CN105888216B - A kind of metope ceiling sprays grey mechanical float system and its control method automatically - Google Patents

A kind of metope ceiling sprays grey mechanical float system and its control method automatically Download PDF

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Publication number
CN105888216B
CN105888216B CN201610523727.7A CN201610523727A CN105888216B CN 105888216 B CN105888216 B CN 105888216B CN 201610523727 A CN201610523727 A CN 201610523727A CN 105888216 B CN105888216 B CN 105888216B
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plastering
motor
arm
automatically
lifting
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CN105888216A (en
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李德福
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Suqian Hengxing Building Engineering Co., Ltd.
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Fuzhou Huanke Electromechanical Technology Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/02Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
    • E04F21/06Implements for applying plaster, insulating material, or the like
    • E04F21/08Mechanical implements
    • E04F21/12Mechanical implements acting by gas pressure, e.g. steam pressure

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Floor Finish (AREA)

Abstract

The present invention relates to a kind of metope ceiling in building machinery field to spray grey mechanical float system and its control method automatically.Including being vertically moved up or down linkage, special arm of plastering, bulk cement storage tank, walking in a horizontal state dolly, air compressor machine and the control circuit of mixing pump ash integral type, it is characterized in that the reinforcing installing plate on mounting flange and close bottom left tube wall that the vertical lift linkage passes through its a pair of vertical lift bar bottoms is vertically mounted on the levelling bench of walking in a horizontal state dolly with fastener, whole arm of plastering is fixed on the right vertical face or top levels of vertical lifting mechanism lifting seat by arm seat bottom plate with fastener, and the control circuit is PLC logic control circuits.The present invention has simple in construction light and handy, and motor power consumption is small, and fault rate is low, and cost is low, and automaticity is high, and efficiency high of plastering, the and can that can plaster a wall smears ceiling.

Description

A kind of metope ceiling sprays grey mechanical float system and its control method automatically
Technical field
The present invention relates to building machinery field, be related specifically to a kind of metope ceiling spray automatically grey mechanical float system and its Control method.
Background technology
In existing miscellaneous automatic automanual mechanical float, grey mode some of plastering is sent to be sent mortar with flexible pipe Into plastering plate from ash hole ejection mortar to metope, then plastering plate mechanism is plastered along vertical guide rail lifting;Some things First mortar to be contained in storage ash bucket, storage ash bucket has ash hole against metope, then, an edge vertical guide rail lifting storage ash bucket one Side vibration is plastered.Load weight when the latter is due to lifting, and have vibration during work, the bulky complex that elevating mechanism just designs, The motor power consumption of elevating mechanism is also big, and machinery is easily out of order, and cost is high.Although there is certain change for the former relative the latter Kind, without undertaking the vertical up-or-down movement of heavy mortar, but it employs motor of plastering in the design of plastering plate mechanism, and plasters When resistance it is larger so power of motor is also corresponding larger, plastering plate mechanism just becomes heavy, then in the design of elevating mechanism Also complicated heaviness is tended to, power to motor or bigger than normal.And both deposit every one station of plastering of movement and be required for manually, The locked positioning of elevating lever yet needs artificial or semi-artificial operation after every one station of plastering of movement.Other elevating lever design Complicated fragile into concertina type or folded form, cost is high.The above analysis summary and induction is existing miscellaneous automatic The problem of following be present in automanual mechanical float:First, vertical lifting mechanism and the mechanism that plasters are complicated heavy, and motor power consumption is big, therefore Barrier rate is high, and cost is high;2nd, automaticity is low, and efficiency of plastering is low;3rd, ceiling a tractor serves several purposes of plastering a wall can not be realized.How to solve Certainly the deficiencies in the prior art, there is provided a kind of simple in construction light and handy, motor power consumption is small, and fault rate is low, and cost is low, automaticity Height, efficiency high of plastering, a kind of metope ceiling that the and can that can plaster a wall smears ceiling spray grey mechanical float system and its control method automatically, Just into the Main Topics of the present invention.
The content of the invention
Present invention aim to solve deficiency existing for existing miscellaneous automatic Semi-automatic plastering machine, there is provided one Kind simple in construction light and handy, motor power consumption is small, and fault rate is low, and cost is low, and automaticity is high, efficiency high of plastering, can plaster a wall and A kind of metope ceiling that ceiling can be smeared sprays grey mechanical float system automatically.To realize object above, the present invention uses following technical side Case:A kind of metope ceiling sprays grey mechanical float system, including vertical lift linkage automatically(Separately apply), special arm of plastering(Separately Case application), bulk cement storage tank, walking in a horizontal state dolly, air compressor machine and the control circuit of mixing pump ash integral type;The vertical lift bar machine Structure is made up of a pair of vertical lift bars, elevating mechanisms, along vertical height direction on the relative inner side outer wall of a pair of vertical lift bars A pair of racks are provided with symmetrical, a pair of guide rails being symmetrical set along the vertical height direction of vertical lift bar are close to right side On tube wall;The tops of a pair of vertical lift bars are automatically locked detent mechanism provided with elevating lever, and elevating lever is automatically locked detent mechanism It is made up of locked positioning leading screw, worm type of reduction gearing, motor, jacking block, guide rod, the worm gear of worm type of reduction gearing is silk Stem nut formula worm gear, the screw at worm gear center are connected with locked positioning leading screw phase worm drive, worm gear both ends spindle nose perpendicular positioning In reducing gearbox, guide rod passes perpendicularly through the other end of reducing gearbox, and jacking block is respectively positioned at guide rod and locked positioning leading screw Same one end;The elevating mechanism is by lifting seat, lifting motor, a pair of intermeshing main climbing gears and from climbing gear group It is the mounting surface of arm of plastering into, the right vertical face of lifting seat and top levels, face is provided with corresponding mounting hole, a pair of phases The climbing gear mutually engaged is arranged on the left side of lifting seat, is positioned at from climbing gear by bearing and bearing axle on lifting seat, Main climbing gear is arranged on lifting motor axle and positioned by the mounting flange on lifting motor with hollow pad post and fastener On lifting seat, a pair of intermeshing climbing gears are meshed with a pair of racks on vertical lift bar respectively again, whole to rise Descending mechanism is limited in the guide rail between a pair of vertical lift bars by the rail groove of lifting seat top levels;It is described special to smear Grey arm includes plastering plate, beam mechanism of plastering forms, and the plate face of the plastering plate is rectangle, the handle of its back side along its length For ash feeding pipe, ash feeding pipe is provided with several duckbilled pipes perpendicular to ash feeding pipe along its length, the flat outlet of every duckbilled pipe with Corresponding mortar outlet on rectangle plastering plate plate face length direction center line is relative to be connect, and the side of every duckbilled pipe is towards export direction It is connected to gas blow pipe, every gas blow pipe is all attempted by main tracheae, and the import of ash feeding pipe passes through flexible pipe and mixing pump ash integral type The outlet for sending grey pump of bulk cement storage tank is connected, and main tracheal entrance is connected also by the outlet of flexible pipe and air compressor;It is described Beam mechanism of plastering is made up of plaster arm support and arm seat of plastering, and arm support of plastering is provided with in-line arm and " Y " font arm, two-arm interval one Set a distance and it is parallel to each other, one end of two-arm is vertically fixed on the both ends of cross-arm, and the two-arm other end is equipped with concentric circle holding, Whole beam mechanism of plastering is hinged by the ash feeding pipe of circle holding and back of plastering, and the centre of cross-arm is fixed with one and cross-arm Vertically and with the shaft type worm gear of two-arm opposite direction, the centre bore of shaft type worm gear through arm seat of plastering it is hinged with centre bore and can edge Axial movement, the end of shaft type worm gear is rotary with axial limiting nut to limit the shaft orientation moving range for arm of plastering;Plaster arm seat one Side is provided with the pivoted arm worm screw resigning hole perpendicular to centre bore axis, and pivoted arm worm screw is positioned on tumbler motor axle, pivoted arm worm screw The motor for being penetrated together with motor shaft in resigning hole and being fixed on arm seat one side of plastering with fastener by the ring flange of motor is consolidated On fixed board, pivoted arm worm screw is mutually connected with shaft type worm gear, and " Y " the font end of " Y " font arm controls equipped with plastering plate corner Motor, equipped with its axis of corner worm screw perpendicular to ash feeding pipe on corner controlled motor axle, corner worm screw and it is arranged on " Y " font arm Between and be positioned at the worm sector plastered on back ash feeding pipe and be mutually connected, the bottom for arm seat of plastering is provided with an arm seat Bottom plate, several bolts hole and guide groove and rack slot to make way are provided with arm seat bottom plate, it is characterised in that the vertical lift bar machine The reinforcing installing plate fastener on mounting flange and close bottom left tube wall that structure passes through its a pair of vertical lift bar bottoms It is vertically mounted on the levelling bench of walking in a horizontal state dolly, arm of entirely plastering is fixed on vertical liter by arm seat bottom plate with fastener On the right vertical face of descending mechanism lifting seat or top levels, arm of plastering can plaster when being arranged on horizontal plane to ceiling, Arm of plastering can be to vertical wall plastering when being arranged on vertical plane;The walking in a horizontal state dolly is by vehicle frame, four road wheels, drivers Structure and trolley drive motor composition, trolley drive motor are arranged on vehicle frame, and transmission mechanism is by being positioned at small garage's motor Drive gear on axle, the driven gear on a driving live axle and sprocket wheel, installed in another driving live axle On sprocket wheel and chain composition, two driving road wheels equipped with sprocket wheel pass through the horizontal rolling bearing units at respective axle both ends peace respectively Connected on vehicle frame and by the sprocket wheel on respective axle with chain drive, this two driving road wheels are on the same track in addition On another track, two tracks are parallel to each other and with being fixed on arm support horizontal stroke of plastering two driven road wheels on vehicle frame The central axis of shaft type worm gear among carrying on a shoulder pole is perpendicular;The elevating lever be automatically locked detent mechanism screw mandrel lifting and lifting The extreme position up and down of the lifting of mechanism is provided with corresponding location sensitive device, and mortar detection is provided with the ash feeding pipe of plastering plate and is passed Sensor, for corresponding signal to be transferred into control circuit;The control circuit is PLC logic control circuits.
Further, a kind of above-described metope ceiling sprays grey mechanical float system automatically, it is characterised in that the walking Dolly is furnished with one with car ash accepting box by wall side, the mortar to be dropped when being plastered in order to collect.
Further, a kind of metope ceiling described above sprays grey mechanical float system automatically, it is characterised in that the elevating lever It is automatically locked on the jacking block face of detent mechanism and is provided with block rubber, phase during for increasing the locked positioning of elevating lever with ceiling surface Allowing property and adaptability, elevating lever is caused not hang down to prevent the out-of-flatness due to ceiling surface from being produced in locked positioning partially sliding Directly.
Further, a kind of above-described metope ceiling sprays grey mechanical float system automatically, it is characterised in that the pivoted arm Motor and corner controlled motor are that the be automatically locked motor of detent mechanism of elevating lever is servomotor or stepper motor, institute The trolley drive motor of the lifting motor and walking in a horizontal state dolly of stating elevating mechanism is the servomotor with brake self-locking.
Further, a kind of above-described metope ceiling sprays grey mechanical float system automatically, it is characterised in that vertically rises Drop bar is divided into wall plastering vertical lift bar and ceiling plastering vertical lift bar, and wall plastering vertical lift bar is again long by 2.5 meters Par and/or long 10CM, 20CM, 50CM, 100 CM extension bars composition, docking between all bars and bar use rapid card The mode connect, corresponding position is equipped with rack and guide rail on bar, for adapting to the height of different metopes;Ceiling plastering vertically rises Drop bar height be arranged between 20CM ~ 23CM, treat plastered ceiling to be limited between road wheel orbital plane 50CM ~ 56CM it Between, so that with good stability when whole walking in a horizontal state dolly is walked to ceiling plastering.
A kind of metope ceiling sprays the control method of grey mechanical float system automatically, it is characterised in that:
1st, plaster a wall the control method in face:Step 1: mortar and sky are stirred in advance with the bulk cement storage tank of mixing pump ash integral type Press stores up level and the parallel distance of track and metope to be plastered aerobic, while that adjust walking dolly track in advance, it is determined that Plaster well original position;It is Step 2: electric in control circuit;Step 3: elevating lever is automatically locked, the motor of detent mechanism is being just Turn to start to jacking block and ceiling top jail, while elevating mechanism automatically resets and is preferably minimized position and plastering plate is automatically adjusted to angle of plastering Degree;Step 4: slurry pump starts pump ash, and regulate the size of pump ash quantity;Step 5: whether mortar in detection ash feeding pipe, when Detect that mortar automatically opens up electric-air valve and regulates the size of tolerance immediately, blown in order to which mortar in duckbilled pipe will be entered To wall;Step 6: the lifting motor that delay opens elevating mechanism in several seconds rotates forward and starts lifting and plaster to treat mortar from plastering plate Ash hole, which is sprayed onto wall and has the lifting motor for opening elevating mechanism during a certain amount to rotate forward, to be started lifting and plasters and regulate lifting Speed;Step 7: the i.e. elevating mechanism of lifting motor stalling brake self-locking stops lifting after plastering to top, while mortar pump motor stops Only work, motorized adjustment air valve is closed;Step 8: plastering plate angular adjustment motor reversal plastering plate is transferred to press polish Angle Position;Step Rapid nine, the lifting motor reverse brake self-locking of elevating mechanism opens elevating mechanism decline and drives plastering plate down press polish;Step 10: The lifting motor that elevating mechanism drops to bottom rear lifting mechanism is stopped and self-locking of braking;Step 11: elevating lever is locked automatically The motor of dead detent mechanism inverts elevating lever of loosening, and loosens and is automatically stopped in place, while plastering plate angular adjustment motor is just Turn plastering plate and be transferred to Angle Position of plastering;Step 12: trolley drive motor brake self-locking is opened, start and rotate forward, will entirely plaster Machine is automatically shifted to next station of plastering;Step 13: after whole mechanical float moves on to position, trolley drive motor is stopped and braked Self-locking;Maintain the size of original pump ash quantity to start pump ash Step 14: slurry pump automatically turns on, while automatically open up electric-air valve Maintain the size of original tolerance to enter mortar in duckbilled pipe and blow to wall, six start to follow repeatedly the step of followed by arriving above Ring has been smeared until whole face wall;
2nd, the control method of ceiling is smeared:Step 1: mortar and sky are stirred in advance with the bulk cement storage tank of mixing pump ash integral type Press stores up horizontal and plastering plate and ceiling height distance and determination aerobic, while that adjust walking in a horizontal state trolley track in advance Plaster well original position;It is Step 2: electric in control circuit;Step 3: elevating mechanism, which automatically resets, is preferably minimized position and plastering plate Angle of plastering is automatically adjusted to, walking in a horizontal state dolly automatically resets to original position of plastering;Step 4: walking in a horizontal state dolly is to smearing After grey original position, automatically turn on elevating mechanism lifting motor rotate forward elevating mechanism is raised to top, to top after lifting motor stop It is that elevating mechanism stopping lifting positioning is locked to turn brake self-locking;Step 5: slurry pump starts pump ash, and regulate the big of pump ash quantity It is small;Step 6: whether mortar in detection ash feeding pipe, when having detected that mortar automatically opens up electric-air valve and regulate tolerance immediately Size, blow to ceiling in order to which mortar in duckbilled pipe will be entered;Step 7: several seconds are delayed when having certain mortar on ceiling, The brake self-locking of walking in a horizontal state trolley drive motor is opened and opens walking in a horizontal state trolley drive motor simultaneously and rotates forward and adjust The speed of travel, the positive walking of walking in a horizontal state dolly are plastered;Step 8: stall and braked certainly to trolley drive motor after terminal Lock, while mortar pump motor is stopped, motorized adjustment air valve is closed;Step 9: plastering plate angular adjustment motor reversal is plastered Plate is transferred to press polish Angle Position;Step 10: trolley drive motor brake self-locking is opened and opens walking in a horizontal state trolley drive motor simultaneously Reversion back press polish is plastered;Step 11: reversely rear trolley drive motor stops and braked certainly walking in a horizontal state dolly in place for walking Lock, while mortar pump motor is stopped, motorized adjustment air valve is closed;Step 12: elevating mechanism be preferably minimized automatically position and Plastering plate is automatically adjusted to angle of plastering;Step 13: walking in a horizontal state dolly moves to next station of plastering together with its track; Step 14: move on to electric in control circuit after new original position of plastering;Step 15: automatically turn on the lifting electricity of elevating mechanism Machine rotate forward elevating mechanism is raised to top, to top after lifting motor stalling brake self-locking be elevating mechanism stop lifting position it is locked; Step 16: slurry pump automatically turns on pump ash, and the size of original pump ash quantity is maintained automatically;Step 17: automatically open up immediately Electric-air valve simultaneously maintains the size of original tolerance that the mortar entered in duckbilled pipe is blowed into ceiling;Step 18: walking in a horizontal state is small The self-locking and automatic walking in a horizontal state trolley drive motor simultaneously of opening of the brake of car motor rotates forward and maintains the original speed of travel, water The positive walking of flat walking dolly is plastered, and returns to step 8 iterative cycles afterwards until ceiling plastering terminates.
It was found from above-mentioned technical proposal, the present invention has simple in construction light and handy, and motor power consumption is small, and fault rate is low, and cost is low, Automaticity is high, and efficiency high of plastering, the and can that can plaster a wall smears ceiling.
In order to better illustrate the present invention, it is described further in conjunction with specific embodiment and its accompanying drawing.
Brief description of the drawings
Fig. 1 be the present invention plaster a wall face when complete machine concrete structure diagram.
Fig. 2 is Fig. 1 A-A to sectional view.
Fig. 3 is Fig. 1 top view.
Fig. 4 is Fig. 1 B-B direction sectional view.
Fig. 5 is the complete machine concrete structure diagram when present invention smears ceiling.
Fig. 6 is Fig. 5 left view.
Fig. 7 is the structure chart of the bulk cement storage tank of mixing pump ash integral type.
Fig. 8 is present system schematic diagram.
Fig. 9 is PLC logic control block diagrams when plastering a wall face.
Figure 10 is PLC logic control block diagrams when smearing ceiling.
In figure:1- guide rails;2- racks;3- metopes;4- block rubbers;The locked worm screws of 5-;6- reducing gearboxes;7- guide rods;8- silks Thick stick;9- is vertically moved up or down bar;10- nut type worm gears;The horizontal rolling bearing units of 11-;12- sprocket wheels;13- drive gears;14- dollies drive Motor;15- lifting seat top levels;The main climbing gears of 16-;17- reinforces installing plate;18- lifting motors;19- shaft type worm gears; 20- pivoted arm worm screws;21- springs;22- " Y " font arm;23- corner worm screws;24- plastering plate corner controlled motors;25- sector snails Wheel;26- ash feeding pipes;The plate face of 27- plastering plates;28- duckbilled pipes;29- vehicle frames;30- drives road wheel;31- wheel shafts;32- is driven Gear;33- frame panels;34- mounting flanges;The hollow pad posts of 35-;36- lifting seats;37- arm seat bottom plates;38- plasters arm seat; 39- ash feeding pipe imports;40- wheel tracks;The driven road wheels of 41-;42- ash accepting box;The main tracheal entrances of 43-;The main tracheaes of 44-;45- blows Pipe;46- levelling benches;47- motors;48- chains;49- dolly shells;50- in-line arms;51- tumbler motors;52- plasters Arm positions wing nut;53- cross-arms;54- spice flood dragons;55- send grey pump;56- send grey pump discharge;57- ceilings;58- flood dragons electricity Machine;59- bulk cement storage tanks;60- mortar detection sensors;61- screw mandrel lower limit sensing devices;62- screw mandrel upper limit sensing devices;63- liters Descending mechanism upper limit sensing device;64- elevating mechanism lower limit sensing devices;65- screw mandrel upper limit sensing chips;66- jacking blocks;67- is from climbing Rise gear;70- mortar exports;71- circle holdings;72- stop nuts;M1- mortar pump motors;DF- motorized adjustment air valves.
Embodiment
As shown in Fig. 1 ~ Fig. 8, the specific embodiment for spraying grey mechanical float system automatically for a kind of metope ceiling of the present invention is related Structure chart and system diagram.Including being vertically moved up or down linkage, special arm of plastering, bulk cement storage tank, the walking in a horizontal state of mixing pump ash integral type Dolly, air compressor machine and control circuit;The vertical lift linkage is made up of a pair of vertical lift bars 9, elevating mechanisms, and a pair vertical On the relative inner side outer wall of straight elevating lever 9 a pair of racks 2, a pair of edge vertical lift bars are provided with along vertical height direction in symmetrical The guide rail 1 that 9 vertical height direction is symmetrical set is close on the tube wall of right side;The top of a pair of vertical lift bars 9, which is provided with, to rise Drop bar is automatically locked detent mechanism, and elevating lever is automatically locked detent mechanism by locked positioning leading screw 8, worm type of reduction gearing, drive Dynamic motor 47, jacking block 66, guide rod 7 form, and the worm gear of worm type of reduction gearing is feed screw nut's formula worm gear 10, the spiral shell at worm gear center Hole is connected with the locked positioning phase worm drive of leading screw 8, and worm gear both ends spindle nose is vertically located in reducing gearbox 6, and guide rod 7 is vertically worn The other end of reducing gearbox 6 is crossed, jacking block 66 is respectively positioned at same one end of guide rod 7 and locked positioning leading screw 8(Referring to Fig. 1);Rise Descending mechanism forms by lifting seat 36, lifting motor 18, a pair of intermeshing main climbing gears 16 and from climbing gear 67, lifts The right vertical face of seat 36 and top levels 15 are the mounting surface of arm of plastering, and face is provided with corresponding mounting hole, and a pair mutual The climbing gear 16 of engagement, 67, be arranged on the left side of lifting seat 36, positioned from climbing gear 67 by bearing 68 and bearing axle 69 On lifting seat 36, during main climbing gear 16 is arranged on the axle of lifting motor 18 and used by the mounting flange on lifting motor 18 Sky pad post 35 and fastener are positioned on lifting seat 36, a pair intermeshing climbing gears 16,67 again respectively with vertical lift A pair of racks 2 on bar 9 are meshed, and whole elevating mechanism is limited to a pair by the rail groove of the top levels 15 of lifting seat 36 It is vertically moved up or down in the guide rail 1 between bar 9;Special arm of plastering includes plastering plate, beam mechanism of plastering forms, the plate of the plastering plate Face 27 is rectangle, and the handle of its back side along its length is ash feeding pipe 26, ash feeding pipe 26 be provided with along its length it is several perpendicular to The duckbilled pipe 28 of ash feeding pipe, the flat of every duckbilled pipe 28 export and pair on the length direction center line of rectangle plastering plate plate face 27 Answer mortar outlet 70 is relative to connect, the side of every duckbilled pipe 28 is connected to gas blow pipe 45 towards export direction, and every gas blow pipe 45 is all It is attempted by main tracheae 44, the import 39 of ash feeding pipe 26 send going out for grey pump 55 by flexible pipe and mixing pump ash integral type bulk cement storage tank Mouth 56 is connected, and main tracheal entrance 43 is connected also by the outlet of flexible pipe and air compressor(Referring to Fig. 8);Plaster arm support machine Structure is made up of plaster arm support and arm seat 38 of plastering, and arm support of plastering is provided with in-line arm 50 and " Y " font arm 22, the spacing of two-arm interval one From and be parallel to each other, one end of two-arm is vertically fixed on the both ends of cross-arm 53, and the two-arm other end is equipped with concentric circle holding 71, Whole beam mechanism of plastering is hinged by the hand handle i.e. ash feeding pipe 26 of circle holding 71 and back of plastering, fixed among cross-arm 53 There is a shaft type worm gear 19 vertical with cross-arm 53 and with two-arm opposite direction, shaft type worm gear 19 passes through the centre bore for arm seat 38 of plastering It is hinged and can axially move with centre bore, the end of shaft type worm gear 19 is rotary with axial limiting nut 72 to limit arm of plastering Shaft orientation moving range;The one side of arm seat 38 of plastering is provided with the resigning hole of pivoted arm worm screw 20 perpendicular to centre bore axis, pivoted arm worm screw 20 are positioned on the axle of tumbler motor 51, and pivoted arm worm screw 20 penetrates in resigning hole together with motor shaft and used by the ring flange of motor 51 Fastener is fixed on the motor fixing plate for arm seat one side of plastering, and pivoted arm worm screw 20 is mutually connected with shaft type worm gear 19, " Y " the font end of " Y " font arm 22 is equipped with plastering plate corner controlled motor 24, and corner worm screw is housed on the axle of corner controlled motor 24 23, its axis corner worm screw 23 and is arranged between " Y " font arm 22 and is positioned at back of plastering and send perpendicular to ash feeding pipe 26 Worm sector 25 on ash pipe 26 is mutually connected, and the bottom for arm seat 38 of plastering is provided with an arm seat bottom plate 37, arm seat bottom plate 37 On be provided with the several groove of bolt hole and guide rail 1 and rack 2 slots to make way;The vertical lift linkage passes through its a pair of vertical lift bars The mounting flange 34 of 9 bottoms and the reinforcing installing plate 17 on bottom left tube wall are vertically mounted on walking in a horizontal state with fastener On the levelling bench 46 of dolly, arm of entirely plastering is fixed on vertical lifting mechanism lifting seat 36 by arm seat bottom plate 37 with fastener Right vertical face or top levels 15 on, ceiling 57 can be plastered when arm of plastering is arranged on horizontal plane 15(See Fig. 5, Fig. 6), vertical metope 3 can be plastered when arm of plastering is arranged on vertical plane(See Fig. 1, Fig. 2);Walking in a horizontal state dolly is by vehicle frame 29, four Individual road wheel, transmission mechanism and trolley drive motor 14 are formed, and trolley drive motor 14 is arranged on frame panel 33, driver Structure by be positioned on the small axle of garage's motor 14 drive gear 13, installed in one driving live axle 31 on driven gear 32 and sprocket wheel, installed in it is another driving the axle of road wheel 30 on sprocket wheel 12 and chain 48 form, two be equipped with sprocket wheel 12 drivings Road wheel 30 is arranged on vehicle frame 29 by the horizontal rolling bearing units 11 at respective axle both ends and passes through the sprocket wheel on respective axle respectively 12 are connected with chain 48, two other the driven walking being mounted on vehicle frame on the same track of this two driving road wheels 30 Wheel 41 is on another track 40, and two tracks 40 are parallel to each other and the shaft type worm gear with being fixed among arm support cross-arm 53 of plastering 19 central axis mutually hangs down;Elevating lever 9 be automatically locked detent mechanism screw mandrel 8 lift up and down extreme position be respectively equipped with screw mandrel Sensing device 62 and screw mandrel lower limit sensing device 61 are limited, the upper limit inductor of elevating mechanism lifting is respectively equipped with elevating lever 9 Part 63 and lower limit sensing device 64, mortar detection sensor 60 is provided with the ash feeding pipe 26 of plastering plate, for that will believe accordingly Number it is transferred to control circuit;The control circuit is PLC logic control circuits, and its control logic block diagram is shown in Fig. 9 and Figure 10.Walking Dolly is furnished with one with car ash accepting box 42 by wall side, the mortar to be dropped when being plastered in order to collect.Elevating lever 9 is automatically locked positioning Be provided with block rubber 4 on the face of jacking block 66 of mechanism, during for increasing by 9 locked positioning of elevating lever with the giving in property on the surface of ceiling 57 and Adaptability, cause the out of plumb of elevating lever 9 to prevent the out-of-flatness due to the surface of ceiling 57 from being produced in locked positioning partially sliding.Turn The be automatically locked motor 47 of detent mechanism of arm motor 51 and corner controlled motor 24 and elevating lever is servomotor or step Stepper motor, the lifting motor 18 of the elevating mechanism and the trolley drive motor 14 of walking in a horizontal state dolly are with brake self-locking Servomotor.The vertical lift bar is divided into wall plastering vertical lift bar 9 and ceiling plastering vertical lift bar 9, wall plastering Vertical lift bar 9 again be made up of 2.5 meters of long pars and/or long 10CM, 20CM, 50CM, 100 CM extension bars, all bars with Docking between bar is by the way of quick clamping, and corresponding position is equipped with rack 2 and guide rail 1 on bar, for adapting to difference The height of metope 3;Ceiling 57 plaster vertical lift bar 9 height be arranged between 20CM ~ 23CM, treat plastered ceiling 57 to walking Wheel track 40 is limited between 50CM ~ 56CM between face, is had so that whole walking in a horizontal state dolly is plastered to ceiling 57 during walking Good stability.
For the control method of the specific embodiment of the invention, there is the following two kinds:
1st, plaster a wall the control method in face:Step 1: mortar and sky are stirred in advance with the bulk cement storage tank of mixing pump ash integral type Press stores up the aerobic level and track 40 and metope 3 to be plastered seen Fig. 7 and Fig. 8, while adjust walking dolly track 40 in advance Parallel distance, determine original position of plastering;It is Step 2: electric in control circuit;The localization machine Step 3: elevating lever is automatically locked The motor 47 of structure, which rotates forward to start to jacking block 66 and ceiling 57, pushes up jail, while elevating mechanism automatically resets and is preferably minimized position and smears The hawk angle that is automatically adjusted to plaster is shown in Fig. 1;Step 4: slurry pump 55 starts pump ash, and regulate the size of pump ash quantity;Step 5th, whether mortar in ash feeding pipe 26 is detected, when detecting that mortar automatically opens up electric-air valve DF and regulate tolerance immediately Size, wall 3 is blown in order to which mortar in duckbilled pipe 28 will be entered;Step 6: the lifting electricity that delay opens elevating mechanism in several seconds Machine 18, which rotates forward, to be started lifting and plasters to be sprayed onto when wall 3 has a certain amount from plastering plate ash hole 70 when mortar to open elevating mechanism Lifting motor 18 rotate forward and start lifting and plaster and regulate lifting speed;Step 7: lifting motor 18 stalls after plastering to top Brake self-locking is that elevating mechanism stops lifting, while mortar pump motor M1 is stopped, motorized adjustment air valve DF is closed;Step 8th, plastering plate angular adjustment motor 24 inverts plastering plate and is transferred to press polish Angle Position;Step 9: the lifting motor 18 of elevating mechanism is anti- Turn brake self-locking and open elevating mechanism decline drive plastering plate down press polish;Step 10: elevating mechanism drops to lift behind bottom The lifting motor 18 of structure is stopped and self-locking of braking;The motor 47 of detent mechanism Step 11: elevating lever is automatically locked Elevating lever 9 of loosening is inverted, loosens and is automatically stopped in place, while plastering plate angular adjustment motor 24 rotates forward plastering plate and is transferred to angle of plastering Position;Step 12: trolley drive motor 14 brakes, self-locking is opened, and is started and is rotated forward, whole mechanical float is automatically shifted into lower one brush Grey station;Step 13: after whole mechanical float moves on to position, trolley drive motor 14 is stopped and self-locking of braking;Step 14: Slurry pump 55, which automatically turns on, maintains the size of original pump ash quantity to start pump ash, while automatically opens up motorized adjustment air valve DF and remain former Come tolerance size will enter duckbilled pipe 28 in mortar blow to wall 3, the step of followed by arrive above six beginning iterative cycles Until whole face wall has been smeared;
2nd, the control method of ceiling is smeared:Step 1: mortar and sky are stirred in advance with the bulk cement storage tank of mixing pump ash integral type Press stores up aerobic level and the plastering plate space of a whole page 27 and the top seen Fig. 7 and Fig. 8, while adjust walking in a horizontal state trolley track 40 in advance The height distance of canopy 57 and determine original position of plastering;It is Step 2: electric in control circuit;Step 3: elevating mechanism is automatically multiple Potential drop is automatically adjusted to angle of plastering to lowest order and plastering plate, and walking in a horizontal state dolly automatically resets to original position of plastering;Step Rapid four, walking in a horizontal state dolly rotates forward to the lifting motor 18 for after original position of plastering, automatically turning on elevating mechanism makes elevating mechanism Be raised to top, to top after lifting motor 18 stalling brake self-locking be elevating mechanism stop lifting positioning it is locked;Step 5: slurry pump 55 Start pump ash, and regulate the size of pump ash quantity;Step 6: whether mortar in detection ash feeding pipe 26, when having detected that mortar stands Automatically open up motorized adjustment air valve DF and regulate the size of tolerance, ceiling is blowed in order to which mortar in duckbilled pipe 28 will be entered 57;Step 7: being delayed several seconds when having certain mortar on ceiling 57, the brake self-locking of walking in a horizontal state trolley drive motor 14 is beaten Open while open walking in a horizontal state trolley drive motor 14 and rotate forward and adjust the speed of travel, the positive walking of walking in a horizontal state dolly is carried out Plaster;Step 8: stalled to trolley drive motor after terminal 14 and self-locking of braking, while mortar pump motor M1 is stopped, electricity Dynamic adjusting air valve DF is closed;Step 9: plastering plate angular adjustment motor 24, which inverts plastering plate, is transferred to press polish Angle Position;Step 10: The self-locking of braking of trolley drive motor 14 is opened to open walking in a horizontal state trolley drive motor 14 simultaneously and invert back press polish and plastered;Step 11, reversely trolley drive motor 14 stops and self-locking of braking walking in a horizontal state dolly after walking in place, while mortar pump motor M1 It is stopped, motorized adjustment air valve DF is closed;Step 12: elevating mechanism is preferably minimized position automatically and plastering plate is automatically adjusted to Plaster angle;Step 13: walking in a horizontal state dolly moves to next station of plastering together with its track 40;Step 14: move on to Electricity in control circuit after new original position of plastering;Step 15: the lifting motor 18 for automatically turning on elevating mechanism, which rotates forward, makes liter Descending mechanism is raised to top, to top after lifting motor 18 stalling brake self-locking be elevating mechanism stop lifting positioning it is locked;Step 16: Mortar pump motor M1 automatically turns on pump ash, and maintains the size of original pump ash quantity automatically;Step 17: automatically open up immediately electronic Adjusting air valve simultaneously maintains the size of original tolerance that the mortar entered in duckbilled pipe 28 is blowed into ceiling 57;Step 18: horizontal line The self-locking and automatic walking in a horizontal state trolley drive motor 14 simultaneously of opening of brake for walking trolley drive motor 14 rotates forward and maintains original row Walk speed, the positive walking of walking in a horizontal state dolly is plastered, and returns to step 8 iterative cycles afterwards until ceiling 57 is plastered end.
It was found from specific embodiment illustrated above, the present invention has simple in construction light and handy, and motor power consumption is small, fault rate Low, cost is low, and automaticity is high, and efficiency high of plastering, the and can that can plaster a wall smears ceiling.
It is described above, only one of presently preferred embodiments of the present invention, all changes done according to scope of the present invention patent And modification, also fall within covering scope of the invention.

Claims (6)

1. a kind of metope ceiling sprays grey mechanical float system, including vertical lift linkage, special arm of plastering, mixing pump ash one automatically Bulk cement storage tank, walking in a horizontal state dolly, air compressor machine and the control circuit of body formula;The vertical lift linkage is by a pair of vertical lifts Bar, elevating mechanism composition, it is in symmetrical be provided with a pair that a pair, which are vertically moved up or down on the relative inner side outer wall of bars along vertical height direction, Rack, a pair of guide rails being symmetrical set along the vertical height direction of vertical lift bar are close on the tube wall of right side;A pair vertical The top of elevating lever is automatically locked detent mechanism provided with elevating lever, elevating lever be automatically locked detent mechanism by locked positioning leading screw, Worm type of reduction gearing, motor, jacking block, guide rod composition, the worm gear of worm type of reduction gearing are feed screw nut's formula worm gear, snail The screw at wheel center is connected with locked positioning leading screw phase worm drive, and worm gear both ends spindle nose is vertically located in reducing gearbox, is led Bar passes perpendicularly through the other end of reducing gearbox, and jacking block is respectively positioned at same one end of guide rod and locked positioning leading screw;The lifting Mechanism is formed by lifting seat, lifting motor, a pair of intermeshing main climbing gears and from climbing gear, and the right side of lifting seat is erected It is the mounting surface of arm of plastering to face directly with top levels, and face is provided with corresponding mounting hole, a pair of intermeshing climbing gears The left side of lifting seat is arranged on, is positioned at from climbing gear by bearing and bearing axle on lifting seat, main climbing gear is arranged on It is positioned on lifting motor axle and by the mounting flange on lifting motor with hollow pad post and fastener on lifting seat, a pair of phases The climbing gear mutually engaged is meshed with a pair of racks on vertical lift bar respectively again, and whole elevating mechanism passes through lifting seat top The rail groove of portion's horizontal plane is limited in the guide rail between a pair of vertical lift bars;The special arm of plastering includes plastering plate, smeared Grey beam mechanism composition, the plate face of the plastering plate are rectangle, and the handle of its back side along its length is ash feeding pipe, ash feeding pipe edge Length direction is provided with several duckbilled pipes perpendicular to ash feeding pipe, and the flat of every duckbilled pipe exports and rectangle plastering plate plate face length Corresponding mortar outlet on the center line of direction connects relatively, and the side of every duckbilled pipe is connected to gas blow pipe towards export direction, and every is blown Tracheae is all attempted by main tracheae, and the import of ash feeding pipe send going out for grey pump by flexible pipe and mixing pump ash integral type bulk cement storage tank Mouth is connected, and main tracheal entrance is connected also by the outlet of flexible pipe and air compressor;The beam mechanism of plastering is by plastering Arm support and arm seat composition of plastering, arm support of plastering are provided with in-line arm and " Y " font arm, and two-arm is spaced apart and is parallel to each other, One end of two-arm is vertically fixed on the both ends of cross-arm, and the two-arm other end is equipped with concentric circle holding, beam mechanism of entirely plastering Be hinged by the ash feeding pipe of circle holding and back of plastering, the centre of cross-arm be fixed with one it is vertical with cross-arm and with two-arm negative side To shaft type worm gear, shaft type worm gear passes through the centre bore of arm seat of plastering to be hinged and can axially move with centre bore, shaft type snail The end of wheel is rotary with axial limiting nut to limit the shaft orientation moving range for arm of plastering;Arm seat one side of plastering is provided with The pivoted arm worm screw resigning hole of heart axially bored line, pivoted arm worm screw are positioned on tumbler motor axle, and pivoted arm worm screw penetrates together with motor shaft to be allowed In the hole of position and be fixed on fastener on the motor fixing plate for arm seat one side of plastering by the ring flange of motor, pivoted arm worm screw with Shaft type worm gear is mutually connected, and " Y " the font end of " Y " font arm is equipped with plastering plate corner controlled motor, corner controlled motor Equipped with its axis of corner worm screw perpendicular to ash feeding pipe on axle, corner worm screw and it is arranged between " Y " font arm and is positioned at and plaster Worm sector on back ash feeding pipe is mutually connected, and the bottom of arm seat of plastering is provided with an arm seat bottom plate, on arm seat bottom plate It is provided with several bolts hole and guide groove and rack slot to make way, it is characterised in that the vertical lift linkage is vertical by its a pair The mounting flange of elevating lever bottom and the reinforcing installing plate on bottom left tube wall are vertically mounted on horizontal line with fastener Walk on the levelling bench of dolly, arm of entirely plastering is fixed on the right side of vertical lifting mechanism lifting seat by arm seat bottom plate with fastener On side vertical plane or top levels;The walking in a horizontal state dolly drives electricity by vehicle frame, four road wheels, transmission mechanism and dolly Machine form, trolley drive motor be arranged on vehicle frame on, transmission mechanism by be positioned in small garage's drive motor shaft drive gear, Driven gear and sprocket wheel on a driving live axle, the sprocket wheel on another driving live axle and chain group Into two driving road wheels equipped with sprocket wheel are arranged on vehicle frame and passed through by the horizontal rolling bearing units at respective axle both ends respectively Sprocket wheel on respective axle is connected with chain drive, this two driving road wheels on the same track two other on vehicle frame Driven road wheel is on another track, and two tracks are parallel to each other and the shaft type worm gear with being fixed among arm support cross-arm of plastering Central axis it is perpendicular;The elevating lever be automatically locked detent mechanism screw mandrel lifting and elevating mechanism lifting up and down Extreme position is provided with corresponding location sensitive device, and mortar detection sensor is provided with the ash feeding pipe of plastering plate, for by accordingly Signal be transferred to control circuit;The control circuit is PLC logic control circuits.
2. a kind of metope ceiling according to claim 1 sprays grey mechanical float system automatically, it is characterised in that the walking is small Car is by wall side equipped with one with car ash accepting box.
3. a kind of metope ceiling according to claim 1 sprays grey mechanical float system automatically, it is characterised in that the elevating lever It is automatically locked on the jacking block face of detent mechanism and is provided with block rubber.
4. a kind of metope ceiling according to claim 1 sprays grey mechanical float system automatically, it is characterised in that the pivoted arm electricity Machine and corner controlled motor are that the be automatically locked motor of detent mechanism of elevating lever is servomotor or stepper motor, described The lifting motor of elevating mechanism and the trolley drive motor of walking in a horizontal state dolly are the servomotor with brake self-locking.
5. a kind of metope ceiling according to claim 1 sprays grey mechanical float system automatically, it is characterised in that is vertically moved up or down Bar is divided into wall plastering vertical lift bar and ceiling plastering vertical lift bar, and wall plastering vertical lift bar is again by 2.5 meters long Par and/or long 10CM, 20CM, 50CM, 100 CM extension bars composition, docking between all bars and bar use quick clamping Mode, corresponding position is equipped with rack and guide rail on bar, and the height of ceiling plastering vertical lift bar is arranged on 20CM ~ 23CM Between, treat that plastered ceiling is limited between 50CM ~ 56CM between road wheel orbital plane.
6. a kind of metope ceiling sprays the control method of grey mechanical float system automatically, it is characterised in that:
1st, plaster a wall the control method in face:Step 1: mortar and air compressor machine are stirred in advance with the bulk cement storage tank of mixing pump ash integral type Level and the parallel distance of track and metope to be plastered aerobic, while that adjust walking dolly track are stored up in advance, are determined and are smeared Grey original position;It is Step 2: electric in control circuit;Step 3: elevating lever is automatically locked, the motor of detent mechanism is rotated forward and opened Move to jacking block and ceiling top jail, while elevating mechanism automatically resets and is preferably minimized position and plastering plate is automatically adjusted to angle of plastering; Step 4: slurry pump starts pump ash, and regulate the size of pump ash quantity;Step 5: whether mortar in detection ash feeding pipe, works as detection To thering is mortar to automatically open up motorized adjustment air valve immediately and regulate the size of tolerance;Step 6: several seconds unlatching lifts of delay The lifting motor of structure, which rotates forward, to be started lifting and plasters to be sprayed onto to open when wall has a certain amount from plastering plate ash hole when mortar to rise The lifting motor of descending mechanism, which rotates forward, to be started lifting and plasters and regulate lifting speed;Step 7: lifting motor stops after plastering to top It is that elevating mechanism stops lifting turning brake self-locking, while mortar pump motor is stopped, motorized adjustment air valve is closed;Step 8: Plastering plate angular adjustment motor reversal plastering plate is transferred to press polish Angle Position;Step 9: the lifting motor reverse brake of elevating mechanism Self-locking opens elevating mechanism and declines drive plastering plate down press polish;Step 10: elevating mechanism drops to the liter of bottom rear lifting mechanism Drop motor is stopped and self-locking of braking;Step 11: elevating lever is automatically locked, the motor of detent mechanism inverts liter of loosening Bar is dropped, loosens and is automatically stopped in place, while plastering plate angular adjustment motor rotates forward plastering plate and is transferred to Angle Position of plastering;Step 10 2nd, trolley drive motor brake self-locking is opened, and is started and is rotated forward, whole mechanical float is automatically shifted into next station of plastering;Step 10 3rd, after whole mechanical float moves on to position, trolley drive motor is stopped and self-locking of braking;Step 14: slurry pump automatically turns on Maintain the size of original pump ash quantity to start pump ash, while automatically open up the size that motorized adjustment air valve maintains original tolerance, afterwards Then the step of arriving above six starts iterative cycles until whole face wall has been smeared;
2nd, the control method of ceiling is smeared:Step 1: mortar and air compressor machine are stirred in advance with the bulk cement storage tank of mixing pump ash integral type Store up in advance aerobic, while adjust the level of walking in a horizontal state trolley track and the height distance of plastering plate and ceiling and determine and smear Grey original position;It is Step 2: electric in control circuit;Step 3: elevating mechanism automatically resets and is preferably minimized position and plastering plate is automatic Angle of plastering is adjusted to, walking in a horizontal state dolly automatically resets to original position of plastering;Step 4: walking in a horizontal state dolly is to having plastered Behind beginning position, the lifting motor for automatically turning on elevating mechanism rotates forward and elevating mechanism is raised to top, to top after lifting motor stalling brake Car self-locking is that elevating mechanism stopping lifting positioning is locked;Step 5: slurry pump starts pump ash, and regulate the size of pump ash quantity; Step 6: whether mortar in detection ash feeding pipe, when having detected that mortar automatically opens up motorized adjustment air valve and adjust aerobic immediately The size of amount;Step 7: several seconds are delayed when having certain mortar on ceiling, by the brake self-locking of walking in a horizontal state trolley drive motor Open while open walking in a horizontal state trolley drive motor and rotate forward and adjust the speed of travel, the positive walking of walking in a horizontal state dolly is carried out Plaster;Step 8: stalled to trolley drive motor after terminal and self-locking of braking, while mortar pump motor is stopped, electric adjustable Air throttle is closed;Step 9: plastering plate angular adjustment motor reversal plastering plate is transferred to press polish Angle Position;Step 10: dolly drives Motor brake self-locking is opened while opens walking in a horizontal state trolley drive motor reversion back press polish and plasters;Step 11: horizontal line Walking dolly, reversely trolley drive motor stops and self-locking of braking after walking in place, while mortar pump motor is stopped, electric adjustable Air throttle is closed;Step 12: elevating mechanism is preferably minimized position automatically and plastering plate is automatically adjusted to angle of plastering;Step 10 3rd, walking in a horizontal state dolly moves to next station of plastering together with its track;Step 14: after moving on to new original position of plastering It is electric in control circuit;Step 15: automatically turn on elevating mechanism lifting motor rotate forward elevating mechanism is raised to top, to top after rise Drop motor stalling brake self-locking is that elevating mechanism stopping lifting positioning is locked;Step 16: mortar pump motor automatically turns on pump ash, And the size of original pump ash quantity is maintained automatically;Step 17: motorized adjustment air valve is automatically opened up immediately and maintains original tolerance Size;Step 18: the brake of walking in a horizontal state trolley drive motor is self-locking and automatic to open walking in a horizontal state trolley drive motor simultaneously Rotate forward and maintain the original speed of travel, the positive walking of walking in a horizontal state dolly is plastered, and it is straight to return to step 8 iterative cycles afterwards Terminate to ceiling plastering.
CN201610523727.7A 2016-07-06 2016-07-06 A kind of metope ceiling sprays grey mechanical float system and its control method automatically Active CN105888216B (en)

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CN107237482A (en) * 2017-07-10 2017-10-10 东北大学 A kind of automatic plastering machine
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