermentation technology so far that the ripe tea production and processing of yunnan puer tea follows, just with behind the wet water of gross tea, stack in heaps on the ground, and the gunnysack braid covered Cha Duishang, then by under the time of certain temperature, humidity and pile-fermentation, make it to be beneficial to and promote that microorganism grows in fermented tea, the flavour of the mellow giving off a strong fragrance that final fermentative microorganism will bring to tealeaves, with formed Pu'er tea and other tealeaves different peculiar flavour.But because the ripe tea production and processing of yunnan puer tea for a long time is to adopt manually to carry out, it normally carries out under unaccommodated manual processing, since Pu'er tea produce critical process---pile-fermentation can not carry out the science management and control, thereby in a lot of links (as even heap batching, wet water, the variation of wet stack temperature and wet heap environment, turning etc.) implement by rule of thumb, this directly causes the crudy instability of Pu'er tea, be difficult to carry out standardization, normalized production, simultaneously, bank up in the ground of tealeaves and the shovel operation is turned in the turning of manually carrying out tealeaves, also be difficult to it is implemented the control of food sanitation safe, therefore, it is imperative adopting new operation processing method and technology.
Summary of the invention:
Purpose of the present invention is intended to overcome the defective of prior art, a kind of Pu'er tea (ripe tea) fermentation processing method is proposed, system in this Pu'er tea (ripe tea) the fermentation processing method adopts the innovation and the combination of a plurality of systems, with full-automatic, informationalized Pu'er tea (ripe tea) fermentation processing operating type, make the production of Pu'er tea more safe, reliable, efficient, standards and norms, and have science more, also realized modernization, industrialization and the standardization of tealeaves plant produced simultaneously.
Pu'er tea of the present invention (ripe tea) fermentation system of processing, it according to the order of the processing of Pu'er tea (ripe tea) successively by even shut-down system, flow control system, humidification system, cabinet type storage fermentation system, the humiture detection system, induction system, automatic control system constitutes, even shut-down system adopts the box cabinet of storage, the method of utilization layer-by-layer distribution charging and vertical section discharging, with all kinds of different brands, the place of production, the woollen batch mixes of the tealeaves of quality is even, the flow control system that gauge line and electronic scale constitute, control tealeaves logistics with constant flow to lower edge operation humidification system feed, Moisture Meter and humidifier constitute humidification system, the constant flow rate tealeaves material that the upper edge operation is sent here carries out quantitative wet water and adds wet process, cabinet type fermentation system adopts the box cabinet of many group storages, string in induction system, under the link in parallel, constituted echelon pan feeding and the echelon discharging of tealeaves in whole fermentation period, be provided with automatic temperature measurement hygrometric equipment in each fermentation cabinet in cabinet type fermentation system respectively, the parameter that the humiture detection system is detected transfers to automatic control system, and the parameter that automatic control system humiture detection system provides is sent the automatic starting device of instruction to piling wet material turning.
Each fermentation cabinet cabinet in the described cabinet type fermentation system is provided with automatic lid cabinet function respectively.
The present invention adopts cabinet type fermentation system to realize the pile-fermentation of tealeaves, goes into the cabinet form and uses vertically and the distributing mode of transverse movement, and staged and layered is carried out drilling formula cloth to whole cabinet; Offer for sale and then adopt the mode discharging of cutting apart intercepting with the vertical section of the storage of material.
Described turning is the technical process that the tealeaves in the fermentation advances cabinet again to offer for sale the mutual method of falling the cabinet is finished the tealeaves turning.The process of advancing cabinet again of offeing for sale is after the fermentation cabinet output tealeaves by one group of fully loaded tealeaves offers for sale, to export tealeaves then and enter into another group vacant storage fully again by conveying equipment.
Pu'er tea of the present invention (ripe tea) fermentation system of processing, it according to the order of the processing of Pu'er tea (ripe tea) successively by even shut-down system, flow control system, humidification system, cabinet type storage fermentation system, the humiture detection system, induction system, automatic control system constitutes, even shut-down system adopts the box cabinet of storage, the method of utilization layer-by-layer distribution charging and vertical section discharging, with all kinds of different brands, the place of production, the woollen batch mixes of the tealeaves of quality is even, the flow control system that gauge line and electronic scale constitute, control tealeaves logistics with constant flow to lower edge operation humidification system feed, Moisture Meter and humidifier constitute humidification system, the constant flow rate tealeaves material that the upper edge operation is sent here carries out quantitative wet water and adds wet process, and its humidification accuracy guarantee is in controlled scope.Cabinet type fermentation system adopts the box cabinets of many group storages, under the link of the series and parallel of induction system, has constituted echelon pan feeding and the echelon discharging of tealeaves in whole fermentation period, has satisfied the work production of batch production.Be provided with automatic temperature measurement hygrometric equipment in each fermentation cabinet in cabinet type fermentation system respectively, guaranteed that tealeaves is in detected state constantly all the time in whole fermentation process, the parameter that the humiture detection system is detected transfers to automatic control system, and the parameter that automatic control system humiture detection system provides is sent the tealeaves material turning of the automatic starting device of instruction to wet heap in cabinet type storage fermentation system.Each fermentation cabinet cabinet in the above-mentioned cabinet type fermentation system is provided with automatic lid cabinet function respectively, the automatic lid cabinet function that has cabinet material stock storehouse in each stuff chest in the wet shut-down system of cabinet type storage, in specific implementation process, material is gone into before the cabinet the automatic lid cabinet system in cabinet material stock storehouse and will be opened, and forms the uncovered state that connects material; And material go into cabinet finish after the automatic lid cabinet system in material stock storehouse will close, to form the closed state of tealeaves in cabinet, make whole tealeaves at wet heap process about table moisture with temperature is unlikely scatters and disappears too much, guarantee that tealeaves out-pile surface and inner difference weighing apparatus are not too big.Adopt cabinet type fermentation system to realize the pile-fermentation of tealeaves, go into the cabinet form and use vertically and the distributing mode of transverse movement, staged and layered is carried out drilling formula cloth to whole cabinet; Offer for sale and then adopt the mode discharging of cutting apart intercepting with the vertical section of the storage of material.Described turning is the technical process that the tealeaves in the fermentation advances cabinet again to offer for sale the mutual method of falling the cabinet is finished the tealeaves turning.The described process of advancing cabinet again of offeing for sale is after the fermentation cabinet output tealeaves by one group of fully loaded tealeaves offers for sale, to export tealeaves then and enter into another group vacant storage cabinet fully again by conveying equipment.
Be provided with automatic temperature measurement hygrometric equipment in each stuff chest in the fermentation system of processing of the present invention, guaranteed that tealeaves is in detected state constantly all the time in whole pile-fermentation process, when detection signal surpasses setting value, automatic control system will start corresponding storage cabinet automatically and enter the discharging state, realizes the technical process of tealeaves turning cooling.
Description of drawings
Fig. 1 is invention described Pu'er tea (ripe tea) pile-fermentation system of processing schematic diagram.
The specific embodiment:
The present invention is further illustrated below in conjunction with accompanying drawing, but be not limited to embodiment.
Embodiment 1
Pu'er tea of the present invention (ripe tea) fermentation system of processing, it according to the order of the processing of Pu'er tea (ripe tea) successively by even shut-down system, flow control system, humidification system, cabinet type storage fermentation system, the humiture detection system, induction system, automatic control system constitutes, even shut-down system adopts the box cabinet of storage, the method of utilization layer-by-layer distribution charging and vertical section discharging, with all kinds of different brands, the place of production, the woollen batch mixes of the tealeaves of quality is even, the flow control system that gauge line and electronic scale constitute, control tealeaves logistics with constant flow to lower edge operation humidification system feed, Moisture Meter and humidifier constitute humidification system, the constant flow rate tealeaves material that the upper edge operation is sent here carries out quantitative wet water and adds wet process, cabinet type fermentation system adopts the box cabinet of many group storages, and each the fermentation cabinet cabinet in the cabinet type fermentation system is provided with automatic lid cabinet function respectively, string in induction system, under the link in parallel, having constituted echelon pan feeding and the echelon of tealeaves in whole fermentation period goes out, tealeaves is gone into the cabinet form and is used vertically and the distributing mode of transverse movement, and staged and layered is carried out drilling formula cloth to whole cabinet; Offer for sale and then adopt the mode discharging of cutting apart intercepting with the vertical section of the storage of material, be provided with automatic temperature measurement hygrometric equipment in each fermentation cabinet in cabinet type fermentation system respectively, the parameter that the humiture detection system is detected transfers to automatic control system, the parameter that automatic control system humiture detection system provides is sent the tealeaves material turning of the automatic starting device of instruction to wet heap in cabinet type storage fermentation system, turning is the technical process that the tealeaves in the fermentation advances cabinet again to offer for sale the mutual method of falling the cabinet is finished the tealeaves turning, and the process of advancing cabinet again of offeing for sale is exported tealeaves then and is entered into another group vacant storage cabinet fully again by conveying equipment after to be fermentation cabinet output tealeaves by one group of fully loaded tealeaves offer for sale.
Embodiment 2
As shown in Figure 1, Pu'er tea of the present invention (ripe tea) fermentation system of processing, it according to the order of the processing of Pu'er tea (ripe tea) successively by even shut-down system, flow control system, humidification system, cabinet type storage fermentation system, humiture detection system, induction system, automatic control system constitute, even shut-down system plays key effect in Tea Production, it is the batch mixes that the tealeaves woolen cloth with all kinds of different brands, the place of production, quality carries out in the different formulations ratio, forms the subsequent handling production quality that required tea product require.In even process, require woollen must the mixing uniformly of tealeaves of all kinds of different brands, the place of production, quality, otherwise will influence the quality of production of tealeaves, tealeaves is gone into the cabinet form and is used vertically and the distributing mode of transverse movement, and staged and layered is carried out drilling formula cloth to whole cabinet; Offer for sale and then adopt the mode discharging of cutting apart intercepting with the vertical section of the storage of material, mix thereby make the material that is stored in different cultivars, different temperatures and humidity in the cabinet reach synthetic effectively.We adopt and to have the super large that can load tens tons of tealeaves volumes and store box cabinet in this system, be used in the substep layer-by-layer distribution of the different tea raw materials of this cabinet gone into cabinet after, store vertical section with material again and cut apart the method that intercepts discharging, further guarantee the even mixing of all kinds of raw materials.The flow control system main task is the mass flow of control place process section, its function be guarantee the tealeaves material produced with constant flow to the humidification system feed, improve the water filling humidification precision of tealeaves material.Flow control system mainly is made up of gauge line and electronic scale, controls the supply of supplied materials with gauge line, with electronic scale guarantee the flow by material, whole system is finished under electronic system control.The humidification system main task is that the tealeaves material is added quantitative moisture, and its function is to guarantee that the tealeaves material of being produced possesses suitable condition in follow-up fermentation procedure.Humidification system mainly is made up of moisture detector and humidifier, controls the moisture of place process section material with moisture detector, carries out the moisture of tealeaves material is added with humidifier.Cabinet type fermentation system main task is that the tealeaves material is carried out fermentation process, and its function is to make the storage of tealeaves solid accumulation, pile-fermentation, turning.Cabinet type fermentation system is made up of the loose unpacked material memory device (hereinafter to be referred as the storage cabinet) of many bin formulas, every storage cabinet memory space designs by satisfying one day output of Tea Production factory, and become system according to be complementary many storage groups of quantity of the time cycle corresponding configuration of tealeaves fermentation, to satisfy the demand of tealeaves fermenting and producing.Cabinet type fermentation system mainly is made up of storage cabinet, vertical cloth truck and horizontal cloth truck, vertically the cloth truck is arranged on the upper edge of storage cabinet, can back and forth walk along whole cabinet body length direction and carry out cloth, laterally the cloth truck is arranged on the top of vertical cloth truck, can back and forth walk to the whole locomotive body width of vertical cloth truck and carry out cloth, by the bidirectional walking cloth of longitudinal and transverse two cars, realized the even pan feeding of all standing of whole cabinet.Humiture detection system main task is to detecting at storage cabinet kind fermented tea material, its function is that in good time humiture with fermented tea material in the cabinet detects data message by netting twine or the wireless System Control Center of delivering to, meaning is with fermented tea material situation in the timely monitor record cabinet, and the computer system relevant information is provided, the period that each cabinet offers for sale and advances cabinet (turning) is handled in rational management control.The humiture detection system is made up of temperature sensor, humidity sensor, sensor stand and manipulator, temperature sensor, humidity sensor realize that from dynamic temperature, Humidity Detection and information extraction sensor stand and manipulator are realized the support and the action of inserting the tealeaves heap of sensor.Each main processing sections of induction system link whole system, it adopts the on-link mode (OLM) of series, parallel, makes material can carry out the conveying of multipath, satisfies the processing technology requirement, and makes the possibility that is processed into of automation.Mainly form as the induction system of carrying bulk material by ribbon conveyer and jigging conveyer.Automatic control system relates to the overall process of whole system, tealeaves multiple information such as its quantity, brand, temperature, humidity and memory time in the sweat of system can obtain effective management by computer system, and it still can carry out reasonable management and control to equipment state and parameter setting simultaneously.Automatic control system is made up of hardware such as program controlled software and computer, control device and performers, has formed collection and has produced, dispatches, manages integrated command system.
Claims (5)
1. a Pu'er tea (ripe tea) fermentation system of processing, it is characterized in that, it according to the order of the processing of Pu'er tea (ripe tea) successively by even shut-down system, flow control system, humidification system, cabinet type storage fermentation system, the humiture detection system, induction system, automatic control system constitutes, even shut-down system adopts the box cabinet of storage, the method of utilization layer-by-layer distribution charging and vertical section discharging, the woollen batch mixes of tealeaves is even, the flow control system that gauge line and electronic scale constitute, control tealeaves logistics with constant flow to lower edge operation humidification system feed, Moisture Meter and humidifier constitute humidification system, the constant flow rate tealeaves material that the upper edge operation is sent here carries out quantitative wet water and adds wet process, cabinet type fermentation system adopts the box cabinet of many group storages, string in induction system, under the link in parallel, constituted echelon pan feeding and the echelon discharging of tealeaves in whole fermentation period, be provided with automatic temperature measurement hygrometric equipment in each fermentation cabinet in cabinet type fermentation system respectively, the parameter that the humiture detection system is detected transfers to automatic control system, and the parameter that automatic control system humiture detection system provides is sent and instructed automatic starting device that the tealeaves material of wet heap in cabinet type storage fermentation system is carried out turning.
2. Pu'er tea according to claim 1 (ripe tea) fermentation system of processing is characterized in that each the fermentation cabinet cabinet in the described cabinet type fermentation system is provided with automatic lid cabinet function respectively.
3. Pu'er tea according to claim 1 (ripe tea) fermentation system of processing, it is characterized in that, adopt cabinet type fermentation system to realize the pile-fermentation of tealeaves, go into the cabinet form and use vertically and the distributing mode of transverse movement, staged and layered is carried out drilling formula cloth to whole cabinet; Offer for sale and then adopt the mode discharging of cutting apart intercepting with the vertical section of the storage of material.
4. Pu'er tea according to claim 1 (ripe tea) fermentation system of processing is characterized in that, described turning is the technical process that the tealeaves in the fermentation advances cabinet again to offer for sale the mutual method of falling the cabinet is finished the tealeaves turning.
5. Pu'er tea according to claim 4 (ripe tea) fermentation system of processing, it is characterized in that, the process of advancing cabinet again of offeing for sale is after the fermentation cabinet output tealeaves by one group of fully loaded tealeaves offers for sale, to export tealeaves then and enter into another group vacant storage cabinet fully again by conveying equipment.
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| CN201010106514A CN101744065A (en) | 2010-02-05 | 2010-02-05 | Pu-erh tea (cooked) fermentation processing system |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102411320A (en) * | 2011-11-29 | 2012-04-11 | 福建省武夷山市永生茶业有限公司 | Automatic control system for tea green-making machine |
| CN102415454A (en) * | 2011-12-12 | 2012-04-18 | 长沙湘丰茶叶机械制造有限公司 | Automatic flow control device and method |
| CN102613326A (en) * | 2012-04-13 | 2012-08-01 | 广西壮族自治区梧州茶厂 | Six-fort tea humidifying automatic control device and automatic humidifying technology process |
| CN103558831A (en) * | 2013-05-07 | 2014-02-05 | 云南农业大学 | System for wireless measurement and control of Pu'er tea fermentation |
| CN104171087A (en) * | 2014-07-14 | 2014-12-03 | 湖南农业大学 | Aroma-enhanced black tea pile fermentation processing device |
| CN104430959A (en) * | 2014-05-26 | 2015-03-25 | 绍兴起重机总厂 | Uniform distribution device of box-type uniform distributor for stripped tea |
| CN105053303A (en) * | 2015-08-13 | 2015-11-18 | 湖南建玲实业有限公司 | Processing method and processing system for raw materials of black tea |
| CN106200729A (en) * | 2016-08-31 | 2016-12-07 | 四川中测量仪科技有限公司 | A kind of Full-automatic black tea fermentation control model |
| CN109142628A (en) * | 2018-08-02 | 2019-01-04 | 湖北省农业科学院农业质量标准与检测技术研究所 | Dark tea piling automatic detection control method, apparatus and system |
| CN111990501A (en) * | 2020-09-05 | 2020-11-27 | 云南省农业科学院茶叶研究所 | Pu' er fermentation method capable of intelligently controlling fermentation conditions |
| CN115777807A (en) * | 2022-11-18 | 2023-03-14 | 云南昆船设计研究院有限公司 | Method and automatic equipment for promoting rapid pile fermentation maturation of Pu' er tea |
| CN117223775A (en) * | 2023-11-14 | 2023-12-15 | 云南农业大学 | Intelligent puer tea fermentation and pile turning integrated machine |
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2010
- 2010-02-05 CN CN201010106514A patent/CN101744065A/en active Pending
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102411320A (en) * | 2011-11-29 | 2012-04-11 | 福建省武夷山市永生茶业有限公司 | Automatic control system for tea green-making machine |
| CN102411320B (en) * | 2011-11-29 | 2013-04-24 | 福建省武夷山市永生茶业有限公司 | Automatic control system for tea green-making machine |
| CN102415454A (en) * | 2011-12-12 | 2012-04-18 | 长沙湘丰茶叶机械制造有限公司 | Automatic flow control device and method |
| CN102613326A (en) * | 2012-04-13 | 2012-08-01 | 广西壮族自治区梧州茶厂 | Six-fort tea humidifying automatic control device and automatic humidifying technology process |
| CN102613326B (en) * | 2012-04-13 | 2013-06-19 | 广西壮族自治区梧州茶厂 | Six-fort tea humidifying automatic control device and automatic humidifying technology process |
| CN103558831A (en) * | 2013-05-07 | 2014-02-05 | 云南农业大学 | System for wireless measurement and control of Pu'er tea fermentation |
| CN104430959B (en) * | 2014-05-26 | 2018-03-27 | 绍兴起重机总厂 | A kind of even stack device of the even heap machine of box strip tealeaves |
| CN104430959A (en) * | 2014-05-26 | 2015-03-25 | 绍兴起重机总厂 | Uniform distribution device of box-type uniform distributor for stripped tea |
| CN104171087B (en) * | 2014-07-14 | 2015-08-12 | 湖南农业大学 | The wet heap processing unit (plant) of a kind of black tea flavouring |
| CN104171087A (en) * | 2014-07-14 | 2014-12-03 | 湖南农业大学 | Aroma-enhanced black tea pile fermentation processing device |
| CN105053303A (en) * | 2015-08-13 | 2015-11-18 | 湖南建玲实业有限公司 | Processing method and processing system for raw materials of black tea |
| CN106200729A (en) * | 2016-08-31 | 2016-12-07 | 四川中测量仪科技有限公司 | A kind of Full-automatic black tea fermentation control model |
| CN109142628A (en) * | 2018-08-02 | 2019-01-04 | 湖北省农业科学院农业质量标准与检测技术研究所 | Dark tea piling automatic detection control method, apparatus and system |
| CN109142628B (en) * | 2018-08-02 | 2021-06-11 | 湖北省农业科学院农业质量标准与检测技术研究所 | Automatic detection control method, device and system for dark tea pile fermentation |
| CN111990501A (en) * | 2020-09-05 | 2020-11-27 | 云南省农业科学院茶叶研究所 | Pu' er fermentation method capable of intelligently controlling fermentation conditions |
| CN115777807A (en) * | 2022-11-18 | 2023-03-14 | 云南昆船设计研究院有限公司 | Method and automatic equipment for promoting rapid pile fermentation maturation of Pu' er tea |
| CN117223775A (en) * | 2023-11-14 | 2023-12-15 | 云南农业大学 | Intelligent puer tea fermentation and pile turning integrated machine |
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Application publication date: 20100623 |