CN105873718A - Gas shielded welding internal welding machine for pipelines - Google Patents
Gas shielded welding internal welding machine for pipelines Download PDFInfo
- Publication number
- CN105873718A CN105873718A CN201580003001.4A CN201580003001A CN105873718A CN 105873718 A CN105873718 A CN 105873718A CN 201580003001 A CN201580003001 A CN 201580003001A CN 105873718 A CN105873718 A CN 105873718A
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- China
- Prior art keywords
- rotating disk
- arc welding
- cylinder
- welding gun
- distribution plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/027—Carriages for supporting the welding or cutting element for making circular cuts or welds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0276—Carriages for supporting the welding or cutting element for working on or in tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0531—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor internal pipe alignment clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/173—Arc welding or cutting making use of shielding gas and of a consumable electrode
- B23K9/1735—Arc welding or cutting making use of shielding gas and of a consumable electrode making use of several electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a gas shielded welding internal welding machine for pipelines. The gas shielded welding internal welding machine for pipelines comprises a front frame, an aligning device, a rotating disk mechanism, a welding unit, a tensioning mechanism, a middle frame, a floating spring mechanism, a driving mechanism, a back frame, a brake mechanism and a gas tank, wherein a wire feeder is removed from the welding unit and is arranged in the frame; and the thread hole in the rotating disk body of the rotating disk mechanism, the cavity of a guide sleeve and the cavity of a hollow sleeve form a compound cable in a channel from the wire feeder to a welding gun head, so that the compound cable is not easy to wear and the service life of the compound cable is prolonged and the cost is saved. The positioning mechanism for the rotating disk can increase axial positioning of the rotating disk mechanism and improve the connecting mode of a rotating disk drive motor, can guarantee the coaxiality of the whole set of rotating drive system and the accuracy of rotation of the rotating disk, and can improve the aligning effect and the welding quality.
Description
Technical field
The present invention relates to a kind of internal welding machine field, particularly relate to a kind of pipeline gas shielded arc welding formula internal welding machine.
Background technology
Internal welding machine is mainly used in the pipeline constructions such as petrochemical industry, electric power, coal, water delivery, and major function has been two pipes
The group in road to and internal root bead.
Existing interior bonding machine is as it is shown in figure 1, main by forebay 1, line-up clamp 13, rotating disk 3, welding unit 4, tensioner
Mechanism 5, middle frame 6, floating spring mechanism 7, drive mechanism 8, afer bay 9, braking mechanism 10 and gas tank 12 form.Above-mentioned shows
Though the interior bonding machine having can provide user one to have good welding machine effect, there is progressive really, but when actually used
Have been found that in its structure and there is also some shortcomings, cause this existing interior bonding machine on reality is applied, fail to reach optimal
Using effect, its shortcoming is as follows:
1, first, cable and trachea easy damaged.Rise block interposition owing to welding unit is distributed in two rows of tension mechanism
Putting, the protection trachea of connecting welding unit and cable are all distributed across tension mechanism lateral surface, in work process, welding unit
Can rotate around equipment axis, therefore, cable and trachea are easy to rub with tension mechanism, cause cable and trachea
Damage, not only to change cable at any time and change the expensive of cable.
2 it addition, be inconvenient to overhaul.Arc welding gun head, wire feeder, arc welding gun head supporting mechanism, welding gun is contained in welding unit
Head guiding mechanisms etc., mechanism is more complicated, and the overall dimensions causing welding unit is bigger.Owing to two rows of tension mechanism are risen block
Between limited space, when welding unit breaks down, for maintenance increase difficulty, increase the repair time, affect efficiency of construction.
Furthermore 3, positioning datum degree inaccuracy.Above-mentioned rotating disk is the important component part of full-automatic internal welding machine parts,
The full-automatic requisite part of internal welding machine, lacks it especially, and internal welding machine just cannot complete weld job.It is in tension mechanism
Two rows are risen between block.Welding unit is fixed on the cylindrical of rotating disk uniformly;By the little gear that is connected with electric rotating machine with
The gear ring of rotating disk inner ring is meshed so that the rotating disk energy winding apparatus axle center in rotating disk mechanism rotates.In tradition internal welding machine,
Electric rotating machine is fixed in middle frame, is connected with little gear by shaft coupling, owing to the roughening of positioning datum causes rotation
Motor and little gear do not have good axiality, it is easy to cause the damage of shaft coupling, affect efficiency of construction.
4, it should be noted that above-mentioned rotating disk does not has good axial location.Welding unit is fixed on rotating disk
On cylindrical, and the arc welding gun head in welding unit has strict relative status requirement relative to the mouth of pipe of two pipelines to be welded, and revolves
It should keep consistent with the relative position of the mouth of pipe to be welded to rotating disk when rotated.But the rotating disk in the rotating mechanism of tradition internal welding machine
There is no good axial location, thus affect welding quality and efficiency of construction.
Because the defect that above-mentioned existing interior bonding machine exists, the present inventor is actively improved, to founding one
The pipeline of new structure gas shielded arc welding formula internal welding machine so that it is have more practicality
Summary of the invention
It is an object of the invention to, overcome the defect that existing interior bonding machine exists, and the pipe of a kind of new structure is provided
Road gas shielded arc welding formula internal welding machine, to be solved technical problem is that makes its cable the most easy to wear, improves making of cable
With the life-span, cost-effective, thus more suitable for practicality.
Another object of the present invention is to, it is provided that a kind of pipeline gas shielded arc welding formula internal welding machine, technology to be solved
Problem is the space making its two rows reducing tension mechanism rise between block, reduces maintenance difficulty, reduces the repair time, improves construction
Efficiency, thus more suitable for practicality.
It is a further object of the present invention to provide a kind of pipeline gas shielded arc welding formula internal welding machine, technology to be solved
Problem is to make its positioning datum degree high, it is ensured that electric rotating machine and the axiality of little gear, is hardly damaged part, improves construction effect
Rate, improves service life, thus has saved cost, be more suitable for practicality.
The a further object of the present invention is, it is provided that a kind of pipeline gas shielded arc welding formula internal welding machine, technology to be solved
Problem is that the axially location making its rotating disk more accurately, improves welding quality and efficiency of construction, thus more suitable for practicality,
And there is the value in industry.
Another object of the present invention is to provide a kind of pipeline gas shielded arc welding formula internal welding machine, technical problem to be solved
When being to make it weld, two welding mouth of pipe boil on the nape opposite the mouth are accurate, improve welding quality.
The object of the invention to solve the technical problems realizes by the following technical solutions.Propose according to the present invention
A kind of pipeline gas shielded arc welding formula internal welding machine, including forebay, line-up clamp, rotating disk mechanism, welding unit, tensioner machine
Structure, middle frame, floating spring mechanism, drive mechanism, afer bay, braking mechanism, walking mechanism, gas tank.Wherein said front machine
Control system and line-up clamp are installed in frame.This is provided with floating spring mechanism in the middle of frame and described afer bay.After this
In frame, order is provided with drive mechanism, braking mechanism and walking mechanism.Described tension mechanism side is arranged on forebay,
The opposite side of this tension mechanism is arranged in middle frame.The side of described floating spring mechanism is connected with frame in this, should
The opposite side of floating spring mechanism is connected with this afer bay.Described gas tank is connected with this afer bay.Described welding unit
It is arranged in this tension mechanism with described rotating disk mechanism.Wherein said welding unit is by wire-feed motor, many compound electrics
Cable, multiple welding gun box, multiple arc welding gun head, multiple arc welding gun head guiding mechanism, multiple arc welding gun head lifting cylinder form.By described
Wire-feed motor removes from welding unit and is arranged in forebay.Described multiple welding gun boxes are arranged in rotating disk mechanism.This is every
One welding gun box includes an arc welding gun head, arc welding gun head guiding mechanism, an arc welding gun head lifting cylinder.This wire-feed motor and this weldering
Rifle head is connected by compound electric cable, and described weldering is robbed head and is connected with this arc welding gun head guiding mechanism one end.
Aforesaid pipeline gas shielded arc welding formula internal welding machine, wherein said forebay is laid with 3 set line-up clamp.Each
Individual line-up clamp is made up of cylinder saddle, line-up clamp cylinder, connecting rod, locating piece, rear pressure head, positioning reference plane, front pressure head, wherein,
Described cylinder saddle one end is arranged on fore-stock, and the other end of this cylinder saddle connects with one end of described line-up clamp cylinder
Connect.The other end of this line-up clamp cylinder is connected with locating piece.Described connecting rod is connected with this locating piece.On before this locating piece
End face is provided with front pressure head, pressure head after the face, posterior end of this locating piece is provided with, when line-up clamp cylinder is propped up, by rear pressure head outer surface
Contacting with the surface of described positioning reference plane, after making 3, pressure head is with in one plane, and now 3 front pressure heads and institute
The planes overlapping at some arc welding gun head places, in order to ensure that arc welding gun head can be with the mouth of pipe to be welded when with rotating disk mechanism rotating welding
Overlap.
Aforesaid pipeline gas shielded arc welding formula internal welding machine, wherein said tension mechanism is two identical symmetrical structures
Composition.One of them tension mechanism is by cannulated sleeve, the first locking nut, cylinder bottom, cylinder barrel, piston, piston rod, the second locking screw
Mother, the first cylinder cap, the second cylinder cap, hinged seat, connecting rod, distribution plate, push rod, the block that rises, fairlead, multiple air inlet composition.Wherein,
Described cylinder bottom connects with described cylinder barrel, and this cylinder barrel connects with the first described cylinder cap, this first cylinder cap and described second
Cylinder cap connects, and collectively forms the inner chamber body of tension mechanism.Described fairlead is arranged in the middle part of the inner chamber of this inner chamber body, for hollow
Structure, one end of this fairlead is fixed on the one end of the cannulated sleeve being positioned at X direction, and the other end of this cannulated sleeve is by the
One locking nut is fixed on this cylinder bottom so that the inner chamber of this cannulated sleeve and the inner chamber of this fairlead communicate, this cannulated sleeve
Cylindrical and this fairlead lateral surface provide for described piston rod and slide axially and support.It is arranged on this cannulated sleeve and this guiding
One end of piston rod of set lateral surface is connected by hinged seat with one end of connecting rod, and the other end of this connecting rod connects with the bottom of push rod
Connecing, the upper end of this push rod is provided with the block that rises, and the other end of this piston rod is connected by the second locking nut with described piston.
This piston rod can with this piston axially movable.Described distribution plate is arranged between the second cylinder cap and fairlead.This push rod energy
Radial hole along this distribution plate moves up and down, and multiple air inlets are arranged on cylinder barrel.
Aforesaid pipeline gas shielded arc welding formula internal welding machine, wherein said fairlead is by sleeve pipe, two connection dishes and many
Individual connection gusset forms.Two described connection dishes are disc structure and lay respectively at vertical axisymmetric both sides, are positioned at transverse axis
To sleeve pipe and two connection dishes be connected to form one structure, multiple connection gusset is set between two connection dishes.
Aforesaid pipeline gas shielded arc welding formula internal welding machine, wherein said rotating disk mechanism is to be rotated by a set of rotating disk
Drive system, rotating disk and multiple rotating disk detent mechanism are formed.Described rotating disk is arranged on described both sides distribution plate
Between, it is coaxially disposed with described distribution plate, and in described connection dish outside radially.This distribution plate is fixed with multiple
Rotating disk detent mechanism, described a set of rotating disk rotary drive system is connected with this distribution plate.
Aforesaid pipeline gas shielded arc welding formula internal welding machine, wherein said rotating disk drive system is by electric rotating machine, solid
Determining block, fixing screw, bearing, pressing plate, little gear, key, power transmission shaft composition, wherein said fixed block is fixed on described tensioner
On the distribution plate of mechanism so that it is have high-precision positioning datum.Described electric rotating machine is by described key and described transmission
One end of axle is connected, this power transmission shaft by described bearings circular hole on described distribution plate, this power transmission shaft another
One end is connected by bolt and pressing plate with little gear so that it is ensure that the axiality of this whole series rotary drive system, it is ensured that institute
The precision that the rotating disk stated rotates.
Aforesaid pipeline gas shielded arc welding formula internal welding machine, wherein said rotating disk is split type rotating disk, including internal tooth
Circle, turntable body, the bolt that is located by connecting, connecting plate, through wires hole.Wherein said turntable body is split-type structural, at least
Two arc body compositions, are fixed by connecting plate and the bolt that is located by connecting between described at least two arc body and connect and compose one
Body formula turntable body.The inner circle of this turntable body is provided with ring gear, and this ring gear is little with described rotating disk drive system
Gear engages, and is fixed in the turntable body of rotating disk mechanism with described multiple welding gun boxes.This turntable body is fixed
It is respectively equipped with through wires hole on multiple welding gun box positions, makes the through wires hole in turntable body, the inner chamber of fairlead, cannulated sleeve inner chamber
Form compound electric cable by the passage of wire-feed motor to arc welding gun head.
Aforesaid pipeline gas shielded arc welding formula internal welding machine, the detent mechanism of wherein said rotating disk is sold by multiple first
Axle, multiple first support, multiple first location wheel, multiple location bearing, multiple second position wheel, multiple second support, multiple
Guide pad, multiple spring, multiple regulation set composition, wherein, described location bearing is fixed on described rising by the first bearing pin
On the distribution plate of tight mechanism, the plurality of location bearing is evenly distributed on circumference same with this distribution plate, the plurality of locating shaft
The cylindrical held contacts with the inner circle of described rotating disk, it is achieved radially location.Multiple first supports are fixed on this tension mechanism
Distribution plate on, described each first positions wheel and is fixed on the first corresponding support, each described location wheel
Cylindrical and this rotating disk contacts side surfaces, it is achieved axially position.Described multiple guide pads are fixed on the distribution plate of this tension mechanism
On, described each the second support is connected with each guide pad, and this second support realizes moving axially by guide pad.Often
One second location wheel is fixed on corresponding each second support, this guide pad is provided with spring, at this guide pad
Outer end is provided with regulation set, can be pressed on this rotating disk side by the second location wheel cylindrical by this spring and this regulation set and realize axle
To compression, the thrust of this spring can be changed with the relative position of this guide pad by adjusting this regulation set.
Aforesaid pipeline gas shielded arc welding formula internal welding machine, is provided with between wherein said cannulated sleeve and piston rod and makes
Cavity airtight sealing ring and guide ring.
Aforementioned tubular duct gas shielded arc welding formula internal welding machine, pressure head and described positioning reference plane after wherein said each
Between and described front pressure head and the mouth of pipe to be welded between increase sensor device, carry out boil on the nape opposite the mouth operation time, described rear pressure head
Surface is the most corresponding when contacting with the mouth of pipe to be welded with this positioning reference plane and this front pressure head has 6 display devices whether to show it
Contact.
The present invention compared with prior art has clear advantage and beneficial effect.It at least has the advantage that
1, the wire feeder in welding unit is moved in forebay by the present invention, simplifies welding unit, reduces welding gun box
Overall dimensions, reduces its fault rate as far as possible, can overhaul quickly and easily, saved the cost of overhaul after breaking down.
2, due to the fact that and be moved in forebay by the wire feeder in welding unit, in tension mechanism, intracavity is arranged
Having fairlead, separately, the present invention uses the turntable body of rotating disk to be split type rotating disk, and turntable body is provided with through wires hole, can protect
Demonstrate,prove multiple compound electric cable to pass through in order and be connected on the arc welding gun head of welding gun box.So far, the inner chamber of fairlead and its phase
On the inner chamber of the cannulated sleeve connect and turntable body thereof, through wires hole formation compound electric cable is by the passage of wire-feed motor to arc welding gun head, disappears
The friction produced except welding cable and protection trachea and other mechanisms, improves the service life of compound electric cable, tears open simultaneously
Unload installation compound electric cable to facilitate soon, improve efficiency of construction..
3, due to the fact that and reduce the overall dimensions of welding gun box, reduce the distance that two rows are risen between block, improve internal welding machine
The function of school pipe mouth, it is achieved preferably organize line up, improve welding quality.
4, the present invention uses rotating disk alignment system, increases the axial location of capstan mechanism, improves welding quality.
5, the present invention improves the connected mode turning disk-drive motor.Make to which ensure that the coaxial of a whole set of rotary drive system
Degree, it is ensured that the precision that rotating disk rotates, improves welding quality.
6, the employing line-up clamp of the present invention, when making welding, two welding mouth of pipe boil on the nape opposite the mouth are more accurate, thus ensure that weldering
Connect quality.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of description, and in order to allow the above and other objects, features and advantages of the present invention can
Become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail as follows.
The brief description of accompanying drawing
The present invention:
Fig. 1 is the combinative structure schematic appearance of interior bonding machine.
Fig. 2 is the combinative structure schematic appearance of the present invention.
Fig. 3 is welding unit structural representation of the present invention.
Fig. 4 is the structural representation of welding unit of the present invention.
Fig. 5 is the structural representation of the tension mechanism of the present invention.
Fig. 6 A is the structure cross-sectional schematic of the cannulated sleeve of the present invention.
Fig. 6 B is the schematic side view of the cannulated sleeve of the present invention.
Fig. 7 is the rotating disk mechanism structure schematic diagram of the present invention.
Fig. 8 is the rotating disk rotary drive system structural representation of the present invention.
Fig. 9 A is the structural representation of the rotating disk of the present invention.
Fig. 9 B is the A-A sectional view of Fig. 9 A.
Fig. 9 c is the partial enlargement structural representation of Fig. 9 A.
Figure 10 is the rotating disk detent mechanism structural representation of the present invention.
Figure 11: be the line-up clamp structural representation of the present invention.
Wherein:
1: forebay detent mechanism 2: control system
3: rotating disk mechanism
32: rotating disk rotary drive system
321: electric rotating machine 322: fixed block
323: fixing screw 324: bearing
325: pressing plate 326: little gear
327: key 328: power transmission shaft
36: rotating disk
361: ring gear 362: turntable body
363: be located by connecting bolt 364: connecting plate
365: through wires hole
37: rotating disk detent mechanism
371: the first bearing pin 372: the first supports
373: the first location wheels 374: location bearing
375: the second location wheel 376: the second supports
377: guide pad 378: spring
379: regulation set
4: welding unit
41: wire-feed motor 42: compound electric cable
43: welding gun box 44: arc welding gun head
45: arc welding gun head guiding mechanism 46: arc welding gun head lifting cylinder 5: tension mechanism
51: cannulated sleeve, 52: the first locking nuts
53: cylinder bottom 54: piston
55: piston rod 56: the second locking nut
57: the first cylinder cap 58: the second cylinder caps
59: hinged seat 510: connecting rod
512: distribution plate 513: push rod
514: rise block
515: fairlead
515a: sleeve pipe 515b: connection dish
515c: connect gusset
516: the first air inlet 517: the second air inlets
6: middle frame 7: floating spring mechanism
8: drive mechanism 9: afer bay
10: braking mechanism 12: gas tank
13: line-up clamp
131: cylinder saddle 132: line-up clamp cylinder
133: connecting rod 134: locating piece
135: rear pressure head 136: positioning reference plane
137: front pressure head
14: the first mouth of pipe 15: the second mouths of pipe to be welded to be welded
16: the second mouths of pipe to be welded
Realize the best mode of invention
By further illustrating the technological means and effect that the present invention taked by reaching predetermined goal of the invention, below in conjunction with
Accompanying drawing and preferred embodiment, to the pipeline gas shielded arc welding formula internal welding machine proposed according to the present invention, its detailed description of the invention, knot
Structure, feature and effect thereof, after describing in detail such as.
Referring to shown in Fig. 2, the pipeline of present pre-ferred embodiments gas shielded arc welding formula internal welding machine, it specifically includes that
Forebay 1, line-up clamp 13, rotating disk mechanism 3, welding unit 4, tension mechanism 5, middle frame 6, floating spring mechanism 7, driving machine
Structure 8, afer bay 9, braking mechanism 10, gas walking mechanism 11, gas tank 12.Wherein, in described forebay 1, control system is installed
2 and with line-up clamp 13, in the middle of described middle frame 6 and described afer bay 9, floating spring mechanism 7 is installed.On this afer bay 9
Order is provided with drive mechanism 8, braking mechanism 10 and walking mechanism 11.Described tension mechanism 5 side is arranged on forebay 1
On, the opposite side of this tension mechanism 5 is arranged in middle frame 6, and the side of this floating spring mechanism 7 is connected with middle frame 6, should
The opposite side of floating spring mechanism 7 is connected with afer bay 9.Described gas tank 12 is connected with afer bay 9, described welding unit
4 and described rotating disk mechanism 3 be arranged in this tension mechanism 5.
Referring to shown in Fig. 3, Fig. 4, described welding unit 4 is by wire-feed motor 41, many groups compound electric cable 42, multiple weldering
Gun case 43, multiple arc welding gun head 44, multiple arc welding gun head guiding mechanism 45, multiple arc welding gun head lifting cylinder 46 form, and are sent by described
Silk machine 41 removes and is arranged on from welding unit 4 in forebay 1.Described multiple welding gun boxes 43 are arranged in rotating disk mechanism 3,
The present embodiment is provided with 42,6 welding gun boxes of 6 compound electric cables, 44,6 arc welding gun head guiding mechanisms of 43,6 arc welding gun heads 45,6
Arc welding gun head lifting cylinder 46.This each welding gun box 43 includes 45, the weldering of 44, arc welding gun head guiding mechanism of an arc welding gun head
Rifle head lifting cylinder 46, this wire-feed motor 41 is connected by compound electric cable 42 with this arc welding gun head 44, described weldering rob 44 with
This arc welding gun head guiding mechanism 45 one end is connected, and the other end of this arc welding gun head guiding mechanism 45 is connected with described welding gun box 43.
Owing to this wire-feed motor 41 removes from welding unit 4, eliminate rise block 514 and the push rod of compound electric cable 42 and tension mechanism 5
The friction of 513, adds the service life of compound electric cable 42, meanwhile, simplifies the structure of welding unit, and probability of failure subtracts
Few so that welding unit 4 overall dimensions reduces, and reduces the distance that two rows are risen between block, thus preferably treats welded tube by first
The mouth of pipe school of road 14 and the second pipeline 15 to be welded is justified and is grouping.
Referring to shown in Figure 11, described forebay 1 is laid with 3 set line-up clamp 13, each line-up clamp 13 is by cylinder
Bearing 131, line-up clamp cylinder 132, connecting rod 133, locating piece 134, rear pressure head 135, positioning reference plane 136, front pressure head 137 groups
Become.Wherein, described cylinder saddle 131 one end is arranged on fore-stock 1, and the other end of this cylinder saddle 131 is right with described
One end of mouthpart cylinder 132 connects, and the other end of this line-up clamp cylinder 132 is connected with locating piece 134, described connecting rod 133 and
This locating piece 134 connects, pressure head 137 before the front upper surface of this locating piece 134 is provided with, in the face, posterior end of this locating piece 134
Pressing pressure head 135 after being provided with, described positioning reference plane 136 contacts with this first pressure head 135 outer surface.
After 3 line-up clamp cylinders 132 prop up 3 respectively, pressure head 135 contacts with positioning reference plane 136, pressure head after making 3
With in a plane, and the planes overlapping at now 3 front pressure heads 137 and all arc welding gun head 44 places, such guarantee welds
Rifle head 44 could overlap with the mouth of pipe 16 to be welded when with rotating disk 36 rotating welding.First by before internal welding machine during actually used
The first half of frame 1 and tension mechanism 5 exposes the second pipeline 15 to be welded, props up line-up clamp cylinder 132 so that pressure head after 3
The surface of 135 overlaps with 3 positioning reference planes 136 respectively;Start drive mechanism 8 so that internal welding machine in pipeline to be welded backward
Fang Yidong, until 3 front pressure heads 137 contact with the mouth of pipe 16 to be welded, the now surface of pressure head 135 and positioning reference plane 136 after 3
Overlapping, 3 front pressure heads 137 contact with the mouth of pipe 16 to be welded, prop up rapidly the tension mechanism 5 block 514 that rises in the second welded tube road 15,
Make its stretching inner-walls of duct, unclamp drive mechanism 8 and line-up clamp cylinder 132, complete boil on the nape opposite the mouth.But owing to site operation environment compares
Complexity, the surface of pressure head 135 and positioning reference plane or 3 front pressure heads 137 and the mouth of pipe to be welded after 3 during carrying out boil on the nape opposite the mouth
16 one of them or several not contacts, just complete boil on the nape opposite the mouth operation, so can directly affect welding quality.
In order to avoid the problems referred to above, between rear pressure head 135 and positioning reference plane 136 and 3 front pressure heads 137 with treat welded tube
Sensor device is increased between mouth 16, when carrying out boil on the nape opposite the mouth operation, the surface of pressure head 135 and positioning reference plane 136 and 3 after 3
Individual front pressure head 137 is the most corresponding when contacting with the mouth of pipe 16 to be welded has 6 display devices to show whether it contacts, and wherein has not
The point of contact, this display device can be not in contact with by which point of alarm operator, and checks, the most effectively protects
Demonstrate,prove the quality of boil on the nape opposite the mouth, thus ensure the quality of welding.
Referring to shown in Fig. 5, described tension mechanism 5 is two identical symmetrical structure compositions, one of them tensioner machine
Structure 5 by cannulated sleeve the 51, first locking nut 52, cylinder bottom 53, cylinder barrel, piston 54, piston rod the 55, second locking nut 56,
One cylinder cap the 57, second cylinder cap 58, hinged seat 59, connecting rod 510, distribution plate 512, push rod 513, the block 514 that rises, fairlead 515, multiple
Air inlet.Wherein, described cylinder bottom 53 connects with described cylinder barrel, and this cylinder barrel connects with the first described cylinder cap 57, and this is first years old
Cylinder cap 57 connects with the second described cylinder cap 58 and collectively forms the inner chamber body of tension mechanism 5, and described fairlead 515 is arranged on this
In the middle part of the inner chamber of inner chamber body, for hollow structure.The one of the cannulated sleeve 51 being positioned at X direction is fixed in one end of this fairlead 515
End, the other end of this cannulated sleeve 51 is fixed on this cylinder bottom 53 by the first locking nut 52 so that this cannulated sleeve 51 interior
The inner chamber of chamber and this fairlead 515 communicates.Cylindrical and this fairlead 515 lateral surface of this cannulated sleeve 51 provide for piston rod 55
Slide axially and support;It is arranged on one end and the connecting rod 510 of the piston rod 55 of this cannulated sleeve 51 and this fairlead 515 lateral surface
One end connected by hinged seat 59, the other end of this connecting rod 510 is connected with the bottom of push rod 513, and the upper end of this push rod 513 sets
Being equipped with the block 514 that rises, the other end of this piston rod 55 is connected by the second locking nut 56 with described piston 54, this piston rod
55 can with piston 54 axially movable, and described distribution plate 512 is arranged between the second cylinder cap 58 and fairlead 515, this push rod
513 can move up and down by the radial hole along distribution plate 512, and multiple air inlets are arranged on cylinder barrel, and the present embodiment arranges first and enters
QI KOU 516 and the second air inlet 517.Be provided with between described cannulated sleeve 51 and piston rod 55 make cavity airtight sealing ring and
Guide ring.
In order to ensure that compound electric cable 42 can be connected to weld on box 43 smoothly, when the first air inlet 516 air inlet, pressure
Trying hard to recommend dynamic piston 54 to move along cannulated sleeve 51, this piston 54 is connected with piston rod 55, drives piston rod 55 axially movable, from
And drive tension mechanism 5.Until piston 54 bottom surface contacts back piston 54 stop motion with the first cylinder cap 57, tension mechanism 5 moves
To peak.When the second air inlet 517 air inlet, pressure promotes piston 54 to slide along cannulated sleeve 51, thus drives tensioner machine
Structure 5 reclaims, until 54, piston contacts back piston 54 stop motion with cylinder bottom 53, tension mechanism 5 moves to minimum point.And this
Invention can increase trachea and compound electric cable 42 service life.
Referring to shown in Fig. 6 A, Fig. 6 B, described fairlead 515 is hollow structure, is by sleeve pipe 515a, two connection dishes
515b and multiple connection gusset 515c composition, two described connection dish 515b are disc structure and lay respectively at vertical axes symmetry
Both sides, be positioned at the sleeve pipe 515a and two connection dish 515b of X direction and be connected to form one structure, at two connection dish 515b
Between multiple connection gusset 515c is set.The hollow structure of described internal welding machine fairlead 515, it is possible to ensure more than two being combined
Cable 42 can be normally through, and reduces the friction of composite cable 42 and other components as far as possible, increases compound electric cable 42
Service life.Owing to using plural connection gusset 515c attachment structure in the middle of fairlead 515, it is ensured that more than two
Trachea and compound electric cable 42 can be normally through, make to organize trachea more and compound electric cable 42 is connected on arc welding gun head 44 smoothly.
Referring to shown in Fig. 7, wherein said rotating disk mechanism 3 is by a set of rotating disk rotary drive system 32, rotates
Dish 36 and multiple rotating disk detent mechanism 37 are formed, and described rotating disk 36 is arranged between described both sides distribution plate 512,
It is coaxially disposed with described distribution plate 512, and in connection dish 515b outside radially, this distribution plate 512 is fixed with multiple
Rotating disk rotary positioning mechanism 37, described a set of rotating disk rotary drive system 32 is connected with this distribution plate 512.The present embodiment
9 sets are set and select turntable positioning mechanism.
Referring to shown in Fig. 8, described rotating disk drive system 32 is by electric rotating machine 321, fixed block 322, fixing screw
323, bearing 324, pressing plate 325, little gear 326, key 327, power transmission shaft 328 form, and wherein, described fixed block 322 is by solid
Determine screw 323 to be fixed on the distribution plate 512 of tension mechanism 5 so that it is have high-precision positioning datum, described electric rotating machine
321 are connected with one end of described power transmission shaft 328 by described key 327, and this power transmission shaft 328 is by 324 described, bearing
In support circular hole on this distribution plate 512, the other end of this power transmission shaft 328 is connected by bolt and pressing plate 325 with little gear 326
Connect so that it is ensure that the axiality of a whole set of rotary drive system 32, it is ensured that the precision that rotating disk 36 rotates.Described fixed block 322
Being fixed on the described distribution plate 512 of tension mechanism 5, bearing 324 is fixed in the hole of distribution plate 512, and fixed block 322
Stationary plane and bearing 324 fixing hole have good perpendicularity, thus ensure that the electric rotating machine 321 being fixed on fixed block 322
Axiality with distribution plate 512.Electric rotating machine 321 drives power transmission shaft 328 to rotate by key 327, and power transmission shaft 328 drives little gear
326 rotate, and little gear 326 engages with the ring gear 361 of rotating disk 36, and dish 36 is rotated rotates.From rotation during this
Motor 321 is rigid direct-connected to little gear 326 so that can reflect rotation more accurately with the encoder of electric rotating machine 321
The anglec of rotation of dish 36, improves weldquality.
Referring to shown in Fig. 9 A, 9B, 9C, described rotating disk 36 is split type rotating disk, including ring gear 361, rotating disk originally
Body 362, the bolt 363 that is located by connecting, connecting plate 364, through wires hole 365, wherein said turntable body 362 is split-type structural,
At least two arc body forms, solid by connecting plate 364 and the bolt 363 that is located by connecting between described at least two arc body
Surely connecting and composing integral type turntable body 362, the inner circle of this turntable body 362 is provided with ring gear 361, this ring gear 361 with
The little gear 326 of described rotating disk drive system 32 engages, and is fixed on rotating disk mechanism 3 with described multiple welding gun boxes 43
In turntable body 362, this turntable body 362 is fixed and on multiple welding gun box 43 position, is respectively equipped with through wires hole 365, make to turn
Through wires hole 362 on dish body 362, the inner chamber of fairlead 515, cannulated sleeve 51 inner chamber formed compound electric cable 42 and trachea by
The passage of wire-feed motor 41 to arc welding gun head 44.Described rotating disk 36 major function is fixing and drives welding gun box 43 to rotate.Rotating disk
36 are designed as split type, mainly convenient install, safeguard and overhaul, it is not necessary to being dismantled by the part in tension mechanism 5, directly will determine
Position connecting bolt 363 unclamps, and dismantles connecting plate 364, very convenient, and efficiency is high.
Referring to shown in Figure 10, the detent mechanism 37 of described rotating disk is by multiple first bearing pins 371, multiple first support
372, multiple first location wheels 373, multiple location bearing 374, multiple second location wheel 375, multiple second support 376, multiple
Guide pad 377, multiple spring 378, multiple regulation set 379 composition.Wherein said multiple location bearing 374 is by the first bearing pin
371 are fixed on the distribution plate 512 of tension mechanism 5, and the plurality of location bearing 374 is evenly distributed in same with this distribution plate 512
On one circumference, the cylindrical of the plurality of location bearing 374 contacts with the inner circle of described rotating disk 3, it is achieved radially location.Described
Multiple first supports 372 be fixed on the distribution plate 512 of tension mechanism 5, described each first positions wheel 375 and is fixed on
On the first corresponding support 372.Each described location wheel 375 cylindrical and this rotating disk 36 contacts side surfaces, it is achieved axially
Location.Described multiple guide pads 377 are fixed on the distribution plate 512 of tension mechanism 5.Described each the second support 376
It is connected with each guide pad 377.This second support 376 realizes moving axially by guide pad 377, each second location wheel
375 are fixed on corresponding each second support 376, this guide pad 377 are provided with spring 378, at this guide pad 377
Outer end is provided with regulation set 379, and overlapping 379 by this spring 378 and this regulation can be pressed in this rotating disk by the second location wheel 375 cylindricals
On 36 sides, it is achieved axial compression.This spring can be changed with the relative position of this guide pad 377 by adjusting this regulation set 379
The thrust of 378.The present embodiment arranges 371,9 the first supports 372,9 first of 9 the first bearing pins and positions 373,9, wheel location
374,9 second, bearing location, 378,9, wheel 375,9 the second supports, 377,9 springs of 376,9 guide pads regulation set 379.
Detent mechanism 37 major function of described rotating disk is to ensure that the relative position relation of rotating disk 3 and distribution plate 512,
I.e. ensure the axially and radially location of rotating disk 36.The inner circle phase of the cylindrical of multiple location bearing 374 and described rotating disk 36
Contact, and multiple location bearing 374 is evenly distributed on the same circumference of distribution plate 512 by the first bearing pin 371, therefore protects
Demonstrate,prove the axiality of rotating disk 3 and distribution plate 512, it is achieved that the radial direction location of rotating disk 36.Each described location wheel 375
Cylindrical and this rotating disk 36 contacts side surfaces, and each location wheel 375 is consistent to the distance of distribution plate 512, thus ensure that
Rotating disk 36 and the depth of parallelism of distribution plate 512, it is achieved that the axial location of rotating disk 36.Guide pad 377 is fixed on distribution plate 512
On, and the second support 376 can realize sliding axially in guide pad 377, regulation set 379 is connected with guide pad 377 by screw thread,
Changed by the spacing adjusting regulation set 379 and guide pad 377 and be arranged on spring between regulation set 379 and the second support 376
The pretightning force of 378 so that the second support 376 drives the second location wheel 375 compression rotating disk 36 side, it is achieved the axle of rotating disk 36
To compression.
Internal welding machine forebay 1, middle frame 6, afer bay 9 are primarily used to fix other mechanisms, and provide for other mechanisms
Protection, they constitute the main body frame of internal welding machine.Control system is mainly used to all behaviour realizing operator to internal welding machine
Control.Line-up clamp 13 is used for realizing the boil on the nape opposite the mouth function of internal welding machine, it is ensured that multiple arc welding gun heads 44 when rotating with rotating disk 36 can with treat
Welded tube mouth 16 is in the same plane.Welding unit 4 mainly realizes the welding of the mouth of pipe 16 to be welded.Two rows of tension mechanism 5 are risen block
514 respectively in two first pipelines 14 to be welded and the second tape welding pipeline 15, can guarantee that when tension mechanism 5 tensioner two to be welded
The axiality of pipeline, and the mouth of pipe of pipeline to be welded can be carried out school circle, thus ensure arc welding gun head 44 to the mouth of pipe 16 to be welded away from
From not changing, it is ensured that welding quality.Floating spring mechanism 7 is mainly used to frame 6 and afer bay 9 in elastic connection, it is ensured that
As far as possible the degree of freedom of tension mechanism 5 can be discharged during boil on the nape opposite the mouth in line-up clamp 13, it is ensured that boil on the nape opposite the mouth quality, and, floating
Spring motivation structure 7 can guarantee that the automatic welding property passed through when the pipeline internal with certain camber is walked.Drive mechanism 8 is mainly used to
The power advancing or retreating is provided to automatic welding.Braking mechanism 10 is the important measures ensureing safe construction in construction, this structure
Internal welding machine uses drive mechanism 8 and braking mechanism 10 interlocking design, i.e. stops when drive mechanism 8 drives internal welding machine to advance or retreats
Car synchronizes to release, when internal welding machine stops walking, and braking mechanism 10 automatic tensioning so that braking vane stretching inner-walls of duct is to reach
Prevent the slippery of internal welding machine, it is ensured that the safety of site operation.Walking mechanism 11 is mainly used to be supported in pipeline internal welding machine, comes
Realize the walking of internal welding machine.Gas tank 12 Main Function is to provide source of the gas for internal welding machine within a certain period of time, it is ensured that on internal welding machine
Each pneumatic element can normally work.
The above, be only presently preferred embodiments of the present invention, and the present invention not makees any pro forma restriction, though
So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any technology people being familiar with this specialty
Member, in the range of without departing from technical solution of the present invention, when the technology contents of available the disclosure above makes a little change or modification
For the Equivalent embodiments of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit of the foundation present invention
Any simple modification, equivalent variations and the modification being made above example, all still falls within the range of technical solution of the present invention.
Claims (10)
1. a pipeline gas shielded arc welding formula internal welding machine, including: forebay (1), line-up clamp (13), rotating disk mechanism (3), weldering
Order unit (4), tension mechanism (5), middle frame (6), floating spring mechanism (7), drive mechanism (8), afer bay (9), braking machine
Structure (10), walking mechanism (11), gas tank (12), wherein, be provided with control system (2) and line-up clamp in described forebay (1)
(13), this is provided with floating spring mechanism (7) in the middle of frame (6) and described afer bay (9), the upper order of this afer bay (9)
Being provided with drive mechanism (8), braking mechanism (10) and walking mechanism (11), mmi machine is installed in described tension mechanism (5) side
On frame (1), the opposite side of this tension mechanism 5 is arranged in middle frame (6), the side of described floating spring mechanism (7) with should
Middle frame (6) is connected, and the opposite side of this floating spring mechanism 7 is connected with this afer bay (9), described gas tank (12) with should
Afer bay (9) connects, and described welding unit (4) and described rotating disk mechanism (3) are arranged in this tension mechanism (5), its
It is characterised by: wherein said welding unit (4) is by wire-feed motor (41), many groups compound electric cable (42), multiple welding gun box
(43), multiple arc welding gun head (44), multiple arc welding gun head guiding mechanism (45), multiple arc welding gun head lifting cylinder (46) form, by described
Wire-feed motor (41) remove and be arranged in forebay (1) from welding unit (4), described multiple welding gun boxes (43) are arranged on rotation
On rotating disk mechanism (3), this each welding gun box 43 include an arc welding gun head (44), arc welding gun head guiding mechanism (45), one
Arc welding gun head lifting cylinder (46), this wire-feed motor 41 is connected by compound electric cable (42) with this arc welding gun head (44), described weldering
Rob head (44) to be connected with this arc welding gun head guiding mechanism (45) one end.
2. pipeline gas shielded arc welding formula internal welding machine as claimed in claim 1, it is characterised in that wherein said forebay (1)
On be laid with 3 set line-up clamp (13), each line-up clamp (13) is by cylinder saddle (131), line-up clamp cylinder (132), connecting rod
(133), locating piece (134), rear pressure head (135), positioning reference plane (136), front pressure head (137) composition, wherein, described cylinder
Bearing (131) one end is arranged on fore-stock (1), the other end of this cylinder saddle (131) and described line-up clamp cylinder (132)
One end connect, the other end of this line-up clamp cylinder (132) is connected with locating piece (134), described connecting rod (133) and this location
Block (134) connects, and is provided with front pressure head (137) in the front upper surface of this locating piece (134), in the posterior end of this locating piece (134)
Face is provided with rear pressure head (135), when line-up clamp cylinder (132) is propped up, by rear pressure head (135) outer surface and described positioning reference plane
(136) surface contacts, and after making 3, pressure head (135) is with in one plane, and now 3 front pressure heads 137 and all of weldering
The planes overlapping at rifle head (44) place, in order to ensure that arc welding gun head (44) can be with to be welded when with rotating disk mechanism (3) rotating welding
The mouth of pipe (16) overlaps.
3. pipeline gas shielded arc welding formula internal welding machine as claimed in claim 1, it is characterised in that wherein said tension mechanism
(5) be two identical symmetrical structures compositions, one of them tension mechanism 5 by cannulated sleeve (51), the first locking nut (52),
Cylinder bottom (53), cylinder barrel, piston (54), piston rod (55), the second locking nut (56), the first cylinder cap (57), the second cylinder cap (58),
Hinged seat (59), connecting rod (510), distribution plate (512), push rod (513), the block that rises (514), fairlead (515), multiple air inlet group
Becoming, wherein, described cylinder bottom (53) connects with described cylinder barrel, and this cylinder barrel connects with described the first cylinder cap (57), and this is first years old
Cylinder cap (57) connects with described the second cylinder cap (58) and collectively forms the inner chamber body of tension mechanism (5), described fairlead (515)
Being arranged in the middle part of the inner chamber of this inner chamber body, for hollow structure, one end of this fairlead (515) is fixed on and is positioned at the hollow of X direction
One end of sleeve (51), the other end of this cannulated sleeve (51) is fixed on this cylinder bottom (53) by the first locking nut (52), makes
The inner chamber of the inner chamber and this fairlead (515) that obtain this cannulated sleeve (51) communicates, the cylindrical of this cannulated sleeve (51) and this guiding
Overlap piston rod (55) offer that 515 lateral surface are described slide axially and support;It is arranged on this cannulated sleeve (51) and this guiding
One end of piston rod (55) of set (515) lateral surface is connected by hinged seat (59) with one end of connecting rod (510), this connecting rod
(510) the other end is connected with the bottom of push rod (513), and the upper end of this push rod (513) is provided with the block that rises (514), this piston rod
(55) the other end is connected by the second locking nut (56) with described piston (54), and this piston rod (55) can be with this piston
(54) axially movable, described distribution plate (512) is arranged between the second cylinder cap (58) and fairlead (515), this push rod
(513) can move up and down by the radial hole along this distribution plate (512), multiple air inlets are arranged on cylinder barrel.
4. the gas shielded arc welding formula internal welding machine of the pipeline as described in any one in claim 1-3, it is characterised in that described in lead
It is made up of sleeve pipe (515a), two connection dishes (515b) and multiple connection gusset (515c) to set (515), two described companies
Flange (515b) is disc structure and lays respectively at vertical axisymmetric both sides, is positioned at the sleeve pipe (515a) of X direction and two companies
Flange (515b) is connected to form one structure, arranges multiple connection gusset (515c) between two connection dishes (515b).
5. pipeline gas shielded arc welding formula internal welding machine as claimed in claim 4, it is characterised in that wherein said rotating disk machine
Structure (3) is made up of a set of rotating disk rotary drive system (32), rotating disk (36) and multiple rotating disk detent mechanism (37),
Described rotating disk (36) is arranged between described both sides distribution plate (512), is coaxially disposed with described distribution plate (512),
And in described connection dish (515b) outside radially, this distribution plate (512) is fixed with multiple rotating disk detent mechanism
(37), described a set of rotating disk rotary drive system (32) is connected with this distribution plate (512).
6. pipeline gas shielded arc welding formula internal welding machine as claimed in claim 5, it is characterised in that described rotating disk drivetrain
System (32) is by electric rotating machine (321), fixed block (322), fixing screw (323), bearing (324), pressing plate (325), little gear
(326), key (327), power transmission shaft (328) composition, wherein, described fixed block (322) is fixed on described tension mechanism (5)
On distribution plate (512) so that it is have high-precision positioning datum, described electric rotating machine (321) passes through described key (327) and institute
The one end of the power transmission shaft (328) stated is connected, and this power transmission shaft (328) is supported on described distribution plate by described bearing (324)
(512), in the circular hole on, the other end of this power transmission shaft (328) is connected by bolt and pressing plate (325) with little gear (326), makes
Which ensure that the axiality of this whole series rotary drive system (32), it is ensured that the precision that described rotating disk (36) rotates.
7. pipeline gas shielded arc welding formula internal welding machine as claimed in claim 5, it is characterised in that described rotating disk (36) is
Split type rotating disk, including ring gear (361), turntable body (362), the bolt that is located by connecting (363), connecting plate (364), through wires hole
(365), wherein said turntable body (362) is split-type structural, and at least two arc body forms, described at least two
Integral type turntable body (362) is connected and composed by connecting plate (364) and the bolt that is located by connecting (363) are fixing between arc body,
The inner circle of this turntable body (362) is provided with ring gear (361), this ring gear (361) and described rotating disk drive system
(32) little gear (326) engagement, with the turntable body that described multiple welding gun boxes (43) are fixed on rotating disk mechanism (3)
(362) on, this turntable body (362) is fixed and on multiple welding gun box (43) position, is respectively equipped with through wires hole (365), make to turn
Through wires hole (362) on dish body (362), the inner chamber of fairlead (515), cannulated sleeve (51) inner chamber form compound electric cable
(42) by the passage of wire-feed motor (41) to arc welding gun head (44).
8. pipeline gas shielded arc welding formula internal welding machine as claimed in claim 5, it is characterised in that the localization machine of described rotating disk
Structure (37) is by multiple first bearing pins (371), multiple first support (372), multiple first location wheel (373), multiple location bearing
(374), multiple second location wheel (375), multiple second supports (376), multiple guide pad (377), multiple spring (378), many
Individual regulation set (379) composition, wherein, described rising is fixed on by the first bearing pin (371) in described multiple location bearing (374)
On the distribution plate (512) of tight mechanism (5), the plurality of location bearing (374) is evenly distributed in and this distribution plate (512) same circle
Zhou Shang, the cylindrical of the plurality of location bearing (374) contacts with the inner circle of described rotating disk (36), it is achieved radially location;Many
Individual first support (372) is fixed on the distribution plate (512) of this tension mechanism (5), and it is solid that described each first positions wheel 375
Being scheduled on corresponding the first support (372), each described location wheel (375) cylindrical connects with this rotating disk (36) side
Touch, it is achieved axially position;Described multiple guide pads (377) are fixed on the distribution plate (512) of this tension mechanism (5), described
Each second support (376) be connected with each guide pad (377), this second support (376) is real by guide pad (377)
Now moving axially, each second location wheel (375) is fixed on corresponding each second support (376), this guide pad
(377) be provided with spring (378) on, be provided with regulation set (379) in the outer end of this guide pad (377), by this spring (378) and
Second location wheel (375) cylindrical can be pressed on this rotating disk (36) side and realize axial compression, by adjusting by this regulation set (379)
This regulation set (379) whole can change the thrust of this spring (378) with the relative position of this guide pad (377).
9. pipeline gas shielded arc welding formula internal welding machine as claimed in claim 2, it is characterised in that described cannulated sleeve (51)
And be provided with between piston rod (55) and make cavity airtight sealing ring and guide ring.
10. pipeline gas shielded arc welding formula internal welding machine as claimed in claim 3, it is characterised in that pressure head after described each
(135) and increase between described positioning reference plane (136) and between described front pressure head (137) and the mouth of pipe to be welded (16) and sense
Device device, when carrying out boil on the nape opposite the mouth operation, the surface of described rear pressure head (135) and this positioning reference plane (136) and this front pressure head
(135) the most corresponding when contacting with the mouth of pipe to be welded have 6 display devices to show whether it contacts.
Applications Claiming Priority (1)
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PCT/CN2015/000542 WO2017015778A1 (en) | 2015-07-29 | 2015-07-29 | Gas shielding internal welding apparatus for pipeline |
Publications (2)
Publication Number | Publication Date |
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CN105873718A true CN105873718A (en) | 2016-08-17 |
CN105873718B CN105873718B (en) | 2017-05-24 |
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CN201580003001.4A Active CN105873718B (en) | 2015-07-29 | 2015-07-29 | Gas shielded welding internal welding machine for pipelines |
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CN (1) | CN105873718B (en) |
RU (1) | RU2687782C1 (en) |
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- 2015-07-29 WO PCT/CN2015/000542 patent/WO2017015778A1/en active Application Filing
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Also Published As
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CN105873718B (en) | 2017-05-24 |
WO2017015778A1 (en) | 2017-02-02 |
RU2687782C1 (en) | 2019-05-16 |
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