CN205935584U - Wall ceiling spouts grey mechanical float system automatically - Google Patents
Wall ceiling spouts grey mechanical float system automatically Download PDFInfo
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- CN205935584U CN205935584U CN201620700996.1U CN201620700996U CN205935584U CN 205935584 U CN205935584 U CN 205935584U CN 201620700996 U CN201620700996 U CN 201620700996U CN 205935584 U CN205935584 U CN 205935584U
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Abstract
The utility model relates to the wall ceiling spouts grey mechanical float system automatically and the control method in construction machinery field. Including the vertical lift linkage, the special use arm of plastering, storage ash can, level walking dolly, air compressor machine and the control circuit of mixing pump ash integral type, its characterized in that the vertical lift linkage pass through the one of which to the mounting flange of vertical lift pole bottom and be close to reinforcement on the pipe wall of bottom left side for the mounting panel fastener install perpendicularly on the horizontal platform of level walking dolly, the whole arm of plastering pass through the arm seat for the bottom plate fastener fix on the vertical face in right side or top water plane of seat goes up and down in vertical lift mechanism, control circuit is PLC logic control circuit. The utility model has the advantages of simple structure lightly, motor power is little, and the fault rate is low, and is with low costs, and degree of automation is high, and it is efficient to plaster, can plaster a wall and can smear the ceiling.
Description
Technical field
The present invention relates to building machinery field, it is related specifically to a kind of metope ceiling and automatically sprays grey mechanical float system.
Background technology
In existing automatically automanual mechanical float miscellaneous, send what the grey mode of plastering had to be sent mortar with flexible pipe
To in plastering plate from ash hole ejection mortar to metope, then plastering plate mechanism is plastered along vertical guide rail lifting;Some things
First mortar is contained in storage ash bucket, storage ash bucket has ash hole against metope, then, an edge vertical guide rail lifting storage ash bucket one
Side vibration is plastered.The latter is due to load weight during lifting, and has vibration when working, the bulky complex that elevating mechanism just designs,
The motor power consumption of elevating mechanism is also big, and machinery is easily out of order, high cost.Although having certain changing for the former relative the latter
Kind, the vertical up-or-down movement of heavy mortar need not be undertaken, but it employs, in the design of plastering plate mechanism, motor of plastering, and plaster
When resistance larger so power of motor is also accordingly larger, plastering plate mechanism just becomes heavy, then in the design of elevating mechanism
Also tend to complicated heaviness, the power to motor or bigger than normal.And both deposit every one station of plastering of movement and be required for manually,
After every one station of plastering of movement, the locked positioning of elevating lever yet needs artificial or semi-artificial operation.In addition elevating lever design
Become concertina type or folded form, complex structure is fragile, high cost.The above analysis summary and induction is existing miscellaneous automatic
There is problem below in automanual mechanical float:First, vertical lifting mechanism and the mechanism that plasters are complicated heavy, and motor power consumption is big, therefore
Barrier rate is high, high cost;2nd, automaticity is low, and efficiency of plastering is low;3rd, ceiling a tractor serves several purposes of plastering a wall cannot be realized.How to solve
Certainly the deficiencies in the prior art, provide that a kind of structure is simply light and handy, and motor power consumption is little, and fault rate is low, low cost, automaticity
Height, efficiency high of plastering, a kind of metope ceiling that can plaster a wall and can smear ceiling sprays grey mechanical float system automatically, has just become the present invention
Main Topics.
Content of the invention
Present invention aim to solving the deficiency that existing automatic Semi-automatic plastering machine miscellaneous exists, provide one
Kind of structure is simply light and handy, and motor power consumption is little, and fault rate is low, low cost, high degree of automation, efficiency high of plastering, can plaster a wall and
A kind of metope ceiling that ceiling can be smeared sprays grey mechanical float system automatically.For realizing object above, the present invention adopts following technical side
Case:A kind of metope ceiling sprays grey mechanical float system automatically, including vertical lift linkage(Separately apply for), special arm of plastering(Separately
Case application), the bulk cement storage tank of mixing pump ash integral type, walking in a horizontal state dolly, air compressor machine and control circuit;Described vertical lift bar machine
Structure is made up of a pair of vertical lift bar, elevating mechanism, is vertically moved up or down for a pair on the relative inner side outer wall of bar along vertical height direction
Symmetrically be provided with a pair of tooth bar, the guide rail that a pair vertical height direction along vertical lift bar is symmetrical set is close to right side
On tube wall;The top of a pair of vertical lift bar is provided with elevating lever and is automatically locked detent mechanism, and elevating lever is automatically locked detent mechanism
It is made up of locked positioning leading screw, worm type of reduction gearing, motor, jacking block, guide rod, the worm gear of worm type of reduction gearing is silk
Stem nut formula worm gear, the screw at worm gear center is connected with the leading screw phase worm drive of locked positioning, worm gear two ends spindle nose perpendicular positioning
In reducing gearbox, guide rod passes perpendicularly through the other end of reducing gearbox, and jacking block is respectively positioned at guide rod and locked positioning leading screw
Same one end;Described elevating mechanism is by lifting seat, lifting motor, a pair intermeshing main climbing gear and from climbing gear group
Become, the right vertical face of lifting seat and top levels are to plaster the installed surface of arm, and face is provided with corresponding installing hole, a pair of phase
Mutually the climbing gear of engagement is arranged on the left side of lifting seat, is positioned at lifting seat by bearing and bearing axle from climbing gear,
Main climbing gear is arranged on lifting motor axle and is positioned with hollow pad post and securing member by the mounting flange on lifting motor
On lifting seat, a pair intermeshing climbing gear is meshed with a pair of tooth bar on vertical lift bar again respectively, whole liter
Descending mechanism is limited in the guide rail between a pair of vertical lift bar by the rail groove of lifting seat top levels;Described special smear
Grey arm includes plastering plate, beam mechanism of plastering composition, and the plate face of described plastering plate is its back side of rectangle handle along its length
For ash feeding pipe, ash feeding pipe is provided with several duckbilled pipes perpendicular to ash feeding pipe along its length, the flat outlet of every duckbilled pipe with
Corresponding mortar outlet on rectangle plastering plate plate face length direction centrage connects relatively, and the side of every duckbilled pipe is towards Way out
It is connected to gas blow pipe, being all attempted by main trachea of every gas blow pipe, flexible pipe and mixing pump ash integral type are passed through in the import of ash feeding pipe
The outlet sending grey pump of bulk cement storage tank is connected, and main tracheal entrance is connected also by the outlet of flexible pipe and air compressor;Described
Beam mechanism of plastering is formed with arm seat of plastering by plastering arm support, and arm support of plastering is provided with in-line arm and " Y " font arm, two-arm interval one
Set a distance and being parallel to each other, one end of two-arm is vertically fixed on the two ends of cross-arm, and the two-arm other end is equipped with concentric circle holding,
Arm mechanism of entirely plastering is hinged with the ash feeding pipe of back of plastering by circle holding, and the centre of cross-arm is fixed with one and is hung down with cross-arm
Straight and with two-arm reciprocal shaft type worm gear, shaft type worm gear passes through the centre bore of arm seat of plastering and centre bore is hinged and can be along axle
To movement, the end of shaft type worm gear is rotary with axial limiting nut to limit the shaft orientation moving range of arm of plastering;Plaster arm seat side
Face has the pivoted arm worm screw resigning hole perpendicular to centre bore axis, and pivoted arm worm screw is positioned on tumbler motor axle, and pivoted arm worm screw is even
Penetrate in resigning hole with motor shaft and fixed by the motor that the ring flange securing member of motor is fixed on arm seat one side of plastering
On plate, pivoted arm worm screw is mutually in transmission connection with shaft type worm gear, and " Y " the font end of " Y " font arm is equipped with plastering plate controlling angle electricity
Machine, equipped with its axis of corner worm screw perpendicular to ash feeding pipe on controlling angle motor shaft, corner worm screw be arranged on " Y " font arm it
Between and be positioned at the worm sector plastered on back ash feeding pipe and be mutually in transmission connection, the bottom of arm seat of plastering is provided with an arm seat bottom
Plate, arm seat base plate has several bolts hole and guide-track groove and tooth bar slot to make way it is characterised in that described vertical lift linkage
Hung down by the mounting flange of its a pair of vertical lift bar bottom and the securing member of the reinforcing installing plate on bottom left tube wall
Directly it is arranged on the levelling bench of walking in a horizontal state dolly, arm of entirely plastering is fixed on vertical lift by arm seat base plate securing member
On the right vertical face of mechanism's lifting seat or top levels, arm of plastering is arranged on can plaster to ceiling during horizontal plane, smear
Grey arm is arranged on during vertical plane can be to vertical wall plastering;Described walking in a horizontal state dolly is by vehicle frame, four road wheels, drive mechanisms
And trolley drive motor composition, trolley drive motor is arranged on vehicle frame, and drive mechanism is by being positioned at dolly row cutting motor shaft
On driving gear, the driven gear being arranged on a driving live axle and sprocket wheel, be arranged on another driving live axle on
Sprocket wheel and chain composition, two horizontal rolling bearing units that road wheels pass through respective axle two ends respectively that drive equipped with sprocket wheel install
Connected with chain drive on vehicle frame and by the sprocket wheel on respective axle, this two drive road wheel on the same track other two
The individual driven road wheel being contained on vehicle frame on another track, two tracks be parallel to each other and be fixed on arm support cross-arm of plastering
The central axis of middle shaft type worm gear is perpendicular;Described elevating lever be automatically locked detent mechanism screw mandrel lifting and elevator
The extreme position up and down of the lifting of structure is provided with corresponding location sensitive device, is provided with mortar detection sensing on the ash feeding pipe of plastering plate
Device, for by corresponding signal transmission to control circuit;Described control circuit is PLC logic control circuit.
Further, a kind of above-described metope ceiling sprays grey mechanical float system automatically it is characterised in that described walking
Dolly is furnished with one with car ash accepting box, the mortar dropping when plastering in order to collect by wall side.
Further, a kind of the above metope ceiling sprays grey mechanical float system automatically it is characterised in that described elevating lever
It is automatically locked on the jacking block face of detent mechanism and is provided with block rubber, for increasing the phase with ceiling surface during the locked positioning of elevating lever
Allowing property and adaptability, lead to elevating lever not hang down to prevent because the out-of-flatness of ceiling surface produces partially sliding in locked positioning
Directly.
Further, a kind of above-described metope ceiling sprays grey mechanical float system automatically it is characterised in that described pivoted arm
Motor and controlling angle motor are that the be automatically locked motor of detent mechanism of elevating lever is servomotor or motor, institute
The trolley drive motor of the lifting motor and walking in a horizontal state dolly of stating elevating mechanism is the servomotor with brake self-locking.
Further, a kind of above-described metope ceiling sprays grey mechanical float system automatically it is characterised in that vertically rising
Fall bar is divided into wall plastering vertical lift bar and ceiling plastering vertical lift bar, and wall plastering vertical lift bar is again long by 2.5 meters
Par and long 10CM, 20CM, 50CM, 100 CM extension bars compositions, the side docked using quick clamping between bar and bar
Formula, on bar, corresponding position is equipped with tooth bar and guide rail, for adapting to the height of different metopes;Ceiling plastering is vertically moved up or down bar
Highly it is arranged between 20CM ~ 23CM, treat that plastered ceiling is limited between 50CM ~ 56CM between road wheel orbital plane, so that
Whole walking in a horizontal state dolly has good stability when ceiling plastering is walked.
Knowable to technique scheme, the present invention has that structure is simply light and handy, and motor power consumption is little, and fault rate is low, low cost,
High degree of automation, efficiency high of plastering, can plaster a wall and ceiling can be smeared.
In order to better illustrate the present invention, it is described further in conjunction with specific embodiment and its accompanying drawing.
Brief description
Fig. 1 be the present invention plaster a wall face when whole machine concrete structure diagram.
Fig. 2 is the A-A of Fig. 1 to sectional view.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is the B-B direction sectional view of Fig. 1.
Fig. 5 is that the present invention smears whole machine concrete structure diagram during ceiling.
Fig. 6 is the left view of Fig. 5.
Fig. 7 is the structure chart of the bulk cement storage tank of mixing pump ash integral type.
Fig. 8 is present system schematic diagram.
Fig. 9 is PLC logic control block diagram when plastering a wall face.
Figure 10 is PLC logic control block diagram when smearing ceiling.
In figure:1- guide rail;2- tooth bar;3- metope;4- block rubber;The locked worm screw of 5-;6- reducing gearbox;7- guide rod;8- silk
Thick stick;9- is vertically moved up or down bar;10- nut type worm gear;The horizontal rolling bearing units of 11-;12- sprocket wheel;13- driving gear;14- dolly drives
Motor;15- lifting seat top levels;The main climbing gear of 16-;17- reinforces installing plate;18- lifting motor;19- shaft type worm gear;
20- pivoted arm worm screw;21- spring;22- " Y " font arm;23- corner worm screw;24- plastering plate controlling angle motor;25- sector snail
Wheel;26- ash feeding pipe;The plate face of 27- plastering plate;28- duckbilled pipe;29- vehicle frame;30- drives road wheel;31- wheel shaft;32- is driven
Gear;33- frame panel;34- mounting flange;35- hollow pad post;36- lifting seat;37- arm seat base plate;38- plasters arm seat;
39- ash feeding pipe import;40- wheel track;The driven road wheel of 41-;42- ash accepting box;The main tracheal entrance of 43-;The main trachea of 44-;45- blows
Pipe;46- levelling bench;47- motor;48- chain;49- dolly shell;50- in-line arm;51- tumbler motor;52- plasters
Arm positions wing nut;53- cross-arm;54- spice flood dragon;55- send grey pump;56- send grey pump discharge;57- ceiling;58- flood dragon electricity
Machine;59- bulk cement storage tank;60- mortar detection sensor;61- screw mandrel lower limit sensing device;62- screw mandrel upper limit sensing device;63- liter
Descending mechanism upper limit sensing device;64- elevating mechanism lower limit sensing device;65- screw mandrel upper limit sensing chip;66- jacking block;67- is from climbing
Rise gear;70- mortar exports;71- circle holding;72- stop nut;M1- mortar pump motor;DF- motorized adjustment air valve.
Specific embodiment
As shown in Fig. 1 ~ Fig. 8, it is the specific embodiment correlation that a kind of present invention metope ceiling sprays grey mechanical float system automatically
Structure chart and system diagram.Including vertical lift linkage, special arm of plastering, the bulk cement storage tank of mixing pump ash integral type, walking in a horizontal state
Dolly, air compressor machine and control circuit;Described vertical lift linkage is made up of a pair of vertical lift bar 9, elevating mechanism, hangs down for a pair
On the straight relative inner side outer wall of elevating lever 9 along vertical height direction symmetrically be provided with a pair of tooth bar 2, a pair along vertical lift bar
The guide rail 1 that 9 vertical height direction is symmetrical set is close on the tube wall of right side;The top of a pair of vertical lift bar 9 is provided with liter
Fall bar is automatically locked detent mechanism, and elevating lever is automatically locked detent mechanism by locked positioning leading screw 8, worm type of reduction gearing, drive
Galvanic electricity machine 47, jacking block 66, guide rod 7 form, and the worm gear of worm type of reduction gearing is feed screw nut's formula worm gear 10, the spiral shell at worm gear center
Hole is connected with the leading screw 8 phase worm drive of locked positioning, and worm gear two ends spindle nose is vertically located in reducing gearbox 6, and guide rod 7 is vertically worn
Cross the other end of reducing gearbox 6, jacking block 66 is respectively positioned at guide rod 7 and same one end of locked positioning leading screw 8(Referring to Fig. 1);Rise
Descending mechanism form by lifting seat 36, lifting motor 18, a pair intermeshing main climbing gear 16 and from climbing gear 67, lifting
The right vertical face of seat 36 and top levels 15 are the installed surface of arm of plastering, and face is provided with corresponding installing hole, and a pair mutual
The climbing gear 16 of engagement, 67, be arranged on the left side of lifting seat 36, pass through bearing 68 from climbing gear 67 and bearing axle 69 position
On lifting seat 36, main climbing gear 16 is arranged on lifting motor 18 axle and by the mounting flange on lifting motor 18
Empty pad post 35 and securing member are positioned on lifting seat 36, a pair intermeshing climbing gear 16,67 again respectively with vertical lift
A pair of tooth bar 2 on bar 9 is meshed, and whole elevating mechanism is limited to a pair by the rail groove of lifting seat 36 top levels 15
In guide rail 1 between vertical lift bar 9;Special arm of plastering includes plastering plate, beam mechanism of plastering composition, the plate of described plastering plate
Face 27 is its back side of rectangle handle along its length is ash feeding pipe 26, ash feeding pipe 26 be provided with along its length several perpendicular to giving
The duckbilled pipe 28 of ash pipe, every duckbilled pipe 28 flat outlet with corresponding on rectangle plastering plate plate face 27 length direction centrage
Mortar outlet 70 relatively connects, and the side of every duckbilled pipe 28 is connected to gas blow pipe 45 towards Way out, every gas blow pipe 45 all simultaneously
It is connected on main trachea 44, the outlet sending grey pump 55 of flexible pipe and mixing pump ash integral type bulk cement storage tank is passed through in the import 39 of ash feeding pipe 26
56 are connected, and main tracheal entrance 43 is connected also by the outlet of flexible pipe and air compressor(Referring to Fig. 8);Plaster beam mechanism
Formed with arm seat 38 of plastering by plastering arm support, arm support of plastering is provided with in-line arm 50 and " Y " font arm 22, and two-arm keeps at a certain distance away
And be parallel to each other, one end of two-arm is vertically fixed on the two ends of cross-arm 53, and the two-arm other end is equipped with concentric circle holding 71, whole
Individual arm mechanism of plastering is hinged with the i.e. ash feeding pipe 26 that handles of back of plastering by circle holding 71, and the centre of cross-arm 53 is fixed with one
Root vertical with cross-arm 53 and with two-arm reciprocal shaft type worm gear 19, shaft type worm gear 19 pass through plaster arm seat 38 centre bore with
Heart hole is hinged and can axially move, and the end of shaft type worm gear 19 is rotary with axial limiting nut 72 to limit the axial direction of arm of plastering
Moving range;Arm seat 38 one side of plastering has pivoted arm worm screw 20 resigning hole perpendicular to centre bore axis, and pivoted arm worm screw 20 is fixed
On tumbler motor 51 axle, pivoted arm worm screw 20 penetrates in resigning hole and by the ring flange fastening of motor 51 together with motor shaft for position
Part is fixed on the motor fixing plate of arm seat one side of plastering, and pivoted arm worm screw 20 is mutually in transmission connection with shaft type worm gear 19, " Y " word
" Y " the font end of shape arm 22 equipped with plastering plate controlling angle motor 24, on controlling angle motor 24 axle equipped with corner worm screw 23 its
Axis perpendicular to ash feeding pipe 26, corner worm screw 23 and be arranged between " Y " font arm 22 and be positioned at back ash feeding pipe of plastering
Worm sector 25 on 26 is mutually in transmission connection, and the bottom of arm seat 38 of plastering is provided with an arm seat base plate 37, and arm seat base plate 37 is opened
There are several bolts hole and guide rail 1 groove and tooth bar 2 slot to make way;Vertical lift linkage is by its a pair of vertical lift bar 9 bottom
Mounting flange 34 and installing plate 17 securing member of reinforcing on bottom left tube wall are vertically mounted on walking in a horizontal state dolly
On levelling bench 46, arm of entirely plastering is fixed on the right side of vertical lifting mechanism lifting seat 36 by arm seat base plate 37 with securing member
On vertical plane or top levels 15, arm of plastering is arranged on can plaster to ceiling 57 during horizontal plane 15(See Fig. 5, Fig. 6), smear
Grey arm is arranged on can plaster to vertical metope 3 during vertical plane(See Fig. 1, Fig. 2);Walking in a horizontal state dolly is by 29, four walkings of vehicle frame
Wheel, drive mechanism and trolley drive motor 14 form, and trolley drive motor 14 is arranged on frame panel 33, and drive mechanism is by fixed
Driving gear 13 on dolly row cutting motor 14 axle for the position, the driven gear 32 being arranged on a driving live axle 31 and chain
Wheel, the sprocket wheel 12 being arranged on another driving road wheel 30 axle and chain 48 form, two driving road wheels equipped with sprocket wheel 12
30 are arranged on vehicle frame 29 by the horizontal rolling bearing units 11 at respective axle two ends respectively and use chain by the sprocket wheel 12 on respective axle
Bar 48 is in transmission connection, this two drive road wheel 30 on the same track two other driven road wheel 41 being contained on vehicle frame exist
On another track 40, two tracks 40 are parallel to each other and plaster in the middle shaft type worm gear 19 of arm support cross-arm 53 with being fixed on
Heart axis phase is hung down;Elevating lever 9 be automatically locked detent mechanism screw mandrel 8 lift upper and lower extreme position be respectively equipped with the screw mandrel upper limit sensing
Device 62 and screw mandrel lower limit sensing device 61, are respectively equipped with upper limit sensing device 63 He of elevating mechanism lifting on elevating lever 9
Lower limit sensing device 64, is provided with mortar detection sensor 60 on the ash feeding pipe 26 of plastering plate, for by corresponding signal transmission
To control circuit;Described control circuit is PLC logic control circuit, Fig. 9 and Figure 10 be shown in by its control logic block diagram.Walking dolly leans on
Wall side is furnished with one with car ash accepting box 42, the mortar dropping when plastering in order to collect.Elevating lever 9 is automatically locked detent mechanism
Jacking block 66 is provided with block rubber 4 on face, for increasing giving in property and the adaptation with ceiling 57 surface during the locked positioning of elevating lever 9
Property, lead to elevating lever 9 out of plumb to prevent because the out-of-flatness on ceiling 57 surface produces partially sliding in locked positioning.Pivoted arm electricity
Machine 51 and controlling angle motor 24 and elevating lever be automatically locked detent mechanism motor 47 be servomotor or stepping electricity
Machine, the lifting motor 18 of described elevating mechanism and the trolley drive motor 14 of walking in a horizontal state dolly are the servo with brake self-locking
Motor.Described vertical lift bar is divided into wall plastering vertical lift bar 9 and ceiling plastering vertical lift bar 9, and wall plastering is vertical
Elevating lever 9 is made up of 2.5 meters of long pars and long 10CM, 20CM, 50CM, 100 CM extension bars again, right between bar and bar
Connect by the way of quick clamping, on bar, corresponding position is equipped with tooth bar 2 and guide rail 1, for adapting to the height of different metopes 3
Degree;Ceiling 57 plaster vertical lift bar 9 height be arranged between 20CM ~ 23CM, treat plastered ceiling 57 arrive walking wheel track 40
It is limited between 50CM ~ 56CM between face, have so that whole walking in a horizontal state dolly is plastered to ceiling 57 good steady during walking
Qualitative.As follows for the specific work process of the specific embodiment of the invention:
1st, plaster a wall face when specific work process:Step one, with mixing pump ash integral type bulk cement storage tank be stirred ash in advance
Slurry and air compressor machine store up in advance aerobic see Fig. 7 and Fig. 8, adjust the level of walking dolly track 40 and track 40 simultaneously and wait to plaster
The parallel distance of metope 3, determines original position of plastering;Electricity in step 2, control circuit;Step 3, elevating lever are automatically locked
The motor 47 of detent mechanism rotates forward to start and pushes up jail to jacking block 66 and ceiling 57, and elevating mechanism automatically resets and is preferably minimized simultaneously
The position and plastering plate angle that is automatically adjusted to plaster is shown in Fig. 1;Step 4, slurry pump 55 start pump ash, and regulate the big of pump ash quantity
Little;Whether mortar in step 5, detection ash feeding pipe 26, automatically opens up electric-air valve DF immediately and regulates when mortar has been detected
The size of tolerance, in order to blow to wall 3 by entering mortar in duckbilled pipe 28;Step 6, time delay open elevating mechanism in several seconds
Lifting motor 18 rotate forward start lifting plaster i.e. whne mortar from plastering plate ash hole 70 be sprayed onto when wall 3 has a certain amount open rise
Lifting motor 18 rotating forward of descending mechanism starts lifting and plasters and regulate rising or falling speed;Lifting motor after step 7, top of plastering
18 stall brake self-lockings are that elevating mechanism stops lifting, and mortar pump motor M1 quits work simultaneously, motorized adjustment air valve DF closes;
Step 8, plastering plate angular adjustment motor 24 reversion plastering plate are transferred to press polish Angle Position;Step 9, the lifting motor of elevating mechanism
18 reverse brake self-lockings are opened elevating mechanism and are declined drive plastering plate down press polish;Step 10, elevating mechanism rise after dropping to bottom
The lifting motor 18 of descending mechanism quits work and self-locking of braking;Step 11, elevating lever be automatically locked detent mechanism driving electricity
Machine 47 inverts elevating lever 9 of loosening, and loosening puts in place is automatically stopped, and the plastering plate of plastering plate angular adjustment motor 24 rotating forward simultaneously is transferred to and is smeared
Grey Angle Position;Step 12, trolley drive motor 14 brake self-locking are opened, and start and rotate forward, whole mechanical float is automatically shifted to down
One plasters station;After step 13, whole mechanical float move on to position, trolley drive motor 14 quits work and self-locking of braking;Step
14, slurry pump 55 automatically turns on and maintains the size of original pump ash quantity to start pump ash, automatically opens up motorized adjustment air valve DF simultaneously
Maintain the size of original tolerance to blow to wall 3 by entering mortar in duckbilled pipe 28, the step 6 followed by arriving above start instead
Multiple circulation has been smeared until whole face wall;
2nd, smear the specific work process of ceiling:Step one, with mixing pump ash integral type bulk cement storage tank be stirred mortar in advance
And air compressor machine stores up aerobic level and the plastering plate space of a whole page 27 seen Fig. 7 and Fig. 8, adjust walking in a horizontal state trolley track 40 in advance simultaneously
With the height distance of ceiling 57 and determine original position of plastering;Electricity in step 2, control circuit;Step 3, elevating mechanism are certainly
Dynamic reset is preferably minimized position and plastering plate is automatically adjusted to angle of plastering, and walking in a horizontal state dolly automatically resets to start bit of plastering
Put;, to after original position of plastering, lifting motor 18 rotating forward automatically turning on elevating mechanism makes lifting for step 4, walking in a horizontal state dolly
Mechanism is raised to top, and the lifting motor 18 stall brake self-locking to after top is that elevating mechanism stopping lifting positioning is locked;Step 5, mortar
Pump 55 starts pump ash, and regulates the size of pump ash quantity;Whether mortar in step 6, detection ash feeding pipe 26, when having detected ash
Slurry automatically opens up motorized adjustment air valve DF immediately and regulates the size of tolerance, in order to blow to entering mortar in duckbilled pipe 28
Ceiling 57;When step 7, time delay have certain mortar in several seconds on ceiling 57, by the brake of walking in a horizontal state trolley drive motor 14 certainly
Lock is opened unlatching walking in a horizontal state trolley drive motor 14 simultaneously and is rotated forward and adjust the speed of travel, the positive walking of walking in a horizontal state dolly
Plastered;Step 8, trolley drive motor 14 stall self-locking of braking to after terminal, the work of mortar pump motor M1 stopping simultaneously
Make, motorized adjustment air valve DF closes;Step 9, plastering plate angular adjustment motor 24 reversion plastering plate are transferred to press polish Angle Position;Step
Rapid ten, trolley drive motor 14 brake self-locking is opened and is opened walking in a horizontal state trolley drive motor 14 simultaneously and invert back press polish and smear
Ash;Step 11, walking in a horizontal state dolly after reversely walking puts in place trolley drive motor 14 stop and brake self-locking, slurry pump simultaneously
Motor M1 quits work, motorized adjustment air valve DF closes;Step 12, elevating mechanism are preferably minimized position automatically and plastering plate is automatic
It is adjusted to angle of plastering;Step 13, walking in a horizontal state dolly move to the next one together with its track 40 and plaster station;Step 10
4th, move on to electricity in control circuit after new original position of plastering;Step 15, just automatically turning on the lifting motor 18 of elevating mechanism
Turning makes elevating mechanism be raised to top, and the lifting motor 18 stall brake self-locking to after top is that elevating mechanism stopping lifting positioning is locked;Step
Rapid 16, mortar pump motor M1 automatically turns on pump ash, and automatically maintains the size of original pump ash quantity;Step 10 seven, automatic immediately
Open motorized adjustment air valve and maintain the size of original tolerance to blow to ceiling 57 by entering the mortar in duckbilled pipe 28;Step 10
8th, the self-locking and automatic walking in a horizontal state trolley drive motor 14 simultaneously of opening of the brake of walking in a horizontal state trolley drive motor 14 rotates forward and ties up
Hold the original speed of travel, the positive walking of walking in a horizontal state dolly is plastered, and returns to step 8 iterative cycles afterwards until ceiling 57
Plaster end.
Knowable to specific embodiment illustrated above, the present invention has that structure is simply light and handy, and motor power consumption is little, fault rate
Low, low cost, high degree of automation, efficiency high of plastering, can plaster a wall and ceiling can be smeared.
The above, only one of presently preferred embodiments of the present invention, all changes done according to scope of the present invention patent
And modification, also fall within the covering scope of the present invention.
Claims (5)
1. a kind of metope ceiling sprays grey mechanical float system automatically, including vertical lift linkage, special arm of plastering, mixing pump ash one
The bulk cement storage tank of body formula, walking in a horizontal state dolly, air compressor machine and control circuit;Described vertical lift linkage is vertically moved up or down by a pair
Bar, elevating mechanism composition, on a pair of vertical lift relative inner side outer wall of bar along vertical height direction symmetrically be provided with a pair
Tooth bar, the guide rail that a pair is symmetrical set along the vertical height direction being vertically moved up or down bar is close on the tube wall of right side;A pair vertical
The top of elevating lever is provided with elevating lever and is automatically locked detent mechanism, elevating lever be automatically locked detent mechanism by locked positioning leading screw,
Worm type of reduction gearing, motor, jacking block, guide rod composition, the worm gear of worm type of reduction gearing is feed screw nut's formula worm gear, snail
The screw at wheel center is connected with the leading screw phase worm drive of locked positioning, and worm gear two ends spindle nose is vertically located in reducing gearbox, leads
Bar passes perpendicularly through the other end of reducing gearbox, and jacking block is respectively positioned at guide rod and same one end of locked positioning leading screw;Described lifting
Mechanism form by lifting seat, lifting motor, a pair intermeshing main climbing gear and from climbing gear, and the right side of lifting seat is erected
Facing directly with top levels is to plaster the installed surface of arm, and face is provided with corresponding installing hole, a pair intermeshing climbing gear
It is arranged on the left side of lifting seat, is positioned at lifting seat by bearing and bearing axle from climbing gear, main climbing gear is arranged on
It is positioned on lifting seat on lifting motor axle and by the mounting flange hollow pad post on lifting motor and securing member, a pair of phase
Mutually the climbing gear of engagement is meshed with a pair of tooth bar on vertical lift bar again respectively, and whole elevating mechanism passes through lifting seat top
The rail groove of portion's horizontal plane is limited in the guide rail between a pair of vertical lift bar;Described special arm of plastering includes plastering plate, smears
Grey beam mechanism composition, the plate face of described plastering plate is ash feeding pipe for its back side of rectangle handle along its length, ash feeding pipe edge
Length direction is provided with several duckbilled pipes perpendicular to ash feeding pipe, flat outlet and the rectangle plastering plate plate face length of every duckbilled pipe
Corresponding mortar outlet on the centrage of direction connects relatively, and the side of every duckbilled pipe is connected to gas blow pipe towards Way out, and every is blown
All being attempted by main trachea of trachea, what flexible pipe and the grey integral type bulk cement storage tank of mixing pump were passed through in the import of ash feeding pipe send going out of grey pump
Mouth is connected, and main tracheal entrance is connected also by the outlet of flexible pipe and air compressor;Described beam mechanism of plastering is by plastering
Arm support and arm seat composition of plastering, arm support of plastering is provided with in-line arm and " Y " font arm, and two-arm keeps at a certain distance away and is parallel to each other,
One end of two-arm is vertically fixed on the two ends of cross-arm, and the two-arm other end is equipped with concentric circle holding, and arm mechanism of entirely plastering leads to
Cross circle holding and be hinged with the ash feeding pipe of back of plastering, the centre of cross-arm be fixed with one vertical with cross-arm and with two-arm opposite direction
Shaft type worm gear, shaft type worm gear passes through the centre bore of arm seat of plastering to be hinged with centre bore and can axially move, shaft type worm gear
End be rotary with axial limiting nut to limit the shaft orientation moving range of arm of plastering;Arm seat one side of plastering has perpendicular to center
The pivoted arm worm screw resigning hole of axially bored line, pivoted arm worm screw is positioned on tumbler motor axle, and pivoted arm worm screw penetrates resigning together with motor shaft
It is fixed on the motor fixing plate of arm seat one side of plastering in hole and by the ring flange securing member of motor, pivoted arm worm screw and axle
Formula worm gear is mutually in transmission connection, and " Y " the font end of " Y " font arm is equipped with plastering plate controlling angle motor, controlling angle motor shaft
On equipped with its axis of corner worm screw perpendicular to ash feeding pipe, corner worm screw and be arranged between " Y " font arm and be positioned at plastering plate
Worm sector on the ash feeding pipe of the back side is mutually in transmission connection, and the bottom of arm seat of plastering is provided with an arm seat base plate, and arm seat base plate is opened
There are several bolts hole and guide-track groove and tooth bar slot to make way it is characterised in that described vertical lift linkage is vertically risen for a pair by it
The mounting flange of fall bar bottom and the reinforcing installing plate securing member on bottom left tube wall are vertically mounted on walking in a horizontal state
On the levelling bench of dolly, arm of entirely plastering is fixed on the right side of vertical lifting mechanism lifting seat by arm seat base plate securing member
On vertical plane or top levels;Described walking in a horizontal state dolly is by vehicle frame, four road wheels, drive mechanism and trolley drive motor
Composition, trolley drive motor is arranged on vehicle frame, and drive mechanism is by the driving gear being positioned on dolly row cutting motor shaft, peace
The driven gear being contained on a driving live axle and sprocket wheel, the sprocket wheel being arranged on another driving live axle and chain group
Become, two road wheels that drive equipped with sprocket wheel are arranged on vehicle frame and are passed through by the horizontal rolling bearing units at respective axle two ends respectively
Each the sprocket wheel on axle is connected with chain drive, and two other is contained on vehicle frame this two driving road wheels on the same track
Driven road wheel on another track, two tracks be parallel to each other and with the shaft type worm gear being fixed in the middle of arm support cross-arm of plastering
Central axis perpendicular;Described elevating lever be automatically locked detent mechanism screw mandrel lifting and elevating mechanism lifting upper and lower
Extreme position is provided with corresponding location sensitive device, is provided with mortar detection sensor on the ash feeding pipe of plastering plate, for by accordingly
Signal transmission to control circuit;Described control circuit is PLC logic control circuit.
2. a kind of metope ceiling according to claim 1 sprays grey mechanical float system automatically it is characterised in that described walking is little
Car is furnished with one with car ash accepting box by wall side.
3. a kind of metope ceiling according to claim 1 sprays grey mechanical float system automatically it is characterised in that described elevating lever
It is automatically locked on the jacking block face of detent mechanism and be provided with block rubber.
4. a kind of metope ceiling according to claim 1 sprays grey mechanical float system automatically it is characterised in that described pivoted arm is electric
Machine and controlling angle motor are that the be automatically locked motor of detent mechanism of elevating lever is servomotor or motor, described
The trolley drive motor of the lifting motor of elevating mechanism and walking in a horizontal state dolly is the servomotor with brake self-locking.
5. a kind of metope ceiling according to claim 1 sprays grey mechanical float system automatically it is characterised in that being vertically moved up or down
Bar is divided into wall plastering vertical lift bar and ceiling plastering vertical lift bar, and wall plastering vertical lift bar is again by 2.5 meters long
Par and long 10CM, 20CM, 50CM, 100 CM extension bars compositions, dock by the way of quick clamping between bar and bar,
On bar, corresponding position is equipped with tooth bar and guide rail, and the height that ceiling plastering is vertically moved up or down bar is arranged between 20CM ~ 23CM, treats
Plastered ceiling is limited between 50CM ~ 56CM between road wheel orbital plane.
Priority Applications (1)
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CN201620700996.1U CN205935584U (en) | 2016-07-06 | 2016-07-06 | Wall ceiling spouts grey mechanical float system automatically |
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CN201620700996.1U CN205935584U (en) | 2016-07-06 | 2016-07-06 | Wall ceiling spouts grey mechanical float system automatically |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105888216A (en) * | 2016-07-06 | 2016-08-24 | 福州幻科机电科技有限公司 | Automatic injecting and pasting machine system for walls and ceilings and control method thereof |
CN107724648A (en) * | 2017-10-10 | 2018-02-23 | 火星盛世机械制造有限公司 | Construction robot folds body frame |
CN108131004A (en) * | 2018-01-29 | 2018-06-08 | 西安建筑科技大学 | A kind of fall automatic plastering machine |
-
2016
- 2016-07-06 CN CN201620700996.1U patent/CN205935584U/en not_active Withdrawn - After Issue
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105888216A (en) * | 2016-07-06 | 2016-08-24 | 福州幻科机电科技有限公司 | Automatic injecting and pasting machine system for walls and ceilings and control method thereof |
CN105888216B (en) * | 2016-07-06 | 2017-12-26 | 福州幻科机电科技有限公司 | A kind of metope ceiling sprays grey mechanical float system and its control method automatically |
CN107724648A (en) * | 2017-10-10 | 2018-02-23 | 火星盛世机械制造有限公司 | Construction robot folds body frame |
CN107724648B (en) * | 2017-10-10 | 2024-04-26 | 火星盛世机械制造股份有限公司 | Folding main frame of construction robot |
CN108131004A (en) * | 2018-01-29 | 2018-06-08 | 西安建筑科技大学 | A kind of fall automatic plastering machine |
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Granted publication date: 20170208 Effective date of abandoning: 20171226 |