CN105908539B - 一种涤纶欧根纱织物的染整工艺 - Google Patents
一种涤纶欧根纱织物的染整工艺 Download PDFInfo
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Abstract
本发明公开了一种涤纶欧根纱织物的染整工艺，该工艺在染色阶段加入植物染料、二氧化钛、十二烷基苯磺酸钠和柠檬酸，经过微波处理，使欧根纱表面变得丝滑，同时具备良好的抗紫外线性能和抗菌性能。
Description
技术领域
本发明涉及一种涤纶面料的处理工艺，属于纺织领域，尤其涉及一种涤纶欧根纱织物的染整工艺。
背景技术
欧根纱，是一种透明或半透明的轻纱，是法国、意大利等欧洲人在婚纱中的主要原料，常覆盖于缎布或丝绸上面。它的特点在于轻盈飘逸，非常薄而透明，手感稍微硬挺，适用于蓬型轮廓。传统的欧根纱是全真丝的，但现在许多欧根纱织物是由化学纤维织成的，如涤纶、尼龙、醋酯、人丝等，被广泛用于婚纱、睡衣、面罩、包装面料、窗帘等方面。
欧根纱有普通欧根纱和真丝欧根纱，区别是一种是化纤一种是真丝，真丝欧根纱细分为丝绸系列面料类别的一种,本身带有一定硬度,易于造型,被欧美等国家广泛用于婚纱、连衣裙、礼服裙的制作.真丝欧根纱手感更丝滑不会扎皮肤.但是仿丝欧根纱就会扎皮肤。
发明内容
基于背景技术存在的技术问题，本发明提出了一种易洗、易去污、手感好的涤纶欧根纱织物的染整工艺。
本发明的技术方案如下：
一种涤纶欧根纱织物的染整工艺，包括以下步骤：
A、上浆、上油：将欧根纱进行上浆和上油处理；
B、退浆精炼：采用高压喷射溢流机进行退浆精炼处理，工艺处方和条件如下：退浆浴PH值8-9，精炼剂：1-2g/L，NaOH：1-2g/L，浴比：1:10-15，温度：80-90℃,时间：8-10min；
C、定型：处理温度为150-180℃，时间40-60s；
D、染色：选择植物染料对欧根纱织物进行染色，加入十二烷基苯磺酸钠、柠檬酸，染色温度为40-50℃，染色过程中加入的二氧化钛，并进行微波处理，频率为500-800MHz,时间为8-12min；
E、印花：采用磁棒印花机进行印花；
F、后定型烘干：印花后进行后定型烘干处理，先进行清水浸轧，再在170～190℃条件下烘干定型；
优选的，所述的二氧化钛的粒径为20-30μm。
优选的，所述的十二烷基苯磺酸钠的加入量为3-5g/L，柠檬酸的加入量为0.5-0.8g/L。
本发明在染色过程中，加入二氧化钛，在微波的强力频率作用下，与十二烷基苯磺酸钠、柠檬酸一起作用，对欧根纱表面进行研磨，使欧根纱表面变得丝滑，同时增强植物染料的染色效果；部分二氧化钛经研磨后随着染料与欧根纱结合，使欧根纱具备良好的抗紫外线性能和抗菌性能。
如果二氧化钛的粒径过小，研磨效果差，且成本高；粒径过大，则分散效果差。
本发明的有益之处在于：本发明所述的涤纶欧根纱织物的染整工艺，在染色阶段加入植物染料、二氧化钛、十二烷基苯磺酸钠和柠檬酸，经过微波处理，使欧根纱表面变得丝滑，同时具备良好的抗紫外线性能和抗菌性能。
具体实施方式
实施例1：
一种涤纶欧根纱织物的染整工艺，包括以下步骤：
A、上浆、上油：将欧根纱进行上浆和上油处理；
B、退浆精炼：采用高压喷射溢流机进行退浆精炼处理，工艺处方和条件如下：退浆浴PH值8-9，精炼剂：1.5g/L，NaOH：1g/L，浴比：1:12，温度：80-90℃,时间：10min；
C、定型：处理温度为170℃，时间45s；
D、染色：选择植物染料对欧根纱织物进行染色，加入十二烷基苯磺酸钠、柠檬酸，染色温度为40℃，染色过程中加入的二氧化钛，并进行微波处理，频率为700MHz,时间为12min；
E、印花：采用磁棒印花机进行印花；
F、后定型烘干：印花后进行后定型烘干处理，先进行清水浸轧，再在190℃条件下烘干定型；
所述的二氧化钛的粒径为20-30μm；
所述的十二烷基苯磺酸钠的加入量为4g/L，柠檬酸的加入量为0.7g/L。
实施例2：
一种涤纶欧根纱织物的染整工艺，包括以下步骤：
A、上浆、上油：将欧根纱进行上浆和上油处理；
B、退浆精炼：采用高压喷射溢流机进行退浆精炼处理，工艺处方和条件如下：退浆浴PH值8-9，精炼剂：2g/L，NaOH：1.5g/L，浴比：1:15，温度：90℃,时间：10min；
C、定型：处理温度为150℃，时间40s；
D、染色：选择植物染料对欧根纱织物进行染色，加入十二烷基苯磺酸钠、柠檬酸，染色温度为50℃，染色过程中加入的二氧化钛，并进行微波处理，频率为800MHz,时间为8min；
E、印花：采用磁棒印花机进行印花；
F、后定型烘干：印花后进行后定型烘干处理，先进行清水浸轧，再在170～190℃条件下烘干定型；
所述的二氧化钛的粒径为20-30μm。
所述的十二烷基苯磺酸钠的加入量为3g/L，柠檬酸的加入量为0.5g/L。
实施例3：
一种涤纶欧根纱织物的染整工艺，包括以下步骤：
A、上浆、上油：将欧根纱进行上浆和上油处理；
B、退浆精炼：采用高压喷射溢流机进行退浆精炼处理，工艺处方和条件如下：退浆浴PH值8-9，精炼剂：1g/L，NaOH：2g/L，浴比：1:15，温度：80℃,时间：8min；
C、定型：处理温度为180℃，时间40-60秒钟；
D、染色：选择植物染料对欧根纱织物进行染色，加入十二烷基苯磺酸钠、柠檬酸，染色温度为50℃，染色过程中加入的二氧化钛，并进行微波处理，频率为500MHz,时间为12min；
E、印花：采用磁棒印花机进行印花；
F、后定型烘干：印花后进行后定型烘干处理，先进行清水浸轧，再在180℃条件下烘干定型；
所述的二氧化钛的粒径为20-30μm。
所述的十二烷基苯磺酸钠的加入量为5g/L，柠檬酸的加入量为0.5g/L。
将本发明制备的欧根纱，测试其抗菌抑菌性能，得到如下数据：
表一：采用耐洗色牢度试验机洗涤方法，测试水洗20次后面料的抑菌率和抗紫外线性能。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。
Claims (3)
1.一种涤纶欧根纱织物的染整工艺，其特征在于，包括以下步骤：
A、上浆、上油：将欧根纱进行上浆和上油处理；
B、退浆精练 ：采用高压喷射溢流机进行退浆精练 处理，工艺处方和条件如下：退浆浴pH 值8-9，精练 剂：1-2g/L，NaOH：1-2g/L，浴比：1:10-15，温度：80-90℃,时间：8-10min；
C、定型：处理温度为150-180℃，时间40-60s；
D、染色：选择植物染料对欧根纱织物进行染色，加入十二烷基苯磺酸钠、柠檬酸，染色温度为40-50℃，染色过程中加入的二氧化钛，并进行微波处理，频率为500-800MHz,时间为8-12min；
E、印花：采用磁棒印花机进行印花；
F、后定型烘干：印花后进行后定型烘干处理，先进行清水浸轧，再在170～190℃条件下烘干定型；
所述的二氧化钛的粒径为20-30μm。
2.如权利要求1所述的涤纶欧根纱织物的染整工艺，其特征在于，所述的十二烷基苯磺酸钠的加入量为3-5g/L，柠檬酸的加入量为0.5-0.8g/L。
3.如权利要求1所述的涤纶欧根纱织物的染整工艺，其特征在于，包括以下步骤：
A、上浆、上油：将欧根纱进行上浆和上油处理；
B、退浆精练 ：采用高压喷射溢流机进行退浆精练 处理，工艺处方和条件如下：退浆浴pH 值8-9，精练 剂：1.5g/L，NaOH：1g/L，浴比：1:12，温度：80-90℃,时间：10min；
C、定型：处理温度为170℃，时间45s；
D、染色：选择植物染料对欧根纱织物进行染色，加入十二烷基苯磺酸钠、柠檬酸，染色温度为40℃，染色过程中加入的二氧化钛，并进行微波处理，频率为700MHz,时间为12min；
E、印花：采用磁棒印花机进行印花；
F、后定型烘干：印花后进行后定型烘干处理，先进行清水浸轧，再在190℃条件下烘干定型；
所述的二氧化钛的粒径为20-30μm；
所述的十二烷基苯磺酸钠的加入量为4g/L，柠檬酸的加入量为0.7g/L。
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