CN105873718B - Gas shielded welding internal welding machine for pipelines - Google Patents

Gas shielded welding internal welding machine for pipelines Download PDF

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Publication number
CN105873718B
CN105873718B CN201580003001.4A CN201580003001A CN105873718B CN 105873718 B CN105873718 B CN 105873718B CN 201580003001 A CN201580003001 A CN 201580003001A CN 105873718 B CN105873718 B CN 105873718B
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rotating disk
arc welding
cylinder
welding gun
distribution plate
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CN105873718A (en
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王光临
李建春
朱品
朱晓光
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Deping Luoyang Science And Technology Co Ltd
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Deping Luoyang Science And Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to a gas shielded welding internal welding machine for pipelines. The gas shielded welding internal welding machine for pipelines comprises a front frame, an aligning device, a rotating disk mechanism, a welding unit, a tensioning mechanism, a middle frame, a floating spring mechanism, a driving mechanism, a back frame, a brake mechanism and a gas tank, wherein a wire feeder is removed from the welding unit and is arranged in the frame; and the thread hole in the rotating disk body of the rotating disk mechanism, the cavity of a guide sleeve and the cavity of a hollow sleeve form a compound cable in a channel from the wire feeder to a welding gun head, so that the compound cable is not easy to wear and the service life of the compound cable is prolonged and the cost is saved. The positioning mechanism for the rotating disk can increase axial positioning of the rotating disk mechanism and improve the connecting mode of a rotating disk drive motor, can guarantee the coaxiality of the whole set of rotating drive system and the accuracy of rotation of the rotating disk, and can improve the aligning effect and the welding quality.

Description

Pipeline gas shielded arc welding formula internal welding machine
Technical field
The present invention relates to a kind of internal welding machine field, more particularly to a kind of pipeline gas shielded arc welding formula internal welding machine.
Background technology
Internal welding machine is mainly used in the pipeline constructions such as petrochemical industry, electric power, coal, water delivery, and major function is to complete two pipes The group pair in road and internal root bead.
Existing interior bonding machine is as shown in figure 1, main by forebay 1, line-up clamp 13, rotating disk 3, welding unit 4, tensioner Mechanism 5, middle frame 6, floating spring mechanism 7, drive mechanism 8, afer bay 9, braking mechanism 10 and gas tank 12 are constituted.Above-mentioned shows Though the interior bonding machine having can provide user one with good welding machine effect, really with progressive, when actually used Have been found that in its structure and also there are some shortcomings, cause the existing interior bonding machine in practical application, fail to reach optimal Using effect, its shortcoming is as follows:
1st, first, cable and tracheae easy damaged.Because two rows that welding unit is distributed in tension mechanism are risen block interposition Put, the protection tracheae and cable of connecting welding unit are all distributed across tension mechanism lateral surface, in the course of work, welding unit Can around the rotation of equipment axis, therefore, cable and tracheae are easy to be rubbed with tension mechanism, cause cable and tracheae Damage, cable is not only changed at any time and the expensive of cable is changed.
2nd, in addition, it has not been convenient to overhaul.Arc welding gun head, wire feeder, arc welding gun head supporting mechanism, welding gun are contained in welding unit Head adjustment mechanism etc., mechanism is more complicated, and the appearance and size for causing welding unit is larger.Because two rows of tension mechanism are risen block Between space it is limited, when welding unit breaks down, be maintenance increase difficulty, increase the repair time, influence efficiency of construction.
Furthermore 3, positioning datum degree is inaccurate.Above-mentioned rotating disk is the important component of full-automatic internal welding machine part, The essential part of even more full-automatic internal welding machine, lacks it, and internal welding machine cannot just complete weld job.It is in tension mechanism Two rows are risen between block.Welding unit be uniformly fixed on rotating disk it is cylindrical on;By the little gear that is connected with electric rotating machine with The gear ring of rotating disk inner ring is meshed so that the rotating disk in rotation disc mechanism can rotate around equipment axle center.In traditional internal welding machine, Electric rotating machine is fixed in middle frame, is connected with little gear by shaft coupling, because the roughening of positioning datum causes rotation Motor does not have good axiality with little gear, it is easy to cause the damage of shaft coupling, influences efficiency of construction.
4th, it is worth noting that, above-mentioned rotating disk does not have good axially position.Welding unit is fixed on rotating disk On cylindrical, and the arc welding gun head in welding unit has strict relative position requirement with respect to the mouth of pipe of two pipelines to be welded, and revolves Rotating disk when rotated its should be consistent with the relative position of the mouth of pipe to be welded.But the rotating disk in the rotating mechanism of traditional internal welding machine There is no good axially position, so as to influence welding quality and efficiency of construction.
In view of the defect that above-mentioned existing interior bonding machine is present, the present inventor is actively improved, to found one kind The pipeline of new structure gas shielded arc welding formula internal welding machine, makes it have more practicality
The content of the invention
It is an object of the present invention to overcome the defect that existing interior bonding machine is present, and provide a kind of pipe of new structure Road gas shielded arc welding formula internal welding machine, technical problem to be solved is to make its cable not easy to wear, improves making for cable It is cost-effective with the life-span, thus more suitable for practicality.
Another object of the present invention is to, there is provided a kind of pipeline gas shielded arc welding formula internal welding machine, technology to be solved Problem is the space that two rows for making it reduce tension mechanism are risen between block, reduces maintenance difficulty, reduces the repair time, improves construction Efficiency, thus more suitable for practicality.
It is a further object of the present invention to provide a kind of pipeline gas shielded arc welding formula internal welding machine, technology to be solved Problem is to make its positioning datum degree high, it is ensured that electric rotating machine and the axiality of little gear, is hardly damaged part, improves construction effect Rate, improves service life, so as to save cost, is more suitable for practicality.
A further object of the invention is, there is provided a kind of pipeline gas shielded arc welding formula internal welding machine, technology to be solved Problem is to make the axially position of its rotating disk more accurate, improves welding quality and efficiency of construction, thus more suitable for practicality, And with the value in industry.
Another object of the present invention is to provide a kind of pipeline gas shielded arc welding formula internal welding machine, technical problem to be solved It is that two welding mouth of pipe counterparts are accurate when welding it, improves welding quality.
The object of the invention to solve the technical problems is realized using following technical scheme.Proposed according to the present invention A kind of pipeline gas shielded arc welding formula internal welding machine, including:Forebay, line-up clamp, rotation disc mechanism, welding unit, tensioner machine Structure, middle frame, floating spring mechanism, drive mechanism, afer bay, braking mechanism, walking mechanism, gas tank.Wherein described preceding machine Control system and line-up clamp are installed in frame.Floating spring mechanism is installed in the middle of frame and described afer bay in this.After this Drive mechanism, braking mechanism and walking mechanism are sequentially installed in frame.Described tension mechanism side is arranged on forebay, The opposite side of the tension mechanism is arranged in middle frame.The side of described floating spring mechanism is connected with frame in this, should The opposite side of floating spring mechanism is connected with the afer bay.Described gas tank is connected with the afer bay.Described welding unit It is arranged in the tension mechanism with described rotation disc mechanism.Wherein described welding unit is by wire-feed motor, many compound electrics Cable, multiple welding gun boxes, multiple arc welding gun heads, multiple arc welding gun head adjustment mechanisms, multiple arc welding gun head lifting cylinder compositions.Will be described Wire-feed motor is removed and is arranged in forebay from welding unit.Described multiple welding gun boxes are arranged on rotation disc mechanism.This is every One welding gun box includes arc welding gun head, arc welding gun head adjustment mechanism, an arc welding gun head lifting cylinder.The wire-feed motor and the weldering Pipette tips are connected by compound electric cable, and described arc welding gun head is connected with the arc welding gun head adjustment mechanism one end.
Foregoing pipeline gas shielded arc welding formula internal welding machine, wherein being laid with 3 sets of line-up clamps on described forebay.It is each Individual line-up clamp is made up of cylinder saddle, line-up clamp cylinder, connecting rod, locating piece, rear pressure head, positioning reference plane, preceding pressure head, wherein, Described cylinder saddle one end is arranged on forebay, and the other end of the cylinder saddle connects with one end of described line-up clamp cylinder Connect.The other end of the line-up clamp cylinder is connected with locating piece.Described connecting rod is connected with the locating piece.On before the locating piece End face is provided with preceding pressure head, the pressure head after the posterior end face of the locating piece is provided with, when line-up clamp cylinder is propped up, by rear pressure head outer surface Surface with described positioning reference plane is in contact, and pressure head is same in one plane after making 3, and now 3 preceding pressure heads and institute Plane where some arc welding gun heads overlaps, to ensure that arc welding gun head can be with the mouth of pipe to be welded when with rotation disc mechanism rotating welding Overlap.
Foregoing pipeline gas shielded arc welding formula internal welding machine, wherein described tension mechanism has two, two tension mechanisms Structure is identical and is arranged symmetrically.One of tension mechanism by cannulated sleeve, the first locking nut, cylinder bottom, cylinder barrel, piston, It is piston rod, the second locking nut, the first cylinder cap, the second cylinder cap, hinged seat, connecting rod, distribution plate, push rod, the block that rises, fairlead, many Individual air inlet composition.Wherein, described cylinder bottom connects with described cylinder barrel, and the cylinder barrel connects with the first described cylinder cap, and this One cylinder cap connects with the second described cylinder cap, collectively forms the inner chamber body of tension mechanism.Described guiding is set on the inner chamber The inner chamber middle part of body, is hollow structure, and one end of the cannulated sleeve positioned at X direction is fixed in one end of the fairlead, and this is hollow The other end of sleeve is fixed on the cylinder bottom by the first locking nut so that the inner chamber of the cannulated sleeve and the inner chamber of the fairlead Communicate, cylindrical and fairlead lateral surface of the cannulated sleeve slides axially and support for described piston rod is provided.It is arranged on One end of the piston rod of the cannulated sleeve and the fairlead lateral surface is connected with one end of connecting rod by hinged seat, the connecting rod it is another One end is connected with the bottom of push rod, and the upper end of the push rod is provided with the block that rises, and the other end of the piston rod passes through with described piston Second locking nut is connected.The piston rod can be with the piston axially movable.Described distribution plate be arranged on the second cylinder cap with Between fairlead.The push rod can be moved up and down along the radial hole on the distribution plate, and multiple air inlets are arranged on cylinder barrel.
Foregoing pipeline gas shielded arc welding formula internal welding machine, wherein each fairlead in two described tension mechanisms It is made up of sleeve pipe and terminal pad, is connected to form one structure, described company positioned at sleeve pipe and the described terminal pad of X direction Disk is connect for disc structure, this two two terminal pads of the two of tension mechanism fairleads are located at vertical axisymmetric two respectively Side, sets multiple connecting ribs between two terminal pads.
Foregoing pipeline gas shielded arc welding formula internal welding machine, wherein described rotation disc mechanism is by a set of rotation disc spins Drive system, rotating disk and multiple rotation disk-positioning mechanisms are constituted.Described rotating disk is arranged on described both sides distribution plate Between, it is coaxially disposed with described distribution plate, and in the outside of described terminal pad radial direction.Multiple is fixed with the distribution plate Rotation disk-positioning mechanism, described a set of rotating disk rotary drive system is connected with the distribution plate.
Foregoing pipeline gas shielded arc welding formula internal welding machine, wherein described rotating disk rotary drive system is by electric rotating Machine, fixed block, fixing screws, bearing, pressing plate, little gear, key, power transmission shaft composition, wherein described fixed block be fixed on it is described Tension mechanism distribution plate on, it is had high-precision positioning datum.Described electric rotating machine by described key with it is described One end of power transmission shaft be connected, in circular hole of the power transmission shaft by described bearings on described distribution plate, the transmission The other end of axle is connected with little gear by bolt and pressing plate, make which ensure that a whole set of rotating disk rotary drive system it is coaxial Degree, it is ensured that the precision that described rotating disk is rotated.
Foregoing pipeline gas shielded arc welding formula internal welding machine, wherein described rotating disk is split type rotating disk, including internal tooth Circle, turntable body, the bolt that is located by connecting, connecting plate, threading hole.Wherein described turntable body is split-type structural, at least Two arc body compositions, composition one is fixedly connected between at least two described arc bodies by connecting plate with the bolt that is located by connecting Body formula turntable body.The inner circle of the turntable body is provided with ring gear, the ring gear and described rotating disk rotary drive system Little gear engagement, with described multiple welding gun boxes be fixed on rotation disc mechanism turntable body on.The institute in the turntable body Threading hole is respectively equipped with fixed multiple welding gun box position, makes threading hole, the inner chamber of fairlead, cannulated sleeve in turntable body Inner chamber forms passage of the compound electric cable by wire-feed motor to arc welding gun head.
Foregoing pipeline gas shielded arc welding formula internal welding machine, wherein the multiple rotation disk-positioning mechanism is sold by multiple first Axle, multiple first supports, multiple first locating wheels, multiple positioning bearings, multiple second locating wheels, multiple second supports, multiple Guide pad, multiple springs, multiple adjusting set compositions, wherein, described positioning bearing is fixed on described rising by the first bearing pin On the distribution plate of tight mechanism, the plurality of positioning bearing be evenly distributed in on the same circumference of the distribution plate, the plurality of locating shaft The cylindrical inner circle with described rotating disk held is in contact, and realizes radial positioning.Multiple first supports are fixed on the tension mechanism Distribution plate on, each described first locating wheel is fixed in corresponding first support, each described first determine The cylindrical and rotating disk contacts side surfaces are taken turns in position, realize axially position.Described multiple guide pads are fixed on dividing for the tension mechanism With on disk, each described second support is connected with each guide pad, and the second support is realized axially moving by guide pad It is dynamic.Each second locating wheel is fixed in corresponding each second support, and spring is provided with the guide pad, in the guiding The outer end of block is provided with adjusting set, by the spring and the adjusting set can by the second locating wheel it is cylindrical be pressed on the rotating disk side it is real Existing axial compression, the thrust of the spring can be changed with the relative position of the guide pad by adjusting the adjusting set.
Foregoing pipeline gas shielded arc welding formula internal welding machine, wherein be provided between described cannulated sleeve and piston rod making The sealing ring and guide ring of cavity airtight.
Aforementioned tubular duct gas shielded arc welding formula internal welding machine, wherein described each rear pressure head and described positioning reference plane Between increase sensor device and described preceding pressure head and the mouth of pipe to be welded between, carry out counterpart operate when, the rear pressure head Whether surface is corresponding respectively when being contacted with the mouth of pipe to be welded with the positioning reference plane and the preceding pressure head to have 6 display devices to show it Contact.
The present invention has clear advantage and beneficial effect compared with prior art.It at least has following advantages:
1st, be moved to the wire feeder in welding unit in forebay by the present invention, simplifies welding unit, reduces welding gun box Appearance and size, reduces its fault rate as far as possible, can quickly and easily be overhauled after failure, has saved the cost of overhaul.
2nd, the present invention is set due to the wire feeder in welding unit is moved in forebay in tension mechanism inner chamber There is fairlead, separately, it is split type rotating disk that the present invention uses the turntable body of rotating disk, and turntable body is provided with threading hole, can protect The multiple compound electric cables of card are passed through and are connected on the arc welding gun head of welding gun box in order.So far, the inner chamber of fairlead and its phase Threading hole forms compound electric cable by the passage of wire-feed motor to arc welding gun head on the inner chamber of the cannulated sleeve for connecing and its turntable body, disappears Except the friction that welding cable and protection tracheae and other mechanisms are produced, the service life of compound electric cable is improve, while tearing open Unload installation compound electric cable to facilitate soon, improve efficiency of construction..
3rd, the present invention is due to reducing the appearance and size of welding gun box, reduces two rows and rises the distance between block, improves internal welding machine School pipe mouthful function, realize preferably group line up, improve welding quality.
4th, the present invention uses rotating disk alignment system, increases the axially position of capstan mechanism, improves welding quality.
5th, the present invention improves the connected mode of rotating disk motor.Make which ensure that a whole set of rotary drive system it is coaxial Degree, it is ensured that the precision that rotating disk is rotated, improves welding quality.
6th, use line-up clamp of the invention, two welding mouth of pipe counterparts are more accurate when making welding, so as to ensure that weldering Connect quality.
Described above is only the general introduction of technical solution of the present invention, in order to better understand technological means of the invention, And can be practiced according to the content of specification, and in order to allow the above and other objects, features and advantages of the invention can Become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail as follows.
The brief description of accompanying drawing
The present invention:
Fig. 1 is the combining structure schematic appearance of interior bonding machine.
Fig. 2 is combining structure schematic appearance of the invention.
Fig. 3 is welding unit structural representation of the present invention.
Fig. 4 is the structural representation of welding unit of the present invention.
Fig. 5 is the structural representation of tension mechanism of the invention.
Fig. 6 A are the structure schematic cross-sectional views of cannulated sleeve of the invention.
Fig. 6 B are the schematic side views of cannulated sleeve of the invention.
Fig. 7 is rotating disk mechanism structure schematic diagram of the invention.
Fig. 8 is rotating disk rotary drive system structural representation of the invention.
Fig. 9 A are the structural representations of rotating disk of the invention.
Fig. 9 B are the A-A sectional views of Fig. 9 A.
Fig. 9 c are the partial enlargement structural representations of Fig. 9 A.
Figure 10 is rotation disk-positioning mechanism structural representation of the invention.
Figure 11:It is line-up clamp structural representation of the invention.
Wherein:
1:Forebay detent mechanism 2:Control system
3:Rotation disc mechanism
32:Rotating disk rotary drive system
321:Electric rotating machine 322:Fixed block
323:Fixing screws 324:Bearing
325:Pressing plate 326:Little gear
327:Key 328:Power transmission shaft
36:Rotating disk
361:Ring gear 362:Turntable body
363:Be located by connecting bolt 364:Connecting plate
365:Threading hole
37:Rotation disk-positioning mechanism
371:First bearing pin 372:First support
373:First locating wheel 374:Positioning bearing
375:Second locating wheel 376:Second support
377:Guide pad 378:Spring
379:Adjusting set
4:Welding unit
41:Wire-feed motor 42:Compound electric cable
43:Welding gun box 44:Arc welding gun head
45:Arc welding gun head adjustment mechanism 46:Arc welding gun head lifting cylinder
5:Tension mechanism
51:Cannulated sleeve, 52:First locking nut
53:Cylinder bottom 54:Piston
55:Piston rod 56:Second locking nut
57:First cylinder cap 58:Second cylinder cap
59:Hinged seat 510:Connecting rod
512:Distribution plate 513:Push rod
514:Rise block
515:Fairlead
515a:Sleeve pipe 515b:Terminal pad
515c:Connecting rib
516:First air inlet 517:Second air inlet
6:Middle frame 7:Floating spring mechanism
8:Drive mechanism 9:Afer bay
10:Braking mechanism 12:Gas tank
13:Line-up clamp
131:Cylinder saddle 132:Line-up clamp cylinder
133:Connecting rod 134:Locating piece
135:Pressure head 136 afterwards:Positioning reference plane
137:Preceding pressure head
14:First mouth of pipe to be welded 15:Second mouth of pipe to be welded
16:Second mouth of pipe to be welded
Realize the best mode of invention
Further to illustrate the present invention to reach technological means and effect that predetermined goal of the invention is taken, below in conjunction with Accompanying drawing and preferred embodiment, to according to pipeline proposed by the present invention gas shielded arc welding formula internal welding machine, its specific embodiment, knot Structure, feature and its effect, describe in detail as after.
Refer to shown in Fig. 2, the pipeline gas shielded arc welding formula internal welding machine of present pre-ferred embodiments, it mainly includes: Forebay 1, line-up clamp 13, rotation disc mechanism 3, welding unit 4, tension mechanism 5, middle frame 6, floating spring mechanism 7, driving machine Structure 8, afer bay 9, braking mechanism 10, gas walking mechanism 11, gas tank 12.Wherein, control system is installed in described forebay 1 2 and with line-up clamp 13, floating spring mechanism 7 is installed in the middle of described middle frame 6 and described afer bay 9.On the afer bay 9 Order is provided with drive mechanism 8, braking mechanism 10 and walking mechanism 11.The described side of tension mechanism 5 is arranged on forebay 1 On, the opposite side of the tension mechanism 5 is arranged in middle frame 6, and the side of the floating spring mechanism 7 is connected with middle frame 6, should The opposite side of floating spring mechanism 7 is connected with afer bay 9.Described gas tank 12 is connected with afer bay 9, described welding unit 4 and described rotation disc mechanism 3 be arranged in the tension mechanism 5.
Refer to shown in Fig. 3, Fig. 4, described welding unit 4 is by wire-feed motor 41, multigroup compound electric cable 42, multiple welderings Gun case 43, multiple arc welding gun heads 44, multiple arc welding gun head adjustment mechanisms 45, multiple arc welding gun head lifting cylinders 46 are constituted, and described is sent Silk machine 41 is removed and is arranged in forebay 1 from welding unit 4.Described multiple welding gun boxes 43 are arranged on rotation disc mechanism 3, The present embodiment is provided with 6 43,6, welding gun box arc welding gun head adjustment mechanisms 45,6 of arc welding gun head 44,6 of compound electric cable 42,6 Arc welding gun head lifting cylinder 46.Each welding gun box 43 includes the arc welding gun head adjustment mechanism 45, of an arc welding gun head 44, weldering Pipette tips lifting cylinder 46, the wire-feed motor 41 is connected with the arc welding gun head 44 by compound electric cable 42, described arc welding gun head 44 with The one end of arc welding gun head adjustment mechanism 45 is connected, and the other end of the arc welding gun head adjustment mechanism 45 is connected with described welding gun box 43. Because the wire-feed motor 41 is removed from welding unit 4, rise block 514 and the push rod of compound electric cable 42 and tension mechanism 5 are eliminated 513 friction, increased the service life of compound electric cable 42, meanwhile, the structure of welding unit is simplified, probability of failure subtracts It is few so that the appearance and size of welding unit 4 reduces, reduce two rows and rise the distance between block, so as to preferably treat welded tube by first Justify and be grouping in the mouth of pipe school of the pipeline to be welded 15 of road 14 and second.
Refer to shown in Figure 11,3 sets of line-up clamps 13 are laid with described forebay 1, each line-up clamp 13 is by cylinder Bearing 131, line-up clamp cylinder 132, connecting rod 133, locating piece 134, rear pressure head 135, positioning reference plane 136,137 groups of preceding pressure head Into.Wherein, described one end of cylinder saddle 131 is arranged on forebay 1, and the other end of the cylinder saddle 131 is right with described One end connection of mouthpart cylinder 132, the other end of the line-up clamp cylinder 132 is connected with locating piece 134, described connecting rod 133 and The locating piece 134 is connected, the pressure head 137 before the preceding upper surface of the locating piece 134 is provided with, in the posterior end face of the locating piece 134 Pressure head 135, described positioning reference plane 136 is pressed to be in contact with the outer surface of the first pressure head 135 after being provided with.
Pressure head 135 is contacted with positioning reference plane 136 after 3 line-up clamp cylinders 132 prop up 3 respectively, pressure head after making 3 With in a plane, and now 3 preceding pressure heads 137 overlap with the plane where all arc welding gun heads 44, so just can guarantee that weldering Pipette tips 44 could overlap when with 36 rotating welding of rotating disk with the mouth of pipe to be welded 16.In actual use first by before internal welding machine The first half of frame 1 and tension mechanism 5 exposes the second pipeline to be welded 15, props up line-up clamp cylinder 132 so that pressure head after 3 135 surface overlaps with 3 positioning reference planes 136 respectively;Start drive mechanism 8 so that internal welding machine in pipeline to be welded backward Fang Yidong, until 3 preceding pressure heads 137 are contacted with the mouth of pipe to be welded 16, the now surface of pressure head 135 and positioning reference plane 136 after 3 Overlap, 3 preceding pressure heads 137 are contacted with the mouth of pipe to be welded 16, and rise block 514 of the tension mechanism 5 in the second welded tube road 15 is propped up rapidly, Make its stretching inner-walls of duct, unclamp drive mechanism 8 and line-up clamp cylinder 132, complete counterpart.But because site operation environment compares Complexity, the surface of pressure head 135 and positioning reference plane or 3 preceding pressure heads 137 and the mouth of pipe to be welded after during carrying out counterpart 3 16 one of those or it is several not contact, just complete counterpart operation, can so directly affect welding quality.
In order to avoid above mentioned problem, between rear pressure head 135 and positioning reference plane 136 and 3 preceding pressure heads 137 with treat welded tube Increase sensor device between mouth 16, when counterpart operation is carried out, the surface of pressure head 135 and positioning reference plane 136 and 3 after 3 Individual preceding pressure head 137 is corresponding respectively when being contacted with the mouth of pipe to be welded 16 to have 6 display devices to show whether it contacts, once wherein have not Which point the point of contact, display device meeting alarm operating personnel are not in contact with, and are checked, thus effective to protect The quality of counterpart is demonstrate,proved, so as to ensure the quality of welding.
Refer to shown in Fig. 5, described tension mechanism 5 there are two.Two structures of tension mechanism 5 are identical and in symmetrical cloth Put, one of tension mechanism 5 by cannulated sleeve 51, the first locking nut 52, cylinder bottom 53, cylinder barrel, piston 54, piston rod 55, Second locking nut 56, the first cylinder cap 57, the second cylinder cap 58, hinged seat 59, connecting rod 510, distribution plate 512, push rod 513, rise block 514th, fairlead 515, multiple air inlets.Wherein, described cylinder bottom 53 connects with described cylinder barrel, the cylinder barrel and described first Cylinder cap 57 connects, and first cylinder cap 57 connects with the second described cylinder cap 58 and collectively forms the inner chamber body of tension mechanism 5, described Fairlead 515 is arranged on the inner chamber middle part of the inner chamber body, is hollow structure.One end of the fairlead 515 is fixed on positioned at transverse axis To cannulated sleeve 51 one end, the other end of the cannulated sleeve 51 is fixed on the cylinder bottom 53, makes by the first locking nut 52 The inner chamber of the inner chamber and the fairlead 515 that obtain the cannulated sleeve 51 communicates.Outside cylindrical and fairlead 515 of the cannulated sleeve 51 Side is that the offer of piston rod 55 slides axially and supports;It is arranged on the piston of the cannulated sleeve 51 and the lateral surface of fairlead 515 One end of bar 55 is connected with one end of connecting rod 510 by hinged seat 59, and the other end of the connecting rod 510 connects with the bottom of push rod 513 Connect, the upper end of the push rod 513 is provided with the block 514 that rises, the other end of the piston rod 55 is with described piston 54 by the second locking Nut 56 is connected, the piston rod 55 can with piston 54 axially movable, described distribution plate 512 be arranged on the second cylinder cap 58 with Between fairlead 515, the push rod 513 can be moved up and down along the radial hole on distribution plate 512, and multiple air inlets are arranged on cylinder barrel On, the present embodiment sets the first air inlet 516 and the second air inlet 517.Set between described cannulated sleeve 51 and piston rod 55 Being equipped with makes the sealing ring of cavity airtight and guide ring.
In order to ensure that compound electric cable 42 can be smoothly connected on welding box 43, when the first 516 air inlet of air inlet, pressure Push piston 54 to be moved along cannulated sleeve 51, the piston 54 is connected with piston rod 55, drive piston rod 55 axially movable, from And drive tension mechanism 5.The stop motion of piston 54 after the bottom surface of piston 54 contacts with the first cylinder cap 57, tension mechanism 5 is moved To peak.When the second 517 air inlet of air inlet, pressure promotes piston 54 to be slided along cannulated sleeve 51, so as to drive tensioner machine Structure 5 is reclaimed, and the stop motion of piston 54 after the face of piston 54 contacts with cylinder bottom 53, tension mechanism 5 moves to minimum point.And this Invention can increase tracheae and the service life of compound electric cable 42.
Refer to shown in Fig. 6 A, Fig. 6 B, each fairlead 515 in two described tension mechanisms 5 is by sleeve pipe 515a and terminal pad 515b are constituted, and are connected to form one structure positioned at the sleeve pipe 515a and described terminal pad 515b of X direction, Described terminal pad 515b is disc structure, this two two terminal pad 515b difference of the two of tension mechanism 5 fairleads 515 Positioned at vertical axisymmetric both sides, multiple connecting rib 515c are set between two terminal pad 515b.The fairlead 515 is Hollow structure.The hollow structure of the internal welding machine fairlead 515, ensure that compound electric cable 42 more than two can normally be worn Cross, and reduce the friction of composite cable 42 and other components as far as possible, increase the service life of compound electric cable 42.Due to leading More than two connecting rib 515c attachment structures are used to the centre of set 515, it is ensured that tracheae and compound electric cable more than two 42 can be normally through making multigroup tracheae and compound electric cable 42 smoothly be connected on arc welding gun head 44.
Refer to shown in Fig. 7, wherein described rotation disc mechanism 3 is by a set of rotating disk rotary drive system 32, rotation Disk 36 and multiple rotation disk-positioning mechanisms 37 are constituted, and described rotating disk 36 is arranged between described both sides distribution plate 512, It is coaxially disposed with described distribution plate 512, and in the outside of terminal pad 515b radial directions, multiple is fixed with the distribution plate 512 Rotating disk rotary positioning mechanism 37, described a set of rotating disk rotary drive system 32 is connected with the distribution plate 512.The present embodiment Set 9 sets and select turntable positioning mechanism.
Refer to shown in Fig. 8, described rotating disk rotary drive system 32 is by electric rotating machine 321, fixed block 322, fixation Screw 323, bearing 324, pressing plate 325, little gear 326, key 327, power transmission shaft 328 are constituted, wherein, described fixed block 322 leads to Cross fixing screws 323 to be fixed on the distribution plate 512 of tension mechanism 5, it is had high-precision positioning datum, described electric rotating Machine 321 is connected by described key 327 with one end of described power transmission shaft 328, and the power transmission shaft 328 is by described bearing 324 It is supported in the circular hole on the distribution plate 512, the other end and the little gear 326 of the power transmission shaft 328 are connected by bolt and pressing plate 325 Connect, make which ensure that the axiality of a whole set of rotary drive system 32, it is ensured that the precision that rotating disk 36 is rotated.The fixed block 322 It is fixed on the described distribution plate 512 of tension mechanism 5, bearing 324 is fixed in the hole of distribution plate 512, and fixed block 322 Stationary plane has good perpendicularity with the fixing hole of bearing 324, so as to ensure that the electric rotating machine 321 being fixed on fixed block 322 With the axiality of distribution plate 512.Electric rotating machine 321 drives power transmission shaft 328 to rotate by key 327, and power transmission shaft 328 drives little gear 326 rotations, little gear 326 engages with the ring gear 361 of rotating disk 36, and disk 36 is rotated rotates.From rotation during this It is direct-connected that motor 321 is hardness to little gear 326 so that the encoder with electric rotating machine 321 can more accurately reflect rotation The anglec of rotation of disk 36, improves weldquality.
Refer to shown in Fig. 9 A, 9B, 9C, described rotating disk 36 is split type rotating disk, including ring gear 361, rotating disk sheet Body 362, the bolt 363 that is located by connecting, connecting plate 364, threading hole 365, wherein described turntable body 362 is split-type structural, At least two arc bodies are constituted, and are consolidated by connecting plate 364 and the bolt 363 that is located by connecting between at least two described arc bodies Surely connect and compose integral type turntable body 362, the inner circle of the turntable body 362 is provided with ring gear 361, the ring gear 361 with The little gear 326 of described rotating disk rotary drive system 32 is engaged, and rotating disk machine is fixed on described multiple welding gun boxes 43 In the turntable body 362 of structure 3, fixed in the turntable body 362 on multiple positions of welding gun box 43 and be respectively equipped with threading hole 365, the threading hole 362 in turntable body 362, the inner chamber of fairlead 515, the inner chamber of cannulated sleeve 51 is formed compound electric cable 42 With tracheae by wire-feed motor 41 to arc welding gun head 44 passage.The major function of the rotating disk 36 is to fix and drive welding gun box 43 to revolve Turn.Rotating disk 36 is designed as split type, mainly convenient installation, safeguards and overhauls, without the part in tension mechanism 5 is torn open Unload, the bolt 363 that will directly be located by connecting unclamps, dismantle connecting plate 364, it is very convenient, and efficiency high.
Refer to shown in Figure 10, the detent mechanism 37 of the rotating disk is by multiple first bearing pins 371, multiple first supports 372nd, multiple first locating wheels 373, multiple positioning bearings 374, multiple second locating wheels 375, multiple second supports 376, multiple Guide pad 377, multiple springs 378, multiple adjusting sets 379 are constituted.Wherein described multiple positioning bearings 374 pass through the first bearing pin 371 are fixed on the distribution plate 512 of tension mechanism 5, and the plurality of positioning bearing 374 is evenly distributed in same with the distribution plate 512 On one circumference, the cylindrical inner circle with described rotating disk 3 of the plurality of positioning bearing 374 is in contact, and realizes radial positioning.It is described Multiple first supports 372 be fixed on the distribution plate 512 of tension mechanism 5, first locating wheel of each described 373 is fixed on In corresponding first support 372.First locating wheel of each described 373 is cylindrical with the contacts side surfaces of rotating disk 36, realizes Axially position.Described multiple guide pads 377 are fixed on the distribution plate 512 of tension mechanism 5.Each described second support 376 are connected with each guide pad 377.The second support 376 by guide pad 377 realize axial movement, each second determine Position wheel 375 is fixed in corresponding each second support 376, spring 378 is provided with the guide pad 377, in the guide pad 377 outer end is provided with adjusting set 379, and this can be pressed in by the second locating wheel 375 is cylindrical by the spring 378 and the adjusting set 379 On the side of rotating disk 36, axial compression is realized.Can be changed with the relative position of the guide pad 377 by adjusting the adjusting set 379 The thrust of the spring 378.The present embodiment sets 9 the first bearing pins, 371,9 first supports 372,9 first locating wheels 373,9 374,9 378,9, spring of the guide pad 377,9 of second support 376,9 of the second locating wheel 375,9 regulations of individual positioning bearing Set 379.
The major function of detent mechanism 37 of the rotating disk is the relative position relation for ensureing rotating disk 3 and distribution plate 512, Ensure the axially and radially positioning of rotating disk 36.The cylindrical inner circle phase with described rotating disk 36 of multiple positioning bearing 374 Contact, and multiple positioning bearings 374 are evenly distributed on the same circumference of distribution plate 512 by the first bearing pin 371, therefore protect The axiality of rotating disk 3 and distribution plate 512 has been demonstrate,proved, the radial positioning of rotating disk 36 has been realized.Each described second is positioned 375 cylindrical and contacts side surfaces of rotating disk 36 are taken turns, and the distance of each second locating wheel 375 to distribution plate 512 is consistent, from And the depth of parallelism of rotating disk 36 and distribution plate 512 is ensure that, realize the axially position of rotating disk 36.Guide pad 377 is fixed on On distribution plate 512, and second support 376 can be realized sliding axially in guide pad 377, and adjusting set 379 is by screw thread and guiding Block 377 is connected, and is changed installed in adjusting set 379 and second support by adjusting adjusting set 379 with the spacing of guide pad 377 The pretightning force of spring 378 between 376 so that second support 376 drives the second locating wheel 375 to compress the side of rotating disk 36, realizes The axial compression of rotating disk 36.
Internal welding machine forebay 1, middle frame 6, afer bay 9 are primarily used to fix other mechanisms, and for other mechanisms provide Protection, they constitute the main body frame of internal welding machine.Control system is mainly used to realize all behaviour of operating personnel to internal welding machine Control.Line-up clamp 13 is used for realizing the counterpart function of internal welding machine, it is ensured that multiple arc welding gun heads 44 when being rotated with rotating disk 36 can with treat Welded tube mouthful 16 is in the same plane.Welding unit 4 is mainly the welding for realizing the mouth of pipe to be welded 16.Two rows of tension mechanism 5 are risen block 514 respectively in two first pipelines to be welded 14 and the second tape welding pipeline 15, be can guarantee that when 5 tensioner of tension mechanism two it is to be welded The axiality of pipeline, and the mouth of pipe of pipeline to be welded can be carried out school circle, thus ensure arc welding gun head 44 to the mouth of pipe to be welded 16 away from From not changing, it is ensured that welding quality.Floating spring mechanism 7 is mainly used to frame 6 and afer bay 9 in elastic connection, it is ensured that The free degree of tension mechanism 5 can be discharged as far as possible during counterpart in line-up clamp 13, it is ensured that counterpart quality, also, it is floating Spring motivation structure 7 can guarantee that automatic welding when the pipeline internal with certain camber is walked by property.Drive mechanism 8 is mainly used to The power for advancing or retreating is provided to automatic welding.Braking mechanism 10 is the important measures of guarantee safe construction in construction, this structure Internal welding machine uses drive mechanism 8 and the interlocking design of braking mechanism 10, i.e., stopped when drive mechanism 8 drives internal welding machine to advance or retreat Car is synchronously released, when internal welding machine stops walking, the automatic tensioning of braking mechanism 10 so that braking vane stretching inner-walls of duct is reaching Prevent the slippery of internal welding machine, it is ensured that the safety of site operation.Walking mechanism 11 is mainly used to be supported on internal welding machine in pipeline, comes Realize the walking of internal welding machine.The Main Function of gas tank 12 is within a certain period of time for internal welding machine provides source of the gas, it is ensured that on internal welding machine Each pneumatic element energy normal work.
The above, is only presently preferred embodiments of the present invention, and any formal limitation is not made to the present invention, though So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology people Member, without departing from the scope of the present invention, when making a little change or modification using the technology contents of the disclosure above It is the Equivalent embodiments of equivalent variations, as long as being the content without departing from technical solution of the present invention, according to technical spirit of the invention Any simple modification, equivalent variations and the modification made to above example, still fall within the range of technical solution of the present invention.

Claims (10)

1. a kind of pipeline gas shielded arc welding formula internal welding machine, including:Forebay (1), line-up clamp (13), rotation disc mechanism (3), weldering Order unit (4), tension mechanism (5), middle frame (6), floating spring mechanism (7), drive mechanism (8), afer bay (9), braking machine Structure (10), walking mechanism (11), gas tank (12), wherein, control system (2) and line-up clamp are installed in described forebay (1) (13) floating spring mechanism (7), is installed in the middle of frame (6) and described afer bay (9) in this, order on the afer bay (9) Drive mechanism (8), braking mechanism (10) and walking mechanism (11) are installed, described tension mechanism (5) side is arranged on preceding machine On frame (1), the opposite side of the tension mechanism (5) is arranged in middle frame (6), the side of described floating spring mechanism (7) with Frame (6) is connected in this, and the opposite side of the floating spring mechanism (7) is connected with the afer bay (9), described gas tank (12) It is connected with the afer bay (9), described welding unit (4) and described rotation disc mechanism (3) is arranged on the tension mechanism (5) It is interior, it is characterised in that:Wherein described welding unit (4) is by wire-feed motor (41), multigroup compound electric cable (42), multiple welding guns Box (43), multiple arc welding gun heads (44), multiple arc welding gun heads adjustment mechanism (45), multiple arc welding gun head lifting cylinder (46) compositions, by institute The wire-feed motor (41) stated is removed from welding unit (4) and is arranged in forebay (1), and described multiple welding gun boxes (43) are arranged on In rotation disc mechanism (3), each welding gun box (43) including an arc welding gun head (44), arc welding gun head adjustment mechanism (45), One arc welding gun head lifting cylinder (46), the wire-feed motor (41) is connected with the arc welding gun head (44) by compound electric cable (42), institute The arc welding gun head (44) stated is connected with arc welding gun head adjustment mechanism (45) one end.
2. pipeline as claimed in claim 1 gas shielded arc welding formula internal welding machine, it is characterised in that wherein described forebay (1) On be laid with 3 sets of line-up clamps (13), each line-up clamp (13) is by cylinder saddle (131), line-up clamp cylinder (132), connecting rod (133), locating piece (134), rear pressure head (135), positioning reference plane (136), preceding pressure head (137) composition, wherein, described cylinder Bearing (131) one end is arranged on forebay (1), the other end of the cylinder saddle (131) and described line-up clamp cylinder (132) One end connection, the other end of the line-up clamp cylinder (132) is connected with locating piece (134), described connecting rod (133) and the positioning Block (134) is connected, and preceding pressure head (137) is provided with the preceding upper surface of the locating piece (134), in the posterior end of the locating piece (134) Face is provided with rear pressure head (135), when line-up clamp cylinder (132) is propped up, by rear pressure head (135) outer surface and described positioning reference plane (136) surface is in contact, after making 3 pressure head (135) with one plane, and now 3 preceding pressure heads (137) with it is all of Plane where arc welding gun head (44) overlaps, so as to ensure arc welding gun head (44) when with rotation disc mechanism (3) rotating welding can with treat Welded tube mouthful (16) overlaps.
3. pipeline as claimed in claim 1 gas shielded arc welding formula internal welding machine, it is characterised in that wherein described tension mechanism (5) there are two, two tension mechanism (5) structures are identical to be arranged symmetrically, and one of tension mechanism (5) is by cannulated sleeve (51), the first locking nut (52), cylinder bottom (53), cylinder barrel, piston (54), piston rod (55), the second locking nut (56), first Cylinder cap (57), the second cylinder cap (58), hinged seat (59), connecting rod (510), distribution plate (512), push rod (513), the block that rises (514), lead Constituted to set (515), multiple air inlet, wherein, described cylinder bottom (53) connects with described cylinder barrel, the cylinder barrel and described the One cylinder cap (57) connects, and first cylinder cap (57) connects with described the second cylinder cap (58) and collectively forms the interior of tension mechanism (5) Cavity, described fairlead (515) is arranged on the inner chamber middle part of the inner chamber body, is hollow structure, one end of the fairlead (515) It is fixed on positioned at one end of the cannulated sleeve (51) of X direction, the other end of the cannulated sleeve (51) passes through the first locking nut (52) it is fixed on the cylinder bottom (53) so that the inner chamber of the inner chamber of the cannulated sleeve (51) and the fairlead (515) communicates, and this is hollow Cylindrical and fairlead (515) lateral surface of sleeve (51) is that described piston rod (55) offer slides axially and supports;Set Pass through in one end of the cannulated sleeve (51) and the piston rod (55) of fairlead (515) lateral surface and one end of connecting rod (510) Hinged seat (59) is connected, and the other end of the connecting rod (510) is connected with the bottom of push rod (513), and the upper end of the push rod (513) is set There is the block that rises (514), the other end of the piston rod (55) is connected with described piston (54) by the second locking nut (56), should Piston rod (55) can be with the piston (54) axially movable, and described distribution plate (512) is arranged on the second cylinder cap (58) and is oriented to Between set (515), the push rod (513) can be moved up and down along the radial hole on the distribution plate (512), and multiple air inlets are arranged on cylinder On cylinder.
4. pipeline as claimed in claim 3 gas shielded arc welding formula internal welding machine, it is characterised in that two described tension mechanisms (5) each fairlead (515) in is made up of sleeve pipe (515a) and terminal pad (515b), positioned at the sleeve pipe of X direction (515a) and described terminal pad (515b) are connected to form one structure, and described terminal pad (515b) is disc structure, and this two Two terminal pads (515b) of two fairleads (515) of individual tension mechanism (5) are located at vertical axisymmetric both sides respectively, two Multiple connecting ribs (515c) are set between individual terminal pad (515b).
5. pipeline as claimed in claim 4 gas shielded arc welding formula internal welding machine, it is characterised in that wherein described rotating disk machine Structure (3) is made up of a set of rotating disk rotary drive system (32), rotating disk (36) and multiple rotations disk-positioning mechanism (37), Described rotating disk (36) is arranged between both sides distribution plate (512), is coaxially disposed with described distribution plate (512), and in institute The outside of terminal pad (515b) radial direction stated, is fixed with multiple rotations disk-positioning mechanism (37) on the distribution plate (512), described A set of rotating disk rotary drive system (32) be connected with the distribution plate (512).
6. pipeline as claimed in claim 5 gas shielded arc welding formula internal welding machine, it is characterised in that described rotation disc spins are driven Dynamic system (32) is by electric rotating machine (321), fixed block (322), fixing screws (323), bearing (324), pressing plate (325), small tooth Wheel (326), key (327), power transmission shaft (328) composition, wherein, described fixed block (322) is fixed on described tension mechanism (5) Distribution plate (512) on, it is had a high-precision positioning datum, described electric rotating machine (321) by described key (327) with One end of described power transmission shaft (328) is connected, and the power transmission shaft (328) is supported on described distribution by described bearing (324) In circular hole on disk (512), the other end of the power transmission shaft (328) is connected with little gear (326) by bolt and pressing plate (325), Make which ensure that the axiality of a whole set of rotating disk rotary drive system (32), it is ensured that the essence that described rotating disk (36) is rotated Degree.
7. pipeline as claimed in claim 5 gas shielded arc welding formula internal welding machine, it is characterised in that described rotating disk (36) is Split type rotating disk, including ring gear (361), turntable body (362), the bolt that is located by connecting (363), connecting plate (364), threading hole (365), wherein described turntable body (362) is split-type structural, at least two arc bodies composition, described at least two It is fixedly connected with the bolt that is located by connecting (363) by connecting plate (364) between arc body and is integrally formed formula turntable body (362), The inner circle of the turntable body (362) is provided with ring gear (361), the ring gear (361) and described rotating disk rotation driving system Little gear (326) engagement of system (32), described multiple welding gun boxes (43) are fixed on the turntable body of rotation disc mechanism (3) (362) on, fixed in the turntable body (362) on multiple welding gun box (43) positions and be respectively equipped with threading hole (365), make to turn Threading hole (365), the inner chamber of fairlead (515), cannulated sleeve (51) inner chamber on disk body (362) form compound electric cable (42) by the passage of wire-feed motor (41) to arc welding gun head (44).
8. pipeline as claimed in claim 5 gas shielded arc welding formula internal welding machine, it is characterised in that the multiple rotating disk positioning Mechanism (37) is by multiple first bearing pins (371), multiple first supports (372), multiple first locating wheels (373), multiple locating shafts Hold (374), multiple second locating wheels (375), multiple second support (376), multiple guide pads (377), multiple springs (378), Multiple adjusting sets (379) composition, wherein, described multiple positioning bearing (374) are fixed on described by the first bearing pin (371) On the distribution plate (512) of tension mechanism (5), the plurality of positioning bearing (374) is evenly distributed in same with the distribution plate (512) On circumference, the cylindrical inner circle with described rotating disk (36) of the plurality of positioning bearing (374) is in contact, and realizes radial positioning; Multiple first supports (372) are fixed on the distribution plate (512) of the tension mechanism (5), the locating wheel of each described first (373) it is fixed in corresponding first support (372), the locating wheel of each described first (373) is cylindrical with the rotating disk (36) contacts side surfaces, realize axially position;Described multiple guide pads (377) are fixed on the distribution plate of the tension mechanism (5) (512) on, each described second support (376) is connected with each guide pad (377), and the second support (376) passes through Guide pad (377) realizes axial movement, and each second locating wheel (375) is fixed on corresponding each second support (376) On, spring (378) is provided with the guide pad (377), adjusting set (379) is provided with the outer end of the guide pad (377), by this Spring (378) and the adjusting set (379) can realize axially cylindrical being pressed on rotating disk (36) side of the second locating wheel (375) Compress, the thrust of the spring (378) can be changed with the relative position of the guide pad (377) by adjusting the adjusting set (379).
9. pipeline as claimed in claim 3 gas shielded arc welding formula internal welding machine, it is characterised in that described cannulated sleeve (51) Being provided with and piston rod (55) between makes the sealing ring of cavity airtight and guide ring.
10. pipeline as claimed in claim 2 gas shielded arc welding formula internal welding machine, it is characterised in that in the rear pressure head of each described (135) sensing is increased and described preceding pressure head (137) and the mouth of pipe to be welded (16) between described positioning reference plane (136) Device device, when counterpart operation is carried out, surface and the positioning reference plane (136) and the preceding pressure head of the rear pressure head (135) (137) it is corresponding respectively when being contacted with the mouth of pipe to be welded to there are 6 display devices to show whether it contacts.
CN201580003001.4A 2015-07-29 2015-07-29 Gas shielded welding internal welding machine for pipelines Active CN105873718B (en)

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