CN108747118A - Intelligent pipeline welding equipment - Google Patents

Intelligent pipeline welding equipment Download PDF

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Publication number
CN108747118A
CN108747118A CN201810697175.0A CN201810697175A CN108747118A CN 108747118 A CN108747118 A CN 108747118A CN 201810697175 A CN201810697175 A CN 201810697175A CN 108747118 A CN108747118 A CN 108747118A
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CN
China
Prior art keywords
welding
fixed
pipe
briquetting
short tube
Prior art date
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Pending
Application number
CN201810697175.0A
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Chinese (zh)
Inventor
何浩
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Zhenjiang Field Intelligent Equipment Co Ltd
Original Assignee
Zhenjiang Field Intelligent Equipment Co Ltd
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Publication date
Application filed by Zhenjiang Field Intelligent Equipment Co Ltd filed Critical Zhenjiang Field Intelligent Equipment Co Ltd
Priority to CN201810697175.0A priority Critical patent/CN108747118A/en
Publication of CN108747118A publication Critical patent/CN108747118A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor

Abstract

The present invention proposes a kind of intelligent pipeline welding equipment, including workbench, the periphery of workbench is equipped with feeding station, crimping station, welding post, thrusts station and unloading station successively in a counterclockwise direction, the present invention realizes the automation mechanized operation of pipeline welding, it is efficient and convenient, working efficiency greatly improved, saved human and material resources.

Description

Intelligent pipeline welding equipment
Technical field
The present invention relates to a kind of intelligent pipeline welding equipment, belong to intelligent equipment technology field.
Background technology
Pipeline the fields such as ship, papermaking, petrochemical industry and nuclear power the artificial manual metal-arc welding of butt weld generally use, after Phase continues to bring out with welded tube technology, also constantly experienced the process of semiautomatic welding and full automatic welding.With technological progress and The raising of labor productivity and the raising required product quality, the above this welding manner can not meet work requirements, It is limited by diameter since pipeline is welded, artificial manual metal-arc welding is had in pipe external application Manual electric welding arc welding, and pipeline is not achieved just Performance indicator is not achieved in the smooth level of reverse side, and welding operating flexibility is poor, pipe fitting discontinuity, so as to cause thin-walled Steel tube extrusion deforms.
Existing conveyance conduit is long tube, although making simple, its transport inconvenience, markup unobvious are unfavorable In the assembly operation in later stage.
Therefore, my company develops a kind of liquefied natural gas conveyance conduit based on ocean engineering platform, including the first pipe The outer wall of road, second pipe and connecting tube, connecting tube is octagon structure;
It is respectively equipped with an inserting groove on the inner wall of the connecting pin of first pipe and second pipe, is located at the grafting at connecting tube both ends Block difference is plug-type to be arranged in first pipe or second pipe inserting groove, between connecting tube and first pipe and second pipe It is fixed by welding;
It before being welded and fixed, needs to pre-fix support rod on the inner wall of connecting tube, the length of support rod is more than connecting tube Length, support rod and connecting tube clearance fit, are connected between support rod and connecting tube by multiple connecting poles;
Therefore, it is badly in need of a set of special equipment to be subjected to natural gas line.
Invention content
In view of the above-mentioned problems, the present invention proposes a kind of intelligent pipeline welding equipment, automation mechanized operation is efficient and convenient, greatly Width improves work efficiency, and has saved human and material resources.
Specific technical solution is as follows:
The periphery of intelligent pipeline welding equipment, including workbench, workbench is equipped with feeding station, crimping successively in a counterclockwise direction Station, thrusts station and unloading station at welding post;
Workbench is circular configuration, and workbench is equipped with the first short tube fixed mechanism, the second short tube fixed mechanism and two connections Tube fixing mechanism;
First short tube fixed mechanism and the second short tube fixed mechanism include the first guide rail, and the is movably equipped on the first guide rail One sliding block fixes two fixation kits on the first sliding block, and fixation kit includes fixed shell, and fixed shell is cirque structure, A clamp assemblies are symmetrically provided at left and right sides of fixed shell, clamp assemblies include the first grip block, first connecting rod With the first electric pushrod, the first grip block is arc-shaped structure plate, and the quantity of first connecting rod is two, and first connecting rod includes first One end of joint and second joint, the first joint is rotatably fixed on the inner wall of fixed shell, the other end in the first joint It is connected with one end of second joint by axis pin, the other end of second joint is rotatably fixed on the first grip block, the One electric pushrod is fixed on the outer wall of fixed shell, and the first electric pushrod passes through fixed shell to be connected with the first grip block, First electric pushrod controls the first grip block and is moved in the horizontal direction, for first pipe or second pipe to be clamped;
The bottom of fixed shell is equipped with lower supporting plate, and the lower supporting plate of arc-shaped structure is fixed on the inner wall of fixed shell, the One pipeline or second pipe are placed on lower supporting plate;The top of fixed shell is equipped with upper force fit plate, and one is fixed on upper force fit plate The top of a drive link, drive link passes through fixed shell to be fixedly connected with an iron block, is fixed by first support above iron block One electromagnet is arranged the first spring on drive link, and the first spring is pressed between fixed shell and upper force fit plate;
When electromagnet is not powered on, upper force fit plate is pressed on first pipe or second pipe, after electromagnet is powered, upper pressing Plate moves up under magneticaction, leaves first pipe or second pipe;
First guide rail is arranged on the table, and what the first short tube fixed mechanism and the second short tube fixed mechanism were mutually parallel symmetrical sets It sets, connection tube fixing mechanism is arranged between the first short tube fixed mechanism and the second short tube fixed mechanism;
It includes the second guide rail to connect tube fixing mechanism, is movably equipped with connecting tube fixed plate on the second guide rail, the second guide rail with On the table, two connection tube fixing mechanisms are symmetrical arranged the vertical setting of first guide rail, and connecting tube fixed plate is mutually spliced For the pipe that is clamped and connected;
The bottom of workbench is equipped with fixed frame, and fixed frame is equipped with multiple first cylinders, and the push rod of the first cylinder passes through workbench It is fixedly connected with the first guide rail, the first cylinder controls the first short tube fixed mechanism and the second short tube fixed mechanism is lifted;
Fixed frame is fixed on turntable, and turntable includes upper disk and lower wall, and upper disk is spindle rotationally arranged on lower wall, the periphery of upper disk Equipped with a circle rack, rack is meshed with the 4th gear being fixed on the 4th motor, the upper disk rotation of the 4th motor rotation control, It is rotated to control workbench;
Feed mechanism there are two symmetrically being set in the feeding station of workbench, feed mechanism includes feed mechanism shell, feeder The feeding passage of cylindrical structure is equipped in structure shell, the upper and lower ends of feeding passage are respectively equipped with a first delivery wheel group, The left and right ends of feeding passage are respectively equipped with a second delivery wheel group;
First delivery wheel group includes multiple first delivery wheels, and the first rotating shaft of the first delivery wheel is equipped with the first synchronous pulley, position It is connected by the first synchronous belt between first synchronous pulley of the same side, one of first rotating shaft is equipped with the first tooth Wheel, first gear are connected by the first chain with the second gear being fixed in first motor, and first motor driving first is defeated Wheel is sent to rotate in same direction;
Second delivery wheel group includes multiple second delivery wheels, and the second shaft of the second delivery wheel is equipped with the second synchronous pulley, position It is connected by the second synchronous belt between second synchronous pulley of the same side;
Compression joint mechanism there are two symmetrically being set on crimping station, compression joint mechanism includes compression joint mechanism fixed seat, and compression joint mechanism is fixed Seat is equipped with the second cylinder, and a crimp type terminal is fixed on the push rod of the second cylinder, and the top of crimp type terminal is equipped with crimping inserted block, Inserted block is crimped to can be inserted into first pipe and second pipe;
Welding post is equipped with welding mechanism, and welding mechanism includes welding bracing frame, and two welding bracing frames are symmetrically fixed on On the welding post of workbench, setting there are one support plate is welded for the top horizontal of two welding bracing frames is welded in support plate If there are two weld assembly, weld assembly includes blade fin, the first welding briquetting, the second welding briquetting and welding gun, is oriented to and slides Plate is fixed on the bottom of welding support plate, is rotatably equipped on blade fin and is oriented to slide bar, is oriented to slide bar and is equipped with outside first Screw thread and the second external screw thread, the first external screw thread and the second externally threaded hand of spiral are on the contrary, the first welding briquetting and the first outer spiral shell On being oriented to slide bar, the second setting for welding screw-thread fit between briquetting and the second external screw thread exists for the setting of screw-thread fit between line It is oriented on slide bar, is oriented to slide bar and rotation is controlled by the second motor, be oriented to the first welding briquetting of slide bar rotation control and second and weld Connect briquetting relative movement or reverse movement;
First welding briquetting is equipped with the first buckling groove of semicircular structure, and the second welding briquetting is equipped with the of semicircular structure Two buckling grooves, when the first welding briquetting and the second welding briquetting relatively move to when being laminated state, the first buckling groove and the Two buckling grooves are mutually spliced into circular pipeline buckling groove;
First welding briquetting is equipped with the first sliding rail of semicircular structure, and the second welding briquetting is equipped with the second of semicircular structure Sliding rail, when the first welding briquetting and the second welding briquetting relatively move to when being laminated state, the first sliding rail and the second sliding rail It is mutually spliced into circular welding gun sliding rail, the cross sectional shape of welding gun sliding rail is T-shaped structure, and welding gun is fixed sliding block and is movably arranged On welding gun sliding rail, the madial wall of welding gun sliding rail is equipped with a circle rack, and rack fixes sliding third in the block with setting in welding gun Gear is meshed, and third gear is controlled by third motor and rotated, and welding gun is fixed on welding gun and fixes on sliding block, the rotation of third motor Control welding gun moves in a circle along welding gun sliding rail;
When the first cylinder is in contraction state, the pipeline buckling groove of welding mechanism is located at the first short tube fixed mechanism and second short The top of tube fixing mechanism;
It thrusts station and is equipped with detent mechanism and ejecting mechanism, detent mechanism and ejecting mechanism are symmetrically located in thrusting for working position On station;
Detent mechanism includes detent mechanism supporting rack, and detent mechanism supporting rack is equipped with third cylinder, on the push rod of third cylinder Equipped with positioning briquetting, third buckling groove is equipped in positioning briquetting, third buckling groove is interference fitted with connecting tube, third buckling groove Internal diameter is more than outer diameter of the internal diameter less than first pipe of first pipe;
Ejecting mechanism includes ejection frame sliding track, the first ejecting mechanism supporting rack and the second ejecting mechanism supporting rack, the first ejection Mechanism supports frame is fixed in ejection frame sliding track, and the second ejecting mechanism supporting rack is movably disposed at ejection frame sliding track On, the first ejecting mechanism supporting rack is between the second ejecting mechanism supporting rack and workbench, on the first ejecting mechanism supporting rack Equipped with mandril, mandril connects with the 4th cylinders being fixed on the second ejecting mechanism supporting rack, the second ejecting mechanism supporting rack It is equipped with the first push plate, the push rod of the 4th cylinder is connected across the first push plate with mandril, and the diameter of mandril is less than second pipe Internal diameter, the 4th cylinder is fixed on ejecting mechanism supporting rack;
Unloading station is equipped with shedding mechanism and pipeline placement platform, and shedding mechanism and pipeline placement platform are symmetrically located in work On the unloading station of position;
Shedding mechanism includes the first shedding mechanism supporting rack, the second shedding mechanism supporting rack and discharging frame sliding track, the first discharging Mechanism supports frame is fixed in discharging frame sliding track, and the second shedding mechanism supporting rack is movably disposed on discharging sliding rail, the Between the second shedding mechanism supporting rack and workbench, the first shedding mechanism supporting rack is equipped with and unloads one shedding mechanism supporting rack Expect that bar, the second shedding mechanism supporting rack are equipped with the second push plate, the end of discharge arm is fixedly connected with the second push plate.
Further, the first sliding block in the first short tube fixed mechanism and the second short tube fixed mechanism electronic is pushed away by second Bar pushes movement.
Further, the control method of welding equipment is as follows:
(1)Pre-fix support rod on the inner wall of connecting tube, the length of support rod is more than the length of connecting tube, support rod with connect Ligament coordinates, and is connected by multiple connecting poles between support rod and connecting tube, a diameter of 1-2mm of connecting pole;
(2)When original state, the first short tube fixed mechanism, the second short tube fixed mechanism respectively with two feeders of feeding station Structure is correspondingly arranged, and connecting tube is clamped between two connecting tube fixed plates of connection tube fixing mechanism;
(3)First pipe and second pipe are penetrated from the outside of two feed mechanisms in feeding passage respectively, pass through the first electricity Machine drives the first delivery wheel to rotate in same direction, by first pipe and second pipe respectively to the first short tube fixed mechanism, the second short tube Movement is driven in fixed mechanism;
(4)First short tube fixed mechanism and the second short tube fixed mechanism are clamped first pipe and second by clamp assemblies Pipeline, electromagnet power-off, top board is pressed on first pipe or second pipe, while controlling first pipe and second pipe edge First guide rail is mobile to connecting tube and leaves the feeding passage of feed mechanism, until first pipe and the are inserted into the both ends of connecting tube In two pipelines;
(5)Rotary table controls two crimp type terminals to station is crimped, by the second cylinder and is pressed on first pipe and second On pipeline, the clamp assemblies of the first short tube fixed mechanism and the second short tube fixed mechanism are unclamped, the second cylinder continues opposite promotion, First pipe and second pipe compression are set in support rod, then clamp clamp assemblies;
(6)Rotary table controls the first short tube fixed mechanism by the first cylinder and the second short tube fixes machine to welding post Structure is moved upward at weld assembly, when weld assembly is in unwelded state, at the first welding briquetting and the second welding briquetting In discrete state, when first pipe and second pipe are moved between the first welding briquetting and the second welding briquetting, the second electricity Machine control, which is oriented to slide bar rotation, makes the first welding briquetting and the second welding briquetting relative movement be integrally combined, the rotation of third motor Control welding gun moves in a circle along welding gun sliding rail, and in moving process, two welding guns are respectively to first pipe and connecting tube, second It is welded and fixed between pipeline and connecting tube, after the completion of welding, the first welding briquetting and the second welding briquetting reverse movement point It opens, the first short tube fixed mechanism and the second short tube fixed mechanism reset;
(7)Rotary table is pressed on to station, the positioning briquetting of detent mechanism is thrust in first pipe, and knock-pin is with second Ejecting mechanism supporting rack moves, until be in contact with support rod, the 4th cylinder pushes knock-pin top to rush support rod, by support rod with Connecting tube detaches;
(8)Rotary table unclamps clamping device, connects the power supply of electromagnet, discharge arm is with the second unloader to unloading station Structure supporting rack moves, and the pipeline push after the completion of welding is transferred on pipeline placement platform.
Beneficial effects of the present invention are:
Present invention employs completely new welding equipments and completely new method to carry out soldering to natural-gas transfer pipeline, convenient fast Human and material resources has been saved in victory, improves production efficiency.
Description of the drawings
Fig. 1 is liquefied natural gas conveyance conduit sectional view.
Fig. 2 is welding equipment layout.
Fig. 3 is the first short tube fixed mechanism radial cross-section.
Fig. 4 is feeding station structure chart.
Fig. 5 is feed mechanism radial cross-section.
Fig. 6 is part A enlarged drawing in Fig. 5.
Fig. 7 is crimping station structure figure.
Fig. 8 is part B enlarged drawing in Fig. 7.
Fig. 9 is welding post structure chart.
Figure 10 is weld assembly sectional view.
Figure 11 is C-C sectional views in Figure 10.
Figure 12 is to thrust station structure figure.
Figure 13 is unloading station structure chart.
Reference numeral
First pipe 1, second pipe 2, connecting tube 3, inserting groove 4, grafting block 5, support rod 6, connecting pole 7, workbench 8, first Short tube fixed mechanism 11, connection tube fixing mechanism 13, the first guide rail 14, the first sliding block 15, is fixed second short tube fixed mechanism 12 Component 16, fixed shell 17, clamp assemblies 18, the first grip block 19, first connecting rod 110, the first electric pushrod 111, lower support Plate 112, upper force fit plate 113, drive link 114, iron block 115, electromagnet 116, the first spring 117, the second guide rail 118, connecting tube Fixed plate 119, fixed frame 120, the first cylinder 121, upper disk 122, lower wall 123, the 4th motor 124, the 4th gear 125, feeding Mechanism 21, feed mechanism shell 22, feeding passage 23, the first delivery wheel group 24, the second delivery wheel group 25, the first delivery wheel 26, First synchronous pulley 27, first gear 28, the first chain 29, first motor 210, compression joint mechanism 31, compression joint mechanism fixed seat 32, Second cylinder 33, crimp type terminal 34, crimping inserted block 35, welding mechanism 41, welding bracing frame 42, welding support plate 43, welding group Part 44, blade fin 45, first weld briquetting 46, second and weld briquetting 47, welding gun 48, are oriented to slide bar 49, the first external screw thread 410, the second external screw thread 411, pipeline buckling groove 412, the first sliding rail 413, the second sliding rail 414, welding gun fix sliding block 415, third Gear 416, third motor 417, detent mechanism 51, ejecting mechanism 52, detent mechanism supporting rack 53, third cylinder 54, positioning pressure Block 55, third buckling groove 56, ejection frame sliding track 57, the first ejecting mechanism supporting rack 58, the second ejecting mechanism supporting rack 59, top Bar 510, the first push plate 512, shedding mechanism 61, pipeline placement platform 62, the first shedding mechanism supporting rack 63, the second shedding mechanism Supporting rack 64, discharging frame sliding track 65, discharge arm 66, the second push plate 67.
Specific implementation mode
Clear to make technical scheme of the present invention be more clear, the present invention is described further below in conjunction with the accompanying drawings, Any technical characteristic to technical solution of the present invention carries out the scheme that equivalencing is obtained with conventional reasoning and each falls within guarantor of the present invention Protect range.
The present invention is for being welded and fixed liquefied natural gas conveyance conduit as shown in Figure 1, liquefied natural gas conveying Pipeline includes first pipe 1, second pipe 2 and connecting tube 3, and the outer wall of connecting tube is octagon structure;
It is respectively equipped with an inserting groove 4 on the inner wall of the connecting pin of first pipe and second pipe, is located at inserting for connecting tube both ends It connects block 5 and distinguishes plug-type setting in first pipe or second pipe inserting groove, connecting tube and first pipe and second pipe Between by welding fixed;Grafting block is interference fitted with inserting groove.
As shown in Fig. 2-Figure 13, intelligence pipeline welding equipment of the present invention includes workbench 8, and the periphery of workbench is with counterclockwise Direction is equipped with feeding station, crimping station, welding post, thrusts station and unloading station successively;
Workbench is circular configuration, and workbench is equipped with the first short tube fixed mechanism 11, the second short tube fixed mechanism 12 and two Connect tube fixing mechanism 13;
First short tube fixed mechanism and the second short tube fixed mechanism include the first guide rail 14, are movably equipped on the first guide rail First sliding block 15 fixes two fixation kits 16 on first sliding block, and fixation kit includes fixed shell 17, and fixed shell is annulus Shape structure fixes at left and right sides of shell and is symmetrically provided with a clamp assemblies 18, and clamp assemblies include the first grip block 19, first connecting rod 110 and the first electric pushrod 111, the first grip block are arc-shaped structure plate, and the quantity of first connecting rod is two A, first connecting rod includes the first joint and second joint, and the one end in the first joint is rotatably fixed on the inner wall of fixed shell On, the other end in the first joint is connected by axis pin with one end of second joint, and the other end of second joint is rotatably solid It is scheduled on the first grip block, the first electric pushrod is fixed on the outer wall of fixed shell, and the first electric pushrod passes through fixed shell It is connected with the first grip block, the first electric pushrod controls the first grip block and moved in the horizontal direction, for being clamped the One pipeline or second pipe;
The bottom of fixed shell is equipped with lower supporting plate 112, and the lower supporting plate of arc-shaped structure is fixed on the inner wall of fixed shell, First pipe or second pipe are placed on lower supporting plate;The top of fixation shell is equipped with upper force fit plate 113, consolidates on upper force fit plate The top of a fixed drive link 114, drive link passes through fixed shell to be fixedly connected with an iron block 115, by the above iron block One holder fixes an electromagnet 116, and the first spring 117 is arranged on drive link, and the first spring is pressed on fixed shell and upper pressure Between plywood;
When electromagnet is not powered on, upper force fit plate is pressed on first pipe or second pipe, after electromagnet is powered, upper pressing Plate moves up under magneticaction, leaves first pipe or second pipe;
First guide rail is arranged on the table, and what the first short tube fixed mechanism and the second short tube fixed mechanism were mutually parallel symmetrical sets It sets, connection tube fixing mechanism is arranged between the first short tube fixed mechanism and the second short tube fixed mechanism;
It includes the second guide rail 118 to connect tube fixing mechanism, is movably equipped with connecting tube fixed plate 119 on the second guide rail, and second On the table, two connection tube fixing mechanisms are symmetrical arranged, connecting tube fixed plate phase for the guide rail setting vertical with the first guide rail Mutually splicing is for the pipe that is clamped and connected;
The bottom of workbench is equipped with fixed frame 120, and fixed frame is equipped with multiple first cylinders 121, and the push rod of the first cylinder passes through Workbench is fixedly connected with the first guide rail, and the first cylinder controls the first short tube fixed mechanism and the second short tube fixed mechanism is risen Drop;
Fixed frame is fixed on turntable, and turntable includes upper disk 122 and lower wall 123, and upper disk is spindle rotationally arranged on lower wall, upper disk Periphery be equipped with a circle rack, rack is meshed with the 4th gear 125 being fixed on the 4th motor 124, and the 4th motor rotates Disk rotates in control, is rotated to control workbench;
Feed mechanism 21 there are two symmetrically being set in the feeding station of workbench, feed mechanism includes feed mechanism shell 22, is sent Expect that the feeding passage 23 that cylindrical structure is equipped in mechanism shell, the upper and lower ends of feeding passage are respectively equipped with one first conveying The left and right ends of wheel group 24, feeding passage are respectively equipped with a second delivery wheel group 25;
First delivery wheel group includes multiple first delivery wheels 26, and the first rotating shaft of the first delivery wheel is equipped with the first synchronous pulley 27, it is connected by the first synchronous belt between first synchronous pulley of the same side, one of first rotating shaft is equipped with the One gear 28, first gear are connected by the first chain 29 with the second gear being fixed in first motor 210, first motor The first delivery wheel is driven to rotate in same direction;
Second delivery wheel group includes multiple second delivery wheels, and the second shaft of the second delivery wheel is equipped with the second synchronous pulley, position It is connected by the second synchronous belt between second synchronous pulley of the same side;
Compression joint mechanism 31 there are two symmetrically being set on crimping station, compression joint mechanism includes compression joint mechanism fixed seat 32, compression joint mechanism Fixed seat is equipped with the second cylinder 33, fixes a crimp type terminal 34 on the push rod of the second cylinder, the top of crimp type terminal is equipped with Inserted block 35 is crimped, crimping inserted block can be inserted into first pipe and second pipe;
Welding post is equipped with welding mechanism 41, and welding mechanism includes welding bracing frame 42, and two welding bracing frames are symmetrically solid It is scheduled on the welding post of workbench, branch is welded in setting there are one support plate 43 is welded for the top horizontal of two welding bracing frames It is set on fagging there are two weld assembly 44, weld assembly includes that blade fin 45, first welds the welding briquetting 47 of briquetting 46, second With welding gun 48, blade fin is fixed on the bottom of welding support plate, is rotatably equipped on blade fin and is oriented to slide bar 49, be oriented to Slide bar is equipped with the first external screw thread 410 and the second external screw thread 411, the first external screw thread and the second externally threaded hand of spiral on the contrary, The setting of screw-thread fit is on being oriented to slide bar between first welding briquetting and the first external screw thread, the second welding briquetting and the second outer spiral shell The setting of screw-thread fit is oriented to slide bar and controls rotation by the second motor on being oriented to slide bar between line, is oriented to slide bar rotation control The first welding briquetting of system and the second welding briquetting relative movement or reverse movement;
First welding briquetting is equipped with the first buckling groove of semicircular structure, and the second welding briquetting is equipped with the of semicircular structure Two buckling grooves, when the first welding briquetting and the second welding briquetting relatively move to when being laminated state, the first buckling groove and the Two buckling grooves are mutually spliced into circular pipeline buckling groove 412;
First welding briquetting is equipped with the first sliding rail 413 of semicircular structure, and the second welding briquetting is equipped with semicircular structure Second sliding rail 414, when the first welding briquetting and the second welding briquetting relatively move to when being laminated state, the first sliding rail and the Two sliding rails are mutually spliced into circular welding gun sliding rail, and the cross sectional shape of welding gun sliding rail is T-shaped structure, and welding gun fixes sliding block 415 can Mobile is set on welding gun sliding rail, and the madial wall of welding gun sliding rail is equipped with a circle rack, and rack, which is fixed with setting in welding gun, to be slided Third gear 416 in the block is meshed, and third gear is controlled by third motor 417 and rotated, and welding gun is fixed on welding gun and fixes cunning On block, third motor rotation control welding gun moves in a circle along welding gun sliding rail;
When the first cylinder is in contraction state, the pipeline buckling groove of welding mechanism is located at the first short tube fixed mechanism and second short The top of tube fixing mechanism;
It thrusts station and is equipped with detent mechanism 51 and ejecting mechanism 52, detent mechanism and ejecting mechanism are symmetrically located in working position It thrusts on station;
Detent mechanism includes detent mechanism supporting rack 53, and detent mechanism supporting rack is equipped with third cylinder 54, and third cylinder pushes away Bar is equipped with positioning briquetting 55, and third buckling groove 56 is equipped in positioning briquetting, and third buckling groove is interference fitted with connecting tube, third The internal diameter of buckling groove is more than outer diameter of the internal diameter less than first pipe of first pipe;
Ejecting mechanism includes ejecting frame sliding track 57, the first ejecting mechanism supporting rack 58 and the second ejecting mechanism supporting rack 59, the One ejecting mechanism supporting rack is fixed in ejection frame sliding track, and the second ejecting mechanism supporting rack is movably disposed at ejection holder On sliding rail, the first ejecting mechanism supporting rack is between the second ejecting mechanism supporting rack and workbench, the support of the first ejecting mechanism Frame is equipped with mandril 510, and mandril is connected with the 4th cylinder 511 being fixed on the second ejecting mechanism supporting rack, the second ejection Mechanism supports frame is equipped with the first push plate 512, and the push rod of the 4th cylinder is connected across the first push plate with mandril, the diameter of mandril Less than the internal diameter of second pipe, the 4th cylinder is fixed on ejecting mechanism supporting rack;
Unloading station is equipped with shedding mechanism 61 and pipeline placement platform 62, and shedding mechanism and pipeline placement platform are symmetrically located in On the unloading station of working position;
Shedding mechanism includes the first shedding mechanism supporting rack 63, the second shedding mechanism supporting rack 64 and discharging frame sliding track 65, the One shedding mechanism supporting rack is fixed in discharging frame sliding track, and the second shedding mechanism supporting rack is movably disposed at discharging sliding rail On, the first shedding mechanism supporting rack is between the second shedding mechanism supporting rack and workbench, on the first shedding mechanism supporting rack Equipped with discharge arm 66, the second shedding mechanism supporting rack is equipped with the second push plate 67, and the end of discharge arm is fixed with the second push plate to be connected It connects.
Further, the first sliding block in the first short tube fixed mechanism and the second short tube fixed mechanism electronic is pushed away by second Bar pushes movement.
The control method of welding equipment is as follows:
(1)Support rod 6 is pre-fixed on the inner wall of connecting tube, the length of support rod is more than the length of connecting tube, support rod and company Take over clearance fit is connected between support rod and connecting tube by multiple connecting poles 7, a diameter of 1-2mm of connecting pole;
(2)When original state, the first short tube fixed mechanism, the second short tube fixed mechanism respectively with two feeders of feeding station Structure is correspondingly arranged, and connecting tube is clamped between two connecting tube fixed plates of connection tube fixing mechanism;
(3)First pipe and second pipe are penetrated from the outside of two feed mechanisms in feeding passage respectively, pass through the first electricity Machine drives the first delivery wheel to rotate in same direction, by first pipe and second pipe respectively to the first short tube fixed mechanism, the second short tube Movement is driven in fixed mechanism;
(4)First short tube fixed mechanism and the second short tube fixed mechanism are clamped first pipe and second by clamp assemblies Pipeline, electromagnet power-off, top board is pressed on first pipe or second pipe, while controlling first pipe and second pipe edge First guide rail is mobile to connecting tube and leaves the feeding passage of feed mechanism, until first pipe and the are inserted into the both ends of connecting tube In two pipelines;
(5)Rotary table controls two crimp type terminals to station is crimped, by the second cylinder and is pressed on first pipe and second On pipeline, the clamp assemblies of the first short tube fixed mechanism and the second short tube fixed mechanism are unclamped, the second cylinder continues opposite promotion, First pipe and second pipe compression are set in support rod, then clamp clamp assemblies;
(6)Rotary table to welding post, two connecting tube fixed plates reversely unclamp connecting tube, pass through the first cylinder control the One short tube fixed mechanism and the second short tube fixed mechanism are moved upward at weld assembly, and weld assembly is in unwelded state When, the first welding briquetting and the second welding briquetting are in discrete state, when first pipe and second pipe are moved to the first welding When between briquetting and the second welding briquetting, the control of the second motor, which is oriented to slide bar rotation, makes the first welding briquetting and second weld briquetting Relative movement is integrally combined, and third motor rotation control welding gun moves in a circle along welding gun sliding rail, in moving process, two Welding gun is welded and fixed between first pipe and connecting tube, second pipe and connecting tube respectively, after the completion of welding, the first weldering It connects briquetting and the second welding briquetting reverse movement to separate, the first short tube fixed mechanism and the second short tube fixed mechanism reset;
(7)Rotary table is pressed on to station, the positioning briquetting of detent mechanism is thrust in first pipe, and knock-pin is with second Ejecting mechanism supporting rack moves, until be in contact with support rod, the 4th cylinder pushes knock-pin top to rush support rod, by support rod with Connecting tube detaches;
(8)Rotary table unclamps clamping device, connects the power supply of electromagnet, discharge arm is with the second unloader to unloading station Structure supporting rack moves, and the pipeline push after the completion of welding is transferred on pipeline placement platform.

Claims (3)

1. intelligent pipeline welding equipment, it is characterized in that, including workbench, the periphery of workbench is equipped with successively in a counterclockwise direction to be sent Material station, welding post, thrusts station and unloading station at crimping station;
Workbench is circular configuration, and workbench is equipped with the first short tube fixed mechanism, the second short tube fixed mechanism and two connections Tube fixing mechanism;
First short tube fixed mechanism and the second short tube fixed mechanism include the first guide rail, and the is movably equipped on the first guide rail One sliding block fixes two fixation kits on the first sliding block, and fixation kit includes fixed shell, and fixed shell is cirque structure, A clamp assemblies are symmetrically provided at left and right sides of fixed shell, clamp assemblies include the first grip block, first connecting rod With the first electric pushrod, the first grip block is arc-shaped structure plate, and the quantity of first connecting rod is two, and first connecting rod includes first One end of joint and second joint, the first joint is rotatably fixed on the inner wall of fixed shell, the other end in the first joint It is connected with one end of second joint by axis pin, the other end of second joint is rotatably fixed on the first grip block, the One electric pushrod is fixed on the outer wall of fixed shell, and the first electric pushrod passes through fixed shell to be connected with the first grip block, First electric pushrod controls the first grip block and is moved in the horizontal direction, for first pipe or second pipe to be clamped;
The bottom of fixed shell is equipped with lower supporting plate, and the lower supporting plate of arc-shaped structure is fixed on the inner wall of fixed shell, the One pipeline or second pipe are placed on lower supporting plate;The top of fixed shell is equipped with upper force fit plate, and one is fixed on upper force fit plate The top of a drive link, drive link passes through fixed shell to be fixedly connected with an iron block, is fixed by first support above iron block One electromagnet is arranged the first spring on drive link, and the first spring is pressed between fixed shell and upper force fit plate;
When electromagnet is not powered on, upper force fit plate is pressed on first pipe or second pipe, after electromagnet is powered, upper pressing Plate moves up under magneticaction, leaves first pipe or second pipe;
First guide rail is arranged on the table, and what the first short tube fixed mechanism and the second short tube fixed mechanism were mutually parallel symmetrical sets It sets, connection tube fixing mechanism is arranged between the first short tube fixed mechanism and the second short tube fixed mechanism;
It includes the second guide rail to connect tube fixing mechanism, is movably equipped with connecting tube fixed plate on the second guide rail, the second guide rail with On the table, two connection tube fixing mechanisms are symmetrical arranged the vertical setting of first guide rail, and connecting tube fixed plate is mutually spliced For the pipe that is clamped and connected;
The bottom of workbench is equipped with fixed frame, and fixed frame is equipped with multiple first cylinders, and the push rod of the first cylinder passes through workbench It is fixedly connected with the first guide rail, the first cylinder controls the first short tube fixed mechanism and the second short tube fixed mechanism is lifted;
Fixed frame is fixed on turntable, and turntable includes upper disk and lower wall, and upper disk is spindle rotationally arranged on lower wall, the periphery of upper disk Equipped with a circle rack, rack is meshed with the 4th gear being fixed on the 4th motor, the upper disk rotation of the 4th motor rotation control, It is rotated to control workbench;
Feed mechanism there are two symmetrically being set in the feeding station of workbench, feed mechanism includes feed mechanism shell, feeder The feeding passage of cylindrical structure is equipped in structure shell, the upper and lower ends of feeding passage are respectively equipped with a first delivery wheel group, The left and right ends of feeding passage are respectively equipped with a second delivery wheel group;
First delivery wheel group includes multiple first delivery wheels, and the first rotating shaft of the first delivery wheel is equipped with the first synchronous pulley, position It is connected by the first synchronous belt between first synchronous pulley of the same side, one of first rotating shaft is equipped with the first tooth Wheel, first gear are connected by the first chain with the second gear being fixed in first motor, and first motor driving first is defeated Wheel is sent to rotate in same direction;
Second delivery wheel group includes multiple second delivery wheels, and the second shaft of the second delivery wheel is equipped with the second synchronous pulley, position It is connected by the second synchronous belt between second synchronous pulley of the same side;
Compression joint mechanism there are two symmetrically being set on crimping station, compression joint mechanism includes compression joint mechanism fixed seat, and compression joint mechanism is fixed Seat is equipped with the second cylinder, and a crimp type terminal is fixed on the push rod of the second cylinder, and the top of crimp type terminal is equipped with crimping inserted block, Inserted block is crimped to can be inserted into first pipe and second pipe;
Welding post is equipped with welding mechanism, and welding mechanism includes welding bracing frame, and two welding bracing frames are symmetrically fixed on On the welding post of workbench, setting there are one support plate is welded for the top horizontal of two welding bracing frames is welded in support plate If there are two weld assembly, weld assembly includes blade fin, the first welding briquetting, the second welding briquetting and welding gun, is oriented to and slides Plate is fixed on the bottom of welding support plate, is rotatably equipped on blade fin and is oriented to slide bar, is oriented to slide bar and is equipped with outside first Screw thread and the second external screw thread, the first external screw thread and the second externally threaded hand of spiral are on the contrary, the first welding briquetting and the first outer spiral shell On being oriented to slide bar, the second setting for welding screw-thread fit between briquetting and the second external screw thread exists for the setting of screw-thread fit between line It is oriented on slide bar, is oriented to slide bar and rotation is controlled by the second motor, be oriented to the first welding briquetting of slide bar rotation control and second and weld Connect briquetting relative movement or reverse movement;
First welding briquetting is equipped with the first buckling groove of semicircular structure, and the second welding briquetting is equipped with the of semicircular structure Two buckling grooves, when the first welding briquetting and the second welding briquetting relatively move to when being laminated state, the first buckling groove and the Two buckling grooves are mutually spliced into circular pipeline buckling groove;
First welding briquetting is equipped with the first sliding rail of semicircular structure, and the second welding briquetting is equipped with the second of semicircular structure Sliding rail, when the first welding briquetting and the second welding briquetting relatively move to when being laminated state, the first sliding rail and the second sliding rail It is mutually spliced into circular welding gun sliding rail, the cross sectional shape of welding gun sliding rail is T-shaped structure, and welding gun is fixed sliding block and is movably arranged On welding gun sliding rail, the madial wall of welding gun sliding rail is equipped with a circle rack, and rack fixes sliding third in the block with setting in welding gun Gear is meshed, and third gear is controlled by third motor and rotated, and welding gun is fixed on welding gun and fixes on sliding block, the rotation of third motor Control welding gun moves in a circle along welding gun sliding rail;
When the first cylinder is in contraction state, the pipeline buckling groove of welding mechanism is located at the first short tube fixed mechanism and second short The top of tube fixing mechanism;
It thrusts station and is equipped with detent mechanism and ejecting mechanism, detent mechanism and ejecting mechanism are symmetrically located in thrusting for working position On station;
Detent mechanism includes detent mechanism supporting rack, and detent mechanism supporting rack is equipped with third cylinder, on the push rod of third cylinder Equipped with positioning briquetting, third buckling groove is equipped in positioning briquetting, third buckling groove is interference fitted with connecting tube, third buckling groove Internal diameter is more than outer diameter of the internal diameter less than first pipe of first pipe;
Ejecting mechanism includes ejection frame sliding track, the first ejecting mechanism supporting rack and the second ejecting mechanism supporting rack, the first ejection Mechanism supports frame is fixed in ejection frame sliding track, and the second ejecting mechanism supporting rack is movably disposed at ejection frame sliding track On, the first ejecting mechanism supporting rack is between the second ejecting mechanism supporting rack and workbench, on the first ejecting mechanism supporting rack Equipped with mandril, mandril connects with the 4th cylinders being fixed on the second ejecting mechanism supporting rack, the second ejecting mechanism supporting rack It is equipped with the first push plate, the push rod of the 4th cylinder is connected across the first push plate with mandril, and the diameter of mandril is less than second pipe Internal diameter, the 4th cylinder is fixed on ejecting mechanism supporting rack;
Unloading station is equipped with shedding mechanism and pipeline placement platform, and shedding mechanism and pipeline placement platform are symmetrically located in work On the unloading station of position;
Shedding mechanism includes the first shedding mechanism supporting rack, the second shedding mechanism supporting rack and discharging frame sliding track, the first discharging Mechanism supports frame is fixed in discharging frame sliding track, and the second shedding mechanism supporting rack is movably disposed on discharging sliding rail, the Between the second shedding mechanism supporting rack and workbench, the first shedding mechanism supporting rack is equipped with and unloads one shedding mechanism supporting rack Expect that bar, the second shedding mechanism supporting rack are equipped with the second push plate, the end of discharge arm is fixedly connected with the second push plate.
2. intelligence pipeline welding equipment as shown in claim 1, it is characterized in that, the first short tube fixed mechanism and the second short tube are solid The first sliding block determined in mechanism pushes movement by the second electric pushrod.
3. intelligence pipeline welding equipment as shown in claim 1, it is characterized in that, the control method of welding equipment is as follows:
(1)Pre-fix support rod on the inner wall of connecting tube, the length of support rod is more than the length of connecting tube, support rod with connect Ligament coordinates, and is connected by multiple connecting poles between support rod and connecting tube, a diameter of 1-2mm of connecting pole;
(2)When original state, the first short tube fixed mechanism, the second short tube fixed mechanism respectively with two feeders of feeding station Structure is correspondingly arranged, and connecting tube is clamped between two connecting tube fixed plates of connection tube fixing mechanism;
(3)First pipe and second pipe are penetrated from the outside of two feed mechanisms in feeding passage respectively, pass through the first electricity Machine drives the first delivery wheel to rotate in same direction, by first pipe and second pipe respectively to the first short tube fixed mechanism, the second short tube Movement is driven in fixed mechanism;
(4)First short tube fixed mechanism and the second short tube fixed mechanism are clamped first pipe and second by clamp assemblies Pipeline, electromagnet power-off, top board is pressed on first pipe or second pipe, while controlling first pipe and second pipe edge First guide rail is mobile to connecting tube and leaves the feeding passage of feed mechanism, until first pipe and the are inserted into the both ends of connecting tube In two pipelines;
(5)Rotary table controls two crimp type terminals to station is crimped, by the second cylinder and is pressed on first pipe and second On pipeline, the clamp assemblies of the first short tube fixed mechanism and the second short tube fixed mechanism are unclamped, the second cylinder continues opposite promotion, First pipe and second pipe compression are set in support rod, then clamp clamp assemblies;
(6)Rotary table controls the first short tube fixed mechanism by the first cylinder and the second short tube fixes machine to welding post Structure is moved upward at weld assembly, when weld assembly is in unwelded state, at the first welding briquetting and the second welding briquetting In discrete state, when first pipe and second pipe are moved between the first welding briquetting and the second welding briquetting, the second electricity Machine control, which is oriented to slide bar rotation, makes the first welding briquetting and the second welding briquetting relative movement be integrally combined, the rotation of third motor Control welding gun moves in a circle along welding gun sliding rail, and in moving process, two welding guns are respectively to first pipe and connecting tube, second It is welded and fixed between pipeline and connecting tube, after the completion of welding, the first welding briquetting and the second welding briquetting reverse movement point It opens, the first short tube fixed mechanism and the second short tube fixed mechanism reset;
(7)Rotary table is pressed on to station, the positioning briquetting of detent mechanism is thrust in first pipe, and knock-pin is with second Ejecting mechanism supporting rack moves, until be in contact with support rod, the 4th cylinder pushes knock-pin top to rush support rod, by support rod with Connecting tube detaches;
(8)Rotary table unclamps clamping device, connects the power supply of electromagnet, discharge arm is with the second unloader to unloading station Structure supporting rack moves, and the pipeline push after the completion of welding is transferred on pipeline placement platform.
CN201810697175.0A 2018-06-29 2018-06-29 Intelligent pipeline welding equipment Pending CN108747118A (en)

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CN109382800A (en) * 2018-11-09 2019-02-26 贵州大学 It is a kind of with the mechanical processing worktable for being readily transported function
CN112872701A (en) * 2021-01-23 2021-06-01 武汉交通职业学院 Ship pipeline welding tool
CN113334756A (en) * 2021-06-09 2021-09-03 常州安一智能科技有限公司 Disc-shaped working system for shell film pasting and working method thereof
CN116511784A (en) * 2023-04-10 2023-08-01 东台市远洋不锈钢制造有限公司 Automatic welding device for adaptable multi-angle large-sized bent pipe
CN117754197A (en) * 2024-02-22 2024-03-26 山东胜越石化工程建设有限公司 Pressure vessel welding device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109382800A (en) * 2018-11-09 2019-02-26 贵州大学 It is a kind of with the mechanical processing worktable for being readily transported function
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CN112872701A (en) * 2021-01-23 2021-06-01 武汉交通职业学院 Ship pipeline welding tool
CN113334756A (en) * 2021-06-09 2021-09-03 常州安一智能科技有限公司 Disc-shaped working system for shell film pasting and working method thereof
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CN117754197A (en) * 2024-02-22 2024-03-26 山东胜越石化工程建设有限公司 Pressure vessel welding device
CN117754197B (en) * 2024-02-22 2024-04-16 山东胜越石化工程建设有限公司 Pressure vessel welding device

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